bigdog mower co. diablo · 200 south ridge road hesston, kansas 67062 bigdog® mower co. diablo®...

200 South Ridge RoadHesston, Kansas

67062

BIGDOG® MOWER CO. DIABLO®

Parts Manual

WARNINGThe engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER.

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Hydraulic Pump Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Section 4Wheel & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section 5Engine, Kawasaki FX691V & FX730V . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Section 752" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-252" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-452" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-660" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-860" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1060" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1260" Service Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1460" Deck Pulleys & Spindles—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1660" Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1872" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2072" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

119941_0119 c-1

72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Section 8Seat—S/N 16020000 & Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat—S/N 15100000–16019999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4Seat—S/N Prior to 15100000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6Seat Service Parts—605182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8Seat Service Parts—605138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

c-2 119941_0119

General Information

This manual covers BigDog® Diablo® models: 933192, 933200, 933218, 933226, 933234, 933242, & 933366.

Service Literature

PART NO.OPERATOR’S MANUALWARRANTY STATEMENTGENERAL SERVICE MANUAL

Options Available From Your Dealer

PART NO.MULCH KIT 52" DECKMULCH KIT 60" DECKMULCH KIT 60" HV DECKMULCH KIT 72" DECKSTEERING EXTENSION KITFLEX FORKSSTRIPE KITLIGHT KITSEMI-PNEUMATIC TIRE—13 X 6.5 X 6REAR ANTI-SCALP (SINGLE)SUSPENSION SEAT KIT

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the BigDog® mowers. Use of this manual in conjunction with other Big-Dog® mower and component manuals will provide the information necessary to service and maintain BigDog® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

DESCRIPTION605230120117120124

DESCRIPTION114553114554115444114306353961112425116844110153789537113910600197

119941_0119 1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

FDRW SSFW ODHX IDLW WN

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

1-2 119941_0119

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

119941_0119 2-1

Frame

1

2

2

5

5

3

5

1 46

7

8

8

9

34

2 4

2-2 119941_0119

Frame

INDEX NO. PART NO. QTY.

52" FRAME (WITH DECALS & RIVET NUTS)60" FRAME (WITH DECALS & RIVET NUTS)60" FRAME, MODIFIED (WITH DECALS & RIVET NUTS)72" FRAME (WITH DECALS & RIVET NUTS)BUMPERDECK HEIGHT INDICATOR DECALSERIAL NUMBER / SPEC DECAL3/8-16 THREAD RIVET NUTSAFE OPERATION DECALHOT DECALGREASE FITTING STRAIGHTBIGDOG DECAL

NOTES:

1. Serial number decal. In the event the serial number decal becomesdamaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance decal.3. Patent numbers decal.

DESCRIPTION

1 552682 1552681 1552684 1552683 1

2 781880 43 781427 14 N/A 35 808493 66 601993 17 602041 18 015495 49 605073 1

119941_0119 2-3

Lights

1

2

3

4

BOTTOM BB

BOTTOM OF THE MOWER

4

4

2-4 119941_0119

Lights


LIGHTCS #8-32 X .500 PH TRX THREAD FORMINGWIRE HARNESSWIRE TIE

NOTES:

DESCRIPTION

1 605003 22 605225 43 605174 14 000331 9

119941_0119 2-5

Engine Guard

1

2

4

43

5

4

8

7

6

79

10 7

MUFFLERSHIELD

211

4

2-6 119941_0119

Engine Guard


ENGINE GUARD SCREENNT .312-18 HX FLK ZNYCBUMPERCB .312-18 X .75 FUL ZNBIGDOG DECALNT .500-13 NL G5FW .531 X 1.063 X .175PLASTIC WHEELCS .500-13 X 4.50 HX G5CS .500-13 X 1.25 HS G5HITCH

NOTES:

DESCRIPTION

1 553168 12 016832 103 190195 14 016253 105 605073 16 781567 27 767962 108 602263 29 068239 2

10 705954 611 190221 1

119941_0119 2-7

2-8 119941_0119

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic Pump Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

119941_0119 3-1

Hydraulic System

13

11

17

34

36 39

38

54

8

2

23

25

29

24

27

26

31

30

35

37

34

33

16

3

1

10

6

712

9

14

15

23

22

2119

19

18

5

205

1424

2817

33

32

2214

5

18

19 14

21

2019

35

3-2 119941_0119

Hydraulic System


RESERVOIRBREATHER CAPSTRAINERCS .250-20 X .50 HX G5FW .281 X .625 X .066FTG T, -6 O-RING/-6JHYDRAULIC HOSEFILTER HEADFTG 90, -6 O-RINGHYDRAULIC HOSEFTG, -8 MORB HEX PLUGFILTER ELEMENTSUCTION HOSENT .312-18 HX G5FW .343 X .687 X .051/.080HLS HYDRO PUMP 12CC W/FANFTG, -6MORB/-6MJIC STRCS .250-20 X 2.00 HX G5 ZFW .343 X .687 X .051/.080HBALL STUDPUMP ARMNT .250-20 HXZY NLCASE DRAIN ASSEMBLYFTG 90, -6 O-RINGFTG, STR-8 MORB/-8MSHYDRO TUBE,-LLOOP/RHYDRO TUBE,-LLOOP/RRS HYDRO PUMP 12CC W/FANFTG, 90°-8MORB/-8MORFSTUBE, LP-TM RT LOOPTUBE, -RLOOP/RNT .437-14 HX G5 ZNYCFW .453 X .812 X .060 ZNYCMOTORFTG, 90°-10 MORB/-8 MORFSNT .500-13 UNT LK G8 ZNFW .531 X 1.063 X .175CS .500-13 X 2.50 SQ G5CS .437-14 X 1.375 HX G5

NOTES:

DESCRIPTION

1 349860 12 032763 13 032771 14 055947 25 768515 26 763953 17 781518 18 768333 19 763946 1

10 781591 111 781658 112 768341 113 781575 114 034272 415 768523 416 601134 117 779132 218 704163 219 768523 420 781922 221 367557 222 068551 223 601252 224 763946 225 781534 226 781484 127 781476 128 601133 129 781542 230 600915 131 781500 132 041707 433 704742 834 602382 235 781526 436 023317 837 767962 838 602256 839 705186 4

119941_0119 3-3

Pump Drive

10

1

3

8

9

4

11

12

13

18

19

20

19

18

5

14

6

27

4

5

15

16

17

22

23

23

3

1

21

24

22

3-4 119941_0119

Pump Drive


NT .312-18 HX G5FW .343 X .687 X .051/.080HPULLEYSS .312-18 X .75 SQ-HDKEY 5MM X 30MM CLUTCH ANCHORCS .312-18 X 1.00 HX G5SINGLE ENGINE PULLEYKEY 1/4 SQ X 1.50 LGFW 1.156 X 1.75 X .25 ZYCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 2.50 HX G5 P85CLUTCH HARNESS PIGTAILCS .625-11 X 1.75 HX G5FW .625 X 1.00 X .1345" FLAT IDLER PULLEYFW .760 X 1.625 X .08 ZNYCBUSHINGPUMP IDLER ARMSB .750 X 2.00 SH .625-11IDLER SPRINGBELT, A SEC 59.90" ELWIRE TIE

NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed or loosened. Use only hand tools to install this fastener.

2. Torque to 12–15 ft-lbs.3. Torque to 100 ft-lbs.

DESCRIPTION

1 034272 22 768523 43 768705 24 083196 45 768127 26 111786 17 036236 28 779876 19 212076 1

10 797654 111 601311K 112 602680 113 785659 114 791251 115 025007 116 028118 117 602304 118 025296 219 770867 220 111864 121 601084 122 601016 123 601947 124 000331 1

119941_0119 3-5

Hydraulic Pump Service Parts

1

2

3

2


PUMP FAN SHROUDPUMP FAN KITPUMP SHROUD BRACKETPUMP SEAL KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 601877 12 601878 13 601879 14 780718 1

3-6 119941_0119

Motor Assembly

1

3

2


MOTORCASTLE NUTWOODRUFF KEYPUMP SEAL KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 602382 12 065516 13 064337 14 748806 1

119941_0119 3-7

Steering1

32

4

5

6

3 6

32

38

PUMP

7

14

13

1110

121

ASSEMBLY

9

812

12

3

3

FRONT OF MOWER

3-8 119941_0119

Steering


HANDLE (WITH GRIP)STEERING BAR GRIPCS .375-16 X 1.00 HX G5FW .379 X .813 X .063CS .375-16 X .75 HX G5STEERING COVER ASSEMBLYNT .375-16 HX G5 ZNYSWITCHNT .312-24 HX NL ZNBRAKE ROD ASSEMBLYSTEERING DAMPERBALL STUDFW .343 X .687 X .051/.080HLW .325 INT-EXT TOOTHNT .312-18 HX FLK ZNYC

NOTES:

1. Part of the pump assembly.

DESCRIPTION

1 109839 2781260 2

2 036244 63 767954 164 055822 45 N/A 16 054502 67 601087 28 023655 49 781583 2

10 600221 211 781922 212 768523 813 029876 214 016832 2

119941_0119 3-9

Steering Cover

1

2

3

5

3

4

3

3

3-10 119941_0119

Steering Cover


LS STEERING BOX ASSEMBLYRS STEERING BOX ASSEMBLYFW .343 X .687 X .051/.080HNT .312-24 NL G5PUMP ROD ADJUSTER

NOTES:

DESCRIPTION

1 N/A 12 N/A 13 768523 44 023655 25 781286 2

119941_0119 3-11

Steering Cover

6

8

109

10

7

8

3-12 119941_0119

Steering Cover


STEERING COVER (WITH DECALS)BUSHINGLOCK COLLAR 0.757 IDSTEER PIVOT TUBEFW .750 X 1.50 X .156 ZN

NOTES:

DESCRIPTION

6 552733 17 781153 28 784439 29 108813 1

10 603078 2

119941_0119 3-13

Steering Cover

12

1314

12

13

15

11

3-14 119941_0119

Steering Cover


GM .50 X 1.00 X .75 X .12NT .500-13 HX JAM ZNYCSS 1/2-13 X 2.50 SH ZNYCDIABLO LOGO DECALWEAR TAPE

NOTES:

DESCRIPTION

11 080358 112 053199 213 603055 214 605193 115 722199 5.5"

119941_0119 3-15

Steering Box Assembly

1

3

43

2

6

6

9

8

5

4

3

2

7

3

7

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

3-16 119941_0119

Steering Box Assembly


STEERING ARMNT .375-16 HX G5 ZY NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5LS STEERING BOXBUSHINGSTEERLEVER BUSHINGGM .750 X .188 X 1.00 X .12SS .500-13 X 2.00 SH ZY

NOTES:

DESCRIPTION

1 607152 12 086660 33 767954 64 705178 35 112899 16 781153 27 348862 28 047456 19 797738 1

119941_0119 3-17

Brake

1

1

STEERINGSUB-ASSEMBLY

2

2

2

2

2

43

7

6

3

5

5

12

8

9

9

13

11

14

1516

17

10

4

1 2

3

LEFT SIDE BRAKE ASSEMBLY SHOWNRIGHT SIDE SIMILAR

18

17

3-18 119941_0119

Brake


CS 0.375-16 X 4.750 HX G5FW .379 X .813 X .063FW .343 X .687 X .051/.080HNT .312-24 NL G5BUSHINGLS BRAKE PIVOT ARMRS BRAKE PIVOT ARM (NOT SHOWN)CS .375-16 X 1.375 HX G5NT .375-16 HX ZY NLNT .375-16 HX G5 ZNYBRAKE LINK TURNBUCKLENT .312-18 HX G5CB .375-16 X 1.50 STD G5BRAKE ARM EXTENSIONCS .312-18 X .875 HX G5BRAKE ASSEMBLYCS .312-18 X .75 HX G8 FLKHUB ASSEMBLY (WITH STUDS)WHEEL STUD 1/2-20 X 1-1/2" (S/N 12022668 & HIGHER)WHEEL STUD LUG 1/2-20 (S/N PRIOR TO 12022668)

NOTES:

1. Part of the wheel motor.2. Torque to 180–210 ft-lbs.3. Torque to 17 ft-lbs.4. Do not torque; the brake pivot arm must pivot freely.

DESCRIPTION

1 782979 22 767954 103 768523 124 023655 25 765339 46 350330 1

350264 17 005116 28 086660 29 054502 410 350397 211 034272 412 710194 213 101766 214 064014 415 602383 216 604461 817 602384 218 606124 5

601085 5

119941_0119 3-19

3-20 119941_0119

Section 4

Wheel & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

119941_0119 4-1

Wheel & Tires

1

1

3

5

2

4

6

7

8

6

FRONT WHEEL ASSEMBLY

4-2 119941_0119

Wheel & Tires


TIRE/WHEEL ASSEMBLY 24 X 9.50-12 (52" MOWERS)TIRE/WHEEL ASSEMBLY 24 X 12 (60" MOWERS)TIRE/WHEEL ASSEMBLY 24 X 12 X 12 (72" MOWERS)WHEEL NUTCS .500-13 X 1.25 HX G5FW .510 X 2.15 X .187 SPLFW .531 X 1.375 X .125BEARINGSPACER 1.07 X 1.312 X 2.79FW 1.030 X 1.50 X .134

NOTES:

1. Torque to 65–75 ft-lbs.

DESCRIPTION

1 605066 2605068 2605070 2

2 061077 103 705954 24 344267 25 712976 26 784223 47 387035 28 045765 2

119941_0119 4-3

Front Wheel Breakdown

2

3

5

1

3

4

6

7

10

8

9

7

5

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

4-4 119941_0119

Front Wheel Breakdown


FORKNT .750-10 HX ZY NLFW .760 X 1.625 X .08 ZNYCCS .750-10 X 9.50 HX ZYTIRE/WHEEL ASSEMBLY 13 X 6.50TIRE 13 X 6.50WHEEL BEARINGWHEEL 6 X 4.5 (BLACK)VALVE STEMBEARING SPACER

NOTES:

DESCRIPTION

1 190021 12 061101 13 025296 24 041475 15 605065 16 604843 17 039677 28 603756 19 019521 1

10 782771 1

119941_0119 4-5

Drive Wheel Breakdown

1

2

3

605066 TIRE/WHEEL ASSEMBLY (52" MOWERS)


TIRE 23 X 9.5-12WHEEL 12 X 7.00VALVE STEM



TIRE 24 X 12-12WHEEL 12 X 8.50VALVE STEM



TIRE 24 X 12-12WHEEL 12 X 8.50VALVE STEM

NOTES:

DESCRIPTION

1 782284 12 605067 13 019521 1

DESCRIPTION

1 781245 12 603774 13 019521 1

DESCRIPTION

1 781245 12 605071 13 019521 1

4-6 119941_0119

Section 5

Engine, Kawasaki FX691V & FX730V. . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

119941_0119 5-1

Engine, Kawasaki FX691V & FX730V

1

17

16

188

19

11

13

12

7

9

10

2

5

4

6

148

15

30A FUSE

VAPORTEE

8

1

14

8

4

2

2

3

BLK

BLK

B

A

20

B

A

3

FUELVALVE

SEATSUPPORT

2BLKRED/

22 PUR

2

1

PUR

1

2BLKYEL/

4

2

5-2 119941_0119

Engine, Kawasaki FX691V & FX730V


KAWASAKI FX691V & FX730V ENGINECLAMP, 3/16"3/16" VAPOR LINEHOSE CLAMP1/4" FUEL LINEPOSITIVE BATTERY CABLELW .312 INT-EXT TOOTHFW .343 X .687 X .051/.080HNEGATIVE BATTERY CABLECS M8-1.25 X 16 HX FL 10.9MUFFLERFW .379 X .813 X .063CS .375-16 X 1.25 HX G5 P85CS .312-18 X .750 HX G5MUFFLER GUARDOIL DRAIN VALVE 3/8-18M20 X 2.5 - 3/8" NPT ADAPTNT .312-18 HX G5OIL DEFLECTOR PLATEWIRE TIE

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.4. Torque to 17 ft-lbs.

DESCRIPTION

1 N/A 12 603112 23 603326 36"4 000323 25 015818 7"6 744276 17 029876 18 768523 79 786640 1

10 720516 111 602324 112 767954 413 602580 414 034280 415 111774 116 791616 117 602461 118 034272 219 112090 120 000331 5

FUEL & VAPOR LINE LENGTHS

36" TEE TO ENGINE (VAPOR)

7" VALVE TO FILTER (FUEL)

A

B

119941_0119 5-3

Engine, Kawasaki FX850V1

5

1

1312

8

2

21

72

34

15

115

19

12

22

5

20

5 14

18

24

3

YEL/

BLK

5

2 30AFUSE

17

1723

16

16

15

14

25

1

BLK

9

5

10

6

BLK2

RED/2

BLK

2 PUR

PUR2

21

VAPORTEE

FUELVALVE

45

5-4 119941_0119

Engine, Kawasaki FX850V


KAWASAKI FX850V ENGINEMUFFLERLW .325 INT-EXT TOOTHNEGATIVE BATTERY CABLEFW .343 X .687 X .051/.080HCS M8 X 1.25 X 16 HX FL 10.9POSITIVE BATTERY CABLENT .312-18 HX G5OIL DEFLECTOR PLATEMUFFLER GUARDFW .379 X .813 X .063CS .312-18 X .75 HX G5CS .375-16 X 1.25 HX G8 P85CS .312-18 X 1.00 HX G53/16" HOSE CLAMPHOSE CLAMPNT .312-18 HX FLKBRACELOOP CLAMP1/4" FUEL LINEWIRE TIE3/16" VAPOR LINEM20 X 2.5 - 3/8" NPT ADAPT3/8-18 OIL DRAIN VALVELOOP CLAMPCAPLUG #21 (NOT SHOWN)

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque to 30 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.4. Torque to 17 ft-lbs.

DESCRIPTION

1 N/A 12 603012 13 029876 14 786640 15 768523 106 720516 17 744276 18 034272 29 112090 1

10 111774 111 767954 412 034280 413 602580 414 036236 315 603112 216 000323 217 016832 318 114578 119 043570 120 015818 14"21 000331 522 603326 45"23 602461 124 796516 125 000398 126 738245 1


45" TEE TO ENGINE (VAPOR)

14" VALVE TO ENGINE (FUEL)

AB

119941_0119 5-5

Engine Service Parts

5

3

1

2

4


MAIN AIR FILTERSAFETY AIR FILTERIN-LINE FUEL FILTERVACUATOR VALVEOIL FILTER (FX691V & FX730V)

NOTES:

DESCRIPTION

1 785261 12 785279 13 068478 14 763318 15 602581 1

5-6 119941_0119

This page intentionally left blank.

119941_0119 5-7

Fuel System

1

4

2

15

16

56

3

1

1

4

5

B

C

3

13

767

8

9

9

9

11

12

15A

16E

16D

SEATSUPPORT

FRONT OFMOWER

FRONT OFMOWER

17

14

10

5-8 119941_0119

Fuel System


RS FUEL TANKLS FUEL TANKRATCHETING GAS CAP, 3.5"FW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HCB .312-18 X 1.00 FULL ZNHOSE CLAMPFUEL VALVE 3-WAYLOOP CLAMPNT .312-18 HX FLK ZNYCPLASTIC TEE, 3/16"VACUUM BREAKER1/4" FUEL LINE3/16" VAPOR LINEWIRE TIE

NOTES:

1. Torque to 16 ft-lbs.

DESCRIPTION

1 605095 12 605096 13 602916 24 712919 85 055822 86 036236 27 768523 28 037887 19 000323 410 745059 111 043570 312 016832 313 604281 114 604305 115 015818 61"16 603326 71"17 000331 1


18" LEFT TANK TO VALVE (FUEL)

35" LEFT TANK TO TEE (VAPOR)

43" RIGHT TANK TO VALVE (FUEL)

9" TEE TO VACUUM BREAKER (VAPOR)

27" RIGHT TANK TO VACUUM BREAKER (VAPOR)

A

B

C

D

E

119941_0119 5-9

5-10 119941_0119

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

119941_0119 6-1

Battery1

21

2

5 6

6

5

4

7

4

8

63

9

10

POSITIVEBATTERYCABLE

NEGATIVEBATTERYCABLE

6-2 119941_0119

Battery


NT .312-18 HX NL G5FW .343 X .687 X .051/.080HBATTERY CLAMP STRAPCS .250-20 X .75 HX G5NT .250-20 HX G5LW .250 INT-EXT TOOTH ZRED BATTERY CABLE BOOTNT .312-18 HX G5CB .312-18 X 3.00 FUL ZNWIRE TIE

NOTES:

DESCRIPTION

1 058776 22 768523 23 348417 14 055939 25 024927 26 029868 47 771428 18 034272 29 779850 2

10 000331 2

119941_0119 6-3

Instrument Panel

1

1

3

610

4

59

7

3

14

713

15

16 17

2

16

18

19

BLK

ORG

20A

10A

YEL/

ORG

11

15

1

8

12

21

FUSE

FUSE

BLK

22

AUXILIARYCONNECTION

23

6-4 119941_0119

Instrument Panel


CHOKE CABLEKEY ASSEMBLYIGNITION SWITCHKNOBPTO SWITCHCB 10-24 X .500 ZYNCNT #10-24 HX NL ZNRELAY CONTROL MODULERED INDICATOR LIGHTHOUR METERINSTRUMENT PANEL (WITH DECAL)CS 10-24 X .75 HX FLK ZNTHROTTLE CABLEFW .219 X .500 X .048CS .250-20 X .500 HX G5FW .281 X .625 X .066INSTRUMENT PANEL DECALWIRE TIEWIRE HARNESSWIRE TIE (NOT SHOWN)CLUTCH CONNECTOR REPAIR KITSOLENOID JUMPERFUSE HOLDER

NOTES:

1. Part of the lighting wire harness.

DESCRIPTION

1 786657 12 605808 13 045898 14 603523 15 776476 16 601098 27 059832 48 604373 19 712257 1

10 769166 111 550856 112 063198 213 603475 114 704932 215 055947 416 768515 417 603056 118 000430 219 603810 120 000331 421 114052 122 604430 123 601047 1

119941_0119 6-5

6-6 119941_0119

Section 7

52" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

52" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

52" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

60" Service Deck—HV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

60" Deck Pulleys & Spindles—HV. . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

60" Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

72" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

72" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

119941_0119 7-1

52" Service Deck

3

1

4

56

2

7-2 119941_0119

52" Service Deck


52" DECK (WITH DECALS & HARDWARE)CN .312-18 X .200 MAX THKDANGER/OBJECTS DECAL52" DECK DECALBELT ROUTING DECALDANGER/CHUTE DECAL

NOTES:

DESCRIPTION

1 550418 12 601069 43 604222 14 785535 15 781419 16 604221 1

119941_0119 7-3

52" Deck Pulleys & Spindles1

1

2

4

8 79

10

1

31

12

14

13

15

20

2122

19

2324

25

2619

2327

28

29

30

16

19

16

17

18

5

11

12

6

5

3

3

7-4 119941_0119

52" Deck Pulleys & Spindles


CS .625-11 X 1.50 HX G5DECK BELT IDLER GUIDEDUST SHIELD WITH OFFSETIDLER PULLEY NHI 5.00"FW .625 X 1.00 X .134DECK IDLER SLIDEIDLER SPRINGCHAIN, 13 LINKSCS .312-18 X 1.50 FLT SH ZYUHMW IDLER SLIDEPUSHERGREASE FITTING STRAIGHTCB .375-16 X 1.25 G5 ZNFW .379 X .813 X.063NT .375-16 HX GRD 5 ZNYCS .500-13 X 1.25 HX G5 ZNCW .515 X 2.25 X .204 BLKPULLEY, B-SEC 5.44 EODFW .531 X 1.063 X .175CB .500-13 X 4.50 STD ZNSPACER 3.22PLASTIC WHEELNT .500-13 HX G8 ZY NLCB .50-13 X 7.00 STD ZNSPACER 5.73PLASTIC WHEELFW .343 X .687 X .051/.080HNT .312-18 HXZY NLBLADE SPINDLE CWKEY 1/4 SQ X 1.00 LGIDLER PULLEY NHI 6.00"

NOTES:


DESCRIPTION

1 794446 32 347443 13 603057 34 781856 15 028118 66 350884 17 781302 18 259812 19 797910 6

10 601434 211 349803 112 015495 213 603113 614 767954 615 054502 616 705954 1517 752386 318 798967 319 767962 1520 602339 221 602345 222 602263 223 781567 324 602338 125 602344 126 602341 127 768523 628 058776 629 604255 330 212472 331 781385 2

119941_0119 7-5

52" Deck

1

6

2

34

7

8

5

5

9 10

111

2

7-6 119941_0119

52" Deck


BELT, B 152" ELRS PULLEY COVERLS PULLEY COVERCHUTE PINKNOB 5/16-18 X 3/4"TORSION SPRINGDISCHARGE CHUTENT .375-16 HX ZY NLBLADE, 17.86"-H-F-CWBLADE, 17.86" -L-F-CWBLADE, 17.86"-GAT-F-CWBLADE, 17.86"-MUL-F-CWBLADE, F17.86"-H-F-CWCW .631 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 789388 12 112184 13 112185 14 602432 15 792002 46 602435 17 602429 18 086660 19 787721 3

783753 3785436 3794198 3795526 3

10 782474 311 781872 3

119941_0119 7-7

60" Service Deck

1

5

42

3

6

7-8 119941_0119

60" Service Deck



NOTES:

DESCRIPTION

1 550419 12 601069 43 604222 14 786277 15 781419 16 604221 1

119941_0119 7-9

60" Deck Pulleys & Spindles1

2

1

5678

4

5 11

12

1314

12

1516

19 16

17

18

27

29

3026

24

2319

2319

2221

20

4

10

9

1

25

28

3

3

1

7-10 119941_0119



CS .625-11 X 1.50 HX G5DECK BELT IDLER GUIDEDUST SHIELD WITH OFFSETPULLEY IDLER NHI 6.0"FW .625 X 1.00 X .134DECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKCS .312-18 X 1.50 FLT SH ZYUHMW IDLER SLIDEPUSHERGREASE FITTING STRAIGHTNT .375-16 HX G5 ZNYFW .379 X .813 X .063CB .375-16 X 1.25 G5 ZNCS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKDECK DRIVE PULLEYFW .531 X 1.063 X .175CB .500-13 X 4.50 STD ZNSPACER 3.22PLASTIC WHEELNT .500-13 HX G8 ZY NLCB .500-13 X 7.00 STD ZNSPACER 5.73PLASTIC WHEELFW .343 X .687 X .051/.080HNT .312-18 HXZY NLBLADE SPINDLE CWKEY 1/4 SQ X 1.00 LG

NOTES:


DESCRIPTION

1 794446 32 347443 13 603057 34 781385 35 028118 66 350884 17 781302 18 373191 19 797910 6

10 601434 211 349803 112 015495 213 054502 614 767954 615 603113 616 705954 1517 752386 318 770842 319 767962 1520 602339 221 602345 222 602263 223 781567 324 602338 125 602344 126 602341 127 768523 628 058776 629 604255 330 212472 3

119941_0119 7-11

60" Deck

2

1

3

7

6

8

4

5 1

95

10

11

2

7-12 119941_0119

60" Deck


BELT, B 165.56" ELLS PULLEY COVERRS PULLEY COVERCHUTE PINKNOB 5/16-18 X 3/4"TORSION SPRINGDISCHARGE CHUTENT .375-16 HX ZY NLBLADE, 20.95" 1.09" HSBLADE, 20.95"-MUL-F-CWBLADE, 20.95"-GAT-F-CWBLADE, F20.95"-H-F-CWCW .631 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 ZY

NOTES:


DESCRIPTION

1 782292 12 112183 13 112182 14 602432 15 792002 46 602435 17 602891 18 086660 19 602439 3

793380 3794859 3795252 3

10 782474 311 781872 3

119941_0119 7-13

60" Service Deck—HV

3

1

2

2

4

6

5

7-14 119941_0119

60" Service Deck—HV



NOTES:

DESCRIPTION

1 551501 12 601069 43 604222 14 786277 15 781419 16 604221 1

119941_0119 7-15

60" Deck Pulleys & Spindles—HV

1

12

345

3678

9

101

3

45

35

1112

14 13

11

15 1716

16

18

19

21

2023222417

25

26

2724

2728

29

30

7-16 119941_0119

60" Deck Pulleys & Spindles—HV


CS .625-11 X 1.50 HX G5DECK BELT IDLER GUIDEFW .625 X 1.00 X .134DUST SHIELD WITH OFFSETIDLER PULLEY NHI 6.0"DECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKCS .312-18 X 1.50 FLT SH ZYUHMW IDLER SLIDEGREASE FITTING STRAIGHTPUSHERNT .375-16 HX G5 NLFW .379 X .813 X .063CB .375-16 X 1.25 G5 ZNCS .500-13 X 1.25 HX G5FW .531 X 1.063 X .175CW .515 X 2.25 X .204 BLKDECK DRIVE PULLEYKEY 1/4 SQ X 1.00BLADE SPINDLE CWFW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLNT .500-13 HX G8 ZY NLPLASTIC WHEELSPACER 5.73 CB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 3.22 CB .500-13 X 4.50 STD ZN

NOTES:


DESCRIPTION

1 794446 32 347443 13 028118 64 603057 35 781385 36 350884 17 781302 18 373191 19 797910 6

10 601434 211 015495 212 349803 113 086660 614 767954 615 603113 616 705954 1517 767962 1518 752386 319 770842 320 212472 321 604255 322 768523 623 058776 624 781567 325 602341 126 602344 127 602338 128 602263 229 602345 230 602339 2

119941_0119 7-17

60" Deck—HV

1

1

3

4

6

5

7

2

8

7

9

10

116 12

13

14

126

13

15

2

7-18 119941_0119

60" Deck—HV


RS PULLEY COVERLS PULLEY COVERDISCHARGE CHUTE LGTORSION SPRINGCHUTE PINNT .375-16 HXZY NLKNOB 5/16-18 X 3/4"BELT, B 165.56" ELBLADE, 20.95" 1.09" HSBLADE, 20.95"-MUL-F-CWBLADE, 20.95"-GAT-F-CWBLADE, F20.95"-H-F-CWCW .631 X 2.25 X .187 PNT CS .625-11 X 1.25 HX G5 ZYFW .379 X .813 X .063CB .375-16 X 1.00 G5 ZNYLS ADJ INNER WALLRS ADJ INNER WALL

NOTES:

1. Torque to 118 ft-lbs. 2. Do not torque; the discharge chute must pivot freely.

DESCRIPTION

1 112182 12 112183 13 602891 14 602435 15 602432 16 086660 77 792002 48 782292 19 602439 3

793380 3794859 3795252 3

10 782474 311 781872 312 767954 613 025395 614 115433 115 115432 1

119941_0119 7-19

72" Service Deck

1

5

4

2

3

6

7-20 119941_0119

72" Service Deck


72" DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKDANGER/OBJECTS DECAL72" DECK ID DECALBELT ROUTING DECALDANGER/CHUTE DECAL

NOTES:

DESCRIPTION

1 551041 12 601069 43 604222 14 786285 15 781419 16 604221 1

119941_0119 7-21


1

2

1

5678

4

5 1112

1314 12

15 16

1916

17

1827

30

29

2624

1923

1922

21

20

4

10

9

1

25

28

3

3

1

7-22 119941_0119



CS .625-11 X 1.50 HX G5DECK BELT IDLER GUIDEDUST SHIELD WITH OFFSETIDLER PULLEY NHI 6.0"FW .625 X 1.00 X .134DECK IDLER SLIDETENSION SPRINGCHAIN, 13 LINKCS .312-18 X 1.50 FLT SH ZYUHMW IDLER SLIDEPUSHERGREASE FITTING STRAIGHTNT .375-16 HX G5 NLFW .379 X .813 X .063CB .375-16 X 1.25 G5 ZNCS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKDRIVE PULLEYFW .531 X 1.063 X .175CB .500-13 X 4.50 STD ZNSPACER 3.22PLASTIC WHEELNT .500-13 HX G8 ZY NLCB .500-13 X 7.50 STD ZNSPACER 5.73PLASTIC WHEELFW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLBLADE SPINDLE CWKEY 1/4 SQ X 1.00

NOTES:


DESCRIPTION

1 794446 32 347443 13 603057 34 781385 35 028118 46 350884 17 781302 18 259812 19 797910 6

10 601434 211 349803 112 015495 213 086660 614 767954 615 603113 616 705954 1517 752386 318 538850 319 767962 1520 602339 221 602345 222 602263 223 781567 324 602338 125 602344 126 602341 127 768523 628 058776 629 604255 330 212472 3

119941_0119 7-23

72" Deck

2

1

3

7

6

8

4

5 1

9

5

10

11

2

7-24 119941_0119

72" Deck


BELTLS PULLEY COVERRS PULLEY COVERCHUTE PINKNOB 5/16-18 X 3/4"TORSION SPRINGDISCHARGE CHUTENT .375-16 HX ZY NLBLADE, F23.86"-H-F-CWBLADE, 23.86"-MUL-F-CWBLADE, 23.86"-GAT-F-CWBLADE, F23.86"-L-F-CWCW .631 X 2.25 X .187 PNT CS .625-11 X 1.25 HX G5 ZY

NOTES:


DESCRIPTION

1 602854 12 114467 13 114466 14 602432 15 792002 46 602435 17 602891 18 086660 19 795260 3

793398 3794867 3796839 3

10 782474 311 781872 3

119941_0119 7-25

Deck Lift

1

2

3

4

56

78

76

5

5

15

12

910

11

4

7

6

7

8

7

8

8

13

14

7-26 119941_0119

Deck Lift


STOP HANDLEDECK HEIGHT PINDECK LIFT INDICATORDECK LIFT SPRINGCS .437-14 X 1.75 HX G5DECK LIFT CHAINNT .437-14 HX FLG ZNE CLIP 1.00 X .625 X .05CS .312-18 X 1.50 HX G5NT .312-18 HX G5DECK LEVELER YOKECE .750 X 2.25 X 1.75 HEADFW .625 X 1.50 X .105 ZNCS .625-11 X 1.25 HX G5 ZCS .437-14 X 1.75 FULTH

NOTES:

DESCRIPTION

1 348318 12 600437 13 602898 14 782995 25 055749 76 348391 47 704643 168 781294 69 756270 1

10 034272 111 348458 112 781229 113 704783 114 781872 115 781831 1

119941_0119 7-27

Deck Mounting Hardware

161817

5

7

7

7-28 119941_0119

Deck Mounting Hardware

INDEX NO. PART NO. QTY

FW .760 X 1.625 X .08CS .750-10 X 3.00 HX G5NT .750-10 HX ZY NL

NOTES:

DESCRIPTION

16 025296 417 051169 218 061101 2

119941_0119 7-29

7-30 119941_0119

Section 8

Seat—S/N 16020000 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat—S/N 15100000–16019999. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Seat—S/N Prior to 15100000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Seat Service Parts—605182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Seat Service Parts—605138 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

119941_0119 8-1

Seat—S/N 16020000 & Higher

26

21

10

12

2

3

67

1722

7

24

7

28

3

4

4

165

19

27

1

23

1

18

29

20

28

4

43

SEAT PANUNDER SIDE

25

4

13

14

11

15

14

13

1

89

8-2 119941_0119

Seat—S/N 16020000 & Higher


SEATWIRE TIENT .375-16 HX G5 NLFW .379 X .813 X .063FIBER WASHERSEAT PAN STOPCS .375-16 X 1.00 HX G5FW .344 X 1.00 X .12 HRD ZNT .312-18 HX G5 ZY NLSEAT PAN (WITH DECALS)LEVEL FUEL FILL DECALARMREST WARNING DECALFW .343 X .687 X .051/.080HNT .312-18 HX G5CB .312-18 X .75 FUL ZNLATCH ASSEMBLYGM .50 X 1.00 X .75 X .12PUMP BELT WARNING DECALSEAT SUPPORT ANGLE (WITH DECALS)VIBRATION MOUNTHOT & HYD OIL DECALHYDRAULIC PRESSURE DECALFW .406 X 1.00 X .12 HRD ZENGINE COMPARTMENT DECALNT .375-16 HX G5 ZNYFUEL INDICATOR DECALBATTERY WARNINGS DECALCS .375-16 X 1.25 HX G5FLOOR PAN

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.

DESCRIPTION

1 605182 12 000331 23 086660 44 767954 95 724716 16 350421 17 036244 58 712927 49 058776 4

10 553340 111 605688 112 785188 113 768523 214 034272 215 016253 216 605907 117 080358 118 600899 119 553218 120 601650 221 779280 122 601968 123 712919 424 601967 125 054502 226 791830 127 601815 128 052860 329 190223 1

119941_0119 8-3

Seat—S/N 15100000–16019999

22

19

7

9

1

2

56

1520

6

24

6

25

2

3

3

144

17

10

1

21

1

16

26

18

25

3

32

29

SEAT PANUNDER SIDE

233

11

12

8

13

12

11

2728

8-4 119941_0119

Seat—S/N 15100000–16019999


WIRE TIENT .375-16 HX ZY NLFW .379 X .813 X .063FIBER WASHERSEAT PAN STOPCS .375-16 X 1.00 HX G5SEAT PAN (WITH DECALS)LEVEL FUEL FILL DECALARMREST WARNING DECALBATTERY WARNINGS DECALFW .343 X .687 X .051/.080HNT .312-18 HX G5CB .312-18 X .75 FUL ZNLATCH ASSEMBLYGM .50 X 1.00 X .75 X .12PUMP BELT WARNING DECALSEAT SUPPORT ANGLE (WITH DECALS)VIBRATION MOUNTHOT & HYD OIL DECALHYDRAULIC PRESSURE DECALFW .406 X 1.00 X .12 HRD ZFUEL INDICATOR DECALNT .375-16 HX G5 ZNYENGINE COMPARTMENT DECALCS .375-16 X 1.25 HX G5FLOOR PANFW .344 X 1.00 X .12 HRD ZNT .312-18 HX ZY NLBIG DOG SEAT

NOTES:


DESCRIPTION

1 000331 22 086660 43 767954 94 724716 15 350421 16 036244 57 553340 18 605688 19 785188 110 601815 111 768523 212 034272 213 016253 214 605907 115 080358 116 600899 117 553218 118 601650 219 779280 120 601968 121 712919 422 791830 123 054502 224 601967 125 052860 326 190223 127 712927 428 058776 429 605138 1

119941_0119 8-5

Seat—S/N Prior to 15100000

23

22

78

1

2

2

56

18

21

6

19

6

12

25

2

3

3

13

10

4

16

9

1

3

14

1

11

320

3

20

15

1724

15

2627

25

3

32

28

SEAT PANUNDER SIDE

8-6 119941_0119

Seat—S/N Prior to 15100000


WIRE TIENT .375-16 HX NL G5FW .379 X .813 X .063FIBER WASHERSEAT PAN STOPCS .375-16 X 1.00 HX G5SEAT PAN (WITH DECALS)ARMREST WARNING DECALBATTERY WARNINGS DECALSEAT LATCHSB .375 X .375 SH .312-18TORSION SPRINGNT .312-18 HX ZY NLFW .406 X 1.00 X .12 HRD ZVIBRATION MOUNTSEAT SUPPORT ANGLE (WITH DECALS)PUMP BELT WARNING DECALGM .50 X 1.00 X .75 X .12ENGINE COMPARTMENT DECALNT .375-16 HX G5 ZNYHYDRAULIC PRESSURE DECALHOT & HYD OIL DECALFUEL INDICATOR DECALFLOOR PANCS .375-16 X 1.25 HX G5 ZNFW .344 X 1.00 X .12 HRD ZNT .312-18 HX ZY NLSEAT

NOTES:


DESCRIPTION

1 000331 22 086660 53 767954 104 724716 15 350421 16 036244 57 553340 18 785188 19 601815 110 120110 111 754358 112 783910 113 058776 114 712919 415 601650 216 550457 117 600899 118 080358 119 601967 120 054502 221 601968 122 779280 123 791830 124 190223 125 052860 326 712927 427 058776 428 605182 1

119941_0119 8-7

Seat Service Parts—605182

2

6

1

3

4

5


SEAT BELTSEAT COVER BACKSEAT COVER BOTTOMARMRESTS (PAIR)STANDARD SLIDES (PAIR)SEAT SWITCH

NOTES:

DESCRIPTION

1 603133 12 605330 13 605329 14 605643 15 604944 16 603148 1

8-8 119941_0119

Seat Service Parts—605138

2

6

1

3

4

5


ARMRESTS (PAIR)SEAT COVER BACKSEAT COVER BOTTOMSEAT BELTSTANDARD SLIDES (PAIR)SEAT SWITCH

NOTES:

DESCRIPTION

1 605328 12 605327 13 605326 14 603133 15 604944 16 603148 1

119941_0119 8-9

ROPS

1

2

2

3

34

4

4

4

56

6

6

6

7

7

7

1

8

1

1

8-10 119941_0119

ROPS


ROPS KIT (WITH DECALS & HARDWARE)HAND KNOBLYNCH PIN W/ LANYARDCS .500-13 X 3.500 HX G5ROPS STOPNT .500-13 UNT LK G8 ZNFW .531 X 1.063 X .175ROPS SAFETY DECAL

NOTES:

1. Torque to 73 ft-lbs.

DESCRIPTION

1 603471 12 601470 23 601471 24 061812 65 601472 16 023317 67 767962 88 601635 2

119941_0119 8-11

8-12 119941_0119

bigdog mower co. diablo · 200 south ridge road hesston, kansas 67062 bigdog® mower co. diablo®...

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