bigdog mowers stout mp parts manual119940ex_0814 1-1 general information this manual covers big...

200 South Ridge Road

Hesston, Kansas

67062

BigDog® MowersStout MP

Parts Manual

119940EX_0814 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3Hydraulic Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section 5Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Fuel System Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Section 754" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-254" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-454" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-660" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-860" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1060" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS—Foldable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

c-2 119940EX_0814

119940EX_0814 1-1

General Information

This manual covers Big Dog® Stout MP models 933184EX & 933564EX.

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the BigDog® mowers. Use of this manual in conjunction with other Big-Dog® mower and component manuals will provide the information necessary to service and maintain BigDog® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

PART NO. DESCRIPTION605229 OPERATOR’S MANUAL

120116EX WARRANTY STATEMENT605229 GENERAL SERVICE MANUAL

PART NO. DESCRIPTION112611 MULCH KIT 54" DECK113934 MULCH KIT 60" DECK929687 2-BAG CATCHER 54" DECK930834 2-BAG CATCHER 60" DECK333724 STEERING EXTENSION KIT605123 FLEX FORKS116255 CONTAINMENT KIT 54" DECK116256 CONTAINMENT KIT 60" DECK108743 SEAT SPRING KIT

1-2 119940EX_0814

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER

SIZE FT-LBS N-M SIZE FT-LBS N-M.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

119940EX_0814 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-2 119940EX_0814

Frame

12

16

17

9

7

1011

1

1

16

8

18

1415

16

13

2

2

3

5

2

19

64

20

20

8 7

119940EX_0814 2-3

Frame

NOTES:

1. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

INDEX NO. PART NO. QTY. DESCRIPTION

1 552675 1 54" FRAME (WITH DECALS & RIVET NUTS)552676 1 60" FRAME (WITH DECALS & RIVET NUTS)

2 808493 8 3/8-16 THREAD RIVET NUT3 808485 1 5/16-18 THREAD RIVET NUT4 605192 1 BIGDOG STOUT MP LOGO DECAL5 781880 4 BUMPER6 605073 1 BIG DOG DECAL7 600994 2 3/8-16 THREAD HEX RIVET NUT8 601069 2 CN .312-18 X .20 MAX THK9 603407 1 DECK HEIGHT DECAL10 785220 1 RS STEERING DECAL11 600899 1 PUMP BELT WARNING DECAL12 791848 1 FUEL INDICATOR DECAL13 601099 1 TOW VALVE DECAL14 602041 1 HOT DECAL15 601967 1 ENGINE COMPARTMENT DECAL16 N/A 3 SERIAL NUMBER / SPEC DECAL17 785139 1 LS STEERING DECAL18 727172 1 MADE IN USA DECAL19 601993 1 SAFE OPERATION DECAL20 015495 4 GREASE FITTING STRAIGHT

2-4 119940EX_0814

Lights

2

1

5

3

5

4

5

BOTTOM BB

BOTTOM OF THE MOWER

119940EX_0814 2-5

Lights

NOTES:


1 605003 2 LIGHT2 605225 4 CS #8-32 X .500 PH TRX THREAD FORMING3 605174 1 WIRE HARNESS4 604307 2 PUSH BUTTON MOUNT5 000331 9 WIRE TIE

2-6 119940EX_0814

Engine Guard

1

2

3 4

4

4 5

6

7

8

910

111412

12 13

6

119940EX_0814 2-7

Engine Guard

NOTES:


1 552674 1 BUMPER (WITH DECAL)2 119828 1 ENGINE GUARD SCREEN3 016832 8 NT .312-18 HX FLK ZNYC4 016253 8 CB .312-18 X .75 FUL ZN5 605073 1 BIG DOG DECAL6 788166 2 PLASTIC WHEEL ASSEMBLY 7 344267 4 FW .510 X 2.15 X .187 SPL8 781567 2 NT .500-13 NL G59 052860 6 CS .375-16 X 1.25 HX G5

10 767954 6 FW .406 X .812 X .060 SAE11 781708 1 CS .500-13 X 4.25 HX G512 767962 2 FW .531 X 1.063 X .090 SAE13 031997 1 PLASTIC WHEEL14 053199 1 NT .500-13 HX JAM ZNYC

2-8 119940EX_0814

119940EX_0814 3-1

Section 3

Hydraulic Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-2 119940EX_0814

Hydraulic Transmissions

20 21

16

19

6

18

17

7

5

8

12

4

1

2

2

3

4

9

10

9

1113

2

15

215

14

17

119940EX_0814 3-3

Hydraulic Transmissions

NOTES:


1 038828 4 CS .312-18 X 2.25 HX G52 768523 16 FW .343 X .687 X .051/.080H3 710087 4 CS .312-18 X 2.50 HX G54 000331 3 WIRE TIE5 025007 1 CS .625-11 X 1.75 HX G56 784827 1 IDLER PULLEY 4.00" OD7 036384 1 SPRING 1/4 COIL PL 1.238 704791 1 FW .781 X 1.25 X .024 ZN9 770867 2 BUSHING

10 111771 1 PUMP TENSIONER11 025296 1 FW .760 X 1.625 X .08 ZNYC12 601084 1 SB .750 X 2.00 SH .625-1113 602253 1 BELT, A SEC, 67.6 EL14 N/A 1 TRANSMISSION ASSEMBLY15 034272 8 NT .312-18 HX G5 ZNYC16 600759 1 OVERFLOW TANK (WITH CAP)

600767 1 OVERFLOW TANK CAP17 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL18 068551 2 NT .250-20 HX ZY NL19 055939 2 CS .250-20 X .75 HX G520 601088 2 TOW LINK ROD21 048553 2 CP .062D X 1.00 LG HML Z

3-4 119940EX_0814

Transmission Assembly

1 67

117

3

10

5

4

4

8

9

12

11

8

7

613

1314

14

15

2

1

1

7

12

12

16

119940EX_0814 3-5

Transmission Assembly

NOTES:

1. Torque to 30 ft-lbs.


1 603741 1 LS TRANSMISSION2 603740 1 RS TRANSMISSION3 600880 1 HYDRAULIC FITTING, 45 DEG4 601001 2 SPRING CLAMP5 601018 1 OVERFLOW HOSE6 034272 2 NT .312-18 HX G5 ZNYC7 768523 4 FW .343 X .687 X .051/.080H8 601474 2 SPRING CLAMP9 601055 1 OVERFLOW HOSE

10 601219 1 FITTING, 90 - 9/16 SAE11 781922 2 BALL STUD12 600221 2 STEERING DAMPER13 016410 2 CS .375-16 X 2.00 G5 ZNYC14 712919 2 FW .406 X 1.00 X .12 HRD Z15 600987 1 SPACER TUBE16 601426 1 CAPLOCK

3-6 119940EX_0814

Transmission Service Parts

NOTES:

INDEX NO. PART NO. QTY DESCRIPTION

1 601941 1 FAN/PULLEY KIT2 600972 1 RETAINING CLIP3 601221 1 BRAKE ARM4 600976 1 OIL FILTER5 604871 1 PUMP ARM & HARDWARE6 604456 1 SPACER7 601433 1 4-BOLT HUB KIT8 600975 1 LS FILTER GUARD

600974 1 RS FILTER GUARD (NOT SHOWN)9 603572 1 CHARGE COVER KIT (WITH O-RING)10 603223 1 O-RING

1

7

8

10

45

6

23

9

119940EX_0814 3-7

This page intentionally left blank.

3-8 119940EX_0814

Steering

2

STEERINGSUB-ASSEMBLY

3

3

3

3

3

4

14

8

8

13

17

79

10

11

12

56

15

1

16

3

1

1

119940EX_0814 3-9

Steering

NOTES:

1. Part of the Transmission Assembly.


1 784439 2 LOCK COLLAR 0.757 ID2 023655 2 NT .312-24 HX NL ZN3 768523 13 FW .343 X .687 X .051/.080H4 600981 2 PUMP ROD5 005116 2 CS .375-16 X 1.375 HX G56 706168 2 NT .375-16 HX JAM G5 Z7 055939 4 CS .250-20 X .75 HX G58 768515 8 FW .281 X .625 X .051/.080H9 108968 2 STEER TUBE SUPPORT

10 036236 1 CS .312-18 X 1.00 HX G511 361295 1 PLATED PIVOT TUBE12 029876 2 LW .312 INT-EXT TOOTH13 034272 2 NT .312-18 HX G5 ZNYC14 781922 2 BALL STUD15 024927 4 NT .250-20 HX G5 ZNYC16 604456 2 SPACER17 041152 2 NT .312-24 HX ZNYC

3-10 119940EX_0814

Steering Sub-Assembly

NOTES:


1 781260 2 STEERING BAR GRIP2 360487 2 STEERING BAR (WITH GRIP)3 767954 12 FW .406 X .812 X .060 SAE4 705178 6 CS .375-16 X 1.75 HX G55 086660 6 NT .375-16 NL G56 107842 1 RIGHT STEERING ARM

107843 1 LEFT STEERING ARM (NOT SHOWN)7 770867 4 BUSHING8 107847 1 RS STEER PIVOT

107848 1 LS STEER PIVOT (NOT SHOWN)

1

2

5

4

3

3

3

3

6

5

3

7

7

34

8

119940EX_0814 3-11


3-12 119940EX_0814

Brake

1

4

2

3

7

13

2

12

9

8

9

26

2

10

5

214

18

21

17

15

16

MOWERFRAME

HYDRAULICTRANSMISSION

11125

8

87

STEERINGARM

119940EX_0814 3-13

Brake

NOTES:


1 086660 4 NT .375-16 NL G52 767954 12 FW .406 X .812 X .060 SAE3 601087 2 SWITCH4 005108 2 CS .375-16 X 3.50 HX G5 Z5 601410 2 BRAKE ROD ASSEMBLY6 054502 2 NT .375-16 HX G5 ZNY7 023655 4 NT .312-24 HX NL ZN8 768523 8 FW .343 X .687 X .051/.080H9 765339 4 BUSHING

10 107893 1 LS BRAKE BELL CRANK11 107892 1 RS BRAKE BELL CRANK12 080655 2 CS .375-16 X 1.50 HX G513 600991 2 SHORT BRAKE LINK ROD14 601131 2 SPRING15 109203 1 LS BRAKE SPRING LINK

109202 1 RS BRAKE SPRING LINK (NOT SHOWN)16 055939 2 CS .250-20 X .75 HX G517 016816 2 NT .250-20 HX FL LK ZNY18 601051 2 OVERTRAVEL SPRING

3-14 119940EX_0814

119940EX_0814 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2 119940EX_0814

Wheel & Tire

1 3

12

4

5

6

7

8

9

119940EX_0814 4-3

Wheel & Tire

NOTES:

1. Torque to 65–75 ft-lbs.


1 603749 2 TIRE/WHEEL ASSEMBLY 22 X 11-102 111875 2 WHEEL BACKUP PLATE3 061077 8 WHEEL NUT4 705954 2 CS .500-13 X 1.25 HX G5 ZN5 344267 2 FW .510 X 2.15 X .187 SPL6 712976 2 FW .531 X 1.375 X .125 ZNY7 784223 4 BEARING8 784603 2 SPACER9 N/A 1 FRONT TIRE 13 X 6.50-6

4-4 119940EX_0814

Front Tire Breakdown

4

5

2 1

3

3

7

7

6

8 9

10

119940EX_0814 4-5

Front Tire Breakdown

NOTES:


1 190112 1 FORK2 041475 1 CS .750-10 X 9.50 HX ZY3 025296 2 FW .760 X 1.625 X .08 ZNYC4 061101 1 NT .750-10 HX ZY NL5 605199 1 TIRE/WHEEL 13 X 6.57 039677 2 WHEEL BEARING8 782771 1 BEARING SPACER9 603756 1 WHEEL 6 X 4.5

10 019521 1 TIRE VALVE

4-6 119940EX_0814

Drive Wheel Breakdown

NOTES:


1 603738 1 TIRE 22 X 11-102 603737 1 WHEEL 10 X 8.53 019521 1 VALVE STEM

1

2

3

119940EX_0814 5-1

Section 5

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Fuel System Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-2 119940EX_0814

Engine

9

12

137

1

2

1

56 4

4 3

17

10

18

15 16

11

846

3

2

14

4

119940EX_0814 5-3

Engine

NOTES:

1. Supplied with the engine.2. Torque the bolt to 45–48 ft-lbs. Replace (do not reuse) the cap screw if

it’s removed or loosened. Use only hand tools to install this fastener.3. Torque the bolt to 30–35 ft-lbs. Replace (do not reuse) the cap screw if

it’s removed or loosened. Use only hand tools to install this fastener.4. Torque the nuts to 22 ft-lbs.


1 N/A 1 KAWASAKI FX691V & FX730V ENGINE2 603150 1 MUFFLER3 036236 2 CS .312-18 X 1.000 HX G54 768523 8 FW .343 X .687 X .051/.080H5 113946 1 CLUTCH ANCHOR6 034272 6 NT .312-18 HX G5 ZNYC7 796524 1 OIL DRAIN VALVE8 016253 2 CB .312-18 X .750 FUL ZN9 108969 1 MUFFLER SHIELD

10 602580 4 CS .375-16 X 1.25 HXG5 P8511 712372 1 KEY 1/4 SQ X 0.66 LG12 603255 1 PULLEY13 767954 3 FW .406 X .812 X .060 SAE14 601785K 1 CLUTCH KIT15 000331 3 WIRE TIE16 791251 1 CLUTCH HARNESS PIGTAIL17 602680 1 FW .453 X 1.12 X .119 HRD18 785659 1 CS .437-20 X 2.50 HXG5 P85

5-4 119940EX_0814

Engine

23

21

30A FUSE

1

15

20

6

10

25

26

19

4

4

6

24

23

22

22

A

B

5

5

5

VAPOR TEE

3

119940EX_0814 5-5

Engine

NOTES:

5. Part of the wire harness.


19 601063 1 NEGATIVE BATTERY CABLE20 744276 1 POSITIVE BATTERY CABLE21 015818 18" 1/4" FUEL LINE22 603112 2 CLAMP, 3/16"23 000323 2 HOSE CLAMP24 603326 33" 3/16" VAPOR LINE25 111894 1 GROUND STRAP26 793885 1 LW .375 INT-EXT TOOTH

FUEL & VAPOR LINE LENGTHS

18" FILTER TO FUEL VALVE (FUEL)

33" ENGINE PORT TO TEE (VAPOR)

A

B

5-6 119940EX_0814

Engine Service Parts

NOTES:


1 785261 1 MAIN AIR FILTER2 785279 1 SAFETY AIR FILTER3 602581 1 OIL FILTER4 068478 1 IN-LINE FUEL FILTER5 763318 1 VACUATOR VALVE

4

3

1

2

5

119940EX_0814 5-7


5-8 119940EX_0814

Fuel System

1

1

2

3

3

4 4

5

5

5

667

7

7

7

8

8

9

10

9

10

11

11

12

12

13

1

A B

119940EX_0814 5-9

Fuel System

NOTES:



1 602373 1 LS FUEL TANK2 602372 1 RS FUEL TANK3 779306 2 FUEL CAP, 3.5"4 015818 36" 1/4" FUEL LINE5 000323 4 HOSE CLAMP6 034280 2 CS .312-18 X .75 HX G57 768523 4 FW .343 X .687 X .051/.080H8 034272 2 NT .312-18 HX G5 ZNYC9 055822 6 CS .375-16 X .75 HX G5

10 712919 6 FW .406 X 1.00 X .12 HRD Z11 745059 1 FUEL VALVE 3-WAY12 000398 2 LOOP CLAMP13 000331 1 WIRE TIE

FUEL & VAPOR LINE LENGTHS

24" LEFT TANK TO VALVE (FUEL)

12" RIGHT TANK TO VALVE (FUEL)

A

B

5-10 119940EX_0814

Fuel System Service Parts

NOTES:


1 601527 1 SUCTION HOSE ASSY 19.5"2 785295 1 GROMMET

1

2

119940EX_0814 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-2 119940EX_0814

Battery

1

2

3

5

45

5

6

6

7

8

119940EX_0814 6-3

Battery

NOTES:


1 714618 2 CS .312-18 X 4.00 HX G52 768523 2 FW .343 X .687 X .051/.080H3 348417 1 BATTERY CLAMP STRAP4 055939 2 CS .250-20 X .75 HX G55 029868 4 LW .250 INT-EXT TOOTH Z6 024927 2 NT .250-20 HX G5 ZNYC7 771428 1 RED BATTERY CABLE BOOT8 794644 2 GM 1.50 X 2.12 X 1.75

6-4 119940EX_0814

Instrument Panel

13

2

3

7

7

1

10

6

6

14

5

5

9

8

11

12

16

171

18

1

15

1110

4

10A FUSE

15A FUSE

119940EX_0814 6-5

Instrument Panel

NOTES:

1. Part of the wire harness.


1 601097 1 CHOKE CABLE2 776476 1 PTO SWITCH3 712257 1 RED INDICATOR LIGHT4 785808 1 KEY ASSEMBLY5 601098 4 CB 10-24 X .500 ZYNC6 059832 4 NT #10-24 HX NL ZN7 045898 1 IGNITION SWITCH8 704932 2 FW .219 X .500 X .048 ZNYC9 601096 1 THROTTLE CABLE

10 055947 3 CS .250-20 X .500 HX G511 768515 3 FW .281 X .625 X .051/.080 HD ZN/YL12 602468 1 INSTRUMENT PANEL DECAL13 550446 1 INSTRUMENT PANEL (WITH DECAL)14 000331 7 WIRE TIE15 769166 1 HOUR METER16 603790 1 WIRE HARNESS17 601053 3 SEALED RELAY (WITH BRACKET)18 114052 1 CLUTCH CONNECTOR REPAIR KIT

6-6 119940EX_0814

119940EX_0814 7-1

Section 7

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

7-2 119940EX_0814

54" Service Deck

1

2

3

6

5

4

119940EX_0814 7-3

54" Service Deck

NOTES:


1 550424 1 54" DECK (WITH DECALS & HARDWARE)2 781419 1 BELT ROUTING DECAL3 601069 4 CN .312-18 X .20 MAX THK4 604222 1 DANGER/OBJECTS DECAL5 799171 1 54" DECK ID DECAL6 604221 1 DANGER/CHUTE DECAL

7-4 119940EX_0814

54" Deck Pulleys & Spindles1

2

3

4

6 57

8

9

1

10

11

1

12

13

14

15

14

16

1821

20

23

17

17

2

3

4

19

17

24

22

25

27

21

21 26

20

2

119940EX_0814 7-5

54" Deck Pulleys & Spindles

NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 028118 4 FW .625 X 1.00 X .134 ZNYC3 603057 3 DUST SHIELD WITH OFFSET4 781856 3 IDLER PULLEY, NHI 5.0"5 109770 1 IDLER SLIDE6 781302 1 TENSION SPRING7 259812 1 CHAIN8 784199 4 CS .312-18 X 1.25 FLT SH9 601619 2 IDLER SLIDE

10 781872 3 CS .625-11 X 1.25 HX G5 Z11 017152 3 FW 0.688 X 1.750 X 0.160HD12 786889 3 DRIVE PULLEY 5.68 OP13 054502 12 NT .375-16 HX G5 ZNY14 767954 24 FW .406 X .812 X .060 SAE15 005116 12 CS .375-16 X 1.375 HX G516 783506 3 BLADE SPINDLE17 768523 8 FW .343 X .687 X .051/.080H18 058776 4 NT .312-18 HXZY NL19 781567 2 NT .500-13 HX G8 ZY NL20 788166 2 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)21 767962 6 FW .531 X 1.063 X .090 SAE22 034280 2 CS .312-18 X .75 HX G523 109444 2 HEAVY DUTY PULLER24 034272 2 NT .312-18 HX G5 ZNYC25 781708 2 CS .500-13 X 4.25 HX G526 031997 2 PLASTIC WHEEL27 053199 2 NT .500-13 HX JAM ZNYC

7-6 119940EX_0814

54" Deck

1

14

15

16 1

4

5

3

8

7

6

10

11

9

13

12

11

12

17

20

18

19

FRONT WALL

DISCHARGECHUTE

13 45

122

2

119940EX_0814 7-7

54" Deck

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque the nut; the discharge chute must pivot freely.


1 789388 1 BELT, B 152" EL2 602749 1 LS PULLEY COVER3 602748 1 RS PULLEY COVER4 034280 4 CS .312-18 X .75 HX G55 712927 4 FW .344 X 1.00 X.12 HRD Z6 601806 1 DISCHARGE CHUTE7 601824 1 TORSION SPRING8 601843 1 CHUTE PIN9 111067 1 CHUTE BRACKET

10 190037 1 CHUTE ADAPTER PLATE11 025395 4 CB .375-16 X 1.00 STD CD12 086660 5 NT .375-16 HXZY NL13 767954 4 FW .406 X .812 X .060 SAE14 601124 3 BLADE, 18.50"-L-F-CW

797696 3 BLADE, F18.50"-H-F-CW797704 3 BLADE, 18.50"-MUL-F-CW797712 3 BLADE, 18.50"-GAT-F-CW

15 782474 3 CW .631 2.25 X .187 PNT16 781872 3 CS .625-11 X 1.25 HX G5 Z17 058776 2 NT .312-18 HXZY NL18 111999 1 "A" BLOWOUT BAFFLE19 016253 2 CB .312-18 X .75 FUL ZN20 768523 2 FW .343 X .687 X .051/.080H

7-8 119940EX_0814

60" Service Deck

1

4

3

5

2

6

119940EX_0814 7-9

60" Service Deck

NOTES:


1 550961 1 60" DECK (WITH DECALS & HARDWARE)2 781419 1 BELT ROUTING DECAL3 601069 4 CN .312-18 X .20 MAX THK4 604222 1 DANGER/OBJECTS DECAL5 604221 1 DANGER/CHUTE DECAL6 786277 1 60" DECK DECAL

7-10 119940EX_0814

60" Deck Pulleys & Spindles1

2

7

8

9

1

10 1

12

13

14

15

20

2119

17

24

2320

22

6 5

4

3

11

14

2

4

3

1618

25

27

18

18 26

17

20

2

119940EX_0814 7-11

60" Deck Pulleys & Spindles

NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 028118 4 FW .625 X 1.00 X .134 ZNYC3 603057 3 DUST SHIELD WITH OFFSET4 781856 3 IDLER PULLEY, NHI 5.0"5 109770 1 IDLER SLIDE6 781302 1 TENSION SPRING7 373191 1 CHAIN, 21 LINK8 784199 4 CS .312-18 X 1.25 FLT SH9 601619 2 IDLER SLIDE UHMW

10 781872 3 CS .625-11 X 1.25 HX G5 Z11 017152 3 FW 0.688 X 1.750 X 0.160HD12 601447 3 DECK DRIVE PULLEY13 054502 12 NT .375-16 HX G5 ZNY14 767954 24 FW .406 X .812 X .060 SAE15 783506 3 BLADE SPINDLE16 005116 12 CS .375-16 X 1.375 HX G517 788166 2 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)18 767962 6 FW .531 X 1.063 X .090 SAE19 781567 2 NT .500-13 HX G8 ZY NL20 768523 8 FW .343 X .687 X .051/.080H21 058776 4 NT .312-18 HX ZY NL22 109444 2 HEAVY DUTY PULLER23 034272 2 NT .312-18 HX G5 ZNYC24 034280 2 CS .312-18 X .75 HX G525 781708 2 CS .500-13 X 4.25 HX G526 031997 2 PLASTIC WHEEL27 053199 2 NT .500-13 HX JAM ZNYC

7-12 119940EX_0814

60" Deck

2

12

9

1

11

4

4

7

13

1810

16

19

1

3

910

10

5

45

8

6

8

15

14

17

FRONT WALL

DISCHARGECHUTE

2

119940EX_0814 7-13

60" Deck

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque the nut; the discharge chute must pivot freely.


1 601806 1 DISCHARGE CHUTE2 601824 1 TORSION SPRING3 601843 1 CHUTE PIN4 086660 5 NT .375-16 HXZY NL5 767954 4 FW .406 X .812 X .060 SAE6 111067 1 CHUTE BRACKET7 190052 1 CHUTE ADAPTOR PLATE8 025395 4 CB .375-16 X 1.00 G5 ZNY9 034280 4 CS .312-18 X .75 HX G5

10 768523 6 FW .343 X .687 X .051/.080H11 113882 1 RS PULLEY COVER12 113883 1 LS PULLEY COVER13 601715 1 BELT, B 16214 793794 3 BLADE, 20.50"-L-F-CW

794214 3 BLADE, 20.50"-MUL-F-CW794230 3 BLADE, 20.50"-GAT-F-CW794685 3 BLADE, F20.50"-H-F-CW

15 782474 3 CW .631 X 2.25 X .187 PNT 16 781872 3 CS .625-11 X 1.25 HX G5 Z17 016253 2 CB .312-18 X .75 FUL ZN18 058776 2 NT .312-18 HXZY NL19 113835 1 BLOWOUT BAFFLE

7-14 119940EX_0814

Deck Lift

1

2

3

4

56

7

56

7

7

89

8

9

9

87

7

10

11

12

13

89

89

14

15

7

6516

119940EX_0814 7-15

Deck Lift

NOTES:


1 348318 1 STOP HANDLE2 348284 1 HEIGHT ADJ STOP3 784488 1 DECK LIFT INDICATOR4 601942 1 DECK LIFT ROD5 055749 7 CS .437-14 X 1.75 HX G5 ZN6 360131 4 DECK LIFT CHAIN7 704643 16 NT .437-14 HX FL ZN8 601681 6 FW .781 X 1.50 X .120 ZN9 781294 7 E-CLIP 1.00 X .625 X .050

10 756270 1 CS .312-18 X 1.50 FUL THD ZN11 034272 1 NT .312-18 HX G5 ZN12 348458 1 DECK LEVELER YOKE13 767962 6 FW .531 X 1.063 X .09 SAE HRD ZN14 781229 1 CE .750 X 2.12 X 1.75 HEADLESS15 782995 1 DECK LIFT SPRING16 781831 1 CS .437-14 X 1.75 FUL THD G5 ZN

7-16 119940EX_0814

Deck Mounting Hardware

5

13

13

7

7

17

18

119940EX_0814 7-17

Deck Mounting Hardware

NOTES:


17 078949 2 CS .500-13 X 2.00 GR ZN18 008193 2 NT .500-13 HX G5 ZN

7-18 119940EX_0814

119940EX_0814 8-1

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

ROPS—Foldable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-2 119940EX_0814

Seat

6

312

5

1

3

2

4

11

6

8

9

15

10

71

3

312

6

13

3

1

14

3

8

9

916

119940EX_0814 8-3

Seat

NOTES:

1. Do not torque; the seat pan and the seat pan stop must pivot freely.


1 605137 1 SEAT2 034280 3 CS .312-18 X .75 HX G53 768523 16 FW .343 X .687 X .051/.080H4 603884 1 SEAT LATCH ASSEMBLY5 550988 1 SEAT PAN (WITH DECAL)6 058776 7 NT .312-18 HX NL G57 034272 3 NT .312-18 HX G5 ZNYC8 052860 3 CS .375-16 X 1.25 HX G59 767954 4 FW .406 X .812 X .060 SAE

10 601450 2 SEAT SPRING 150 LB/IN11 109240 1 SEAT PAN STOP12 064014 3 CS .312-18 X .875 HX G5 ZN13 000331 2 WIRE TIE14 190199 1 FLOOR PAN15 601815 1 BATTERY WARNINGS DECAL16 086660 1 NT 0.375-16 NL G5

8-4 119940EX_0814

Seat Service Parts

NOTES:


1 605307 1 ARMRESTS (PAIR)2 605306 1 SEAT BACK3 605305 1 SEAT BOTTOM4 604945 1 SEAT BELT5 604944 1 STANDARD SLIDES (PAIR)6 604946 1 SEAT SWITCH

2

6

1

3

4

5

119940EX_0814 8-5


8-6 119940EX_0814

ROPS—Foldable1

1

2

34

5

6

2

4

4

28

8

8

1

119940EX_0814 8-7

ROPS—Foldable

NOTES:



1 601439 1 ROPS KIT (WITH DECALS, SEAT BELT & HARDWARE)2 061812 6 CS .500-13 X 3.50 HX G53 601472 1 ROPS STOP4 023317 6 NT .500-13 UNT LK G8 ZN5 601470 2 HAND KNOB6 601471 2 LYNCH PIN W/ LANYARD7 767962 8 FW .531 X 1.063 X .090 SAE8 601635 2 ROPS DECAL

8-8 119940EX_0814

bigdog mowers stout mp parts manual119940ex_0814 1-1 general information this manual covers big...

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