better cleaning through data science overview.pdf · greater pressure than ever – fierce...
TRANSCRIPT
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Sanitization Management Solutions May 2015
BETTER CLEANING THROUGH DATA SCIENCE
DATA SCIENCE AND IoT FOR FOOD & BEVERAGE PROCESS MANUFACTURING
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Vigilistics is transforming the way food and beverage
process manufacturers use data, with software that helps increase visibility, knowledge, and control.
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F&B Processors Under Pressure
• F&B process manufacturers are under greater pressure than ever – Fierce competition. Shrinking margins.
Changing consumer preferences. Increasing regulation.
• Average product recall costs $10 million*, not including lost sales and lasting damage to brand
*Food Marketing Institute, Grocery Manufacturers Association, 2010
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Unfulfilled Promise of ‘Smart’ Manufacturing
• To be truly ‘smart’ F&B manufacturers must gather and analyze process data – Falling tech costs and
widespread internet connectivity (IoT) now make it possible to capture process data from automated equipment and human input
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Data Science and IoT for F&B Processors
• Vigilistics is a data science co. with a unique ability to capture and analyze process data directly from the manufacturing floor (IoT) – Four US patents issued,
for collection of unstructured data
– FDA Validated + certified Dept. of Ag. in all 50 States and Puerto Rico
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A Complete Sanitization Solution
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A Paradigm Shift
• See more. Know more. – Electronic Compliance Records for all activities (CIP,
COP, Manual) – Range Based Performance (Min, Max, Target) with
Exception and Benchmark Monitoring – Unit Based Reporting of Clean Activities,
Production Activities & Tests – Correlation to Operator, Shift, Supplier,
Plant, Area, Work Group – Root Cause, Drift, Trend and – Variance Monitoring
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• Plant & enterprise dashboards • Benchmarks, goals, baselines, key process indicators • Operator results; business process compliance;
exceptions; training • Unit-based efficiencies; results • Chemical, water reporting;
forecasts • Integrated views of CIP and
manual cleaning processes • Detailed Variance analytics;
“what-if” scenarios
Full Transparency at Every Step
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VMI-CIP: Clean-in-Place Optimization
• Monitor every step of every wash that is initiated, collecting data as you need it
• Construct wash records in real time, and make those records accessible for verification anywhere in the world
• Use benchmarks, baselines, dashboards, alerts and exception reporting to drive consistency, quality and cost reduction
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Paperless Compliance Reporting
• Satisfies requirements of FDA and Dept. of Agriculture in all 50 states and Puerto Rico – FDA Validated as a product – Validation acceleration tools – Operator visualizations – Legal & action set points – Exceptions; alerts; root cause – Verify & review – ‘Anytime’ inspection readiness
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Agile, Modular, Configurable
• Highly repeatable, agile data collection solution managed by a configuration “wizard” – Enterprise, Plant, Unit, Process, Parameter Settings – Install project, documentation and
change controls with versioning – Seamlessly configure data
collection, database, compliance report, analytics
– Incremental, low cost, rapid update
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Operator Visualizations for Efficiency
• Operator visualizations that save time and enable verifications with less training – Live views of CIPs from any station – Set Points, “At Condition” Monitoring, “Validated”
Targets, Exceptions – Parameterized Wash Steps (consistency) – Verify, Review, Scorecards, Titration, Notes,
Comments; Root Cause Indicators – Safely on-board changes to
Wash Programs, Chemicals, Equipment & Personnel in less time
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VMI-CIP: Clean-in-Place Optimization
• VMI-CIP automatically generates a record for every CIP in your plant, for every unit that is washed, for any period of time – Automatic data collection combined with the latest
in mobility and business analytics – FDA validated compliance reporting, process
monitoring, and optimization – Monitor real-time, record completion status,
manage exceptions, verify every cleaning record – Access compliance records anywhere, with
automatic back-up, filter, search and sort
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Cleaning Optimization Solutions May 2015
MAXIMIZE QUALITY, PRODUCTIVITY & PROFITS
PROCESS ANALYTICS FOR FOOD & BEVERAGE MANUFACTURING
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VMI-CIP Software Overview
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Live View – Combo Graph
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Live View – Trend Monitoring
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List of Washes
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Wash Report
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Wash Report
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Wash Report
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Wash Report
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Wash Report
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Exception Report
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Titration w/ Retest, Root Cause, Corrective Action
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Unit Inspection Report
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Unit Inspection Details
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Schedule