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Driving sustainability through horizontal supply chain collaboration Best Practices An example from P&G and Tupperware Koen Muylaert – Lieven Stofferis May 2014,

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Page 1: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Driving sustainability through horizontal

supply chain collaboration

Best Practices An example from P&G and Tupperware

Koen Muylaert – Lieven Stofferis May 2014,

Page 2: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Agenda

Industry situation & why collaboration make sense

P&G - Tupperware case study

Horizontal collaboration process

Way forward...

Page 3: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Industry situation Compelling need for change

Page 4: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

%Load Factor

%empty truck (km)

* EU data

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2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

bill

ion

eu

ro

% Load factor

% Load factor (estimated)

% Road efficieny

% empty running (km)

Cost of inefficiency

%Load Factor

%empty truck (km)

Introduction – Industry situation

compeling need for change

Page 5: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

External

Internal

Collaboration

Efficiency

Collaboration with external companies is KEY to go BEYOND our internal efficiencies.

Why collaboration makes sense

Page 6: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

P&G – Tupperware A case study of horizontal collaboration

Page 7: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Background

• Both Tupperware and P&G have a

manufacturing sites and DC’s in Belgium

• Both companies ship significant volume to

Greece

• Product characteristics of both companies are

opposites – Heavy vs. Light

Page 8: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Situation before

2 shippers

Similar lanes (corridors)

2 separate supply chains

Page 9: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Comparing the flows Tupperware P&G Sending site Aalst, Belgium Mechelen, Belgium Receiving site Thiva, Greece (100km from Athens) Athens, Greece Mode Road Intermodal Equipment type 120m3 combi-trailers 45ft containers Loads per year ~80 ~300 Transit time 3-5 days 6-7 days Frequency 1x week 3x week Loading method Bulk Palletized Load preparation ~27 man hours ~1 man hour Volume utilization ~85% ~50% Weight utilization ~30% ~95%

Full in Volume Half-empty in Weight

Page 10: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Optimizing internally

Page 11: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Common flows – 98% overlap

Page 12: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Situation after

2 collaborative shippers

P&G managed X-Dock

Joint intermodal corridor

Page 13: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

The best of both worlds

Page 14: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Consolidation process

Page 15: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Project results & benefits

>200 Tons CO2 reduction

Cube & Weight Fill improvement

55% 85% by heavy & light mixing

Collaborative Savings

~17% Cost saving on total lane costs

Moving to

Intermodal solutions for partner

Saved

150,000 truck-km by taking trucks off the road

Page 16: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Process & Way forward

Page 17: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

TINA Intermodal Network - collaboration

Intermodal network

Roundtrip

Using established intermodal networks to drive

sustainability though scale and frequency

Trains… Intermodality, a New Approach

There Is No Alternative

Page 18: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Way forward...?

Solo

1 Company optimization

P&G Supply Chain

Tupperware

Supply Chain

In Partnership

Tupperware

+

P&G

Expand partnership

Multi-lane collaboration

Multi Party

collaboration

3+ partners

(CO3 framework)

Future Market Place

10-30+ partners

Page 19: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware
Page 20: Best Practices An example from P&G and Tupperware€¦ · Best Practices An example from P&G and Tupperware ... P&G – Tupperware A case study of horizontal collaboration . ... Tupperware

Interested to explore joint

sustainability options

CO2 reduction opportunities?

Contact us!

Thank you.