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1 2015 NGK INSULATORS, LTD. Battery Energy Storage for Increasing Renewable Energy

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Page 1: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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2015

NGK INSULATORS, LTD.

Battery Energy Storage for Increasing Renewable Energy

Page 2: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Consolidated SubsidiariesConsolidated Subsidiaries

3,426 (non-consolidated)13,159 (consolidated)

Representative DirectorsRepresentative Directors

T. OSHIMA (President)

Date of EstablishmentDate of Establishment May 5, 1919

Paid-in CapitalPaid-in Capital US 700 Million Dollar

Number of EmployeesNumber of EmployeesAs of March 31, 2013

Company NameCompany Name NGK INSULATORS, LTD.

54 companies

Annual Sales Annual Sales US 2,530 Million Dollar

US 210 Million DollarAnnual Operating ProfitAnnual Operating Profit

NGK Corporate profile

Page 3: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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CeramicProductsBusiness

ElectronicsBusiness

PowerBusiness

Main Products

Roller Hearth Kiln Microceramic actuators

Ceramic components for semiconductor manufacturing The ceramic heaters, E-Chuck etc.

Berylium copper

A ceramic catalyst carrier, is an essential component for exhaust gas purification

Page 4: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Structure of NAS Battery

Enclosure

Battery CellFuse

Heater

Module Case

Main Pole

Battery ModuleNAS BatterySystem

Cathode Electrolyte Anode (Sodium) (β-Alumina) (Sulfur)

- +

Discharge

Sulfur

2Na + xS Na2Sx (Voltage: App. 2V)

ChargeNa ion

Discharge

Charge

Sodium

NAS Battery Principle・Type :Rechargeable battery・Operating Temperature: 300~340℃・Electrode :Sulfur(+) ,Sodium(-)・Electrolyte : Beta Alumina Ceramics

NAS Battery = Sodium(Na)+Sulfur(S) Battery

+

Sulfur (S)

Ceramictube

Sodium (Na) -

BatteryCell

Page 5: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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*“Electricity Energy Storage Technology Options: System Cost Benchmarking”, IPHE Workshop on Hydrogen;Seville, Spain; 15-16 November 2012; Dan Rastler, Electric Power Research Institute

EPRI Comparison* of Energy Storage Technologies

Page 6: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Installation Records

■ Installation Records : Over 300MW/2160MWh■ Site Record : Over 170 Sites■ Maximum Installation Site : 34MW/245MWh

After Industrialization

(2002-)

Application Type , x10MW

R&D Stage(1984-2001)

Installation Record of NAS Battery

Peak cut(LoadLeveling)

EmergencyPower+Peak cut

Stand-byPower+Peak cut

Renewables

Accumulative by Year, x10MW

Page 7: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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NAS Battery Around the World

French TerritorySolar 1MW

French TerritorySolar 1MW

UAE48MW(+60MW)UAE48MW(+60MW)

GermanyWind 0.8MW

GermanyWind 0.8MW

USA MNWind 1MW

USA MNWind 1MW

GermanySolar 1MW

GermanySolar 1MW

Load Leveling

Renewables (Wind,Solar)

Ancillary & Renewables

Micro Grid

ItalyWind (35MW~)ItalyWind (35MW~)

Japan

270MW

Japan

270MW

( ) to be constructed.

USA CA7MW

USA CA7MW

USA WV, IN, OH7MW

USA WV, IN, OH7MW

USA TX4MW

USA TX4MW

Canada BC1MW

Canada BC1MW

USA NM1MW

USA NM1MW

Total 450 MW/3,000 MWhDomestic 280 MW, Overseas 170MW (as of June. 2014)

Total 450 MW/3,000 MWhDomestic 280 MW, Overseas 170MW (as of June. 2014)

Page 8: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Comparison of Battery Technologies

0.001

0.01

0.1

1

10

100

0 2 4 6 8

Li- ion(for mobile , PC)(for EV)

NAS

Discharge : 6 hours

System Size: ~100MW

1 x 10-2

0.1

1

10

0 2 4 6 8Discharge time [hr]

1x 10-3

Lead acid

Li-ion(Stationary)

Ni-H

Systemsize

[MW]

NAS can discharge for Long Hours (6 hours). - LARGE CAPACITYNAS can configure Large Scale system (several 10 MW ) - HIGH POWERNAS expects 4500 cycles ( 15 year- 300 cycles per year )

Redox Flow

Energy IntensivePower Intensive

Page 9: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Power supply (Daily load curve )

Reduce maximum demand

Charge to battery

Discharge from battery

■For Customer : Electricity fee saving(Factory/Office) - Reduce maximum demand

- Reduce peak time use by charged power at night ■For Power supplier : Investment deferral by load leveling

Maximum Demand

【Example】 1,000kW/7,200kWh NAS system for Sewerage treatment equipment in Tokyo

■Field Example- In Japan(Maximum size at one site) : 140MW / 1,000MW (12MW / 86MWh)- In USA and Canada(AEP,NYPA,BC Hydro) : 20MW / 144MWh- EDF Reunion Inland : 1MW / 7MWh

Peak Cut (LL: Load Leveling)

Page 10: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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More than 20MW of NAS Battery Systems were installed in North America .

NAS Battery Installations in North America

Page 11: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Smoothing andTime shifting by NAS

Flat Operation

: Charge

: Discharge

: Charge

: Discharge

Time shift

Shifting a firm capacity to higher demand period

Renewable Energy Applications

Page 12: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Rokkashomura Futamata Wind Farm in JapanWind turbine : 51MWNAS battery : 34MW

2MW battery unit x 17 sets

34 MW NAS Battery System

- 34 units of1.5 MW wind turbines

JAPAN WIND DEVELOPMENT CO., LTD.(JWD) started the first commercial“Wind and NAS Battery Hybrid System” operation since August 1st, 2008.

82 m

33.5 m

NAS Battery PCS Building Control Building

Wind Turbine Application in Japan

Page 13: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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1.5MW NAS Battery at a 5 MW Solar PV ProjectFinanced by NEDO (New Energy and Industrial Technology Development Organization)

Project Size:

Solar Panel: 5MW

NAS Battery: 1.5MW

Solar PV hybrid project : Wakkanai Hokkaidou

Page 14: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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PV :4MW (Area : 45,000m2)Wind :4.2MW (0.9MW x 4units + 0.6MW x1 unit)Battery :NAS battery 4MW (0.5MW x 8 units)

Li-Ion battery 0.2MWh (8kWh x 25 units)Existing :DG 61.5MW + Gas-turbine 15 MWOperating from Oct., 2010.

NAS4MWWind 0.9MW

PCS for NAS4MW

Purpose:•To demonstrate and test grid stabilization devices such as the NAS battery when PV & Wind generators are connected to the grid.

PV3MW

Wind 2.4MW(0.9MWx2+0.6MW)

DG 40MWGas-t 15MW Miyakojima Isl.

DG 21.5MW

Wind 1.8MW(0.9MWx2)

NAS 4MW

PV 4MW

Wind 0.9MW

PV: 1MW +LIB:0.2MWh

Miyakojima Island

NAS: 4 MW

22 kV

Miyakojima Island / Smart Grid- PV & Wind Firms with NAS Battery-

Page 15: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Rome

Milan

70 MW( 420MWh) NAS Project for TERNA Italy

35MW ( 210MWh) are under installation in Southern Italy12MW x 2 and 11 MW will be operatedby the middle of summer , 2015

Page 16: Battery Energy Storage for Increasing Renewable … Energy Storage for Increasing Renewable Energy 2 Consolidated Subsidiaries 3,426 (non-consolidated) 13,159 (consolidated) Representative

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Thanks a lots

Tom Mizutani ( [email protected] )