Arasor Manufacturing Brief

Introduction

June 1st, 2006

Modulator Products

•Pre-chirp

•Zero-chirp

Compact Modulator

Dual-output Modulator

Low Drive Voltage Modulator

Other Products•APD Receiver

•Optical Subsystem

•BOA

•OPS

SMD APD Receiver

5U Subsystem

1U Subsystem1U OPS

BOA

Production Lines

Modulator packaging line

Modulator assembly line

Production Capability

•High speed (12.5Gbps) Opto-Electronic chip manufacturing

•High speed (12.5Gbps) devices packaging

•Ribbon and wire bonding

•Automatic ball and wedge bonding

•Very fine precise fiber pigtailing

•High magnitude microscope

•Hermetic sealing

•Fine leak test

•Reliability test based on GR-468

•High speed characterization

•High speed network analyze testing

High Quality Equipment

Precise fiber pigtailing

High magnitude microscopeRibbon Bonding

Hermetic seal

High Quality Equipment

Wire bonder

Modulator high speed testBias temperature cycle test

Fine leak test

High Quality Equipment

Modulator pigtail station

Reliability test equipment

Temperature cycling chamber

Auto-wirebonder

Component network testing

Production Capacity

Monthly capacity of the products predicted

•Modulator: 2000 pieces

•APD receiver: 2000 pieces

•Subsystem: 500 sets

•BOA: 200 pieces/sets

•Rack-mount OPS: 200 sets

Arasor (Guangzhou) Organization Chart

General Manager

John Liao

DGM Manufacture

Zhenying Wu

DGM Logistics

Peter Chu

DGM Administrate

Jianmin Wu

-Finance: Tony Gu

- HR: FQ Chen

- Adm.: Erric Lian

- Prod: XiangdongWang

-Test: Fei Gao

-Equ.: Bin Zhang

-PE: Tiyo

-QA: JS Lee/Fuhu Xu

- PM & MM: Shimin Ye

- Purchasing: Yunlong He

Proprietary and confidential of Arasor (Guangzhou)

Nansha Manufacturing Organization Chart

DGM Manufacture

Zhenying Wu

Equipment

Bin Zhang

Production Eng.

Tiyo

Test

Fei Gao

-Device O-E Test: Zhongxiang Lin

-Network Test: Jianfeng Xu

-Circuit Product Test: Zhi Yang

-Equipment Test: TBD

-Reliability Test: TBD

- Equipment Repair: Guiyuan Liu/Kai Gao

-Facility Operation: TBD

-Equipment Management: TBD

-Machine Shop: Tao Yu

- Product Project Management: HuiZhang

-Electronics: JC Chen

-O-E Technology: XF Liang/HY Fu

-Mechanics: JB He/ K Jiang

-Software: TBD

Proprietary and confidential of Arasor (Guangzhou)

Production

Xiangdong Wang

Quality Assurance

JS Lee/Fuhu Xu

- Manage Systems: Charles Chen

-SQC/CS: Bob Liu/ YZ Song

-IPQC/OQC: DayueZhang

-DCC: CJ Sun

-IQC: Rui Zhang

-Packing: TBD

-RE: TBD

- Modulator: SS Wang/HQ Wang

-APD Receiver: TBD

-Subsystem/Wimax: DS Jiang/HD Huang/SY Zhao

-EDFA/OPS/ITLA: DQ Liu/DD Xie

南沙慧视生产管理流程

Manufacturing Flow Chart

salessales

QCQC QCQC

PlanningPlanning

ProductionProduction

Test & Ins.Test & Ins.

WarehouseWarehouse

PurchasingPurchasingProduct R&DProduct R&D

CustomerCustomer SupplierSupplier

CustomerCustomer

SPC Technology

IQCIncoming

Materials

EAEnviron.

Assurance

PQCManufacture

Processes

FQCFinal

Products

IAInfrastructure

Assurance

RAReliability

Assurance

HRAHuman Resource

Assurance

Monitoring &

Measuring

Control

QA Practice in Production

DCDocuments

Control

ER

P S

yst

em

Manufacturing ProcessesManufacturing ProcessesManufacturing ProcessesManufacturing ProcessesManufacturing ProcessesManufacturing ProcessesManufacturing ProcessesManufacturing Processes

5S

Issue SCAR to Vendor

Issue SCAR to Vendor

MRB Meeting Disposition

MRB Meeting Disposition

Sorting/Rework/UAI/RTV

Sorting/Rework/UAI/RTV

SCAR Follow Up

SCAR Follow Up

RejectReject

IQC Inspection

IQC Inspection

Material Receiving

Material Receiving

• Generate GRN through MRP

• Check PO & AVL

• Follow QIP & Sampling Plan Perform Incoming Inspection AQL

• Maj.=1.0%, Min.=2.5%AcceptAccept

IdentificationIdentification

Record and Filing

Record and Filing

Material Warehouse

Material Warehouse

• Identify the Inspection & Test Result

• Record the Inspection Result

• Move to Material Warehouse

• Engineer Perform Parts Approval

Qualification of Vendor

Qualification of Vendor

Material Approval

Material Approval

• Vendor Assessment & Qualification

StartStart

Material KitingMaterial Kiting • Material Preparation

Check Before Production

Check Before Production

SettleSettle

NGNG

OKOK

• Check BOM• Calibrated Equipment & Test

Fixture

ProductionProduction

• Standard Operating Procedure (SOP)• FAI• Process Parameter Control

Cosmetic Check

Cosmetic Check

RepairRepair

FailFail • Cosmetic Check• 100%• Visual Aid and SIP (Cosmetic)

Function Test

Function Test

AA

ReworkRework

FailFail

PassPass

PassPass

• Function Test• 100% • SIP

AA

PackingPacking• Follow SOP Requirement

OQCOQC ReworkRework

FailFail

Finished Good Warehouse

Finished Good Warehouse

PassPass

• Functionality Test & Cosmetic Check

• Sampling Inspection : • AQL Maj.=1.0%, Min.=2.5%

• Handling, Storage & Preservation

Product Shipment

Product Shipment

ENDEND

PassPass