application guide for shneider

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1 Building a New Electric World Oil & Gas Large Site Power Distribution Application Guide Maximize energy efficiency. Improve process integrity. Increase personnel and machine safety.

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Page 1: Application Guide for Shneider

1Building a New Electric World

Oil & Gas Large Site Power Distribution Application Guide

Maximizeenergy efficiency.

Improveprocess integrity.

Increasepersonnel andmachine safety.

Page 2: Application Guide for Shneider
Page 3: Application Guide for Shneider

33

Table of contents

ELECTRICAL POWER DISTRIBUTION FOR OIL & GAS APPLICATIONS .......................................... 4

Complex international projects ............................................ 4

Know-how and experience .................................................. 4

Enhanced performance and reliability of equipment ...........................4

SCHNEIDER ELECTRIC, A WORLDWIDE PARTNER .................... 5

Global solutions ....................................................................................5

State-of-the-art equipment ...................................................................5

Recognized for its support and know-how every step of the way ........5

FOR TYPICAL DEMANDING MEDIUM VOLTAGE INSTALLATIONS .... 6

Comprehensive high-performance Medium Voltage solutions ............7

FOR TYPICAL DEMANDING LOW VOLTAGE INSTALLATIONS ........ 8

Comprehensive high-performance Low Voltage solutions ..................9

TRANSPARENT READY SOLUTIONS ...................................10

INSTALLATION EXAMPLES ..............................................12

Algeria .................................................................................................12

Kazakhstan ..........................................................................................14

Qatar ....................................................................................................16

Angola .................................................................................................17

Indonesia .............................................................................................18

France ..................................................................................................19

EFFECTIVE INTERNATIONAL SUPPORT ................................20

REFERENCES .............................................................21

Upstream .............................................................................................21

Midstream ...........................................................................................22

Downstream ........................................................................................22

Page 4: Application Guide for Shneider

4

Electrical power distribution for Oil & Gas applications

Greater challenges...Oil and gas companies must meet the challenges arising from greater demand for resources that are more difficult to access and extract. The heavy investments required must be returned faster. This requires state-of-the-art technology based on international know-how as well as extremely reliable and high-performance equipment.

...and consequent changes For electrical distribution systems in the oil and gas industry, this means far-reaching changes that call for new solutions.

Complex international projectsThe high investments lead to a joining of operational forces. Project organization becomes more complex with international partners providing a vast array of different competencies.Engineering firms, contractors and oil companies want a partner with solid experience in this field who can provide proactive support both locally and globally from the beginning to end of the project.

Know-how and experienceContinuity of service in electrical installations is vital to the profitability of heavy investments in oil and gas production. Experience in electrical engineering and technical know-how are essential to work out the optimum solution among the many alternatives.The electrical partner must have the means to carry out the necessary studies on system architecture and on the operating dependability and reliability of networks. It must also have in-depth knowledge of local and international standards given the ever increasing importance of safety and environmental considerations.

Enhanced performance and reliability of equipmentThe stringent specifications for installations mean that performance levels must be high. The equipment must be standardized, but offer all the features required to optimize costs and energy availability.The trends below are now commonly observed.b Increasing power levels, with more and more electrical motors, particularly for MV applications. Sites up to 100 MW are now common and others can reach 700 MWb Increasing voltage levels, with MV distribution now prevalent, where 3.3 kV is often replaced by 11 kVb High currents up to 4000 Ab High short-circuit currents, often 50 kA at 11 kVb Reductions in size and weight, made necessary by the constraints weighing on floating installations (offshore, FPSO, etc.) and the cost of shelters for onshore installationsb More intelligent switchboards to facilitate integration in electrical monitoring and control systems (EMCS)

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5

Global solutionsSchneider Electric is active in every sector of the oil & gas industry in over 130 countries. A dedicated, proactive organization with highly versatile engineering teams provides local and global support to E&C companies and the petrochemical industry.

State-of-the-art equipmentb A complete offering from MV to LV, including buswaysb EMCS (electrical monitoring and control system)b Choice between AIS and GIS (insensitive to the environment) solutionsb SF6 and vacuum breakingb High short-circuit withstand (50 kA/11 kV)b Natural ventilation at 4000 Ab Type-tested equipment, with internal arc withstand on all four sidesb Vibration and seismic tests

Recognized for its support and know-how every step of the wayAt each step in the project, Schneider Electric provides the necessary support, calling on its experience of over 60 years in the sector. It is known for its competence in system architectures and network operating dependability that guarantees the required level of reliability and availability while optimizing the offers to EPCs.

Schneider Electric, a Worldwide partner

FeedBiddingProcess

Project Installation OperationBasicDesign

Technical support

b Site auditb Feasability studyb Technical specificationb International standards

b Preliminary technical studyb Feasability and maintenance studyb Alternative proposalb Technical solutions advice

b Assistance to the EPCb Detailed technical solutionb Technical alternatives if anyb Overall planning

b Network studiesb Detailed electricalengineeringb Manufacturing of equipementb Coordinationb Global performance garanteeb Logisticsb Local support

b Transport and storageb Erection or Supervisionb On-site testingb Pre-commissioningand commissioning

b Maintenanceb Assistanceb Spare partsmanagementb Equipment upgradesb On-site trainingb Technical audits

Commercial support

b Global estimate(electrical scope)b Country experience

b Budget estimateb Financing assistance

b Detailed offerb Equipement, package or turn-key offerb Financial proposalb Legal matters

b Commercial follow upb Financial engineering

b Commercial follow up

b Service and maintenance contractsb Technical warranty

Core benefits

General view ofthe project

Advice to find the best solution

Optimized offer for the EPC

Tailored support

Page 6: Application Guide for Shneider

6

For typical demanding Medium Voltage installations...

t

G G G

M M

or or or

Generator or Utility supply

Main MVsubstation

11KV up toIn 4000AIsc 50kA

33KVup toIn 2500AIsc 40kA

MV/MVsubstation 11KV to 33kV

/ 6.6KV

GD GD

AT

AT

6.6kV/420V

AT

6.6kV/420V

AT

6.6kV/420V

6.6kV/420V

Emergency

11KV to 33kV/ 6.6KV

6.6kV/420V

t

M M M

VSD VSD VSDUPS UPS

RMU

MV loop

LV motors

MV motors

LV Variable Speed Drive

MVsubstation

MV/LVsubstation

MV/LVsubstation

MV MCC

EMCS with simple or redundant architecture

EMCS EMCS

Operator WorkStations

Gateway

SubstationController

Poste HT Tableau MT Tableau BT Serial links or Hardwire links to:Diesel generators, Turbines, UPS, Transformers, Circuit Breakers,Synchro check panels

Page 7: Application Guide for Shneider

7

Digital Protection Relays & Power Management Systemb Sepam protection relay range for transformer, motor and substation applicationsb PowerLogic System for power management including power quality monitoring

Modicon PLCs For industrial environmentb Quantum hot standby configurationsb Electronic flow metersb Open communication

...Comprehensive high-performance MV solutions

And alsob Source Automatic Transfer (AT) systemsb Fast Automatic Transfer without any supply interruptionb etc..

MV/LV substations with SF6 Ring Main Units...Ring Main Units (RMU)b RM6 indoor compact switchgear up to 24 kVb CAS-36 indoor compact switchgear up to 36 kVb Ringmaster C outdoor compact switchgear up to 2500 kVA

MV capacitor banks and harmonic filteringb Up to 36 kV (indoor/outdoor)

Motorpact MV MCCs Motorpact MV motor starter b Up to 7.2 kV (3800 kW/6.6kV) for busbars up to 3150A with short time withstand current of 40 kA (3s) b Direct-on-line or reduced voltage startingb Soft start units

MV/MV powertransformersb Oil up to 60 MVAb Cast resin (Trihal) up to 10 MVA

Air Insulated Switchgear (AIS)b MCset/Nex up to 24kVb Fluair 400 up to 40.5kVb Masterclad (ANSI): 5kV to 40.5kV

MV Metalclad Gas Insulated Switchgear (GIS)b GM6/GMset up to 36kVb CBGS up to 52kV

Energy Management and Control System (EMCS)SeeFox EMCS, an advanced modular systemb Open-ended and upgradeable b Monitoring & control functionsb Network reconfiguration with power management functions (load shedding, load sharing...) b Tariff monitoring & metering functionsb Simulations ...or modular compact cubicles

b SM6: indoor modular cubicles up to 24 kV

Page 8: Application Guide for Shneider

8

For typical demanding Low Voltage installations...

t

G G G

M M

or or or

Generator or Utility supply

Main MVsubstation

11KV up toIn 4000AIsc 50kA

33KVup toIn 2500AIsc 40kA

MV/MVsubstation 11KV to 33kV

/ 6.6KV

GD GD

AT

AT

6.6kV/420V

AT

6.6kV/420V

AT

6.6kV/420V

6.6kV/420V

Emergency

11KV to 33kV/ 6.6KV

6.6kV/420V

t

M M M

VSD VSD VSDUPS UPS

RMU

MV loop

LV motors

MV motors

LV Variable Speed Drive

MVsubstation

MV/LVsubstation

MV/LVsubstation

MV MCC

EMCS with simple or redundant architecture

EMCS EMCS

Operator WorkStations

Gateway

SubstationController

Poste HT Tableau MT Tableau BT Serial links or Hardwire links to:Diesel generators, Turbines, UPS, Transformers, Circuit Breakers,Synchro check panels

Page 9: Application Guide for Shneider

9

And alsob Detection and safety devicesb Field and safety devicesb etc.

...Comprehensive high-performance LV solutions

Okken and Blokset LV PCCs & MCCsHigh dependability switchboards up to 7300A, 1000Vb Okken up to 185 kAb Blokset up to 150 kAb Power-Zone (ANSI/NEMA) up to 200 kA

Variable Speed Drivesb Altivar range up to 1500 kV / 400V - 690V

Motor protection relaysb Tesys soft start units

Power Qualityb PowerLogic Power Meter & Circuit Monitor range

LV Rectimat2 automatic capacitor banksb Up to 400kVAb Harmonic filtering up to H5, H7, H9 and H11

Modular circuit breakers and switchesb Multi 9 systemb RCCBs

Power circuit breakers and switchesComplete AC and DC rangesb Masterpact 100 to 6300A ACBs with breaking capacities up to 150 kAb Compact NS 80 to 3200A MCCBs with breaking capacities up to 200 kAb Interpact switchesb Source changeover systems

b Surge and transientprotection

MV/LV power transformersb Oil up to 2.5 MVA b Cast resin (Trihal) up to 2.5 MVA

UPSsb Galaxy range from 10 to 800 kVA, up to 4 units in parallel

Insulation monitoringdevicesb Vigilohm system

Busbar trunkingb Litatrans power trunking

Page 10: Application Guide for Shneider

10

Plant Historian Remote site Laptop

MomentumI/O

Ethernet / Mobdusconverter

Incoming aircircuit breaker

Power monitoring

Motorprotectionrelay Soft starter

Ethernet TCP/IP

10/100 Mbps Ethernet TCP/IP Mobdus TCP/IPnetworks

Remote I/O

Third partyprotocols

ModiconQuantumhot standby

MV motor control

Variablespeeddrive

Intelligentintegratedmotorstarter

ModiconQuantumprocesscontroller

ModiconQuantumprocesscontroller

ATV71variablespeeddrive

Protectionrelay

MagelisHMI

Ethernet / Mobdusconverter

Third partyMobdus devices

Third partyfield devices

Hard wiredfield devices

Safetyrelays

LV switchgear

Intelligent motor control center

TR-4: Custom Monitoring. TR-3 plus custom graphics and controls

TR-3: Comprehensive Monitoring. Complete monitoring and analysis (diagrams, tables, waveform display/analysis, bar charts, real-time meters, historical, alarm and event logging). Supports up to 64 devices, aggregates loads and pushes data to central computer.

TR-2*: Deluxe Monitoring. Builds on TR-1 pages and includes historical energy usage logging, graphical data displays, trend plots and detailed data pages for each device.

TR-1*: Essential Monitoring. Features real-time monitoring with 5 custom web pages and includes circuit summary to check status of all circuits, demand current summary to identify potential overloads, energy summary to encourage departmental savings, load current summary to verify loading and power summary to determine peak demand savings.

*Standard option when ordering equipment. Can be requested for retrofit projects. Free web page generator tool available at www.powerlogic.com. This software can be downloaded free of charge.

Transparent Ready web browser solutions meet your process and facility monitoring requirements

b Obtain instant remote or local access for all authorized users to obtain information from meters, motor relays, feeder protection relays, low voltage trip units, variable speed AC drives and transformer temperature controllersb Reduce downtime and commissioning timeb Reduce energy costs by as much as 4%b Increase productivity in both new and upgraded installations, and improve equipment uptime by as much as 5%b Improve system reliability by as much as 10%b Reduce training costs by using standard communication technologiesb Simplify communication with management systemsb Reduce communication costs while increasing web server capacity.b Include process-related variables

Transparent Ready solutions

Page 11: Application Guide for Shneider

11

Plant Historian Remote site Laptop

MomentumI/O

Ethernet / Mobdusconverter

Incoming aircircuit breaker

Power monitoring

Motorprotectionrelay Soft starter

Ethernet TCP/IP

10/100 Mbps Ethernet TCP/IP Mobdus TCP/IPnetworks

Remote I/O

Third partyprotocols

ModiconQuantumhot standby

MV motor control

Variablespeeddrive

Intelligentintegratedmotorstarter

ModiconQuantumprocesscontroller

ModiconQuantumprocesscontroller

ATV71variablespeeddrive

Protectionrelay

MagelisHMI

Ethernet / Mobdusconverter

Third partyMobdus devices

Third partyfield devices

Hard wiredfield devices

Safetyrelays

LV switchgear

Intelligent motor control center

Typical refinery system architecture

Page 12: Application Guide for Shneider

12

Installation examples

Clustered Oil field

Algeria

StakesThe extension of the oil field required supply network extension from 30kV to 220kV. The contractor entrusted the extension of the network and the refurbishment of existing installations to Schneider Electric.

Description of the equipmentThis turnkey service includes:b Network designb Supply and commissioning of:v 2 x 220kV GIS substationsv 47 x 30kV substationsv 12 x LV switchboardsv 1 supervision system, combined with PLCs for network monitoring and control

30 kV double busbar

220 kV

120 MVA220 kV /30 kV

120 MVA220 kV /30 kV

120 MVA220 kV /30 kV

ATS ATS

3 x 220 kV lines

220 kV / 30 kVmain substation

Motors (6 MW)

30 kV substation

MM M MMM

30 kV0,4 kV

30 kV0,4 kV

30 kV0,4 kV

MM MM

30 kV5,5 kV

5,5 kVsubstation

MM MM

30 kV0,4 kV

OXP 97field

30 kV shelter

Page 13: Application Guide for Shneider

13

Other electrical network studies

b Harmonics: control electrical pollution.

b Overvoltages and insulation coordination: guarantee equipment dielectric strength is respected according to expected overvoltage levels (permanent or temporary overvoltages or surges due to switching or lightning strikes).

b Dependability: guarantee the availability of electric power to increase the reliability of installations adapted to the application.

b Electromagnetic compatibility (EMC): design installations that are fully protected against electromagnetic disturbances.

Schneider Electric global service The work carried out for this project included: b Load flow and voltage profile studiesv Sizing of equipment (cables, lines, transformers) according to the installed powerv Calculation of voltage drops over the various linksv Positioning of power transformer tap changersb Short-circuit current calculationsv Maximum short-circuit current values (device sizing)v Minimum short-circuit current values (protection settings)b Protection studyv Choice of protection devicesv Determination of settings according to the various operating modesb Dynamic stability studyv Determination of maximum fault clearing times enabling motors reaccelerationv Impact of high power (7 MW) motor starting on voltage levelsv Impact of voltage drops due to the upstream network (220kV)v Design of a load shedding plan

Detail of design services Calculation of short-circuit currents These calculations are achieved using network modeling as defined in IEC 60909. They enable the maximum and minimum short-circuit currents (symmetric and asymmetric) to be determined for phase to phase and phase to ground faults. These calculations are essential for checking:b Making and breaking capacity of interrupting devicesb Electrodynamic withstand of equipment (switchboards, busbars, etc.)b Thermal withstand of grounding devicesb Site grounding characteristicsb Protection settings Protection studyThis study enables the type of protection to be determined (over current, directional, differential relays, etc.) by taking into consideration the various technical and economic criteria of the oil process. Protection settings are defined according to:b Short-circuit currents of the different operating modesb Transformer switching currentsb Motor starting or re-energizing currentsb etc.

Dynamic stability studyThe main objective of a network dynamic study for this type of installation is to estimate the behaviour of high power asynchronous motors should an electrical incident occur.For example, a phase to phase fault in the installation creates a voltage drop and the slowing of motors of substations close to the faulty feeder. If protection setting times are too long, the motors will slow too much to ensure that all loads can be fully brought up to speed once the fault has been cleared.Pre-determined load shedding will allow priority loads to be rescued. Furthermore, for this installation, the study enabled network behaviour to be checked should the automatic transfer system (ATS) installed in the main substation, operate.In the event of a fault on one of the 220kV/30kV transformers, the ATS ensures busbar changeover in less than 500ms. The simulation carried out enabled system stability and the re-energizing of high power motors to be validated.

Page 14: Application Guide for Shneider

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Clustered oil and gas production field StakesTengiz is one of the most important O&G fields in Kazakhstan: 285,000 barrels a day of high quality production. The field reserves are estimated at between 6 and 9 billion barrels and production should reach 750,000 barrels in 2010, corresponding to an increase of 163% over 7 years.The project aimed to propose an Electrical Distribution solution for new sites intended to increase the existing gas production. In such a project, the availability of electrical power from the HV network connection point to the LV load is a main concern.

Description of the equipmentSchneider Electric supplied and installed the various equipment required for the extension of the site from an installed power of 240 MW (at 110KV) to 500 MW including: b 110 kV substation with triple busbars and 12 bays b Extension of the 10 kV substation: 200 MCset cubicles, including six 3600 A cubicles with forced ventilationb 300 Okken type LV cubicles with communication facilitiesb EMCS system (250 000 variables):v 4 rapid load-shedding systems (< 200 ms) v Active and reactive load distribution and balancing v Voltage adjustments v Interface with existing systems

Schneider Electric global serviceThis represents a major project for Schneider Electric in Kazakhstan. It was the result of four years of co-operation between our international teams, the EPC and the GSA.The Contracts & Engineering Division handled the technical specifications and initial budgetary cost estimates.The project was monitored by the Schneider UK Sales Forces and Schneider Global Business Development to optimize specifications and maintain close contact with the customer.The project involved: b Electrical Engineering with 30,000 hours of development workb Network simulation

KazakhstanInstallation examples

Page 15: Application Guide for Shneider

15

Key success factorsb Ability to propose an engineered offer with:v A totally monitored and controlled systemv A totally redundant architecture (in red in the schema)b The experience of Schneider Electric in the Oil & Gas market to manage:v The technical and commercial requirementsv special needs (Russian GOST certification for ED)v close relations with the EPC b Perfect collaboration of the teams and close relations to co-ordinate technical and commercial strategiesb Effective determination of customer needs and transfer of information to the technical teams to ensure an optimum solutionb The experience of the Schneider Electric worldwide networkb The market approach of the Schneider Electric Engineering division as well as its knowledge of the complete Schneider Electric catalogue that made it possible to offer a global solution with communication capabilities

Page 16: Application Guide for Shneider

16

Installation examples

Offshore platform

Qatar

StakesThe project is the result of Qatar’s ambitions to develop export-oriented industries based on the vast reserves of its North field.

Forming part of this development, the Process and Utilities (PU) is a medium sized gas off-shore platform. The Living Quarters (LQ) platform is the accommodations site for PU personnel. Both form part of the off-shore installation located approximately 80 km from the Qatar coast.

Gas and condensate are transported onshore by means of a 32 sealine (operated in diphasic mode) to Ras Laffan, where receiving facilities separate the condensate. The gas is then supplied to a nearby Liquefied Natural Gas plant.

Description of the equipmentPU and LQ platformsEach platform comprises:b MV switchboard: 1 metalclad switchboard (6.6 kV) with Sepam digital protection relaysb 2 LV neutral grounding impedancesb LV switchboards, MCCs and busducts:v 5 MB200 / MB400 LV switchboards (400 V / 50kA)v 2 LV busducts (6000 A - 80 kA)b On-shore pre-commissioning assistance and off-shore commissioning assistance

PU and LQ platform power distribution control system b Power distribution control system, with color-based operator workstations, including:v Conventional functions: mimic displays, mouse-driven control facilities, analog value trends and reportingv Special functions: automatic load-shedding and re-start facilities with 200 ms response time, auto-reclose function (managed by local PLC)v Emergency sequences (local / remote management), interface with other systemsb Main redundant PLCs including communication with the process control system,b PLC slaves integrated in the main LV switchboards

Schneider Electric global service b Design and engineering: 11,000 hourb Close work with the customer, the EPC and the Schneider Electric Engineering and Contracting Department to provide uniform electrical equipment on a package basis was a key factor in the success of this project.

PrinterU-PR1

IsisoperatingstationU-FEP 1

U-PR3hard copy

April 7000U-PLC 1

Ethernet

Top

gas turbines A, B, S

to relay box to PCS

generator loadsharing equipment

Top

gas turbines A, B, S

PCS

generator loadsharing equipment

PrinterU-PR2

IsisoperatingstationU-FEP 2

CRSRS 232 RS 232

RS 485

April 5000U-SW-5-3-1PLC

April 5000U-SWE-6-3-1PLC

April 5000U-SW-7-3-1PLC

April 5000U-SW-8-3-1PLC

Top

April 5000U-SW-9-3-1future PLC

Top Top Top Top

Sepam 2000 Sepam 2000 Sepam 2000 Sepam 2000 Sepam 2000

D

diesel

from U-PLC 1relay box

Top

gorgy time

(total installed: 22)

Page 17: Application Guide for Shneider

17

FPSO

Angola

Stakes For the operator of the oil field, comprising several deep water fields, a consortium built the 300 meter long FPSO (Floating Production Storage and Offloading facilities) which handles more than 200,000 barrels of crude oil per day from under-sea wells at a depth of 1400 m.Requirements:b Install an electrical supply system ordered from a manufacturer with a worldwide reputation and recognized in the offshore businessb Have the electrical equipment available in 6 months (fast track timetable)

Description of the equipmentb 58 MCset cubicles installed in 3 rows (11 kV / 50 kA)b Bus coupling in an “M” shape linking the three MCset switchboardsb Sepam medium voltage digital protectionb Transformers (stainless steel tank, Zone 2 / Category 3 operation)b Main and emergency switchboard of the hull to Marine standardsb All the high performance circuit breakers (ACBs, MCCBs, MCBs) for the topside equipment

Schneider Electric global service Schneider Electric applied all its skills and expertise to design, develop, manufacture and commission the electrical installationb Design of the electrical network and its protection to ensure optimum reliability and availabilityb Coordination and manufacture of all the necessary interfaces for the electrical distribution monitoring and controlb Mechanical withstand of the equipment to meet the conditions of the FPSO (pitching, swell and vibrations)b Compliance with the requirements of Bureau Veritas (IEC 60092)b Customized manufacture of the Medium Voltage M-shape bus coupling

11 kV / 50 kA MV switchboard

G

MM

Bus A

Motors< 1MW

Transformers

Motors> 1MW

G

MM

Bus B

Motors< 1MW

Transformers

Motors> 1MW

G

MM

Bus C

Motors< 1MW

Transformers

Motors> 1MW

Page 18: Application Guide for Shneider

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Installation examples

Refinery

Indonesia

StakesAfter the Indonesian government approved the construction of the refinery, a consortium composed of 4 foreign companies advanced the funds for construction. The refinery is designed for 125,000 bpd of crude.The construction of this refinery, the first designed specifically for the export market, demonstrates the intention of the Indonesian government to intensify the export of refined products. With its large capacity, it will be in a position to relieve the Sumatra and Kalimantau refineries of a part of their production.

Description of the equipmentb 3.3 kV switchboardsb LV switchboardsb 10 substations representing:v 132 x 20kV switchgear unitsv 4 x 20 kV busduct linksv 56 MV circuit breakers

Schneider Electric global service Engineering: 2000 hours comprising:b Detailed electrical engineering studiesb Supply of equipmentb Assembly and erection supervision of 10 substations distributed throughout the refineryContracting : this affair included 3 separate contracts:b A 20 kV level contract awarded to the Contracting Department and carried out in its entirety by Schneider Electric Franceb two other contracts corresponding to the 3.3 kV and low voltage switchboards, awarded to Schneider Indonesia and partially carried out by the Contracting Department for the studies, delivery of MV equipment, assembly and erection supervisionb The Contracting Department was responsible for the project as a whole

Emergencypowersupply

GasCompressors

Tipical unit substation

0.4 kV

3 kV

20 kV

Page 19: Application Guide for Shneider

19

63 kV Incomer

20 kVStandbyincomer

TSA1 TSA2

JB P1 20 kV JB P2 20 kV

Supply fromGE substation

Supply fromGE substation

Supply fromGE substation

Supply fromGE substation

Supply fromGE substation

Supply fromGE substation

230/400 V

690 V

JB A2 6.6 kVJB A1 6.6 kV

690 V

230/400 V

JB C1 6.6 kV JBC2 6.6 kV

690 V

230/400 V

Aircompressor

Booster compressor Booster Compressor

2 pumpsWaterUltimate phase

2 pumpsWater

2 pumpsWater

2 pumpsWaterUltimate phase

4 pumps H.P.

1 pumpInc

2 compressors4 pumpsH.P.

1 pumpInc

1 comp.1 VSDcomp.

JB B1 20 kV JB B0 20 kV

1 VSDcomp.

LNG plant

France

StakesThe customer is a consulting engineering company for all fields relating to natural gas. In partnership with foreign partners, it was responsible for this new liquid natural gas terminal (EPC contract). This terminal is designed provide 8 billion cubic meters of natural gas per year and its 3 reservoirs will have a storage capacity of 330,000 cubic meters.

ProjectThe project involved a study to check that the electrical network satisfies the dependability targets specified by the French gas board and to validate the architecture defined by the customer.This study covered the electrical network architecture from the two 63 kV and 20 kV incomers through to the loads that distribute gas to the French gas board network.

Schneider Electric’s global offerThe customer awarded this study to Schneider Electric because of their combined skills in electrical engineering and dependability.The study involved:b Calculation of the electrical installation’s reliability and availability levelsb Electrical engineering analysis of the electrical network’s critical operating modes, redundancy management and transient coupling reconfigurationb Analysis of maintenance system to validate the chosen maintenance policy (servicing times and spare parts stock)b Specific analysis of safety electrical supplies

Technical description of the solutionThis project:b Validated the electrical distribution architecture b Showed that the availability and reliability targets imposed by the French gas board had been metb Confirmed some of the maintenance solutions chosen, in particular concerning spare partsThis project was carried out by implementing the following studies:b Preliminary risk analysis (PRA) to identify the indispensable load equipment and minimum number of pumps (low pressure, high pressure, sea water), compressors, etc. requiredb Analysis of network operating modesb Failure mode, effects and criticality analysis (FMECA) for the entire networkb Failure tree modelingb Determination of the average number of interruptions per yearb Determination of the electrical power unavailability for the process equipmentb Electrical engineering analysis of network reconfiguration systems, particularly transient coupling reconfigurationb Supplementary analysis of backup power supplies and comparison of technical solutions

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Managing electrical equipment assets maximizes savings and safety

Schneider Services provides electrical and automation equipment asset management for offshore platforms, pumping stations, pipelines and refineries worldwide so you can concentrate on your core activities. We maintain, upgrade and automate equipment to extract the best value from it, maximizing its productivity and reliability throughout its lifecycle. Schneider Services blends four main services to suit your needs.

Installation includes equipment handling, installation, testing, commissioning and technical assistance.

A recent study has shown that 60% of all preventive maintenance is unnecessary. We are at the forefront of research and development into technologies that allow us to predict when equipment will fail. For example, ProdiagTM is a proprietary measurement and analysis tool that allows us to predict when your low and medium voltage circuit breakers will fail. Trend analysis tools allow us to reduce your maintenance costs and prevent unplanned equipment failure, at less cost than routine maintenance.

Effective international support

Designingb Engineering Studiesb Power Quality Auditsb Justificationb Selection and Application

Modernizing b Retrofitsv MV & LVv Systems b Upgradesb Auditsb Recycle

InstallationStart Upb Testingb Trainingb Automationb Warranty

Operatingb Repair / Disaster Recoveryb Maintenancev Preventivev Predictiveb Extended Warrantyb Parts / Logistics

10 - 12 months

10 - 20 years

Page 21: Application Guide for Shneider

21

Gas productionb Shah Deniz Gaz development - Aserbajian - BP consortiumb Berri Gas plant - Gathering Manifold - Saudi Arabiab Haragh Gas Plant - Gathering Manifold - Saudi - Arabia - Aramcob Wafa & Mellitah shore plant - Qatar - Qatargasb Mabruk Field - Lybia - Total

On shore oil & gas fields b Tenguiz Chevroil - Kazakhstan - Chevron Texacob Hassi Messaoud - Algeria - Sonatrachb Ourhoud - Algeria - Japan Gazoline Corporation & INITECb North East of Abu Dhabi - NEBb Pemex - Mexico - Cosoleacaque, Vera Cruz b Hassi-Berkine - Rhourde Oulad Jemma Oil field - Algeriab Wafa & Mellitah - Lybia - Agip Gas b Moundouli oil field development - Tchad - Exxonb Bongkot phase III - On shore - Singaporeb BP Amoco North Sea Services - United Kingdomb Batanga & Echira oil fields - gabonb BP Salah Gas field - Angolab Elf Al khaleej Field Development - Phase III - United Arab Emiratesb GTC 121 - Qatar - Qatar Petroleumb Huizhou Oil Field 19-3,2,1 - China - CACT Operators Groupb Munkaizana Central Facility development - Omanb NEB (North East Bab) : Al Dabb’iya & Rumaitha oil fied - United Arab Emiratesb Qatar Petroleum Dukhan - Qatarb Rang Dong Field Development - Vietnam - Japan Vietnam Petroleum Cob Sanul gas field - Iran - National Iranian Oil companyb Sincor Upstream Projet - Venzuela - Total Elf Fina

Off shore platformsb Dunbar Offshore platform - United Kingdom - Total Oil Marineb Rang Offshore platform - Dong - Vietnam - Japan Vietnam Petroleum Cob Qatargas - Upstream offshore platformsb Dalia Oil field production platform - Angolab East Area Project platform - Nigeriab Hibernia Off shore oil rig - Newfoundland - canada b Ibn Zhar Off Gas Ammonia Project - Al baytar - Saoudi Arabiab Kotter Gas platform - North Sea - Netherlandsb Off shore platform - 140 men Living Quarter - Vietnam - Vietxopetrob Otway, Port Cambell - Australia - Woodside Energy Ltdb QPD Platform - Qatarb Sarawak Shell E11-PB Platform - Malaysiab Talisman BungaRaya E (BRE) - Malaysia - Talisman Energyb Total Fina Elf Peciko Phase III - Indonesia

FPSO (Floating platform & Storage)b Girassol FPSO - Angola - Total b N’ Kossa - Congo - Totalb Akpo FPSO- Nigeria - Totalb Amenam kpono phase II FPSO- Nigeria - Totalb Conoco Phillips FPSO - Chinab Elf Girassol Petroleum barge - Angolab Elf Nigeria Kpono Amenam FPSO - Nigeriab Rosario Lirio FPSO - Angola - Total

References Upstream

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22

Refineryb Turkmenbashi - Turkmenistan - JGC/Turkemnftegazb Rabig refinery - Saoudi Arabia - ARAMCOb Crackin IV Turbines - france - Naphtachimieb PSR-2 Melaka refinery - Malaisiab Aspropyrgos refinery - Greece - Hellenic Petroleumb Barrancabermeja refinery - Colombia - Ecopetrolb Basrah refinery - Iraq - SOCb Dung Quat crude oil refinery - Vietnam - Petrovietnamb Esso Chad Development refinery - Chad - Exxon Mobilb Exxon - Notre Dame de Gravenchon Polymer Plant - Franceb Esso Chad Development refinery - Chad - Exxon Mobilb HZ Omsk Refinery - Russiab Mina Al Fahal, muscat - Oman - Oman Refinery Companyb Pertamina Dumai Refinery - Indonesiab Petrolina project - Brazil - Wartsila Finlandb Porvoo site refinery - Finland - Fortum Groupb Ras Laffan new refinery - Qatar - Qatargasb Shell Refining Refinery - Australia - Shell Refiningb Skikda Refinery - Algeria - Sonatrachb Sogara Refinery - Gabon - Total Elf Fina Petrochemical plantb Shiraz fertilizers Methanol plant - Iran - NPCb Aghar Dalan - Iran - NIOCb Al Jubai - united Petrochemical Complex (JUPC) - Saoudi Arabia Sabicb 10th Olefin - HDPE Plant - Iran - Jam Petrochemicalb 3rd Methanol - Iran - Fanavaran Petrochemical Companyb Al Jubai - unitedb Betera Complex Devlopment - Phase 3 - Indonesia - Pertaminab Cheleken block oil & Gas Caspian sea site - Turkmenistanb Hurricane Kumkol - Kazakhstanb JUPC Olefins Complex - Saoudi Arabiab Pecico Phase IV - Indonesia - Total Elf Finab Qapco Expansion - Qatarb Ras Lanuf oil site - Lybia - RASCOb Sasol GTL project - Qatar - Qatar Sasolb Tekfen - Azebaijan - Tekfen AIOCb Total Elf Fina Gemini - Belgium - Total Elf finab Yan Sab green field - Saoudi Arabia - SABIC

LNGb Fos Cavaou LNG plant - France - Sofregaz b Bongkot LNG plant - Gulf of Thailand - Total Exploration & Production b Ereglesi LNG terminal - Tutkey - BOTASb GL4 complex - Arzew - Algeria - Sonatrachb LNG plant - Qatar Liquefied Company Ltd b Balhaf - Process & LPG - Yemen LNG Companyb Bonny LNG - Phase 3 - Nigeria LNG Ltdb Haradh LNG Plant - Saoudi Arabia - Aramcob Union Fenosa LNG - Egyptb Qatar Liquefied Gas Company - Qatarb LPG Tank at QP Messaied - Qatarb UGDC - NGL - Port Said - Egypt - UGD Company

MidstreamSee Transportation & storage Application Guide

References Downstream

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Page 24: Application Guide for Shneider

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