amphenoltest location : amphenol interconnect india pvt ltd., bangalore qty : 03 a. dimensional...

Manufacturers Name & address:

M/S Amphenol Interconnect India Pvt Ltd

Plot No:61, Keonics Electronics City

Bangalore: 560100, INDIA.

TEST REPORT

Report No:AIIPL/QC/BS06042015/1

Date: 06.04.2015

Page no:1 of 15

Tested By:

Mahabala Shetty

Reviewed & Approved By:

C.N.Ramesh (Head – QC)

Amphenol

TITLE : VALIDATION OF PRODUCT Refer Specification : - AS85049C & AIIPL Product Standard: PSTDBS570 Product Tested : EMI/RFI BACKSHELL LIGHT WEIGHT (BML1) AIIPL PART NO: BML1SRK10W Test Location : Amphenol Interconnect India Pvt ltd., Bangalore Qty : 03

A. Dimensional Inspection Report (Dimensions in mm) as per PSTDBS570

Sl No

Parameter / Specification

Min. Max. Inspection

Tool

Sample Result (Pass/ Fail) 001 002 003

1 Φ 22.99 - 24.99 VC 24.06 24.05 24.06 Pass

2 B 23.90 - 23.90 VC 22.16 22.14 22.15 Pass

3 F 21.84/26.90 21.84 26.90 VC 25.01 25.02 25.03 Pass

4 C 6.70 ± 0.78 5.92 7.48 VC 7.24 7.25 7.26 Pass

5 E 21.81/22.23 21.84 22.23 VC 22.14 22.13 22.14 Pass

6 D 6.90 Min 6.90 - VC 8.89 8.87 8.88 Pass

7 6.35 Max - 6.35 VC 4.46 4.45 4.46 Pass

8 Weight - - Weighing

Scale 22

Gram Pass

B. Visual Inspection as per PSTDBS570

Sl. No

Parameter Specification Inspection

Tool

Sample Result (Pass/ Fail) 1

1 Free Rotation & Mating

Back shell is coupled on plug until it is well located on the teeth

Visual Ok Pass

2 General

Workmanship

No Molding defects, Burrs, Nicks &

Chipping of plating or Finish

Visual 100% Found

okay Pass





TEST REPORT


Date: 06.04.2015

Page no:2 of 15

Tested By:

Mahabala Shetty



Amphenol

C. Test as per AS85049C, Category 4C (Light Duty)

Sl. No

Parameter Specification

Observations

Result (Pass/ Fail)

1 External Bending Moment

Required load 64.76 lbf-in

Applied load :P1 65.4 inch-lbs P2 65.8 inch-lbs

Pass

Holding duration: 60Sec.

On completion of load application for the duration of 60secs each direction Back Shells were visually examined there is no evidence of damage detrimental to their normal operation.

2 Coupling Thread Strength

Required Torque 50 ± 5 inch - lbs

Applied torque 50 inch -lbs

Pass

Holding duration;60Secs

On completion of torque application for the duration of 60secs, Back Shells were visually examined there is no evidence of damage detrimental to their normal operation.

3 Magnetic Permeability

Shell be less than 2.0Mu for aluminum

and 5.0Mu for stainless steel

Aluminium body less than 2.0Mu

Pass Stainless Screw less than 5.0Mu

4 Shell To Shell Conductivity

Should not exceed 2.5 milliohms

Measured Test Voltage:1.5VDC

Pass Measured Test Current: 1.0ADC

Measured Resistance: 0.38 Milli Ohms

5 Life Cycling Ten full cycles of Engagement & Disengagement

Ten full cycles of engagement & disengagement onto the mating plug for six full turns in clockwise direction & six full turns in counter clockwise direction. Pass On completion of test Back shell were visually examined there is no evidence of damage detrimental to their normal operation.

6 Interchangeability

Back Shell shall be Interchangeable with

its counterpart connector

Mated with counterpart connector & found satisfactory

Pass





TEST REPORT


Date: 06.04.2015

Page no:3 of 15

Tested By:

Mahabala Shetty



Amphenol

7 Random Vibration

Frequency range50-2000) Hz. Power Spectral Density: 1g2/Hz Overall rms g :43.92 Test Duration; 8hours in the longitudinal direction & 8hours in the perpendicular direction

Refer test Profile graph on page:4 - 9

Pass

On completion of test Back shell were visually examined & no damage or loosening of parts observed.

Prior to the test and after the test Back Shells were subjected to Shell-to-Shell conductivity test & test results were found satisfactory. Measured voltage drop is less than 2.5mV.

8 Shock test

Shock Wave form: Half Sine, 100g, 6msec No of Shocks: Three shocks in each direction are applied along three axes of the test specimens for a total of 18 shocks.

Refer test profile graph on page:10-15

Pass On completion of test Back shell were visually examined & no damage or loosening of parts observed.





TEST REPORT


Date: 06.04.2015

Page no:4 of 15

Tested By:

Mahabala Shetty



Amphenol

VBRATION TEST GRAPH DUT: Back shell

Serial Number: BML1SSK10W (3nos) OX Axis

Project File Name: Random vibration 43.92grms.prj

Profile Name: Default Test Type: Random Run Folder: .\RunFolder Apr 01, 2015 13-43-56

profile(f)

high-abort(f)

low-abort(f)

high-alarm(f)

low-alarm(f)

control(f)

2000.0050.00 100.00 1000.00

6.0256

0.0631

0.1000

1.0000

Frequency (Hz)

(gn)²/Hz

Level: 100 %

Control RMS: 44.258648 gn Full Level Elapsed Time: 08:00:00 Lines: 400 Frame Time: 0.200000 Seconds

Demand RMS: 43.941341 gn Remaining Time:00:00:00 DOF: 154 dF:5.000000 Hz

Data saved at 09:54:53 PM, Wednesday, April 01, 2015 Report created at 09:54:54 PM, Wednesday, April 1, 2015





TEST REPORT


Date: 06.04.2015

Page no:5 of 15

Tested By:

Mahabala Shetty



Amphenol

DUT: Back shell

Serial Number: BML1SSK10W (3nos) OX Axis



input1(f)

input2(f)

drive(f)

profile(f)

2000.0050.00 100.00 1000.00

15.8489

6.31E-081.00E-07

1.00E-06

1.00E-05

0.0001

0.0010

0.0100

0.1000

1.0000

Frequency (Hz)

(gn)²/Hz

input1(f): Max=115.195,Min=-128.952,Peak=128.952,RMS=38.132210,PSD RMS=37.568779input2(f): Max=157.150,Min=-149.267,Peak=157.150,RMS=51.571754,PSD RMS=50.062393

Level: 100 %


Demand RMS: 43.941341 gn Remaining Time: 00:00:00 DOF: 154 dF: 5.000000 Hz






TEST REPORT


Date: 06.04.2015

Page no:6 of 15

Tested By:

Mahabala Shetty



Amphenol







TEST REPORT


Date: 06.04.2015

Page no:7 of 15

Tested By:

Mahabala Shetty



Amphenol

DUT: Back shell

Serial Number: BML1SSK10W (3nos) OY Axis



input1(f)

input2(f)

drive(f)

profile(f)

2000.0050.00 100.00 1000.00

15.8489

1.00E-07

1.00E-06

1.00E-05

0.0001

0.0010

0.0100

0.1000

1.0000

Frequency (Hz)

(gn)²/Hz

input1(f): Max=153.386,Min=-111.123,Peak=153.386,RMS=38.365021,PSD RMS=37.392780input2(f): Max=152.395,Min=-161.950,Peak=161.950,RMS=51.440865,PSD RMS=50.014328

Level: 100 %


Demand RMS: 43.941341 gn Remaining Time:00:00:00 DOF: 154 dF:5.000000 Hz

Data saved at 06:57:43 PM, Thursday, April 02, 2015 Report created at 06:57:44 PM, Thursday, April 2, 2015





TEST REPORT


Date: 06.04.2015

Page no:8 of 15

Tested By:

Mahabala Shetty



Amphenol

DUT: Back shell

Serial Number: BML1SSK10W (3nos) OY Axis



profile(f)

high-abort(f)

low-abort(f)

high-alarm(f)

low-alarm(f)

control(f)

2000.0050.00 100.00 1000.00

6.0256

0.0631

0.1000

1.0000

Frequency (Hz)

(gn)²/Hz

Level: 100 %


Demand RMS: 43.941341 gn Remaining Time: 00:00:00 DOF: 154 dF: 5.000000 Hz






TEST REPORT


Date: 06.04.2015

Page no:9 of 15

Tested By:

Mahabala Shetty



Amphenol







TEST REPORT


Date: 06.04.2015

Page no:10 of 15

Tested By:

Mahabala Shetty



Amphenol





TEST REPORT


Date: 06.04.2015

Page no:11 of 15

Tested By:

Mahabala Shetty



Amphenol





TEST REPORT


Date: 06.04.2015

Page no:12 of 15

Tested By:

Mahabala Shetty



Amphenol





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Date: 06.04.2015

Page no:13 of 15

Tested By:

Mahabala Shetty



Amphenol





TEST REPORT


Date: 06.04.2015

Page no:14 of 15

Tested By:

Mahabala Shetty



Amphenol





TEST REPORT


Date: 06.04.2015

Page no:15 of 15

Tested By:

Mahabala Shetty



Amphenol

amphenoltest location : amphenol interconnect india pvt ltd., bangalore qty : 03 a. dimensional...

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