amphenol assembletech automotive products introduction · ts-0046 rev 13 dec. 29, 2017....
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© Amphenol Corporation-AST • All Rights Reserved • COMPANY CONFIDENTIAL, those RD products are subject to change by Amphenol without prior informing customers AGIS-Amphenol AssembleTech
Amphenol AssembleTech
Automotive Products Introduction
TS-0046 Rev 13 Dec. 29, 2017
AGIS-Amphenol AssembleTech
A Global Leader in Interconnect Technology
% Sales by Market
2016 Sales$6.3 Billion
Defense
Broadband
MobileNetworks
IT & DatacomMobile
Devices
Automotive
IndustrialComm Air
AGIS-Amphenol AssembleTech
Amphenol Global Interconnect Systems(AGIS) Xiamen, China
Amphenol AssembleTech (AST) Xiamen, Fujian, ChinaUL/CSA, TS16949, ISO 9001, ISO 14001, OHSAS 18001, QC080000 Certificate240,000 sq. ft., more than 3,200 employeesVDA6.3 process audited and passed by Notable Self‐Driving Technology company
Shanghai
Hong Kong
Taipei
One hour flight to : Shanghai, Hong Kong & Taipei ; International Seaport & AirportTop on Best city to live in China.
AGIS-Amphenol AssembleTech
Amphenol AssembleTech – All About PeopleGeneral Manager
Alan Yang
China XiamenUSA
Texas; Boston
BD Marketing Finance
Production
Customer Service PurchasingOperations
Engineering Quality
HR ITFinance
Warehouse
Logistics
Sales Team Beijing, Shanghai, Shenzhen
PM
AGIS-Amphenol AssembleTech
Y2011 Y2012 Y2013 Y2014 Y2015 Y2016
Product Mix Development 2011 –Y2017Next Gen VR SolutionAuto Infotainment HSD
HSC//FAKRAType-C to HDMI
Thunderbolt 3/USB3.1/AOC28G/Ultraport SlimSAS LP
OCuLink 8x/USB3.0 AOC Series
Type-C/HDMI redriverInternal USB3.1Lightning Series
Auto Hybrid CableHDMI E
FFC LIF/FPCCooling liquid sever
LVDS/M12/M8 seriesFiber copper hybridSmart solar cableType C/SlimSAS
WP M11/M15OCuLink 4x
HDMI - LVDSWP M14/M19
Retractor/PERCWP M series
Thunderbolt 2/My DPPDMI
SATA 3.1/PCIEFlex Mini-SAS
USB 3.0HD Mini-SAS
Micro-SAS/Micro-SATAMicro HDMI/Mini DP
DisplayPortMicro-USB/Mini HDMI
Mini-SAS/e-SATAHDMI
SATA/SAS/RCAWire Harness
SCSI /Flat Cable
Flex Mini-SAS USB 3.0
HD Mini-SASMicro-SAS/Micro-SATA
Micro HDMI/Mini DPDisplayPort
Micro-USB/Mini HDMIMini-SAS/e-SATA
HDMISATA/SAS/RCA
Wire HarnessSCSI /Flat Cable
PDMISATA 3.1/PCIEFlex Mini-SAS
USB 3.0HD Mini-SAS
Micro-SAS/Micro-SATAMicro HDMI/Mini DP
DisplayPortMicro-USB/Mini HDMI
Mini-SAS/e-SATAHDMI
SATA/SAS/RCAWire Harness
SCSI /Flat Cable
WP Mini seriesThunderbolt 2/My DP
PDMISATA 3.1/PCIEFlex Mini-SAS
USB 3.0HD Mini-SAS
Micro-SAS/Micro-SATAMicro HDMI/Mini DP
DisplayPortMicro-USB/Mini HDMI
Mini-SAS/e-SATAHDMI
SATA/SAS/RCAWire Harness
SCSI /Flat Cable
WP M14/M19Retractor/PERC
WP M seriesThunderbolt 2/My DP
PDMISATA 3.1/PCIEFlex Mini-SAS
USB 3.0HD Mini-SAS
Micro-SAS/Micro-SATAMicro HDMI/Mini DP
DisplayPortMicro-USB/Mini HDMI
Mini-SAS/e-SATAHDMI
SATA/SAS/RCAWire Harness
SCSI /Flat Cable
LVDS/M12/M8 seriesFiber copper hybridSmart solar cableType C/SlimSAS
WP M11/M15OCuLink 4x
HDMI - LVDSWP M14/M19
Retractor/PERCWP M series
Thunderbolt 2/My DPPDMI
SATA 3.1/PCIEFlex Mini-SAS
USB 3.0HD Mini-SAS
Micro-SAS/Micro-SATAMicro HDMI/Mini DP
DisplayPortMicro-USB/Mini HDMI
Mini-SAS/e-SATAHDMI
SATA/SAS/RCAWire Harness
SCSI /Flat Cable
USB3.0 AOC SeriesType-C/HDMI redriver
Internal USB3.1Lightning Series
Auto Hybrid CableHDMI E
FFC LIF/FPCCooling liquid sever
LVDS/M12/M8 seriesFiber copper hybridSmart solar cableType C/SlimSAS
WP M11/M15OCuLink 4x
HDMI - LVDSWP M14/M19
Retractor/PERCWP M series
Thunderbolt 2/My DPPDMI
SATA 3.1/PCIEFlex Mini-SAS
USB 3.0HD Mini-SAS
Micro-SAS/Micro-SATAMicro HDMI/Mini DP
DisplayPortMicro-USB/Mini HDMI
Mini-SAS/e-SATAHDMI
SATA/SAS/RCAWire Harness
SCSI /Flat Cable
Y2017
AGIS-Amphenol AssembleTech
Sensor data fusionSituational interpretat ionIncreasing computing power
Data processingRadar sensors, LiDAR,front camera, computers, ultrasonic sensor, AerialCommunication withinfrastructure and trafficParticipants, T-box, LTE-V,
5G, DSRC, WLAN
Autonomous driving :
Audio /Video entertainment (front and back seat) ,GPS,blue tooth,charging , all hand free connection with mobile devices like cellphone; Voice instruction
In-Vehicle Infotainment (IVI): ADAS
Radar, Lidar, Ultasonic sensorResolution, range, cost360° view, day & night
Automotive technology and system
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ADAS (advanced driver assistant system)
Blind spot detection system
Backup parking aid system
Rear crash collision warning system
Lane departure warning system
Blind spot detection system
Packing aid system
Pre crash system
Adaptive cruise control system
Night vision system
Adaptive front-lighting system
Collision mitigation system
Interconnect system:• FAKRA, HSD and HSC• Optical fiber• Sealiable‐R water proof series• Wire harness
AGIS-Amphenol AssembleTech
Automotive infotainment control system
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Structure of infotainment control system
Front Digital DisplayDigital
Dashboard
DVR
AVM
Camera
Camera
Camera
T‐Box
GPS/Antenna
Infotainment control system
CAN Bus cable
1 1 1
1
13
3
3
2
4 4
AVM: Around View MonitorDVR: Digital Video RecordT‐BOX: Telematics BOX
Camera
3
Rear Seat Display
Separate control system or integrated into infotainment control system directly
Note:HSC/HSD cable: 1, 2 and 3:FAKRA cable: 3 and 4
AGIS-Amphenol AssembleTech
Automotive Infotainment Solution Provider
11
1
1
1 2
2
2
FPC FFC RF USB LVDS Wire Harness Coaxial cable
HSC HSD FAKRA USB Micro B USB Mini B HDMI Hybrid Cable Optic Fiber Cable
1. Cable Assemblies
2. I/O
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Interconnect System Solution• NMEA2000 Micro series• M12 series• M8 series• Sealiable Mini series• Wire harness
Autonomous Driving Application
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Cable Type vs SpeedSp
eed
2000 2002 2004 2006 2008 20010 2015 2020 2025Speed
Year
Traditional Crimp & Poke connector system
Unshielded twisted pair (UTP)
Tightly managed unshielded twisted pair (UTP)
Shielded twisted pair (STP)
Optical(Next generation)
Area of growth and development
Level 5
Level 4
Level 3
Level 2
Level 1
Note: More sensors, higher definition video, more accurate orientation and more functions request higher speed and higher quality interconnect system.
Ethernet 10G
Ethernet 1000M
Ethernet 100M
CAN
CAN
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Interconnect system FAKRA Cable Assemblies (Mini FAKRA developing) HSD Cable Assemblies HSC Cable Assemblies Optic Fiber Cable Assemblies Hybrid Cable Assemblies Sealiable‐R series
• NMEA2000 Micro series• M12 series• M8 series
Sealiable Mini series Wire harness
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Applications Digital Audio Broadcasting(DAB) Satellite Digital Audio Radio System(SDARS) Global Positioning System(GPS Navigation) Bluetooth Telematics Mobile television 360 Camera system
Features and Benefits 14 key codes A‐I, K‐N and Z with different color for different application
or can be defined according to customer requirements Right angle and straight connector for different applications IP67 water proof and mounting holes type are optional Reliable design and performance Operation Temp. ‐40 ˚C to +105 ˚C Excellent EMC shielding
Status: sample available
FAKRA solutions
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FAKRA solutions
Cable receptacle (un-sealed) Board plug (un-sealed)
1. FAKRA standard cable receptacle and board plug‐14 key codes A-I, K-N and Z with different colors
2. FAKRA water proof cable receptacle and cable plug‐14 key codes A-I, K-N and Z with different colors
PCB
Water proof cable plug(no sealed ring)
Water proof cable receptacle(sealed ring inside)
Board plug (Contact SMT type)
Single port coding
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Waterproof cable receptaclewith mounting holes
(sealed)
Waterproofboard plug
(no sealed ring)
Mounting Holes
Sealed ring
Overmold PCB
3. FAKRA water proof cable receptacle with mounting holes and board plug4. FAKRA dual cable receptacle and board plug (un-sealed)
‐14 key codes A-I, K-N and Z with different colors
Dual cable receptacle Dual board plug
Dual port coding
FAKRA solutions
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Mother board FAKRAplug
Mother board FAKRAreceptacle
Waterproof Jumper FAKRA plug
Waterproof Jumper FAKRA receptacle
Camera ApplicationCamera
Screw
Waterproof FAKRA receptacle
Sealed Ring
FAKRA solutions
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1. Coaxial cable: RG316, RG174, RG582. Impedance of raw cable: 50Ω3. Plating of terminal 6u’’ Au over 120u’’ Ni4. Ambient temperature ‐40˚C to +105˚C for connector5. Temperature and humidity cycles: 0.5hours @‐40C; 4.5hours @90% relative humidity
at +85C; 2hours @+85C; 1hours@+23C. Total 8hours for 1 cycles, total have 40cycles.6. Frequency DC to 6GHz for connector7. Attenuation Maximum 0.3dB Max. @3GHz for connector8. Return loss≤ 1.4dB @ 0‐2GHz and ≤ 1.5dB @ 2‐3GHz for connector9. SWR 1.20 Max. @70‐200MHz for connector10. Resistance between center contact to outer contact shall be≥100MΩ11. Withstand voltage 800V/s12. Rated current 1A; Rated voltage 300V13. Total 14 key types for different application 14. All mechanical test and environment test compliant to industrial standard
SAE USCAR‐2; SAE USCAR‐17
Specification
Industrial Standards SAE USCAR‐18 SAE USCAR‐17 SAE USCAR‐2
ISO 20860‐1 ISO 20860‐2 IEC 60352‐2
FAKRA solutions
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Mini FAKRA solutions• Cable receptacle and board plug
Cable receptacle Board plug
Features and Benefits Compacter size to save installation space and weight Robust design Lower engaging force High data transmission up to 20 Gbps Operation Temp. ‐40 ˚C to +105 ˚C Excellent EMC shielding
Status: developing, ETC 2018 Q1
Mini FAKRA board plug
4 FAKRA board plugs
AGIS-Amphenol AssembleTech
Applications Display connection system Mobile High-Definition Link(MHD) Controller Area Network(CAN) Rear seat entertainment system USB/LVDS interface connection Camera system
Industrial Standards
Features and Benefits 4pin right angle and straight connector for different application 7 different coding and color for different application or can be defined according
to customer requirements Support high speed data transmission Excellent EMC shielding Operation Temp. -40 ˚C to +105 ˚C RVC waterproof meet IPX8/IPX9K
Status: sample available
SAE USCAR‐2 SAE USCAR‐17 SAE USCAR‐30 IEC 60352 IEC 60068‐2‐X
HSD solutions
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HSD connector solutions• HSD cable straight and right angle receptacle:
A, B, C, D, E, F and Z code• HSD cable and right angle board plug:
A, B, C, D, E, F and Z code
Cable PlugRight AngleCable Receptacle
Straight Cable receptacle
Right Angle Board Plug
HSD Coding:
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HSD connector solutions• RVC cable right angle receptacle: • RVC board plug:
Right Angle Cable Receptacle Board Plug
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1. 2P * 26AWG+Foil+Shield or 2P* 22AWG+Foil+Shield2. Jacket can be TPU/PVC3. 26AWG for short distance application, 22AWG for long distance application4. 4pin connector, plating 6u’’ Au over 120u’’ Ni5. Rated current 1A; Rated voltage 100V6. Insulation resistance≥1000Mohm for connector7. Signal contact resistance ≤10mΩ8. Outer contact resistance ≤7.5mΩ9. Impedance: 100Ω10. Frequency: DC ~ 6GHz11. Return loss ≥ 20dB @ 1GHz and ≥ 17dB @2GHz for connector12. Skew(between signal contacts)
Straight connector ≤ 5psR/A connector ≤ 25ps
13. Attenuation ≤ 0.1dB @2GHz for connector14. NEXT ≤ 30dB(1GHz); FEXT ≤ 35dB(1GHz) for connector15 Total 14 key type for different application16. Operation temperature -40 ˚C to +105 ˚C17. All mechanical test and environment test compliant to
the industrial standard SAE USCAR-2 and IEC 60352
SpecificationHSD solutions
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Applications by end devices• Display connection system• Mobile High‐Definition Link(MHD)• Controller Area Network(CAN)• Rear seat entertainment system• USB/LVDS interface connection• Camera system
Industrial Standards• SAE USCAR‐2• SAE USCAR‐17• SAE USCAR‐30• IEC 60352• IEC 60068‐2‐X
Application by functions• High Definition Display, LVDS signal transmission.• Digital dashboard, USB signal transmission;• DVR/AVM of High Definition camera with memory function(LVDS for video signal and USB
for data storage);• T‐Box, USB signal transmission, Remote control, 3G network, GPS signal
HSC solutions
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HSC Plug 4pin HSC Receptacle 4pin Plug mating with receptacle
Status: samples available
Second Locking
First Locking
A special female terminal interfaceTo provide good contact performance
Two locking mechanism to provide robust connection
HSC Connector cross-section and explosion
HSC solutions
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HSC Connector Coding
Cable housing:
Board receptacle:
HSC solutions
A CODE B CODE C CODE D CODEJet Black Cream White Signal Blue Claret Violet
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Cable solution• High speed data cable, mainly for display, T‐box, digital dashboard,
DVR, AVM for LVDS and USB signal transmission
• 1000Mbit/s Ethernet cable which defined by OPEN Alliance
Features and Benefits• Smaller size than HSD connector
• Lower cost than HSD connector
• Reliable design and performance for total solution –cable and board connector
• 4 different coding and colors for different application or can be defined according to
customer requirements
• Right angle and straight connector for different application
• Support high speed data transmission
• Excellent EMC shielding
• Operation Temp. ‐40˚C to +105˚C
HSC solutions
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1. Typical cable length: 5M/10M.
2. Electrical performance: • NEXT -30dB and FEXT -35dB in the range up to 1.0GHz• Return loss: -20dB at 1.0GHz, -17dB at 2.0GHz• Insertion loss:
<-0.1dB at 1.0GHz for connector; <-7db at 1GHz, <-9.5db at 2GHz with 5m cable; <-14.5db at 1GHz, <-19db at 2GHz with 10m cable.
5. EMC: CSIPR 25
6. Compatible to characteristic impendence: USB signal 90Ω and LVDS signal 100Ω
7. Rated current is 1.5A
Electrical Performance HSC solutions
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Mechanical/Environment performance 1. Connector pin: 2pin/4pin/dual connector/4pin+2pin2. Coding Type: 5 type coding Min.3. Mechanical performance: SAE USCAR 2/IEC 60068‐24. Robust mechanical connection with 2 locking mechanism5. Retention force for the cable: 110N min6. Thermal shock : ‐40˚C to + 105˚C ‐DIN 72594‐2; perform with IEC 60068‐2‐147. Salt spray test: temperature 35˚C +/‐2 , concentration of sodium 50 g/l+/‐5g/l,
PH 6.5 to 7.2 ‐‐‐DIN EN ISO 92278. Temperature and humidity: ‐40˚C to +105˚C with 0% to 95% relative humidity;
perform with SAE USCAR 2 section 5.6.2 9. High temperature exposure: 105˚C for 1000hours, perform with IEC 60068‐2‐210. Vibration test: 8hours in each of 3 axial directions with frequency from 10Hz to
1000Hz with acceleration of 26.9 m/s² according to IEC 60068‐2‐6411. Damp heat, steady states: 85ºC and 85%RH for 1008h IEC 60068‐2‐78
HSC solutions
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(Vehicle Transceiver at both end)
L*W*H=32*16*12 (mm)
Custom FC connector
Put the PCBA on the BOSA to optimize the cover size
Use screw to fix the fiber
Optical fiber solution
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Applications• Automotive Ethernet
Industrial Standards
Features and Benefits• Ethernet high speed up to 10Gbps• Excellent EMI performance• Long distance up to 15m• Size smaller and weight lighter than copper solution
• SAE/USCAR-2
Status: • developing, function samples in Dec. 2017, full test sample in Q1 2018
Optical fiber solution
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NMEA2000 Micro series
Specification• The longest length of cable could be 100 meter (per NMEA2000 specification),
• Totally have two type of cable (light and heavy)
• 22AWG and 24 AWG tinned copper conductors, PVC insulation (power pair), FPE insulation (data pair), individually foil shielded (100% coverage, 25% overlap) plus an overall tinned copper braid (65% coverage), oil‐resistant for PVC jacket is compulsory
• Current rating 3Amps, voltage rating 250V/DC
• M12*1 coupling, the waterproof level up to IP67
• 5pin circuits for power pair, signal pair and drain as per ODVA specification ,
• UV resistance, corrosion resistance as per IEC 60945
• Flame rating could be UL 94 V‐0 for plastic material, UL CL2 for raw cable
• The terminals were plated 30u” Au over 120u” Nickel
• The cable OD is 6.80mm per ODVA specification (light cable)
• Operating temperature range ‐20˚C to +85˚C or customized
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Applications and benefits
• Maritime and vehicle electrical device (Profibus, GPS, Navigation, sensor, Radar and Detector)
• Industrial automation• The kit of cable assembly can lighten and simplify the profibus efficiently • The back bone cable is extensible, it can have 50 nodes Max • Completely compliant with NMEA2000/ODVA specification
NMEA2000 Micro series
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Example For Marine Application
Radar
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M12 series
Specification Connector interface per IEC 61076‐2‐101 Waterproof IP67 Turning terminal, assemble connector Terminal plating: Tin over Ni or gold over Ni(optional) Rated Current: 0.5‐4A; Voltage rating: 30‐250VDC Corrosion resistance per IEC60945 Flame rating UL94 V‐0 for connector; FT4/CL2 for cable Operation Temp. range: ‐40 ˚C to +85 ˚C
Benefits: Various pin and code connector are optional Cable and board connector total solution Fully shielding and semi‐shielding connector are optional Excellent EMI performance for fully shielding connector
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M12 series Cable Connector Type
M12 2P A code M12 3P A code M12 4P A/D code
M12 5P A/B code M12 6P A code M12 8P A/X code
M12 12P A code
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M12 series Board Connector Type
• Customized board connector as per cable connector type including 2P, 3P, 4P, 5P, 6P, 8P and 12P
• Front lock and rear lock
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• Vehicle GPS, navigation and radar devices
• Industry automation sensor and detection system.
• Instrument signal control system
Application
Example automation sensor
M12 series
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M8 series
• Waterproof IP67(IEC60529)• M8 3pin/4pin A code connector spec (IEC 61076‐2‐104)• Rated Voltage: 30V/DC, Rated Current: 3A • Cable material: PVC/PUR/TPU for different application• Plating for terminal 30u’’ Au/10u’’ Au (Optional)• Operation Temp. range: ‐ 40 ˚C to +85 ˚C • Oil resistance /UV resistance/corrosion resistance for cable assembly
(IEC60945)• Flame resistance for connector and over mold: UL94 V‐0ApplicationAutomation control system, industrial sensor etc
Specification
M8 3P male and female M8 4P male and female
Cable Connector Type
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ApplicationUsed in automotive infotainment platform, supply power, video and audio signal, connect to radio, GPS and microphone.
Connect to the cable
Hybrid Cable Assemblies
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1. CMC(Can Modular Connector) connector• Hybrid connector, circuit size:48• High vibration• Water tightness:IP6K7,IP6K8• Connect to customer’s platform
2. Banana plug• Supply power, rated voltage:12V, rated current:15A• Assembly type with plastic shell
3. RCA plugs:• Video/Audio connector, yellow plug supply video signal, red
and white supply audio signal• Connect to radio, GPS, camera, microphone, speaker• Solder type with plastic molding
4. D‐Sub connectors:• Wire group: CAN(Controller Area Network) and
UART(Universal Asynchronous Receiver/Transmitter)• Assembly type with plastic cover
Connector Types
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• Apply to Radio, Audio, Video, GPS, wireless WIFI, Control system of automotive• Resistance to vibration • Frequency Range: DC ‐6 GHz (optimized for DC ‐4GHz)• Temperature Range: ‐40˚C to +105˚C• Applied in Audio, Video system and Control system(CAN, CVBS, UART) of
automotive• USCAR‐2, USCAR‐17 compliant• AST passed ISO/TS16949: 2009 certificate and special mature production line
Features and Benefits
Status: sample available
Hybrid Cable Assemblies
© Amphenol Corporation-AST • All Rights Reserved • COMPANY CONFIDENTIAL, those RD products are subject to change by Amphenol without prior informing customers AGIS-Amphenol AssembleTech
• Waterproof: IP67• Crimp style connector and copper alloy conductor • Wire to Wire, 22AWG to 18AWG (optional)• 2circuits, Pitch: 2.5mm and 8.0mm• Terminal plating: Tin over Ni or customized by customer• Rated Voltage: 125V/AC and 500V/AC; Rated Current: 3A and 5A• Ambient Temp. range: ‐40oC to +105oC• UL 94V‐0 rated• UL and TUV certification
SpecificationSealiable Mini Series
© Amphenol Corporation-AST • All Rights Reserved • COMPANY CONFIDENTIAL, those RD products are subject to change by Amphenol without prior informing customers AGIS-Amphenol AssembleTech
Features and Benefits Positive lock feature, quick connection and dis‐connection Provide plug and receptacle total solution Passive latch provide reliable connection IP67 water proof performance
Applications LED display Industrial waterproof system with power delivery
Pitch 2.5mm male and female
Pitch 8.0mm male and female
Sealiable Mini Series
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1. Mini power connector, 4.2Pitch
High current, about 9A Max per circuit
Easy to insert and extract
Positive locking housings
Polarized mating geometry
Features and Benefits
2. Micro power connector, 3.0Pitch
High current, about 5A Max per circuit.
Smaller in size
Easy to insert and extract
Positive locking housings
Polarized mating geometry
Wire Harness for control and power supply
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Mini Power circuits and rated current(Max.)1. Normal terminal, wire range:16AWG~24AWG
2. High current terminal, wire range:16AWG~20AWG
Ckt.SizeWire 2&3 4-6 7-10 12-24
AWG #16 8 7 6 5
AWG #18 8 7 6 5AWG #20 6 5 4 4
AWG #22 4 3 3 3
AWG #24 3 2 2 2
Ckt.SizeWire 1-2 4-6 8-10 12-16 18-24
AWG #16 12 11 10 9 8
AWG #18 11 10 9 8 7
AWG #20 9 8 6.5 6 5.5
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Mirco Power circuits and rated current(Max.)
1. Normal terminal, wire range:16AWG~30AWG
2. High current terminal, wire range:16AWG~20AWG
Ckt.SizeWire 2&3 4-6 7-10 12-24
AWG #20 7 5.5 5 4.5AWG #22 6 4.5 4 3.5AWG #24 5.5 4.5 3.5 3AWG #26 4.5 4 3.5 2.5AWG #28 4 3 3 2AWG #30 3.5 3 2.5 1
Ckt.SizeWire 1-2 4-6 8-10 12-16 18-24
AWG #16 12.5 10.5 10 8.5 8
AWG #18 10 9 9 7.5 7
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