quality and expediting services - the web console

HRL Technology Group Pty Ltd ABN 89 609 887 327 info@hrl.com.au hrl.com.au

Melbourne Level One Unit 4 677 Springvale Road Mulgrave VIC 3170 Phone +61 3 9565 9888 Fax +61 3 9565 9879

Victorian Regional OfficeGippsland Enterprise Centre 50 Northways RoadChurchill VIC 3842

Phone +61 3 5132 1500Fax +61 3 5132 1580

Queensland Unit 2 33-37 Rosedale Street Coopers Plains QLD 4108Phone +61 7 3423 4300Fax +61 7 3345 5937 1

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QualityandExpeditingServicesIndependent,expertservicessupportingthosemanufacturingplantoff-shore

Challenges

LimitedAustralian-basedcapacityformanufacturinghigh-pressurehigh-temperatureequipment–suchasthatrequiredinthermalpowerstationsandprocessingplants–oftenforcestheownersandoperatorsofthoseplantstoturntooverseasmanufacturers.

Apotentiallow-costoption–especiallyfromAsian-basedsuppliers–overseasmanufacturingcomeswithchallenges.

Suchchallengescaninclude:• confidenceinmanufacturer’sQualityManagement

System,theircapabilitiesandcapacity• understandingofprocurementrequirementsanddesign

specificationstoensurecompliancewithAustralianstandards,andstatutoryandregulatoryrequirements

• plantowner/operator’spresenceduringdesign,manufacturing,packagingandshippingofplant.

Solutions

HRLprovidesacomprehensiverangeofindependent,specialistservicesthataddressthespecificchallengesAustralian-basedcompaniesfacewhenpurchasinghigh-pressurehigh-temperatureequipmentfromoffshoresuppliers.TheHRLteamthatprovidestheservicesincludesprofessionalswithcomprehensiveexpertiseinqualityassuranceandcontrol,projectmanagement,mechanicalengineering,metallurgy,materialsandchemicalengineering.

ByusingtheexperiencedindependentservicesofferedbyHRLcompaniescanmanageandcontrolthequalityoftheplanttheypurchase.Controlcommenceswithverifyingplantdesign,andcontinuesthroughtheprocurementchaintoensurewhatisspecifiedisdeliveredincompliancewithAustralianStandardsandotherstatutoryandregulatoryrequirements.

ThecomprehensiverangeofindependentspecialistservicesHRL providesincludes:

HRLprovidesqualityassuranceandexpeditingservices

Qualityservices

QualityAssurance:Reviewingofqualityassurancedocumentation,suchas:Qualityplans,inspectionandtestplans,manufacturingdatareports,etcSupplierevaluation:Assessmentofpotentialplantsuppliersincluding:Qualitymanagementsystems,capacityandworkload,resourcesandcapabilities,documentcontrol,materialstraceability,controlofnonconformingproducts,etcQualitycontrol:Providingindependentexpertinspectionsateachcriticalstageincluding:• Preproduction–rawmaterialsorcomponents,

patterns/mould• Production–firstproductsoutofthemanufacturing

processoranyofitsstages• Pre-shipment–quality,wherefinalinspectionservices

arerequired• Loading–ensuringpackaging/loadingplansareadhered

to,andtherightquantityisshipped.

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Expeditingservices

Independentmonitoringandsupervisiontoensurecontractrequirementsaremetincludingspecifiedqualityandschedule.Specificservicesinclude:• reviewingallprojectdocumentation• providingqualityassuranceandotherdocumentation

requiredtomeetquality,regulatoryandstatutorystandards

• monitoring/schedulingworkprogress• overseeingdailyworktoensurespecificationsaremet• assessingdeliveryschedules• preparingprogressreports.

Benefits

Byusing HRL tosupportthefabricationofplantoff-shore,clientsenjoypeaceofmind.Theyknowtheequipmenttheyreceivewillrepresentcost-effectiveprocurement,attherequiredquality,andbedeliveredonschedule.

HRLengineerssupportclientsthroughtheirinvolvementinverifyingplantdesign,identifyinglocalmaterialsthatmeetAustralianspecifications,determininginspectionsandtestrequirements,verifyingmaterialsandnon-destructivetesting,factoryacceptancetestingandprogressreporting.

CaseStudy

Manufacturingdry-bottomash-handlingsystemsinChina

AWesternAustralianpowerstationinvolvedHRLinthedesign,manufactureandsupplyoftwosystemsforsafehandlingofbottomash.

Oncetheclientapprovedthesystemdesign,HRL personnelpreparedaqualityplan–whichincludedinspections,testplans,andmanufacturerdatareports–toensurethatsystemcomponentcompliedwithAustralianStandardsandtheclient’srigorousqualityrequirements.

SeveralHRLengineersweredeployedtomanufacturingfacilitiesinChina.Throughplanning,dailysurveillanceandconstantcommunicationtheyidentifiedanymanufacturingissuewiththepotentialtohaveanegativeimpactonproductquality.

ThetwounitsHRLdeliveredontimemetAustralianStandardsandspecifiedqualityrequirements.

CaseStudy

AssessingaChina-basedmanufacturerofcast-steelbogies

AclientwishedtodetermineifaChina-basedmanufacturerofcast-steelbogieshadtheskills,commitmenttoquality,andcapacitytobecomearecommendedsupplier.

HRLwasretainedtoauditthemanufacturer’sQualityManagementSystem,withparticularemphasison:• controlofrecordsanddocumentcontrol• resourcesandcapabilities• abilitytotracematerials• controlofnon-conformingproducts;aswellas• capacityandworkload

Theauditrevealedthemanufacturerhasarobustqualitymanagementsystemwithgooddocumentcontrolandmaterialstraceability.Resourcestrainingrecordsindicatedcapableandskilledpersonnel.CapacityandworkloadweretobediscussedatorderplacementasthemanufacturerhadcommitmentstofulfilorderfromAmerica.

Non-conformingproductsareidentified,isolatedandrepairedasperweld-repairprocedure.WeldrepairswereX-rayedtoconfirmquality.Aweldrepairmapwasproduced.

Giventheauditresults,HRLrecommendedthattheclientplacethecaststeelbogiesmanufacturerontheirrecommendedsupplierlist.

Contact Chris Patterson

Telephone+61395659816Mobile+417 913 558Emailcpatterson@hrl.com.au

Needmoreinformation?Gotohrl.com.au

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