ht m&e 270515
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Approved list of TECM HT&MT section _ATI_Chennai
,ADVANCED TRAINING INSTITUTE CHENNAI HEAT TREATMENT & MATERIAL TESTING SECTION TECM-27/05/2015List of Tools, Equipment & Machinery approved by TRADE EXPERT COMMITTEE MEMBERS.Sl.NoEquipments /Instruments
Required /UpgradedQtyApprox Cost in lakhs/ unitJustificationExisting courses /New coursesNo. of trainees expected per courseRecommended/ Not Recommended
1Vacuum Furnace ( Heat Treating),
Heating range 1200 0C
Sealed quench , Laboratory Model with Computer Operation112Sealed quenching of vacuum Heat treatment training
Required to meet the present set up of industries requirements.
New course proposed on Vacuum Heat Treating Techniques-
10Recommended
2Post Weld Heat Treatment Equipment with Control Panel and Recorder14Heat treatment of welded components, stress relieving.
Existing courses
Heat treatment of steel
10Recommended
3Pack carbursing chamber10.20To practice on solid carbursing method of surface Hardening.Existing courses
Heat treatment of steel
and New course of Surface Hardening method10Recommended
4Induction Hardening machine
14For Heat treatment of specific location hardening of automotive and industrial applications Existing courses
Heat treatment of steel
and New course of Surface Hardening method10Recommended
5Temperature calibrator with different type of thermocouple10.25For implementation of ISO 29990, and to maintenance of existing furnace.Existing courses of
Maintenance of furnace and safety10Recommended
6Digital Multimeter10.04For Testing of continuity and current characteristics to maintenance of existing furnace.Existing courses of
Maintenance of furnace and safety10Recommended
7Temp indicator Non-contact type with laser beam10.06For Temperature Measurement, and to maintenance of existing furnace.Existing courses of
Maintenance of furnace and safety10Recommended
8Shore Hardness tester10.50To Measure hardness of rubber componentsNew course of Hardness testing methods10Recommended
9Portable hardness tester
15For Measurements in extremely in confined spaces or at the base of grooves.Existing courses
Failure analysis of Industrial components10Recommended
10Infra Red thermography.13Detecting loose or corroded electrical connections, Detecting bearings and electrical motors for failure analysis studiesExisting courses
Failure analysis of Industrial components
10Recommended
11Positive Material Identification (PMI).113Analysis of a metallic alloy to establish composition by reading the quantities by percentage of its constituent elements.Existing courses
Failure analysis of Industrial components
10Recommended
12Insitu Oxide scale thickness measurement .
10.30Accurately measuring remaining wall thickness of pipes, tanks , beams ,ship hulls, structure through paint and similar coatingsExisting courses
Failure analysis of Industrial components
10Recommended
13Coating Thickness Gages10.25Accurately measuring thickness of coating Existing courses
Failure analysis of Industrial components10Recommended
14Intergranular Corrosion Test equipment11For study of corrosion characteristic Failure analysis of Industrial component8Recommended
15Creep Testing Machine14To study the properties of material under Time-Temperature deformation.Existing courses
Mechanical Testing of Metals (DT&NDT)10Recommended
16Torsion Testing Machine13To study the Mechanical properties of metalsExisting courses
Mechanical Testing of Metals (DT&NDT)10Recommended
17Sub zero chamber
11For Impact testing to find out ductile to Brittle transition temperature Existing courses
Mechanical Testing of Metals (DT&NDT)10Recommended
18In-situ metallography15In-situ metallography checks the microstructure of component for intended service prior to being put in use. In-situ metallography is used for remaining life assessment studies.Existing Courses
Metallographic practice
10Recommended
19Metallogrphy sample of different metals and alloys1 set0.20For study of metallography structureFor Existing course of Metallographic practice10Recommended
20Visual Inspection system (Boroscope, fiberscopes and videoscopes) along with accessories12Access small and narrow location of video visual inspectionExisting courses
Mechanical Testing of Metals (DT&NDT)10Recommended
21Magnifier10.15For Visual InspectionExisting courses
Mechanical Testing of Metals (DT&NDT)10Recommended
22Liquid Penetration Test panel 1 set0.10To assess the quality of inspector and LPI chemical Existing courses
Mechanical Testing of Metals (DT&NDT)10Recommended
23Dual Magnetization Yoke : AC / HWDC10.30To conduct the magnetic particle testing Existing courses
Mechanical Testing of Metals (DT&NDT)10Recommended
24High Intensity Ultraviolet/ Black Light with integral filter and fan for cooling.10.50To conduct the magnetic particle testing under fluorescent methodExisting courses
Mechanical Testing of Metals (DT&NDT)10Recommended
25Magnetic Particle Inspection System Coil Shot method12To conduct the magnetic particle testing under coil shot method Existing courses
Mechanical Testing of Metals (DT&NDT)10Recommended
26Magnetic particle Test Bars & Test Pieces1set0.30To assess the quality of inspector and MPI chemicalExisting courses
Mechanical Testing of Metals (DT&NDT)10Recommended
27Demagnetizer10.50To conduct the magnetic particle testingExisting courses
Mechanical Testing of Metals (DT&NDT)10Recommended
28Ultrasonic Flaw Detector
with standard accessories.4@5Locate the defects of nature, shape, size and depth with P.Scan imageExisting courses
Mechanical Testing of Metals (DT&NDT)10Recommended
29Weld defect samples
1 set1Practice on ultrasonic testing of weldmentsExisting courses
Mechanical Testing of Metals (DT&NDT10Recommended
30Eddy current Tester with standard accessories and test probe4@6Test the jobs composition material condition and training utilized both the testing and HT trainingExisting courses
Mechanical Testing of Metals (DT&NDT)10Recommended
31Portable Industrial X ray Unit & Gamma ray unit with standard accessories and consumables
120At present skill requirement is being more professional certification is more essential for identification of skill
Hence training is followed by Testing and Certification is necessary.New Course
Radiography Testing Level-1,2
1 week duration8Recommended
32Consumables for Liquid penetration Inspection As required-To conduct the existing course effectivelyFor Existing course of NDT Methods, Mechanical Testing Method(DT&NDT)8Recommended
33Consumables for Magnetic particle Inspection As required-To conduct the existing course effectivelyFor Existing course of NDT Methods, Mechanical Testing Method(DT&NDT)8Recommended
34Consumables for Metallographic sample preparation.As required-To conduct the existing course effectively.For Existing course of Metallographic practice 8Recommended
Minor Works
1Setting up of X-ray Lab 75 lakhsAt present skill requirement is being more professional certification is more essential for identification of skill. Hence training is followed by Testing and Certification is necessary.Existing course for
Radiography Testing
Level I & II10Recommended
6
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