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Approved list of TECM HT&MT section _ATI_Chennai

,ADVANCED TRAINING INSTITUTE CHENNAI HEAT TREATMENT & MATERIAL TESTING SECTION TECM-27/05/2015List of Tools, Equipment & Machinery approved by TRADE EXPERT COMMITTEE MEMBERS.Sl.NoEquipments /Instruments

Required /UpgradedQtyApprox Cost in lakhs/ unitJustificationExisting courses /New coursesNo. of trainees expected per courseRecommended/ Not Recommended

1Vacuum Furnace ( Heat Treating),

Heating range 1200 0C

Sealed quench , Laboratory Model with Computer Operation112Sealed quenching of vacuum Heat treatment training

Required to meet the present set up of industries requirements.

New course proposed on Vacuum Heat Treating Techniques-

10Recommended

2Post Weld Heat Treatment Equipment with Control Panel and Recorder14Heat treatment of welded components, stress relieving.

Existing courses

Heat treatment of steel

10Recommended

3Pack carbursing chamber10.20To practice on solid carbursing method of surface Hardening.Existing courses


and New course of Surface Hardening method10Recommended

4Induction Hardening machine

14For Heat treatment of specific location hardening of automotive and industrial applications Existing courses


and New course of Surface Hardening method10Recommended

5Temperature calibrator with different type of thermocouple10.25For implementation of ISO 29990, and to maintenance of existing furnace.Existing courses of

Maintenance of furnace and safety10Recommended

6Digital Multimeter10.04For Testing of continuity and current characteristics to maintenance of existing furnace.Existing courses of


7Temp indicator Non-contact type with laser beam10.06For Temperature Measurement, and to maintenance of existing furnace.Existing courses of


8Shore Hardness tester10.50To Measure hardness of rubber componentsNew course of Hardness testing methods10Recommended

9Portable hardness tester

15For Measurements in extremely in confined spaces or at the base of grooves.Existing courses

Failure analysis of Industrial components10Recommended

10Infra Red thermography.13Detecting loose or corroded electrical connections, Detecting bearings and electrical motors for failure analysis studiesExisting courses

Failure analysis of Industrial components

10Recommended

11Positive Material Identification (PMI).113Analysis of a metallic alloy to establish composition by reading the quantities by percentage of its constituent elements.Existing courses


10Recommended

12Insitu Oxide scale thickness measurement .

10.30Accurately measuring remaining wall thickness of pipes, tanks , beams ,ship hulls, structure through paint and similar coatingsExisting courses


10Recommended

13Coating Thickness Gages10.25Accurately measuring thickness of coating Existing courses

Failure analysis of Industrial components10Recommended

14Intergranular Corrosion Test equipment11For study of corrosion characteristic Failure analysis of Industrial component8Recommended

15Creep Testing Machine14To study the properties of material under Time-Temperature deformation.Existing courses

Mechanical Testing of Metals (DT&NDT)10Recommended

16Torsion Testing Machine13To study the Mechanical properties of metalsExisting courses


17Sub zero chamber

11For Impact testing to find out ductile to Brittle transition temperature Existing courses


18In-situ metallography15In-situ metallography checks the microstructure of component for intended service prior to being put in use. In-situ metallography is used for remaining life assessment studies.Existing Courses

Metallographic practice

10Recommended

19Metallogrphy sample of different metals and alloys1 set0.20For study of metallography structureFor Existing course of Metallographic practice10Recommended

20Visual Inspection system (Boroscope, fiberscopes and videoscopes) along with accessories12Access small and narrow location of video visual inspectionExisting courses


21Magnifier10.15For Visual InspectionExisting courses


22Liquid Penetration Test panel 1 set0.10To assess the quality of inspector and LPI chemical Existing courses


23Dual Magnetization Yoke : AC / HWDC10.30To conduct the magnetic particle testing Existing courses


24High Intensity Ultraviolet/ Black Light with integral filter and fan for cooling.10.50To conduct the magnetic particle testing under fluorescent methodExisting courses


25Magnetic Particle Inspection System Coil Shot method12To conduct the magnetic particle testing under coil shot method Existing courses


26Magnetic particle Test Bars & Test Pieces1set0.30To assess the quality of inspector and MPI chemicalExisting courses


27Demagnetizer10.50To conduct the magnetic particle testingExisting courses


28Ultrasonic Flaw Detector

with standard accessories.4@5Locate the defects of nature, shape, size and depth with P.Scan imageExisting courses


29Weld defect samples

1 set1Practice on ultrasonic testing of weldmentsExisting courses

Mechanical Testing of Metals (DT&NDT10Recommended

30Eddy current Tester with standard accessories and test probe4@6Test the jobs composition material condition and training utilized both the testing and HT trainingExisting courses


31Portable Industrial X ray Unit & Gamma ray unit with standard accessories and consumables

120At present skill requirement is being more professional certification is more essential for identification of skill

Hence training is followed by Testing and Certification is necessary.New Course

Radiography Testing Level-1,2

1 week duration8Recommended

32Consumables for Liquid penetration Inspection As required-To conduct the existing course effectivelyFor Existing course of NDT Methods, Mechanical Testing Method(DT&NDT)8Recommended

33Consumables for Magnetic particle Inspection As required-To conduct the existing course effectivelyFor Existing course of NDT Methods, Mechanical Testing Method(DT&NDT)8Recommended

34Consumables for Metallographic sample preparation.As required-To conduct the existing course effectively.For Existing course of Metallographic practice 8Recommended

Minor Works

1Setting up of X-ray Lab 75 lakhsAt present skill requirement is being more professional certification is more essential for identification of skill. Hence training is followed by Testing and Certification is necessary.Existing course for

Radiography Testing

Level I & II10Recommended

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