frequency inverters · 2020-01-15 · version + options mca adapter option board mounting kit...
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FREQUENCY INVERTERS
In order for machine builders to be able to compete in an increasingly competitive market, it is important to continuously seek solutions to further improve performance and cost efficiency – VACON® 20 offers new possibilities here.
Wide power rangeThe VACON® 20 is available in all common voltages in the range of 105-600 V. Combined with a widepower range up to 18.5 kW /25 HP.The VACON® 20 has somethingfor customers all over the globe.Customers can reduce costs byimplementing our harmonized productrange and increase efficiency in theirmanufacturing processes. In currentsabove 16A the drive is available witha built-in harmonic filtering choke forpublic networks according toIEC61000-3-12.
Cutting-edge performanceMachinery performance is very much dependent on the performance of the AC drive. In the VACON® 20 we have done our best to cut cycle times and maximize the control performance of the drive. The built-in RS485 interface offers a cost effective and simple serial control interface for the drive. With
optional modules, the VACON® 20 can be connected to almost any fieldbus system including CANOpen, DeviceNet and PROFIBUS DP.
Fast installation and set-upThe VACON® 20 is designed for efficient volume manufacturing where every second in installation and configuration time counts. Easy access terminals, built-in DIN rail mounting and the MCA parameter copying tool which can clone settings without main power in the drive are all examples of features that help reduce start-up time.
Built-in PLC functionality based on IEC61131-3The built-in PLC functionality presents an opportunity to increase machine performance and save costs. The customer can build his own control logic in the drive and utilize unused I/O of the drive for performing other machine related tasks. Another unique feature of the VACON® 20 is that the parameter list can be freely modified and application specific parameter sets and default settings can be created. By utilizing the opportunities of optimizing the drive control VACON® 20 can help make better and more cost efficient machine designs.
Key benefits:� Fieldbus connectivity� Parameter copying without
main power� Custom-made software
possible
Typical applications:� Pumps and fans� Conveyors� Packaging, processing and
washing machines
Technical highlights:� Wide power range up
to 18.5 kW� High performance and
functionality� Full I/O + option board
support� Fast installation and setup� Built-in choke as option in
≥16A types� Induction and permanent
magnet (PM) motor support
VACON® 20 – possibilities and performanceThe VACON® 20 AC drive comes packed with functionality and possibilities to bring any machine control to a completely new level. The compact size in combination with a wide power range is the base, but the VACON® 20’s possibilities do not end there. A built-in PLC functionality, which is one of the most flexible on the market, makes this product adapt to every task and bring cost savings to the user.
Tailoring the software
I/O Configuration
VACON® ProgrammingThe VACON® 20 product’s built-in PLC functionality and programming is in accordance with IEC611131-3. The optional tool enables the user to modify the drive software by editing the existing application logic or by creating completely new software. The parameter list and default settings are edited with a separate tool.
PC interface and parameter copyingThe MCA (Micro Communications Adapter) is a snap-on and intelligent copying unit for VACON® 10 and VACON® 20 products.� �Parameter copying without main power in the drive� �Download settings directly to the MCA from PC without a drive� �HW interface for PC connection to the driveThe VACON® 20 Cold Plate drive parameter copying is done with the handheld keypad.
Terminal Description VACON® 20 VACON® 20 CP
1 +10 Vref Maximum load 10 mA ■ ■
2 AI1 0-10V ■ 0-10V / 0(4)-20mA*
3 GND ■ ■
4 AI2 0-10V / 0(4)-20mA* ■ ■
5 GND ■ ■
6 24 Vout Max. 50 mA / CP 100 mA ■ ■
7 GND/DIC* ■ ■
8 DI10-+30 V Ri = 12 kΩ
Cold Plate Ri = 4 kΩ
■ ■
9 DI2 ■ ■
10 DI3 ■ ■
13 DOC Digital output common ■ ■
14 DI40-+30 V Ri = 12 kΩ
Cold Plate Ri = 4 kΩ
■ ■
15 DI5 ■ ■
16 DI6 ■ ■
18 AO Analogue output 0-10V / 0(4)-20mA* 0-10V
20 DO Open collector, max. load 48 V/50 mA
■ ■
22 RO 13 - CMRelay output 1
■ ■
23 RO 14 - NO ■ ■
24 RO 22 - NC
Relay output 2
■ ■
25 RO 21 - CM ■ ■
26 RO 24 - NO ■ ■
A A - RS485 Modbus RTU ■ ■
B B - RS485 Modbus RTU ■ ■
STO Inputs S1, G1, S2, G2 Feedback F+/F-
■
Type code keyVACON 0020 – 3L – 0009 – 4 – CP + OPTION CODES
Product Input phase
Curentrating
Voltagerating
Version + Options
MCA adapter
Option board mounting kit
Keypad door mounting kit
IP21/NEMA1 kit
* Selectable
Technical dataMains connection Input voltage Uin 105...120 V, -15 %...+10 % 1-phase (not for VACON 20CP)
208...240 V, -15 %...+10 % 1-phase208...240 V, -15 %...+10 % 3-phase380...480 V, -15 %...+10 % 3-phase 520...600 V, -15 %...+10 % 3-phase (not for VACON 20CP)
Input frequency 45...66 HzConnection to mains Once per minute or less (normal case)
Motor connection Output voltage 0...Uin (2 x Uin with 105...120 V drives)
Output current Continuous rated current IN at rated ambient temperatureoverload 1.5 x IN max. 1 min/10 min
Starting current / Torque
Current 2 x IN for 2 secs in every 20 sec periodTorque depends on motor
Output frequency 0...320 HzFrequency resolution 0.01 Hz
Control characteristics
Control method Frequency control U/f. Open loop sensorless vector controlSwitching frequency 1.5...16 kHz; Factory default 4 kHz, (520...600 V model default 2 kHz) Cold Plate models 6 kHz
Braking torque 100 % x TN with brake chopper in 3-phase version sizes MS2-3, MI2-530 % x TN with DC-braking. Dynamic flux braking available in all types
Ambient conditions Ambient operating temperature –10 °C (no frost)...+50 °C: rated loadability IN(1L-0009-2, 3L-0007-2, 3L-0011-2 and with options ENC-IP21-MIx and ENC-IN01-MIx ambient max +40 °C)Cold Plate models -10 °C...+70 °C
Storage temperature –40 °C...+70 °CAltitude 100 % load capacity (no derating) up to 1000 m
1 % derating for each 100 m above 1000 m; max. 2000 m Cold Plate max 3000 m
Enclosure class MI1-3: IP20, MI4-5: IP21, Cold Plate: IP00EMC Immunity Complies with EN61800-3 (2004)
Emissions 208-240 V: EMC level C2: with an internal +EMC2 option (not needed for VACON 20CP) 380-480 V: EMC level C2: with an internal +EMC2 option (not needed for VACON 20CP)
Approvals EN61800, C-Tick, Gost R, CB, CE, UL, cUL, KC (not all versions, see unit nameplate for more detailed approvals)
Factory installed options code Description
Suitability
VACON® 20 VACON® 20 CP+EMC2 C2-Level EMC filter (includes +QPES) ■
+QPES Cable shield grounding kit ■
+QFLG Flange mounting kit for MI4 and MI5 ■
+DBIR Integrated cold plate brake resistor ■
+LS60 60 Hz defaults on motor control ■ ■
Application software=+A1051 VACON® 20 PFC Application ■ ■
Separately delivered options code DescriptionSuitability
VACON® 20 VACON® 20 CP
ENC-SLOT-MC03-13 Option board mounting kit VACON® 20 MI1-MI3 ■
ENC-SLOT-MC03-45 Option board mounting kit VACON® 20 MI4-MI5 ■
ENC-IP21-MIx IP21 cover MI1-MI3. x=1,2,3 ■
ENC-IN01-MIx NEMA 1 Kit MI1-MI5. x=1,2,3,4,5 ■
ENC-QPES-MIx-10 10pcs PE kit MI1-MI5. x=1,2,3,4,5 ■
VACON-ADP-MCAA MCA RS422 adapter w/ parameter copy ■
CAB-USB/RS-485 USB to RS485 cable for PC ■ ■
VACON-ADP-MCAA-KIT Kit with VACON-ADP-MCAA and CAB-USB/RS485 ■
VACON-ADP-PASSIVE Passive RS422 adapter ■
VACON-PAN-HMDR-TMX-MC03 VACON® 20 door mounting kit with text keypad and VACON-ADP-PASSIVE ■
CAB-RJ45P-2M 2m RJ45 cable for door mounting kit ■
CAB-RJ45P-3M 3m RJ45 cable for door mounting kit ■
CAB-RJ45P-6M 6m RJ45 cable for door mounting kit ■
CAB-RJ45P-15M 15m RJ45 cable for door mounting kit ■
VACON-PAN-HMDR-TMX-MC03-2M VACON® 20 door mounting kit with VACON-PAN-HMDR-TMX-MC03 and CAB-RJ45P-2M ■
VACON-PAN-HMDR-TMX-MC03-3M VACON® 20 door mounting kit with VACON-PAN-HMDR-TMX-MC03 and CAB-RJ45P-3M ■
VACON-PAN-HMDR-TMX-MC03-6M VACON® 20 door mounting kit with VACON-PAN-HMDR-TMX-MC03 and CAB-RJ45P-6M ■
VACON-PAN-HMDR-TMX-MC03-15M VACON® 20 door mounting kit with VACON-PAN-HMDR-TMX-MC03 and CAB-RJ45P-15M ■
CAB-HMI2M-MC05-X MC05 IP66 HMI cable l=2m for -X keypads option ■
CAB-HMI5M-MC05-X MC05 IP66 HMI cable l=5m for -X keypads option ■
VACON-PAN-HMDR-MC03 Complete IP54 keypad door kit+3m cable+adapater ■ ■
VACON-PAN-HMTX-MC06-CP Handheld/magnetic fixing IP66 text keypad w/ cable, l=1m/39,37 inches ■ ■
PAN-HMWM-MK02 Keypad wall-mounting kit ■ ■
Option boards Description
I/O boards D- and E-slot compatibleOPT-B1-V 6 x DI / DO, programmableOPT-B2-V 2 x relay output + thermistorOPT-B4-V 1 x AI, 2 x AO (isolated)OPT-B5-V 3 x relay outputOPT-B9-V 1x RO, 5x DI (42-240VAC)OPT-BF-V 1 x AO, 1 x DO, 1 x RO
OPT-BH-V 3 x temp sensors ( PT100, PT1000, NI1000, KTY84-130, KTY84-150, KTY84-131)
OPT-BK-V AS-interface option board
Fieldbus boardsOPT-E3-V PROFIBUS DP, screw terminalsOPT-E5-V PROFIBUS DP, sub-D9 connectorOPT-E6-V CANopenOPT-E7-V DeviceNetOPT-E9-V 2-port Ethernet (Modbus TCP, PROFINET RT)OPT-EC-V EtherCAT OPT-C3-V PROFIBUS DPOPT-C5-V PROFIBUS DP (D9 type connector)OPT-C6-V CANopenOPT-C7-V DeviceNetOPT-CI-V Modbus TCP/IPOPT-CJ-V BACnet MS/TPOPT-CP-V PROFINET I/OOPT-CQ-V EtherNet/IP
Feature BenefitUser-friendlyMinimum commissioning Saves timeMount – connect – go! Minimum effort – minimum timeCopy settings via local control panel Easy programming of multiple drivesIntuitive parameter structure Minimal manual readingComplies with VLT® software Saves commissioning timeSelf-protecting features Lean operationProcess PI-controller No need for external controller
Automatic Motor Tuning Ensures optimal match between drive and motor
150% motor torque up to 1 minute Plenty of brake-away and acceleration torque
Flying start (catch a spinning motor) Doesn’t trip when started on a spinning (freewheeling) motor
Electronic Thermal Relay (ETR) Replaces external motor protection Smart Logic Controller Often makes PLC unnecessaryBuilt-in RFI filter Saves cost and spaceEnergy saving Less operation costEnergy efficiency 98 % Minimises heat lossAutomatic Energy Optimisation (AEO) Saves 5–15% energy in HVAC applicationsReliable Maximum uptimeEarth fault protection Protects the driveOver temperature protection Protects the motor and driveShort circuit protection Protects the driveOptimum heat dissipation Longer lifetimeUnique cooling concept with no forced air flow over electronics
Problem-free operation in harsh environments
High quality electronics Low lifetime costHigh quality capacitors Tolerates uneven mains supplyAll drives full load tested from factory High reliabilityDust resistant Increased lifetimeRoHS compliant Protects the environmentDesigned for WEEE Protects the environment
VLT® Micro Drive FC 51The VLT® Micro Drive is a general purpose drive that can control AC motors up to 22 kW. It’s a small drive with maximum strength and reliability.
VLT® Micro Drive is a full member of the VLT® family sharing the overall quality of design, reliability and user-friendliness.
Due to high quality components and genuine VLT® solutions, VLT® Micro Drive is extremely reliable.
RoHS compliantThe VLT® Micro Drive is manufactured with respect for the environment, and it complies with the RoHS Directive.
Power range:1 phase 200–240 V AC: 0.18–2.2 kW3 phase 200–240 V AC: 0.25–3.7 kW 3 phase 380–480 V AC: 0.37–22 kW
Perfectmatch for:
– Industrial appliances
– HVAC applications– OEM
Coated PCB standardFor harsh environments.
Power optionsDanfoss VLT Drives offers a range of external power options for use together with our drives in critical networks or applications:
n VLT® Advanced Harmonic Filter: For applications where reducing
harmonic distortion is critical.
PC software toolsn MCT 10
Ideal for commissioning and servicing the drive including guided programming of cascade controller, real-time clock, smart logic controller and preventive maintenance.
n VLT® Energy BoxComprehensive energy analysis tool, shows the drive payback
time.n MCT 31
Harmonics calculations tool.
SpecificationsMains supply (L1, L2, L3)
Supply voltage 1 x 200–240 V ±10%, 3 x 200–240 V ±10%3 x 380–480 V ±10%
Supply frequency 50/60 HzDisplacement Power Factor (cos φ) near unity (> 0.98)Switching on input supply L1, L2, L3 1–2 times/min.
Output data (U, V, W)Output voltage 0–100% of supply voltageOutput frequency 0–200 Hz (VVC+ mode), 0–400 Hz (U/f mode)Switching on output UnlimitedRamp times 0.05–3600 sec
Digital inputsProgrammable digital inputs 5Logic PNP or NPNVoltage level 0–24 VDC
Pulse inputsProgrammable pulse inputs 1*Voltage level 0–24 V DC (PNP positive logic)Pulse input frequency 20–5000 Hz
* One of the digital inputs can be used for pulse inputs.Analogue inputAnalogue inputs 2Modes 1 current/1 voltage or currentVoltage level 0 – 10 V (scaleable)Current level 0/4 to 20 mA (scaleable)
Analogue outputProgrammable analogue outputs 1Current range at analogue output 0/4–20 mA
Relay outputsProgrammable relay outputs 1 (240 VAC, 2 A)
ApprovalsCE, C-tick, UL
Fieldbus communicationFC Protocol, Modbus RTU
200 V 400 VPower [kW]
Current [I-nom.] 1 ph. 3 ph.
Current [I-nom.] 3 ph.
0.18 1.2 132F 00010.25 1.5 132F 00080.37 2.2 132F 0002 132F 0009 1.2 132F 00170.75 4.2 132F 0003 132F 0010 2.2 132F 00181.5 6.8 132F 0005 132F 0012 3.7 132F 00202.2 9.6 132F 0007 132F 0014 5.3 132F 00223.0 7.2 132F 00243.7 15.2 132F 00164.0
Micro Drives from 1.5 kW and uphave built-in brake chopper
9.0 132F 00265.5 12.0 132F 00287.5 15.5 132F 0030
11.0 23.0 132F 005815.0 31.0 132F 005918.5 37.0 132F 006022.0 43.0 132F 0061
Ordering numbers
VLT® Control panel LCP 11 ............................................................................ Without potentiometer: 132B0100VLT® Control panel LCP 12 ....................................................................................With potentiometer: 132B0101
[mm] M1 M2 M3 M4 M5Height 150 176 239 292 335Width 70 75 90 125 165Depth 148 168 194 241 248
Cabinet sizes (mounting flange incl.)
+ 6 mm with potentiometer
M3 M4 M5M2M1
VLT® Midi Drive FC 280 Flexible. Communicative. Easy to use.
Access your true high-efficiency potential with the VLT® Midi Drive FC 280, the evolution of the popular VLT® 2800 drive. Profit from new sav-ings, with a wide range of features designed to make installing, using, and maintaining the drive as simple and as easy as possible – just set and forget.
This AC drive delivers precise and efficient motor control for machine builders in the food and beverage, material handling, and processing industries. It is strong on control perfor-mance, functional safety, and flexible fieldbus communication.
It’s also an easy retrofit for the VLT® 2800 in established plant or machinery concepts.
Integrated features free you from finding space and budget to install extra components:
n Harmonic mitigationn RFI filtern Dual-channel Safe Torque Off (STO)n Brake chopper
Product range3 x 380-480 V ...................................0.37-22 kW3 x 200-240 V ..................................0.37-3.7 kW1 x 200-240 V ..................................0.37-2.2 kW
The right mix of features ensures the AC drive suits your task, whether for conveyor systems, mixers, and packag-ing systems or driving pumps, fans, and compressors.
VLT® Midi Drive saves installation time, with all pluggable connectors, and USB port for convenient PC connection. For easy and intelligent commissioning, transfer, or programming of factory settings, use the handy VLT® Memory Module.Set-up wizards simplify commissioning for common applications.
Feature BenefitIntegrated harmonics and EMC design
Integrated DC choke or active power factor correction (PFC)
– Saves installation time and panel space requirements
– Improves power supply quality– Reduces effective input current/VA rating
Integrated EMC filter
– Avoids malfunction and improves reliability of surrounding components
– Saves installation time and panel space requirements
– Proven compliance to Cat. C2/EN 61800-3 (Class A1/EN 55011)
RFI switch – Operates safely on IT mains
Easy to install and set upPluggable terminals – Fast installation and unit exchange
USB port– Easy PC connection for troubleshooting
or commissioning – No need for adapter or PC-USB driver
Application set-up wizards – Easy commissioning
Enhanced numerical LCP (option) – Cost effective user interface
Graphical LCP supporting various languages, including adapter (option)
– Easy set-up in one of seven main languages– Fast troubleshooting
Memory module (option)– Convenient transfer of parameter set-up– Easy firmware updates– Easy and fast commissioning
Memory module reader (option) – Convenient transfer files to and from the VLT® Memory Module MCM 102 via PC
Strategic design for applications, safety, and motor control
Integrated Safe Torque Off (STO), dual channel – Eliminates external components– Enables reliable functional safety
Control algorithm runs both induction and PM motors
– Freedom to choose the best high-efficiency motor for the task
Integrated brake chopper for 3-phase drives in all power sizes up to 22 kW – No cost for external braking chopper
Side-by-side or horizontal mounting, without derating and clearance
– Allows flexible mounting and saves cabinet space and cost
Operates at up to 45 °C without derating and clearance
– Saves cost for external cooling and reduces downtime for overtemperature failures
Active power factor correction for single-phase units reduces harmonics to less than
8% THDi
SpecificationsMains supply (L1, L2, L3)
Supply voltage 200-240 V (-15%/+10%)380-480 V (-15%/+10%)
Supply frequency 50/60 Hz
Displacement power factor (cos φ) Near unity (> 0.98)
Switching frequency on input supply L1, L2, L3 Switching maximum 2 times/minute
Output data (U, V, W)Output voltage 0-100% of supply voltage
Switching on output Unlimited
Ramp times 0.01-3600 s
Frequency range 0-500 Hz
Programmable digital inputs and outputsDigital inputs / digital outputs* 6 (7) / 1
Logic PNP or NPN
Voltage level 0-24 V DC
One of 6 digital inputs can be configured as digital output or pulse output. One of analog inputs can be config-ured as an extra digital input, thereby bring the quantity of digital inputs to 7.
Pulse and encoder inputsPulse inputs / encoder inputs** 2/2
Voltage level 0-24 V DC
**Note: Two digital inputs can be configured as pulse inputs. One pair of inputs can be configured as encoder inputs.
Programmable analog inputsAnalog inputs 2
Modes 1 voltage or current / 1 voltage or DI
Voltage level 0 V to +10 V (scaleable)
Current level 0/4 to 20 mA (scaleable)
Programmable analog outputsAnalog outputs 1
Current range at analog output 0/4 to 20 mA
Programmable relay outputsRelay outputs 1
ApprovalsApprovals CE, UL listed, cUL, TÛV, RCM (C-Tick), EAC
B
b
C
A a
Dimensions and weights
Integrated harmonic mitigationIn compliance with IEC/EN 61000-3-2/ 61000-3-12, the integrated DC chokes for all 3-phase units reduce harmonics to less than 48% THDi. For single-phase units the harmonics are less than 8% thanks to the integrated active PFC.
Integrated RFI filterBuilt-in filters not only save space, but also eliminate extra costs for fitting, wiring and material.
Dual-channel Safe Torque OffThe Safe Torque Off (STO) function is a component in a safety control system. STO prevents the unit from generating the energy that is required to rotate the motor, which ensures safe conditions in emergency situations.
PM motor compatibility The VLT® Midi Drive provides highly efficient permanent magnet (PM) motor control in open loop under V VC+ in the whole power range.
Your choice of fieldbusn PROFINET with dual portn POWERLINK with dual portn EtherNet/IP™ with dual portn PROFIBUSn CANopenn Modbus RTU and FC Protocol are
integrated as standard
The optional 24 V DC back-up power supply keeps the fieldbus communication on, while disconnected from mains.
Enclosure IP20 K1 K2 K3 K4 K5
Power size [kW]
Single-phase 200-240 V 0.37 0.55 0.75 1.1 1.5 2.23-phase 200-240 V 0.37 0.55 0.75 1.1 1.5 2.2 3.73-phase 380-480 V 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22
Dimensions [mm]
Height A 210 272.5 272.5 320 410Width B 75 90 115 135 150Depth C 168 168 168 245 245
Mounting holes
a 198 260 260 297.5 390b 60 70 90 105 120
Weight [kg] IP20 2.3 2.5 3.6 4.1 9.4 9.5 12.3 12.5
Easy connectivityFor convenient PC connection during commissioning or service, use the integrated USB port.
Standalone frequency converter for mounting on any standard induction or permanent magnet motor from 0.55–7.5 kW.
With a wide range of standard inte-grated pump and fan features, the VLT® DriveMotor FCP 106 can provide efficient control of motors in the 0.55 – 7.5 kW range.
By mounting the drive directly on the motor, owners are free to choose their own manufacturer and design the optimal system for their application. Once attached to the motor the drive automatically sets the optimal param-eters to provide stable, energy efficient operation.
The FCP 106 is the perfect solution for both OEMs and end-users. By mounting the drive directly on the motor, with an adjustable adaptor plate, you eliminate the need for cabinets and reduce cable costs significantly. Setup is easy with VLT® Motion Control Tool MCT 10.
Product range3 x 380 – 480 V...... .....................0.55 – 7.5 kW(with 110% overload torque)3 x 380 – 480 V...... .....................0.55 – 5.5 kW (with 160% overload torque )3 x 380 – 480 V...... ................................... 7.5 kW (with 150% overload torque )
Available enclosure ratingsIP66 (UL type 4X outdoor) 0.55 – 7.5 kW
PC software tool: VLT® Motion Control Tool MCT 10 Ideal for commissioning and servicing the drive with IM or PM motor attached.
Feature BenefitGraphical display, 7 languages Effective commissioning
External connection for display as standard Fast connectivity
Motor data pre-programmed No programming needed
IP66/UL type 4X outdoor Reliable in wet and dirty environments
PCB protection class 3C3 Reliable in corrosive environments
Vibration fullfilling LVD requirments Suitable for all motor mounted challenges
110% overload (0.55 – 7.5 kW) Optimised for fans and pumps
160% overload (0.55 – 5.5 kW) High starting torque by one step up in power size
150% overload (7.5 kW) High starting torque
Asynchronous or permanent magnet motor Free choice of motor technology
Sleep mode Save energy and extend lifetime
Automatic Energy Optimizer function Saves an additional 5-15% energy
AHU dedicated functions Reduces cost and saves energy
Pump dedicated functions Protects the pump and extends the lifetime
Built-in PI controller No external PI controller required
Smart Logic Controller (SLC) Often makes PLC/DDC unnecessary
Control signal for mechanical brake Reduce effort in PLC
Embedded via RS485:FC Protocol, Modbus RTU, BACnetOptional:PROFIBUS DP V1
Flexible connectivity
Integrated DC link Meets EN 61000-6-12, small power cable
Integrated EMC filters Meets EN 61800-3, (C1 and C2), andEN 55011 Class B and A1
Mount the FCP 106 on your preferred motor.
NO motor cable required.
VLT® DriveMotor FCP 106
VLT® Memory Module MCM 101Facilitates helpful implementation of factory settings for OEM and machine builders, fast installation of firmware updates, and easy commissioning or exchange of drives in service situations. Ordering number: 134B0791
Memory Module ProgrammerSimply use your PC to copy the drive settings from one VLT® Memory Module to another. Ordering number: 134B0792
VLT® Control Panel LCP 102 (Graphical LCP only)Ordering number: 130B1107
Remote Mounting Kit (LCP 102)3 m cable, panel mounting bracket, gasket and fastnersOrdering number: 134B0564
Local Operation Pad LOP Panel for start/stop and setting the reference. Ordering number: 175N0128
Potentiometer for cable glandFor setting the reference directly at the drive. Ordering number: 177N0011
Motor Adapter Plate FCP 106Ordering numbers: MH1: 134B0340MH2: 134B0390MH3: 134B0440
Crimp terminals for mounting FCP on motorOrdering numbers: 0.2–0.5 mm2, 25 pcs.: 134B0495 0.5 –1.0 mm2, 25 pcs.: 134B04961.0–2.5 mm2, 25 pcs.: 134B04972.5– 4.0 mm2, 25 pcs.: 134B04984.0– 6.0 mm2, 25 pcs.: 134B0499
Specifications
Dimensions
Mains supply (L1, L2, L3)Supply voltage 380 – 480 V ±10%
Supply frequency 50/60 Hz
Displacement power factor (cos φ) > 0.98 near unity
Switching on input supply L1, L2, L3 1–2 times/min.
Output data (U, V, W)Output voltage 0–100% of supply voltage
Switching on output Unlimited
Ramp times 0,05–3600 sec.
Output frequency 0–590 Hz
Digital inputsProgrammable digital inputs 4
Logic PNP or NPN
Voltage level 0–24 VDC
Analogue inputAnalogue inputs 2
Modes Voltage or current
Voltage level 0 V to +10 V (scaleable)
Current level 0/4 to 20 mA (scaleable)
Digital/analogue outputProgrammable outputs 2
Analogue output current level 0/4–20 mA
Relay outputsProgrammable relay outputs 2 (resistive load 250 VAC, 3 A 30 VDC, 2 A)
Additional features when mounting the electronic (FCP 106) on your motorNote your production info into the drive Identification of your programming
Change motor data to fit your motor Optimize settings for your motor settings
Create new factory settings (SIVP Technology) Ensure correct motor data settings
Motor cable length up to 2 m Meets EN 61800-3 C2
Custom adapter plate Mount FCP on every motor make
Oversized FCP can be mounted on motor Higher overload for critical applications
Motor independent cooling FCP fits on any motor
Dimensions[mm] kW
Length Width HeightA B C
MH10.550.751.11.5
231 162 107
MH22.234
277 187 113
MH3 5.57.5 322 220 124
Wall Mounting Plate FCP 106Ordering numbers: MH1: 134B0341MH2: 134B0391MH3: 134B0441
Motor Adapter Plate FCM 106(for Lafert motors only)Ordering numbers: MH1 – frame 71: 134B0338MH1 – frame 80/90: 134B0339MH2 – frame 71, : 134B0388MH2 – frame 80-100: 134B0389MH2 – frame 112: 134B0393MH3 – frame 112: 134B0438MH3 – frame 132: 134B0439MH3 – frame 90/100: 134B0443
The VLT® HVAC Drive series is avail-able in a wide power range designed for all HVAC applications. An ad-vanced drive built on HVAC dedica-tion.
The VLT® HVAC Drive is a full-featured, HVAC dedicated drive with built-in intelligence. The VLT® HVAC Drive has a vast number of functions developed to meet the diverse needs of the HVAC business. It is the perfect match for pumps, fans and compressors in modern buildings that are fitted with increasingly sophisticated solutions.
NABERS complianceThanks to its built-in energy meter, the VLT® HVAC Drive is certified as fully compliant with National Australian Built Environment Rating System (NABERS)
requirements. This means you save on installation time and cost, because there is no need to install a separate energy meter.
Product range3 x 200 – 240 V ...............................1.1 – 45 kW3 x 380 – 480 V ......................... 1.1 – 1000 kW3 x 525 – 600 V ...............................1.1 – 90 kW3 x 525 – 690 V ......................... 1.1 – 1400 kW With 110% overload torque
Available protection ratingsIP 00 ............................................... 355 – 630 kWIP 20 ...................................................1.1 – 400 kWIP 21(Type 1) ............................. 1.1 – 1400 kWIP 54 (Type 12) .......................... 75 – 1400 kWIP 55 (Type 12) ...............................1.1 – 90 kWType 3R..............................................1.1 – 400 kWIP 66 (Type 4X indoor) ..............1.1 – 90 kW Optional coating providing extra protection for aggressive environments.
98%energy efficiencySave energy and money with up to 98% efficiency VLT® drives.
Feature BenefitAll built-in – low investment
Modular product concept with a wide range of options
Low initial investment – max. flexibility, later upgrade possible
Dedicated HVAC I/O functionality for temperature sensors etc. External conversion saved
Decentral I/O control via serial communication Reduced wiring costs, and external controller I/O saved
Wide range of HVAC protocols for BMS controller connectivity Less extra gateway solutions needed
4 x auto tuned PID’s No external PID controller needed
Smart Logic Controller Often makes PLC unnecessary
Real Time Clock Enables daily and weekly settings
Integrated fan, pump and compressor functionality i.e.
Saves external control and conversion equipment
Fire Override Mode, Dry run Detection, Constant Torque etc. Protects equipment and saves energy
Back-channel cooling for frame D, E and F frame Prolonged lifetime of electronics
Save energy – less operation cost
Automatic Energy Optimizer function, advanced version Saves 5 – 15% energy
Advanced energy monitoring Overview on energy consumption
Energy saving functions i.e. flow compensation,sleep mode etc. Saves energy
Unequalled robustness – maximum uptime
Robust single enclosure Maintenance-free
Unique cooling concept with no ambient air flow over electronics
Problem-free operation in harsh environments
Max ambient temp. 50° C without derating (D-frame 45° C) No external cooling or oversize necessary
User-friendly – save commissioning and operating cost
Smart Start Quick and precise start-up
Awarded graphical display, 27 languages Effective commissioning and operation
USB plug and play connection Easy to use PC software tools
Global HVAC support organisation Local service – globally
Built-in DC coils and RFI filters – no EMC concerns
Integrated DC link harmonic filters Small power cables. Meets EN 61000-3-12
IntegratedEMC filters Meets EN 55011 Class B, A1 or A2 and IEC61800-3 Category C1, C2 and C3
VLT® HVAC Drive FC 102
Application optionsA wide range of integrated HVAC options can be fitted in the drive:
VLT® General Purpose I/O MCB 1013 digital inputs, 2 digital outputs, 1 analog current output, 2 analog voltage inputs.
VLT® Relay Card MCB 105Adds 3 relay outputs.
VLT® Extended Relay Card MCB 1137 digital inputs, 2 analog outputs 4 SPDT relays, Meets NAMUR recommen-dations, Galvanic isolation capability
VLT® Analog I/O MCB 1093 Pt1000/Ni1000 inputs, 3 analogue voltage outputs and back-up power for Real-Time Clock.
VLT® 24 V External Supply MCB 10724 VDC external supply can be con-nected to supply, control and option cards.
VLT® Sensor Input MCB 114Sensor input card for motor protection with 2 or 3 PT100 or PT1000 inputs
Brake chopper (IGBT) optionConnected to an external brake resistor, the built-in brake chopper limits the load on the intermediate cir-cuit in situations where the motor acts as a generator.
VLT® BACnet/IP MCA 125Use this option for fast access to information and reduced overall cost of ownership in building management systems. It enables communication via the BACnet/IP protocol, and BACnet over Ethernet.
Power optionsA wide range of external power options are available for VLT® HVAC Drives in critical networks or applications:n VLT® Advanced Harmonic Filter
For critical demands on harmonicdistortion
SpecificationsMains supply (L1, L2, L3)
Supply voltage
200 – 240 V ±10%380 – 480 V ±10%525 – 600 V ±10%525 – 690 V ±10%
Supply frequency 50/60 Hz
Displacement power factor (cos φ) > 0.98 near unity
Switching on input supply L1, L2, L3 1–2 times/min.
Output data (U, V, W)
Output voltage 0–100% of supply voltage
Switching on output Unlimited
Ramp times 1–3600 s
Output frequency 0–590 Hz
Digital inputs
Programmable digital inputs 6*
Logic PNP or NPN
Voltage level 0–24 VDC
* 2 can be used as digital outputs
Pulse inputs
Programmable pulse inputs 2*
Voltage level 0–24 VDC (PNP positive logic)
Pulse input accuracy (0.1–110 kHz)
* Utilize some of the digital inputs
Analog input
Analog inputs 2
Modes Voltage or current
Voltage level 0 V to +10 V (scaleable)
Current level 0/4 to 20 mA (scaleable)
Analog output
Programmable analog outputs 1
Current range at analog output 0/4–20 mA
Relay outputs
Programmable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A)
Fieldbus communication
Standard built-in:FC Protocol N2 MetasysFLN ApogeeModbus RTUBACnet embedded
Optional:VLT® LonWorks MCA 108VLT® BACnet MCA 109VLT® BACnet/IP MCA 125VLT® DeviceNet MCA 104VLT® PROFIBUS DP MCA 101
n VLT® dU/dt FilterFor special demands on motor isolation protection
n VLT® Sine Wave Filter
HVAC PC software toolsn VLT® Motion Control Tool MCT 10
Ideal for commissioning and servi-cing the drive
n VLT® Energy BoxComprehensive energy analysistool. Energy consumption with andwithout drive can be calculated (drivepayback time). Online function foraccessing drives energy log.
n VLT® Motion Control Tool MCT 31Harmonics calculation tool
High power optionsn IEC Emergency stop with
Safety Relayn Safety Stop with Safety Relayn RFI filtern NAMUR terminalsn RCDn IRMn Mains shieldingn Regen terminals
Please see the VLT® High Power Drive Selection Guide for the complete range of options.
High level of performance and low cost
Optimised drive for AC motor driven water and wastewater applications. User friendly setup makes instal-lation easy and enables owners to reach the highest level of perfor-mance and lowest cost of ownership.
Featuring a wide range of power-ful, standard features, which can be expanded with performance improving options, the VLT® AQUA Drive is equally suited to both new and retrofit projects.
Set up the drive quickly and easily with the user friendly dialogue based Smart Start and a quick menu which is provid-ing direct access to the most important features for water and pump applica-tions. By collecting the most important
water and pump parameters in one place, the risk of incorrect configuration is reduced significantly.
Instantly benefit from high efficiency, fast payback and the lowest overall cost of ownership for water and wastewater applications.
Product range1 x 200 – 240 V AC .......................1.1 – 22 kW1 x 380 – 480 V AC .......................7.5 – 37 kW 3 x 200 – 240 V AC ....................0.25 – 45 kW3 x 380 – 480 V AC .............. 0.37 – 1000 kW3 x 525 – 600 V AC ....................0.75 – 90 kW3 x 525 – 690 V AC ................11 – 1400 kW**Up to 2000 kW available on request
Feature BenefitDedicated featuresDry run detection Protects the pump
Flow compensation function Saves energy
2 step ramps (initial/fi nal ramp) and min. speed monitor Protects deep well pumps
Check valve ramp Protects against water hammering and saves installation cost for soft close valves
Pipe fi ll mode Eliminates water hammering
Built-in motor alternation feature Duty stand by operation, cost reduction
Sleep Mode and no/low fl ow detection Save energy and protect the pump
End of pump-curve detection Pump protection, leakage detection
Pump cascade controller Saves energy and reduces equipment cost
Built-in Smart Logic Controller Often makes PLC omissible
Deragging Preventive/reactive pump cleaning
Back-channel cooling for frame D, E and F Prolonged lifetime of electronicsPre/Post Lubrication System and pump protection
Free programmable infos/warnings/alerts Perfect system integration and adaptation to the application
Flow confi rmation System and pump protection
Energy saving Less operation costVLT® effi ciency (98%) Saves energy
Automatic Energy Optimisation (AEO) Saves 3-8% energy
Auto Tuning of Staging Speeds Smoothens the staging and saves energy
Reliable Maximum uptimeIP 00 – IP 66 enclosures (depending on power size) Choose the protection class you need
All power sizes available in IP 54/55 enclosures Broad usability in standard enclosure
Password protection Reliable operation
Mains disconnect switch No need for external switch
Optional, built-in RFI suppression No need for external modules
One Wire safe stop Safe operation/less wiring
Max. ambient temperature up to 50°C without derating (D-frame 45°C) Reduced need for cooling
User-friendly Save initial and operation costOne drive type for the full power range Less learning required
Intuitive user interface Time saved
Integrated Real Time Clock Lower equipment cost
Modular design Enables fast installation of options
Auto tuning of PI-controllers Time saved
Payback time indication Monitor performance
30%cost reduction in 1st year compared with next best alternative
VLT® AQUA Drive FC 202
Application optionsExtend the functionality of the drive with integrated options:
VLT® General Purpose I/O MCB 101 VLT® Extended Cascade Controller
MCO 101 VLT® Advanced Cascade Controller
MCO 102 VLT® 24 V External Supply MCB 107 VLT® PTC Thermistor Card MCB 112 VLT® Extended Relay Card MCB 113 VLT® Sensor Input MCB 114
Coated PCB availableStandard 3C2 for harsh environments according to levels in IEC61721-3-3, optional 3C3. From 90 kW 3C3 coating is standard.
Relay & Analogue I/O option VLT® Relay Card MCB 105 VLT® Analog I/O MCB109)
High power optionsSee the VLT® High Power Drive Selection Guide for a complete list.
Power optionsChoose from a wide range of external power options for use with our drive in critical networks or applications:
VLT® Low Harmonic Drive VLT® Advanced Harmonic Filter VLT® dU/dt fi lter
VLT® Sine Wave Filter (LC fi lter)
PC software tool VLT® Motion Control Tool MCT 10 VLT® Energy Box VLT® Motion Control Tool MCT 31
Specifications
User-confi gurable texts allowthe perfect adaptation to theapplication.
Mains supply (L1, L2, L3)
Supply voltage
1 x 200 – 240 V AC .............................................1.1 – 22 kW1 x 380 – 480 V AC .............................................7.5 – 37 kW3 x 200 – 240 V AC ..........................................0.25 – 45 kW3 x 380 – 480 V AC .................................... 0.37 – 1000 kW3 x 525 – 600 V AC ..........................................0.75 – 90 kW3 x 525 – 690 V AC ......................................11 – 1400 kW*
Supply frequency 50/60 Hz
Displacement Power Factor (cos φ) near unity (> 0.98)
True power factor (λ) ≥ 0.9
Switching on input supply L1, L2, L3 1-2 times/min.
Output data (U, V,W)Output voltage 0 – 100% of supply
Switching on output Unlimited
Ramp times 0.1 – 3600 sec.
Max. output frequency 590 Hz
Note: VLT® AQUA Drive can provide 110%, 150% or 160% current for 1 minute, dependent on power size and parameter settings. Higher overload rating is achieved by oversizing the drive.
Digital inputsProgrammable digital inputs 6*
Logic PNP or NPN
Voltage level 0 – 24 V DC
* Two of the inputs can be used as digital outputs.
Analogue inputsNumber of analogue inputs 2
Modes Voltage or current
Voltage level -10 to +10 V (scaleable)
Current level 0/4 to 20 mA (scaleable)
Pulse inputsProgrammable pulse inputs 2
Voltage level 0 – 24 V DC (PNP positive logic)
Pulse input accuracy (0.1 – 1 kHz) Max. error: 0.1% of full scale
* Two of the digital inputs can be used for pulse inputs.
Analogue outputProgrammable analogue outputs 1
Current range at analogue output 0/4 – 20 mA
Relay outputsProgrammable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A)
Fieldbus CommunicationFC Protocol and Modbus RTU built-in (Optional: Modbus TCP, Profi bus, Profi net, DeviceNet, Ethernet IP)
Ambient temperatureUp to 55° C (50°C without derating; D-frame 45°C)
Hardware specifi cationsIP 00 – IP 66 enclosures (depending on power size)
All power sizes available in IP 54/55 enclosures
Password protection
Mains disconnect switch
Optional, built-in RFI suppression
One wire safe stop
* Up to 2000 kW available on request
The VACON® 100 Wall Mounted Drive is a compact and comprehensive drive package, with all the necessary components integrated in a single drive.
For a wide range of applications The VACON® 100 Wall Mounted Drive is easy to install and operate and is well suited for a wide range of variable torque and constant power/torqueapplications such as: � Pumps� Fans� Compressors� Conveyors
Enclosure ratingsIP21/UL Type 1 (provided as standard)IP54//UL Type 12 (provided as option, flange (through-hole) mounting)
Product range3 x 208-240 V .......................... 0.55-90 kW3 x 380-500 V .......................... 1.1-160 kW3 x 525-600 V .......................... 3.0-200 HP3 x 525-690 V .......................... 5.5-200 kW
Available for� VACON® 100 INDUSTRIAL� VACON® 100 FLOW
Feature BenefitReliability
Film capacitors Long life, no reforming
Conformal coating Withstands harsher environments
Ease of installation
Flange mounting
Easy and cost-effective installationSide-by-side mounting for IP54/UL Type 12
Compact IP54/UL Type 12 with same footprint as IP21/UL Type 1
Integrated options
Safe Torque Off option Built-in safety
Integrated RFI filter and DC chokes No additional filters required
Built-in Ethernet Immediately connected, no additional hardware
Versatile
Wide motor support: Induction, PM (permanent magnet) and SynRM(high-efficiency synchronous reluctance)
Only one drive needed
Flexible
Drive® Customizer Flexible programming always available
Drive® Programming 61131 application programming
Available from
0.55 to 200 kWto fit your application
VACON® 100 Wall MountedDrive
SpecificationsMains connection
Input voltage 208-240 V; 380-500 V; 525-600 V; 525-690 V
Input frequency 50-60 Hz
Motor connection
Output voltage 0-Input voltage
Output frequency 0-320 Hz
Control connection
I/O 2 x AI, 6 x DI, 1 x AO, 10 Vref, 24 Vin, 2 x 24 Vout, 3 x RO or 2 x RO + TI
Ethernet Modbus TCP/IP, BACnet IP, PROFINET, EtherNet/IP
RS485 Modbus RTU, Metasys N2, BACnet MSTP
Ambient conditions
Ambient operating temperature -10 °C-50 °C (-14 °F-122 °F), derating 1.5%/1 °C above 40 °C (104 °F)
Protection rating IP21/UL Type 1 as standardIP54/UL Type 12 as option
EMC
Immunity IEC 61800-3, first and second environment
Emissions IEC 61800-3, Category C2
Functional safety
Safe Torque Off Option board OPT-BJ
Factory option Loose option Description
I/O optionsOPT-F3-V Standard I/O board: 2 x AI, 6 x DI, 1 x AO, 10 Vref, 24 Vin, 2 x 24 Vout, RS485, 3 x RO
+SBF4 OPT-F4-V Optional I/O board: 2 x AI, 6 x DI, 1 x AO, 10 Vref, 24 Vin, 2 x 24 Vout, RS485, 2 x RO, Thermistor input
+S_B1* OPT-B1-V 6 x DI / DO, programmable
+S_B2* OPT-B2-V 2 x RO, Thermistor input
+S_B4* OPT-B4-V 1 x AI, 2 x AO (isolated)
+S_B5* OPT-B5-V 3 x RO
+S_B9* OPT-B9-V 1 x RO, 5 x DI (42-240 VAC)
+S_BF* OPT-BF-V 1 x AO, 1 x DO, 1 x RO
+S_BH* OPT-BH-V 3 x Temp sensor inputs (PT100, PT1000, KTY84-130, KTY84-150, KTY84-131, NI1000)
Communication options+FBIE Industrial Ethernet protocols: PROFINET IO and EtherNet/IP (software option onboard)
+S_C4* OPT-C4-V LonWorks
+S_E3* OPT-E3-V PROFIBUS DPV1
+S_E5* OPT-E5-V PROFIBUS DPV1 (D9)
+S_E6* OPT-E6-V CANopen
+S_E7* OPT-E7-V DeviceNet
+S_E9* OPT-E9-V Dual Ethernet communication board (Modbus TCP, PROFINET)
+S_EC* OPT-EC-V EtherCAT
Other options+S_BJ* OPT-BJ-V Safe Torque Off (STO) / Safe Stop 1 (SS1) / ATEX
+HMTX VACON-PAN-HMTX-MK01 Text keypad
+HMPA PAN-HMPA-MK01 Panel adapter IP54 (dummy keypad)
+SRBT Real-time clock battery
+IP54 VACON-ENC-IP54-MR04/05/06 IP54 enclosure; loose option also available for enclosures MR4, MR5, MR6
+EMC4 Change to EMC-level C4 for IT networks
+DBIN Internal integrated dynamic braking MR7-MR12
+QFLG ENC-QFLG-MR04/05/06/07 Flange mounting MR4-MR7. Loose option available for enclosures MR4-MR7
+QDSS Drive supply switch for MR4-MR7 (IP54)
+QGLC Conduit plate with inch holes, MR4-MR9+EMAR Marine construction
* Replace ‘_’ with preferred option slot (Example +SCB5 means option board B5 will installed to option slot C in factory)
Options
Common features Benefits
Compliance with global standards Global compatibility
Built-in Modbus TCP/IP and Modbus RTUExtensive variety of fieldbus options■ Ethernet always included
– Modbus TCP/IP & BACnet/IP– PROFINET IO and EtherNet/IP (Software option)
Ease of connectivity – multiple fieldbus options:■ PROFIBUS DP; CanOpen; DeviceNet; EtherCATDual-port Ethernet interface (optional)
Built-in via Ethernet port Easy integration with plant automation
2-port switch allows daisy-chain/line topology; support of ring protocols such as RSTP or MRP, allowing ring topologyHigh robustness against network loadFaster bus cycle (down to 1 milli-second) for demanding applications
Safe Torque Off, Safe Stop1, ATEX-certified thermistor input Improves safety at work
EMC compliance with integrated RFI filter Integrated DC chokes
No additional accessories required
Conformal coating High reliability in difficult environments
Compact IP54/UL Type 12 with same footprint as IP21/UL Type 1 Flange mountingSide-by-side mounting for IP54/UL Type 12
Easy and cost-effective installation
Standard I/O + 3 free slots Fieldbus options, built-in PLC capability
Reduces need for an external controller
High efficiency > 97% + energy optimization Fast investment payback, increases profits
Energy counter and Real-time clock with calender-based functionsOptimized control of cooling fan
Easy monitoring of energy savingsReduces noise levels
Film capacitors Extended lifespan: last up to 300,000 hours – that’s about 30 years of reliable operationOptimized performance: always ready for immediate use – no stocking problemsReduced losses: cut losses by 2%Environmentally friendly: contain no hazardous waste
Wide motor support Induction motor support – general purpose usagePM motor support – demanding applications and high efficiencySynRM motor support – cost-efficient motor and high efficiencySave commissioning timePlug-and-play identification run available for multiple motors
Omitting encoder – sensorless vector control Converting simple closed loop
Dedicated features Added benefits
Pumps 2 PID controllers with sleep mode, soft fill, jockey pump, pump autoclean PM and induction motor supportMultipump control solutions
Demand-based optimization of the process for accurate process control and energy savingEasy selection for any motor PM motor allows higher power density, less mechanics
Fans Flying start, motor switch3 prohibit frequency rangesPM and induction motor support
Save time during process operation and maintenanceFan lifetime increased due to reduced mechanical stress Easy selection for any motor PM motor allows higher power density = energy savings
Compressors IP21/UL Type 1 and IP54/UL Type 12Flange (through-hole) mountingIP00 for MR8 to MR12
Suitable for wide installation needs Easy to integrate into the machine, saving space and cost of integration and cooling
Conveyors Load drooping, identification run without disconnecting the motor from the load, mechanical brake, torque boost
Avoid stress on mechanics Easy commissioning
What’s in it for you
VACON® 100 FLOW
The VACON® 100 FLOW is an AC drive dedicated to improving flow control in pumping and ventilating applications. It combines the core functionality of VACON® 100 with dedicated functions that are specifically designed with flow-control application processes in mind.
Multipump control solutionsGet the best functionality and cost-efficiency from your process with the VACON® 100 FLOW. Choose from three Multipump control solutions, each of which offers unsurpassed control of flow and pressure.
Demand for water or ventilation fluctuates throughout the course of a day. For instance, cooling water demand in a plant may peak during the day as the plant runs at full capacity. Conversely, in the middle of
the night the plant may run at reduced capacity reducing the requirements for cooling water.
The use of several pumps instead of just a single one results in higher efficiency as several pumps share the load. This also makes the system more redundant: if one pump fails, the others can take on its load.
Single drive pump systemMultipump control is a single drive solution in which one AC drive controls
the leading pump. If the demand exceeds the capabilities of the pump, additional fixed-speed pumps can be connected online directly or with a soft starter. You can choose between fixed setups and solutions in which the leading and auxiliary pumps alternate in roles to equalize wear and tear.
Single drive system in brief� Maximum 8 pumps� No need for an external controller� Alternation of all pumps or only
auxiliary pumps
Typical applications for VACON® 100 FLOW
Industrial water treatment General industry
■ Cooling water systems■ Boiler water systems
■ Compressors■ Pumps and fans
K1 K1.1K2 K2.1K3 K3.1
Single drive system Multidrive system
Dedicated features Added benefits
Pumps 2 PID controllers with sleep mode, soft fill, jockey pump, pump autoclean, PM and induction motor supportMultipump control solutions
Demand-based optimization of the process for accurate process control and energy saving Easy selection for any motor PM motor allows higher power density, less mechanics
Fans Flying start, motor switch3 prohibit frequency rangesPM and induction motor support
Save time during process operation and maintenanceFan lifetime increased due to reduced mechanical stressEasy selection for any motorPM motor allows higher power density = energy savings
Compressors IP21/UL Type 1 and IP54/UL Type 12Flange (through-hole) mountingIP00 for MR8 to MR12
Suitable for wide installation needsEasy to integrate into the machine, saving space and cost of integration and cooling
What’s in it for you – dedicated pump, fan and compressor features
Multidrive pump systemsIn Multimaster technology, separate AC drives control each pump. The integrated RS485 interface allows the drives to communicate without the need for any external controller. As demand increases, the leading drive increases its speed until the capacity is exceeded, at which point the excess load is transferred to the next drive in the series. This method ensures pumps
start and stop smoothly, and reduces the need for additional control wiring, motor protection relay and contactors.
Multifollower mode follows the same principle as Multimaster in that separate AC drives control each pump. Where this system differs is that, as demand increases and the lead drive’s capacity is exceeded, the system brings additional parallel drives into operation.
This ensures that all pumps run at the same operating speed, reducing noise and general stress, thus improving reliability.
Multidrive systems in brief�� Maximum 8 pumps�� No need for an external controller�� Communication between drives
using integrated RS485
The VACON® 100 INDUSTRIAL has as standard features such as built-in I/Os with 3 option slots, integrated RS485 and Ethernet-based fieldbus support and varnished boards. Easy-to-use and robust motor control features improve the reliability and efficiency of
all AC motor types (induction motors, permanent magnet motors and synchronous reluctance motors).
The wall-mountable drive modules are easy to install and operate, with IP21/UL Type1 provided as standard.
Options include IP54/UL Type12 and flange (through-hole) mounting. Enclosure sizes MR8 through MR12 are also available as compact IP00 for easy installation to any enclosure. Enclosed drives come with a wide range of integrated options.
VACON® 100 INDUSTRIAL
It may look like a traditional AC drive – but it’s not. VACON® 100 INDUSTRIAL is full of smart features, dedicated for a wide range of constant power/torque applications. Benefit from functional safety with Safe Torque Off to prevent the motor from generating torque on the motor shaft, Safe Stop 1, and ATEX-certified motor over-temperature protection.
Typical applications for VACON® 100 INDUSTRIAL
Process industry Marine Industrial HVAC/Semiconductor industry
■ Conveyors■ Pumps and fans■ Chippers, debarking drums, sawmills
■ Cargo pumps■ Compressors■ Steering gear
■ Compressors■ Pumps and fans
Water Chemical, oil and gas Mining and minerals
■ Pumps and fans■ Compressors
■ Conveyors■ Pumps and fans
■ Distribution■ Desalination■ Treatment■ Pumps
■ Compressors, conveyors
Cement auxiliary drives
■ Conveyors■ Pumps and fans
VLT® AutomationDrive FC 302The premier, globally supported drive concept for exceptional control of motor driven applications.
Designed for variable speed con-trol of all asynchronous motors and permanent magnet motors, on any in-dustrial machine or production line, a VLT® AutomationDrive helps its owner save energy, increase flexibility, and optimize processes.
Flexible and expandableBuilt on a flexible, modular design concept the AutomationDrive is packed with standard, industry features out of the box. These can be expanded with plug-and-play options with additional features, positioning control, fieldbuses, safety functions such as STO, SS1, SLS, SMS and SSM, motor protection and more.
Robust and safeVLT AutomationDrives are proven performers in all industrial environ-ments and grid voltages, including 690V. Enclosures are available up
to IP 66 (depending on model), and integrated DC chokes and RFI filters in all models protect installations by minimizing harmonic distortion and electromagnetic interferences. All drives are fully tested at the factory before they are shipped.
Easy to set up and operate via the user-friendly graphical control panel, a VLT AutomationDrive only requires little maintenance once in operation. The result is an market leading control solution that provides a fast return on investment and a highly competitive cost of ownership.
Power range3 x 200 – 240 V ..................... 0.25 – 37 kW3 x 380 – 480/500 V ......... 0.37 – 800 kW3 x 525 – 600 V ..............0.75 kW – 75 kW3 x 525 – 690 V .............. 1.1 kW – 1.2 MWNormal overload ..........1.5 kW – 1.4 MW
98%Energy efficiencyOptmize processes while reducing energy costs. Versatile, flexible, configurable and built to last.
Feature BenefitReliable Maximum uptimeAmbient temperature 50° C without derating Less need for cooling or oversizingAvailable in IP 00, 20, 21, 54, 55 and 66 enclosures Enclosures for all environments
Resistant to wear and tear Low lifetime costBack-channel cooling for frame D, E and F Prolonged lifetime of electronicsUser-friendly Saves commissioning and operating costPlug-and-Play technology Easy upgrade and changeoverAwarded control panel User-friendlyIntuitive VLT® interface Saves timePluggable cage clamp connectors Easy connectionExchangeable languages User-friendlyIntelligentIntelligent warning systems Warning before controlled stopSmart Logic Control Reduces need for PLC capacityAdvanced plug-in features Easy commissioning
Safe stop Safety cat. 3, PL d (ISO 13849-1), Stop cat. 0 (EN 60204-1)
STO: Safe Torque Off (IEC 61800-5-2) SIL 2 (IEC 61508)SIL CL 2 (IEC 62061)
Intelligent heat management Intelligent heat management
Fieldbus optionsn VLT® PROFIBUS DP MCA 101n VLT® DeviceNet MCA 104n VLT® CanOpen MCA 105n VLT® Profibus Converter MCA 113n VLT® Profibus Converter MCA 114n VLT® PROFINET MCA 120n VLT® Ethernet/IP MCA 121n VLT® Modbus TCP MCA 122n VLT® POWERLINK MCA 123n VLT® EtherCAT MCA 124n VLT® DeviceNet Converter MCA 194
I/O and feedback optionsn VLT® General Purpose I/O MCB 101n VLT® Encoder Input MCB 102n VLT® Resolver Input MCB 103n VLT® Relay Card MCB 105n VLT® 24 V External Supply MCB 107n VLT® Extended Relay Card MCB 113n VLT® Sensor Input MCB 114
Safety optionsn VLT® Safe PLC I/O MCB 108n VLT® PTC Thermistor Card MCB 112n VLT® Safe Option MCB 140 Seriesn VLT® Safe Option MCB 150 Series
Motion Control Optionsn VLT® Motion Control Option
MCO 305n VLT® Synchronizing Controller
MCO 350n VLT® Position Controller MCO 351n VLT® Center Winder MCO 352
Power optionsn VLT® Brake resistors MCE 101n VLT® Sine-Wave Filters MCC 101n VLT® dU/dt Filters MCC 102n VLT® Common Mode Filter MCC 105n VLT® Advanced Harmonic Filters AHF
005/010
Other accessoriesn IP 21/NEMA 1 Kit
(convert IP 20 to IP 21)n PROFIBUS adaptern Sub-D9 Connectorn Decoupling plate for fieldbus cablesn USB connection cable to PCn Panel Through optionn LCP panel mounting kit
Specifications
n Mounting bracketsn Mains disconnect optionn USB Extensionn Interbus gateway MCA 110n Option Adaptern RCMB20/RCMB35 Leakage Current
Monitor Module
Brake chopper (IGBT) optionLimits the load on the intermediate circuit in the case the motor acts as a generator.
High power optionsn Emergency stop with Safety Relay n Safety Stop with Safety Relayn RFI Filtersn NAMUR terminalsn Residual Current Devicen Insulation Resistance Monitorn Mains shieldingn Regen terminals
Please see the VLT® High Power Drive Selection Guide for the complete range of options.
Mains supply (L1, L2, L3)
Supply voltage200 – 240 V ±10%FC 301: 380 – 480 V ±10% FC 302: 380 – 500 V ±10%, 525 – 600 V ±10%525 – 690 V ±10%
Supply frequency 50/60 HzTrue Power Factor (λ) 0.92 nominal at rated loadDisplacement Power Factor (cos φ) near unity (> 0.98)Switching on input supply L1, L2, L3 Maximum 2 times/min.
Output data (U, V, W)Output voltage 0–100% of supply voltage
Output frequencyFC 301: 0.2 – 590 Hz (0.25 – 75 kW)FC 302: 0 – 590 Hz (0.25 – 75 kW)
0 – 590 Hz (90 – 1200 kW)0 – 300 Hz (Flux mode)
Switching on output UnlimitedRamp times 1–3600 sec.
Note: 160% current can be provided for 1 minute. Higher overload rating is achieved by oversizing the drive.
Digital inputsProgrammable digital inputs FC 301: 4 (5) / FC 302: 4 (6)Logic PNP or NPNVoltage level 0–24 VDC
Note: One/two digital inputs can be programmed as digital output for FC 301/FC 302.
Analogue inputAnalogue inputs 2Modes Voltage or current
Voltage level FC 301: 0 to +10 VFC 302: -10 to +10 V (scaleable)
Current level 0/4 to 20 mA (scaleable)
Pulse/encoder inputsProgrammable pulse/encoder inputs FC 301: 1 / FC 302: 2Voltage level 0 – 24 V DC (PNP positive logic)
Digital output*Programmable digital/pulse outputs FC 301: 1 / FC 302: 2Voltage level at digital/frequency output 0 – 24 V
Analogue output*Programmable analogue outputs 1Current range 0/4–20 mA
Relay outputs*Programmable relay outputs FC 301: 1 / FC 302: 2
Cable lengths
Max. motor cable lengthsFC 301: 50 m / FC 302: 150 m
(screened/armoured)FC 301: 75 m / FC 302: 300 m
(unscreened/unarmoured)*More analogue and digital inputs/outputs can be added with options.
The VLT® AutomationDrive is optimized to create value for you, enabling maximum performance in all major applications irrespective of industry.
Application flexibility to boost your business
Applications Industries
HVA
C
Food
an
d B
ever
age,
Pa
ckag
ing
Wat
er a
nd
Was
tew
ater
Refr
iger
atio
n
Mar
ine
and
Off
shor
e
Min
ing
an
d M
iner
als
Met
als
Ch
emic
al
Cra
nes
an
d H
oist
s
Elev
ator
s an
d
Esca
lato
rs
Mat
eria
l han
dlin
g
Oil
and
Gas
Text
ile
Pumps
Fans
Compressors
Conveyors
Process, material treatment
Mills, drums, kilns
Winding, unwinding
Drilling
Propulsion, thrusters
Winches
Vertical and horizontal movement
Power conversion generation, smart grids
Positioning, synchronization
Featuresn Complete voltage range
230...690 V ACn Removable panel with
parameter back-up functionn Common control boardn Built-in I/0 expandability, 5
slots available and option boards in all frame sizes
n Marine type approvals and functional safety features
n Integrated brake chopper as standard in FR4-6, 380-500 V units.
Benefitsn One type of drive for wide
power and voltage range reduces the complexity and the need for additional training
n Easier commissioning – saves time
n Same software tools and applications for the entire range
n Compact and easy to install –saves time and money
n System complexity can be reduced saving engineering time and costs
VACON® NXP wall-mountedThe VACON® NXP wall-mounted is one of the most compact and comprehensive drive packages on the market, with all the necessary components integrated in a single frame. For the lower power range, VACON® NXP drives are available in a compact IP21 or IP54 frame.
Fully equippedVACON® NXP wall-mounted units are equipped with internal EMC filtering and the power electronics are integrated into an all-metal frame. The smaller frame sizes (FR4-FR6) have an integrated brake chopper as standard and the 380-500 V units can be equipped with an integrated brake resistor. The larger frames (FR7-FR12) can be equipped with an integrated brake chopper as an option.
Typical applicationsn Elevators and escalatorsn Cranes and hoistsn Winches and cargo pumpsn Pumps and fansn Conveyorsn Machine toolsn Yaw and pitch controln Oil pumpsn Winders and unwindersn Pulp dryersn Tissue machineryn Extruders
VACON® NXP (FR8)
VACON® NXP (FR7)
Mainsconnection
Input voltage Uin 208…240 V; 380…500 V; 525...690 V; –10%…+10%
Input frequency 45…66 Hz
Connection to mains Once per minute or less (normal case)
Motorconnection
Output voltage 0 – Uin
Continuous output current High overloadability: IH, ambient temperature max. +50 °C (≥FR10 + 40 °C)Low overloadability: IL, ambient temperature max. +40 °C
Overloadability High: 1.5 x IH (1 min/10 min), Low: 1.1 x IL (1 min/10 min)
Max. starting current Is for 2 s every 20 s
Output frequency 0…320 Hz
Controlcharacteristics
Control performance Open loop vector control (5-150% of base speed):speed control 0.5%, dynamic 0.3%sec, torque lin. <2%, torque rise time ~5 msClosed loop vector control (entire speed range):speed control 0.01%, dynamic 0.2% sec, torque lin. <2%, torque rise time ~2 ms
Switching frequency NX_2/ NX_5:
NX_6:
Up to and including NX_0061:1…16 kHz; Factory default 10 kHz
From NX_0072:1…6 kHz; Factory default 3.6 kHz1…6 kHz; Factory default 1.5 kHz
Field weakening point 8…320 Hz
Acceleration time 0…3000 sec
Deceleration time 0…3000 sec
Braking DC brake: 30% of TN (without brake resistor), flux braking
Ambient conditions
Ambient operating temperature
–10 °C (no frost)…+50 °C: IH (≥FR10 + 40 °C)–10 °C (no frost)…+40 °C: IL
Storage temperature –40 °C…+70 °C
Relative humidity 0 to 95% RH, non-condensing, non-corrosive, no dripping water
Air quality:– chemical vapours– mechanical particles
IEC 60721-3-3, unit in operation, class 3C2(tested in accordance with IEC60068-2-60, Method I C CH2 and SO2)IEC 60721-3-3, unit in operation, class 3S2
Altitude 100% load capacity (no derating) up to 1000 m1% derating for each 100 m above 1000 m; max. 4866 m (690 V max. 2000 m)
VibrationEN 50178/EN 60068-2-6
5...150 Hz: Displacement amplitude 1 mm (peak) at 5…15.8 Hz(≥FR10: 0.25 mm (peak) at 5…31 Hz)Max acceleration amplitude 1 G at 15.8…150 Hz (≥FR10: 1 G at 31…150 Hz)
ShockEN 50178, EN 60068-2-27
UPS Drop Test (for applicable UPS weights)Storage and shipping: max 15 G, 11 ms (in package)
EMC Immunity Fulfils all EMC immunity requirements
Emissions EMC level C: EN 61800-3, category C1EMC level H: EN 61800-3, category C2EMC level L: EN 61800-3, category C3EMC level T: Low earth-current solution is suitable for IT networks,(can be modified from L/H-level units)
Safety EN 50178, EN 60204-1,IEC 61800-5-1, CE, UL, CUL; (see unit nameplate for more details)
Functional safety *
STO EN/IEC 61800-5-2 Safe Torque Off (STO) SIL2, EN ISO 13849-1 PL”d” Category 3, EN 62061: SILCL2, IEC 61508: SIL2
SS1 EN /IEC 61800-5-2 Safe Stop 1 (SS1) SIL2, EN ISO 13849-1 PL”d” Category 3, EN /IEC62061: SILCL2, IEC 61508: SIL2.
ATEX Thermistor input 94/9/EC, CE 0537 Ex 11 (2) GD
Controlconnections(OPT-A1, -A2 or OPT-A1, -A3)
Analogue input voltage 0…+10 V (–10 V…+10 V joystick control), Ri = 200 kΩ, resolution 0.1%, accuracy ±1%
Analogue input current 0(4)…20 mA, Ri = 250 Ω differential, resolution 0.1%, accuracy ±1%
Digital inputs 6, positive or negative logic; 18…30 VDC
Auxiliary voltage +24 V, ±15%, max. 250 mA
Output reference voltage +10 V, +3%, max. load 10 mA
Analogue output 0 (4)…20 mA; RL max. 500 Ω, resolution 10 bit, accuracy ±2%
Digital output Open collector output, 50 mA/48 V
Relay outputs 2 programmable change-over (NO/NC) relay outputs (OPT-A3: NO/NC+NO)Switching capacity: 24 VDC/8 A, 250 VAC/8 A, 125 VDC/0.4 A. Min. switching load: 5 V/10 mA
Thermistor input (OPT-A3) Galvanically isolated, Rtrip = 4.7 kΩ
Protections Overvoltage, undervoltage, earth fault, mains supervision, motor phase supervision, overcurrent, unit overtemperature, motor overload, motor stall, motor underload, short-circuit of +24 V and +10 Vreference voltages
*With OPT-AF board
Technical data
Type Card slot I / O signal
A B C D E DI
DO
DI D
O
AI (
mA
/V/±
V)
AI (
mA
) iso
late
d
AO
(mA
/V)
AO
(mA
) iso
late
d
RO (N
O/N
C)
RO (N
O)
+10
Vre
f
Ther
m
+24
V/ E
XT
+24
V
pt1
00
KTY
84
42-2
40 V
AC
inp
ut
DI/
DO
(10
...24
V)
DI/
DO
(RS
422)
DI ~
1V
p-p
Reso
lver
Out
+5
V/+
15 V
/+24
V
Out
+15
V/+
24 V
Out
+5
V/+
12 V
/+15
V
NoteBasic I/O cards (OPT-A)OPT-A1 6 1 2 1 1 2OPT-A2 2OPT-A3 1 1 1OPT-A4 2 3/0 1OPT-A5 2 3/0 1OPT-A7 6/2 1 2 enc. input + 1 enc. outputOPT-A8 6 1 2 1 1 2 1)OPT-A9 6 1 2 1 1 2 2.5 mm2 terminalsOPT-AE 2 3/0 1 DO = Divider+Direction
OPT-AF 2 1 1 1 Provides STO functionality for VACON NXP
OPT-AK 3 1 Sin/Cos/ MarkerOPT-AN 6 2 2I/O expander cards (OPT-B)OPT-B1 6 1 Selectable DI/DOOPT-B2 1 1 1OPT-B4 1 2 1 2)OPT-B5 3OPT-B8 1 3OPT-B9 2 1 5OPT-BH 3 3 3 x pt1000; 3 x Ni1000OPT-BB 2 0/2 2 1 Sin/Cos + EnDat
OPT-BC 3/3 1 Encoder out = Resolver simulation
OPT-BE EnDat/SSIFieldbus cards (OPT-C and OPT-E)OPT-C2 RS-485 (Multiprotocol) Modbus, N2OPT-C3 PROFIBUS DPOPT-C4 LonWorksOPT-C5 PROFIBUS DP (D9-type connector)OPT-C6 CANopen (slave)OPT-C7 DeviceNetOPT-C8 RS-485 (Multiprotocol, D9-type connector) Modbus, N2OPT-CG SELMA 2 protocolOPT-CI Modbus/TCP (Ethernet)OPT-CJ BACNet, RS485OPT-CP PROFINET I/O (Ethernet)OPT-CQ EtherNet/IP (Ethernet)OPT-E9 Multiprotocol dual-port Ethernet: Modbus TCP, PROFINET, future EtherNet/IP, RSTP 2 x RJ45 connectorsCommunication cards (OPT-D)OPT-D1 System Bus adapter (2 x fiber optic pairs)OPT-D2 System Bus adapter (1 x fiber optic pair) & CAN-bus adapter (galvanically decoupled)OPT-D3 RS232 adapter card (galvanically decoupled), used mainly for application engineering to connect another keypadOPT-D6 CAN-bus adapter (galvanically decoupled)OPT-D7
Option boards
The VACON® NXP/NXC product range
www.busck.se info@busck.se +46 (0)31 87 09 00
SI NCE 1923
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