frequency inverters · 2020-01-15 · version + options mca adapter option board mounting kit...

FREQUENCY INVERTERS

In order for machine builders to be able to compete in an increasingly competitive market, it is important to continuously seek solutions to further improve performance and cost efficiency – VACON® 20 offers new possibilities here.

Wide power rangeThe VACON® 20 is available in all common voltages in the range of 105-600 V. Combined with a widepower range up to 18.5 kW /25 HP.The VACON® 20 has somethingfor customers all over the globe.Customers can reduce costs byimplementing our harmonized productrange and increase efficiency in theirmanufacturing processes. In currentsabove 16A the drive is available witha built-in harmonic filtering choke forpublic networks according toIEC61000-3-12.

Cutting-edge performanceMachinery performance is very much dependent on the performance of the AC drive. In the VACON® 20 we have done our best to cut cycle times and maximize the control performance of the drive. The built-in RS485 interface offers a cost effective and simple serial control interface for the drive. With

optional modules, the VACON® 20 can be connected to almost any fieldbus system including CANOpen, DeviceNet and PROFIBUS DP.

Fast installation and set-upThe VACON® 20 is designed for efficient volume manufacturing where every second in installation and configuration time counts. Easy access terminals, built-in DIN rail mounting and the MCA parameter copying tool which can clone settings without main power in the drive are all examples of features that help reduce start-up time.

Built-in PLC functionality based on IEC61131-3The built-in PLC functionality presents an opportunity to increase machine performance and save costs. The customer can build his own control logic in the drive and utilize unused I/O of the drive for performing other machine related tasks. Another unique feature of the VACON® 20 is that the parameter list can be freely modified and application specific parameter sets and default settings can be created. By utilizing the opportunities of optimizing the drive control VACON® 20 can help make better and more cost efficient machine designs.

Key benefits:� Fieldbus connectivity� Parameter copying without

main power� Custom-made software

possible

Typical applications:� Pumps and fans� Conveyors� Packaging, processing and

washing machines

Technical highlights:� Wide power range up

to 18.5 kW� High performance and

functionality� Full I/O + option board

support� Fast installation and setup� Built-in choke as option in

≥16A types� Induction and permanent

magnet (PM) motor support

VACON® 20 – possibilities and performanceThe VACON® 20 AC drive comes packed with functionality and possibilities to bring any machine control to a completely new level. The compact size in combination with a wide power range is the base, but the VACON® 20’s possibilities do not end there. A built-in PLC functionality, which is one of the most flexible on the market, makes this product adapt to every task and bring cost savings to the user.

Tailoring the software

I/O Configuration

VACON® ProgrammingThe VACON® 20 product’s built-in PLC functionality and programming is in accordance with IEC611131-3. The optional tool enables the user to modify the drive software by editing the existing application logic or by creating completely new software. The parameter list and default settings are edited with a separate tool.

PC interface and parameter copyingThe MCA (Micro Communications Adapter) is a snap-on and intelligent copying unit for VACON® 10 and VACON® 20 products.� �Parameter copying without main power in the drive� �Download settings directly to the MCA from PC without a drive� �HW interface for PC connection to the driveThe VACON® 20 Cold Plate drive parameter copying is done with the handheld keypad.

Terminal Description VACON® 20 VACON® 20 CP

1 +10 Vref Maximum load 10 mA ■ ■

2 AI1 0-10V ■ 0-10V / 0(4)-20mA*

3 GND ■ ■

4 AI2 0-10V / 0(4)-20mA* ■ ■

5 GND ■ ■

6 24 Vout Max. 50 mA / CP 100 mA ■ ■

7 GND/DIC* ■ ■

8 DI10-+30 V Ri = 12 kΩ

Cold Plate Ri = 4 kΩ

■ ■

9 DI2 ■ ■

10 DI3 ■ ■

13 DOC Digital output common ■ ■

14 DI40-+30 V Ri = 12 kΩ

Cold Plate Ri = 4 kΩ

■ ■

15 DI5 ■ ■

16 DI6 ■ ■

18 AO Analogue output 0-10V / 0(4)-20mA* 0-10V

20 DO Open collector, max. load 48 V/50 mA

■ ■

22 RO 13 - CMRelay output 1

■ ■

23 RO 14 - NO ■ ■

24 RO 22 - NC

Relay output 2

■ ■

25 RO 21 - CM ■ ■

26 RO 24 - NO ■ ■

A A - RS485 Modbus RTU ■ ■

B B - RS485 Modbus RTU ■ ■

STO Inputs S1, G1, S2, G2 Feedback F+/F-

■

Type code keyVACON 0020 – 3L – 0009 – 4 – CP + OPTION CODES

Product Input phase

Curentrating

Voltagerating

Version + Options

MCA adapter

Option board mounting kit

Keypad door mounting kit

IP21/NEMA1 kit

* Selectable

Technical dataMains connection Input voltage Uin 105...120 V, -15 %...+10 % 1-phase (not for VACON 20CP)

208...240 V, -15 %...+10 % 1-phase208...240 V, -15 %...+10 % 3-phase380...480 V, -15 %...+10 % 3-phase 520...600 V, -15 %...+10 % 3-phase (not for VACON 20CP)

Input frequency 45...66 HzConnection to mains Once per minute or less (normal case)

Motor connection Output voltage 0...Uin (2 x Uin with 105...120 V drives)

Output current Continuous rated current IN at rated ambient temperatureoverload 1.5 x IN max. 1 min/10 min

Starting current / Torque

Current 2 x IN for 2 secs in every 20 sec periodTorque depends on motor

Output frequency 0...320 HzFrequency resolution 0.01 Hz

Control characteristics

Control method Frequency control U/f. Open loop sensorless vector controlSwitching frequency 1.5...16 kHz; Factory default 4 kHz, (520...600 V model default 2 kHz) Cold Plate models 6 kHz

Braking torque 100 % x TN with brake chopper in 3-phase version sizes MS2-3, MI2-530 % x TN with DC-braking. Dynamic flux braking available in all types

Ambient conditions Ambient operating temperature –10 °C (no frost)...+50 °C: rated loadability IN(1L-0009-2, 3L-0007-2, 3L-0011-2 and with options ENC-IP21-MIx and ENC-IN01-MIx ambient max +40 °C)Cold Plate models -10 °C...+70 °C

Storage temperature –40 °C...+70 °CAltitude 100 % load capacity (no derating) up to 1000 m

1 % derating for each 100 m above 1000 m; max. 2000 m Cold Plate max 3000 m

Enclosure class MI1-3: IP20, MI4-5: IP21, Cold Plate: IP00EMC Immunity Complies with EN61800-3 (2004)

Emissions 208-240 V: EMC level C2: with an internal +EMC2 option (not needed for VACON 20CP) 380-480 V: EMC level C2: with an internal +EMC2 option (not needed for VACON 20CP)

Approvals EN61800, C-Tick, Gost R, CB, CE, UL, cUL, KC (not all versions, see unit nameplate for more detailed approvals)

Factory installed options code Description

Suitability

VACON® 20 VACON® 20 CP+EMC2 C2-Level EMC filter (includes +QPES) ■

+QPES Cable shield grounding kit ■

+QFLG Flange mounting kit for MI4 and MI5 ■

+DBIR Integrated cold plate brake resistor ■

+LS60 60 Hz defaults on motor control ■ ■

Application software=+A1051 VACON® 20 PFC Application ■ ■

Separately delivered options code DescriptionSuitability

VACON® 20 VACON® 20 CP

ENC-SLOT-MC03-13 Option board mounting kit VACON® 20 MI1-MI3 ■

ENC-SLOT-MC03-45 Option board mounting kit VACON® 20 MI4-MI5 ■

ENC-IP21-MIx IP21 cover MI1-MI3. x=1,2,3 ■

ENC-IN01-MIx NEMA 1 Kit MI1-MI5. x=1,2,3,4,5 ■

ENC-QPES-MIx-10 10pcs PE kit MI1-MI5. x=1,2,3,4,5 ■

VACON-ADP-MCAA MCA RS422 adapter w/ parameter copy ■

CAB-USB/RS-485 USB to RS485 cable for PC ■ ■

VACON-ADP-MCAA-KIT Kit with VACON-ADP-MCAA and CAB-USB/RS485 ■

VACON-ADP-PASSIVE Passive RS422 adapter ■

VACON-PAN-HMDR-TMX-MC03 VACON® 20 door mounting kit with text keypad and VACON-ADP-PASSIVE ■

CAB-RJ45P-2M 2m RJ45 cable for door mounting kit ■




VACON-PAN-HMDR-TMX-MC03-2M VACON® 20 door mounting kit with VACON-PAN-HMDR-TMX-MC03 and CAB-RJ45P-2M ■




CAB-HMI2M-MC05-X MC05 IP66 HMI cable l=2m for -X keypads option ■

CAB-HMI5M-MC05-X MC05 IP66 HMI cable l=5m for -X keypads option ■

VACON-PAN-HMDR-MC03 Complete IP54 keypad door kit+3m cable+adapater ■ ■

VACON-PAN-HMTX-MC06-CP Handheld/magnetic fixing IP66 text keypad w/ cable, l=1m/39,37 inches ■ ■

PAN-HMWM-MK02 Keypad wall-mounting kit ■ ■

Option boards Description

I/O boards D- and E-slot compatibleOPT-B1-V 6 x DI / DO, programmableOPT-B2-V 2 x relay output + thermistorOPT-B4-V 1 x AI, 2 x AO (isolated)OPT-B5-V 3 x relay outputOPT-B9-V 1x RO, 5x DI (42-240VAC)OPT-BF-V 1 x AO, 1 x DO, 1 x RO

OPT-BH-V 3 x temp sensors ( PT100, PT1000, NI1000, KTY84-130, KTY84-150, KTY84-131)

OPT-BK-V AS-interface option board

Fieldbus boardsOPT-E3-V PROFIBUS DP, screw terminalsOPT-E5-V PROFIBUS DP, sub-D9 connectorOPT-E6-V CANopenOPT-E7-V DeviceNetOPT-E9-V 2-port Ethernet (Modbus TCP, PROFINET RT)OPT-EC-V EtherCAT OPT-C3-V PROFIBUS DPOPT-C5-V PROFIBUS DP (D9 type connector)OPT-C6-V CANopenOPT-C7-V DeviceNetOPT-CI-V Modbus TCP/IPOPT-CJ-V BACnet MS/TPOPT-CP-V PROFINET I/OOPT-CQ-V EtherNet/IP

Feature BenefitUser-friendlyMinimum commissioning Saves timeMount – connect – go! Minimum effort – minimum timeCopy settings via local control panel Easy programming of multiple drivesIntuitive parameter structure Minimal manual readingComplies with VLT® software Saves commissioning timeSelf-protecting features Lean operationProcess PI-controller No need for external controller

Automatic Motor Tuning Ensures optimal match between drive and motor

150% motor torque up to 1 minute Plenty of brake-away and acceleration torque

Flying start (catch a spinning motor) Doesn’t trip when started on a spinning (freewheeling) motor

Electronic Thermal Relay (ETR) Replaces external motor protection Smart Logic Controller Often makes PLC unnecessaryBuilt-in RFI filter Saves cost and spaceEnergy saving Less operation costEnergy efficiency 98 % Minimises heat lossAutomatic Energy Optimisation (AEO) Saves 5–15% energy in HVAC applicationsReliable Maximum uptimeEarth fault protection Protects the driveOver temperature protection Protects the motor and driveShort circuit protection Protects the driveOptimum heat dissipation Longer lifetimeUnique cooling concept with no forced air flow over electronics

Problem-free operation in harsh environments

High quality electronics Low lifetime costHigh quality capacitors Tolerates uneven mains supplyAll drives full load tested from factory High reliabilityDust resistant Increased lifetimeRoHS compliant Protects the environmentDesigned for WEEE Protects the environment

VLT® Micro Drive FC 51The VLT® Micro Drive is a general purpose drive that can control AC motors up to 22 kW. It’s a small drive with maximum strength and reliability.

VLT® Micro Drive is a full member of the VLT® family sharing the overall quality of design, reliability and user-friendliness.

Due to high quality components and genuine VLT® solutions, VLT® Micro Drive is extremely reliable.

RoHS compliantThe VLT® Micro Drive is manufactured with respect for the environment, and it complies with the RoHS Directive.

Power range:1 phase 200–240 V AC: 0.18–2.2 kW3 phase 200–240 V AC: 0.25–3.7 kW 3 phase 380–480 V AC: 0.37–22 kW

Perfectmatch for:

– Industrial appliances

– HVAC applications– OEM

Coated PCB standardFor harsh environments.

Power optionsDanfoss VLT Drives offers a range of external power options for use together with our drives in critical networks or applications:

n VLT® Advanced Harmonic Filter: For applications where reducing

harmonic distortion is critical.

PC software toolsn MCT 10

Ideal for commissioning and servicing the drive including guided programming of cascade controller, real-time clock, smart logic controller and preventive maintenance.

n VLT® Energy BoxComprehensive energy analysis tool, shows the drive payback

time.n MCT 31

Harmonics calculations tool.

SpecificationsMains supply (L1, L2, L3)

Supply voltage 1 x 200–240 V ±10%, 3 x 200–240 V ±10%3 x 380–480 V ±10%

Supply frequency 50/60 HzDisplacement Power Factor (cos φ) near unity (> 0.98)Switching on input supply L1, L2, L3 1–2 times/min.

Output data (U, V, W)Output voltage 0–100% of supply voltageOutput frequency 0–200 Hz (VVC+ mode), 0–400 Hz (U/f mode)Switching on output UnlimitedRamp times 0.05–3600 sec

Digital inputsProgrammable digital inputs 5Logic PNP or NPNVoltage level 0–24 VDC

Pulse inputsProgrammable pulse inputs 1*Voltage level 0–24 V DC (PNP positive logic)Pulse input frequency 20–5000 Hz

* One of the digital inputs can be used for pulse inputs.Analogue inputAnalogue inputs 2Modes 1 current/1 voltage or currentVoltage level 0 – 10 V (scaleable)Current level 0/4 to 20 mA (scaleable)

Analogue outputProgrammable analogue outputs 1Current range at analogue output 0/4–20 mA

Relay outputsProgrammable relay outputs 1 (240 VAC, 2 A)

ApprovalsCE, C-tick, UL

Fieldbus communicationFC Protocol, Modbus RTU

200 V 400 VPower [kW]

Current [I-nom.] 1 ph. 3 ph.

Current [I-nom.] 3 ph.

0.18 1.2 132F 00010.25 1.5 132F 00080.37 2.2 132F 0002 132F 0009 1.2 132F 00170.75 4.2 132F 0003 132F 0010 2.2 132F 00181.5 6.8 132F 0005 132F 0012 3.7 132F 00202.2 9.6 132F 0007 132F 0014 5.3 132F 00223.0 7.2 132F 00243.7 15.2 132F 00164.0

Micro Drives from 1.5 kW and uphave built-in brake chopper

9.0 132F 00265.5 12.0 132F 00287.5 15.5 132F 0030

11.0 23.0 132F 005815.0 31.0 132F 005918.5 37.0 132F 006022.0 43.0 132F 0061

Ordering numbers

VLT® Control panel LCP 11 ............................................................................ Without potentiometer: 132B0100VLT® Control panel LCP 12 ....................................................................................With potentiometer: 132B0101

[mm] M1 M2 M3 M4 M5Height 150 176 239 292 335Width 70 75 90 125 165Depth 148 168 194 241 248

Cabinet sizes (mounting flange incl.)

+ 6 mm with potentiometer

M3 M4 M5M2M1

VLT® Midi Drive FC 280 Flexible. Communicative. Easy to use.

Access your true high-efficiency potential with the VLT® Midi Drive FC 280, the evolution of the popular VLT® 2800 drive. Profit from new sav-ings, with a wide range of features designed to make installing, using, and maintaining the drive as simple and as easy as possible – just set and forget.

This AC drive delivers precise and efficient motor control for machine builders in the food and beverage, material handling, and processing industries. It is strong on control perfor-mance, functional safety, and flexible fieldbus communication.

It’s also an easy retrofit for the VLT® 2800 in established plant or machinery concepts.

Integrated features free you from finding space and budget to install extra components:

n Harmonic mitigationn RFI filtern Dual-channel Safe Torque Off (STO)n Brake chopper

Product range3 x 380-480 V ...................................0.37-22 kW3 x 200-240 V ..................................0.37-3.7 kW1 x 200-240 V ..................................0.37-2.2 kW

The right mix of features ensures the AC drive suits your task, whether for conveyor systems, mixers, and packag-ing systems or driving pumps, fans, and compressors.

VLT® Midi Drive saves installation time, with all pluggable connectors, and USB port for convenient PC connection. For easy and intelligent commissioning, transfer, or programming of factory settings, use the handy VLT® Memory Module.Set-up wizards simplify commissioning for common applications.

Feature BenefitIntegrated harmonics and EMC design

Integrated DC choke or active power factor correction (PFC)

– Saves installation time and panel space requirements

– Improves power supply quality– Reduces effective input current/VA rating

Integrated EMC filter

– Avoids malfunction and improves reliability of surrounding components

– Saves installation time and panel space requirements

– Proven compliance to Cat. C2/EN 61800-3 (Class A1/EN 55011)

RFI switch – Operates safely on IT mains

Easy to install and set upPluggable terminals – Fast installation and unit exchange

USB port– Easy PC connection for troubleshooting

or commissioning – No need for adapter or PC-USB driver

Application set-up wizards – Easy commissioning

Enhanced numerical LCP (option) – Cost effective user interface

Graphical LCP supporting various languages, including adapter (option)

– Easy set-up in one of seven main languages– Fast troubleshooting

Memory module (option)– Convenient transfer of parameter set-up– Easy firmware updates– Easy and fast commissioning

Memory module reader (option) – Convenient transfer files to and from the VLT® Memory Module MCM 102 via PC

Strategic design for applications, safety, and motor control

Integrated Safe Torque Off (STO), dual channel – Eliminates external components– Enables reliable functional safety

Control algorithm runs both induction and PM motors

– Freedom to choose the best high-efficiency motor for the task

Integrated brake chopper for 3-phase drives in all power sizes up to 22 kW – No cost for external braking chopper

Side-by-side or horizontal mounting, without derating and clearance

– Allows flexible mounting and saves cabinet space and cost

Operates at up to 45 °C without derating and clearance

– Saves cost for external cooling and reduces downtime for overtemperature failures

Active power factor correction for single-phase units reduces harmonics to less than

8% THDi


Supply voltage 200-240 V (-15%/+10%)380-480 V (-15%/+10%)

Supply frequency 50/60 Hz

Displacement power factor (cos φ) Near unity (> 0.98)

Switching frequency on input supply L1, L2, L3 Switching maximum 2 times/minute

Output data (U, V, W)Output voltage 0-100% of supply voltage

Switching on output Unlimited

Ramp times 0.01-3600 s

Frequency range 0-500 Hz

Programmable digital inputs and outputsDigital inputs / digital outputs* 6 (7) / 1

Logic PNP or NPN

Voltage level 0-24 V DC

One of 6 digital inputs can be configured as digital output or pulse output. One of analog inputs can be config-ured as an extra digital input, thereby bring the quantity of digital inputs to 7.

Pulse and encoder inputsPulse inputs / encoder inputs** 2/2

Voltage level 0-24 V DC

**Note: Two digital inputs can be configured as pulse inputs. One pair of inputs can be configured as encoder inputs.

Programmable analog inputsAnalog inputs 2

Modes 1 voltage or current / 1 voltage or DI

Voltage level 0 V to +10 V (scaleable)

Current level 0/4 to 20 mA (scaleable)

Programmable analog outputsAnalog outputs 1

Current range at analog output 0/4 to 20 mA

Programmable relay outputsRelay outputs 1

ApprovalsApprovals CE, UL listed, cUL, TÛV, RCM (C-Tick), EAC

B

b

C

A a

Dimensions and weights

Integrated harmonic mitigationIn compliance with IEC/EN 61000-3-2/ 61000-3-12, the integrated DC chokes for all 3-phase units reduce harmonics to less than 48% THDi. For single-phase units the harmonics are less than 8% thanks to the integrated active PFC.

Integrated RFI filterBuilt-in filters not only save space, but also eliminate extra costs for fitting, wiring and material.

Dual-channel Safe Torque OffThe Safe Torque Off (STO) function is a component in a safety control system. STO prevents the unit from generating the energy that is required to rotate the motor, which ensures safe conditions in emergency situations.

PM motor compatibility The VLT® Midi Drive provides highly efficient permanent magnet (PM) motor control in open loop under V VC+ in the whole power range.

Your choice of fieldbusn PROFINET with dual portn POWERLINK with dual portn EtherNet/IP™ with dual portn PROFIBUSn CANopenn Modbus RTU and FC Protocol are

integrated as standard

The optional 24 V DC back-up power supply keeps the fieldbus communication on, while disconnected from mains.

Enclosure IP20 K1 K2 K3 K4 K5

Power size [kW]

Single-phase 200-240 V 0.37 0.55 0.75 1.1 1.5 2.23-phase 200-240 V 0.37 0.55 0.75 1.1 1.5 2.2 3.73-phase 380-480 V 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22

Dimensions [mm]

Height A 210 272.5 272.5 320 410Width B 75 90 115 135 150Depth C 168 168 168 245 245

Mounting holes

a 198 260 260 297.5 390b 60 70 90 105 120

Weight [kg] IP20 2.3 2.5 3.6 4.1 9.4 9.5 12.3 12.5

Easy connectivityFor convenient PC connection during commissioning or service, use the integrated USB port.

Standalone frequency converter for mounting on any standard induction or permanent magnet motor from 0.55–7.5 kW.

With a wide range of standard inte-grated pump and fan features, the VLT® DriveMotor FCP 106 can provide efficient control of motors in the 0.55 – 7.5 kW range.

By mounting the drive directly on the motor, owners are free to choose their own manufacturer and design the optimal system for their application. Once attached to the motor the drive automatically sets the optimal param-eters to provide stable, energy efficient operation.

The FCP 106 is the perfect solution for both OEMs and end-users. By mounting the drive directly on the motor, with an adjustable adaptor plate, you eliminate the need for cabinets and reduce cable costs significantly. Setup is easy with VLT® Motion Control Tool MCT 10.

Product range3 x 380 – 480 V...... .....................0.55 – 7.5 kW(with 110% overload torque)3 x 380 – 480 V...... .....................0.55 – 5.5 kW (with 160% overload torque )3 x 380 – 480 V...... ................................... 7.5 kW (with 150% overload torque )

Available enclosure ratingsIP66 (UL type 4X outdoor) 0.55 – 7.5 kW

PC software tool: VLT® Motion Control Tool MCT 10 Ideal for commissioning and servicing the drive with IM or PM motor attached.

Feature BenefitGraphical display, 7 languages Effective commissioning

External connection for display as standard Fast connectivity

Motor data pre-programmed No programming needed

IP66/UL type 4X outdoor Reliable in wet and dirty environments

PCB protection class 3C3 Reliable in corrosive environments

Vibration fullfilling LVD requirments Suitable for all motor mounted challenges

110% overload (0.55 – 7.5 kW) Optimised for fans and pumps

160% overload (0.55 – 5.5 kW) High starting torque by one step up in power size

150% overload (7.5 kW) High starting torque

Asynchronous or permanent magnet motor Free choice of motor technology

Sleep mode Save energy and extend lifetime

Automatic Energy Optimizer function Saves an additional 5-15% energy

AHU dedicated functions Reduces cost and saves energy

Pump dedicated functions Protects the pump and extends the lifetime

Built-in PI controller No external PI controller required

Smart Logic Controller (SLC) Often makes PLC/DDC unnecessary

Control signal for mechanical brake Reduce effort in PLC

Embedded via RS485:FC Protocol, Modbus RTU, BACnetOptional:PROFIBUS DP V1

Flexible connectivity

Integrated DC link Meets EN 61000-6-12, small power cable

Integrated EMC filters Meets EN 61800-3, (C1 and C2), andEN 55011 Class B and A1

Mount the FCP 106 on your preferred motor.

NO motor cable required.

VLT® DriveMotor FCP 106

VLT® Memory Module MCM 101Facilitates helpful implementation of factory settings for OEM and machine builders, fast installation of firmware updates, and easy commissioning or exchange of drives in service situations. Ordering number: 134B0791

Memory Module ProgrammerSimply use your PC to copy the drive settings from one VLT® Memory Module to another. Ordering number: 134B0792

VLT® Control Panel LCP 102 (Graphical LCP only)Ordering number: 130B1107

Remote Mounting Kit (LCP 102)3 m cable, panel mounting bracket, gasket and fastnersOrdering number: 134B0564

Local Operation Pad LOP Panel for start/stop and setting the reference. Ordering number: 175N0128

Potentiometer for cable glandFor setting the reference directly at the drive. Ordering number: 177N0011

Motor Adapter Plate FCP 106Ordering numbers: MH1: 134B0340MH2: 134B0390MH3: 134B0440

Crimp terminals for mounting FCP on motorOrdering numbers: 0.2–0.5 mm2, 25 pcs.: 134B0495 0.5 –1.0 mm2, 25 pcs.: 134B04961.0–2.5 mm2, 25 pcs.: 134B04972.5– 4.0 mm2, 25 pcs.: 134B04984.0– 6.0 mm2, 25 pcs.: 134B0499

Specifications

Dimensions

Mains supply (L1, L2, L3)Supply voltage 380 – 480 V ±10%


Displacement power factor (cos φ) > 0.98 near unity

Switching on input supply L1, L2, L3 1–2 times/min.

Output data (U, V, W)Output voltage 0–100% of supply voltage


Ramp times 0,05–3600 sec.

Output frequency 0–590 Hz

Digital inputsProgrammable digital inputs 4

Logic PNP or NPN

Voltage level 0–24 VDC

Analogue inputAnalogue inputs 2

Modes Voltage or current



Digital/analogue outputProgrammable outputs 2

Analogue output current level 0/4–20 mA

Relay outputsProgrammable relay outputs 2 (resistive load 250 VAC, 3 A 30 VDC, 2 A)

Additional features when mounting the electronic (FCP 106) on your motorNote your production info into the drive Identification of your programming

Change motor data to fit your motor Optimize settings for your motor settings

Create new factory settings (SIVP Technology) Ensure correct motor data settings

Motor cable length up to 2 m Meets EN 61800-3 C2

Custom adapter plate Mount FCP on every motor make

Oversized FCP can be mounted on motor Higher overload for critical applications

Motor independent cooling FCP fits on any motor

Dimensions[mm] kW

Length Width HeightA B C

MH10.550.751.11.5

231 162 107

MH22.234

277 187 113

MH3 5.57.5 322 220 124

Wall Mounting Plate FCP 106Ordering numbers: MH1: 134B0341MH2: 134B0391MH3: 134B0441

Motor Adapter Plate FCM 106(for Lafert motors only)Ordering numbers: MH1 – frame 71: 134B0338MH1 – frame 80/90: 134B0339MH2 – frame 71, : 134B0388MH2 – frame 80-100: 134B0389MH2 – frame 112: 134B0393MH3 – frame 112: 134B0438MH3 – frame 132: 134B0439MH3 – frame 90/100: 134B0443

The VLT® HVAC Drive series is avail-able in a wide power range designed for all HVAC applications. An ad-vanced drive built on HVAC dedica-tion.

The VLT® HVAC Drive is a full-featured, HVAC dedicated drive with built-in intelligence. The VLT® HVAC Drive has a vast number of functions developed to meet the diverse needs of the HVAC business. It is the perfect match for pumps, fans and compressors in modern buildings that are fitted with increasingly sophisticated solutions.

NABERS complianceThanks to its built-in energy meter, the VLT® HVAC Drive is certified as fully compliant with National Australian Built Environment Rating System (NABERS)

requirements. This means you save on installation time and cost, because there is no need to install a separate energy meter.

Product range3 x 200 – 240 V ...............................1.1 – 45 kW3 x 380 – 480 V ......................... 1.1 – 1000 kW3 x 525 – 600 V ...............................1.1 – 90 kW3 x 525 – 690 V ......................... 1.1 – 1400 kW With 110% overload torque

Available protection ratingsIP 00 ............................................... 355 – 630 kWIP 20 ...................................................1.1 – 400 kWIP 21(Type 1) ............................. 1.1 – 1400 kWIP 54 (Type 12) .......................... 75 – 1400 kWIP 55 (Type 12) ...............................1.1 – 90 kWType 3R..............................................1.1 – 400 kWIP 66 (Type 4X indoor) ..............1.1 – 90 kW Optional coating providing extra protection for aggressive environments.

98%energy efficiencySave energy and money with up to 98% efficiency VLT® drives.

Feature BenefitAll built-in – low investment

Modular product concept with a wide range of options

Low initial investment – max. flexibility, later upgrade possible

Dedicated HVAC I/O functionality for temperature sensors etc. External conversion saved

Decentral I/O control via serial communication Reduced wiring costs, and external controller I/O saved

Wide range of HVAC protocols for BMS controller connectivity Less extra gateway solutions needed

4 x auto tuned PID’s No external PID controller needed

Smart Logic Controller Often makes PLC unnecessary

Real Time Clock Enables daily and weekly settings

Integrated fan, pump and compressor functionality i.e.

Saves external control and conversion equipment

Fire Override Mode, Dry run Detection, Constant Torque etc. Protects equipment and saves energy

Back-channel cooling for frame D, E and F frame Prolonged lifetime of electronics

Save energy – less operation cost

Automatic Energy Optimizer function, advanced version Saves 5 – 15% energy

Advanced energy monitoring Overview on energy consumption

Energy saving functions i.e. flow compensation,sleep mode etc. Saves energy

Unequalled robustness – maximum uptime

Robust single enclosure Maintenance-free

Unique cooling concept with no ambient air flow over electronics

Problem-free operation in harsh environments

Max ambient temp. 50° C without derating (D-frame 45° C) No external cooling or oversize necessary

User-friendly – save commissioning and operating cost

Smart Start Quick and precise start-up

Awarded graphical display, 27 languages Effective commissioning and operation

USB plug and play connection Easy to use PC software tools

Global HVAC support organisation Local service – globally

Built-in DC coils and RFI filters – no EMC concerns

Integrated DC link harmonic filters Small power cables. Meets EN 61000-3-12

IntegratedEMC filters Meets EN 55011 Class B, A1 or A2 and IEC61800-3 Category C1, C2 and C3

VLT® HVAC Drive FC 102

Application optionsA wide range of integrated HVAC options can be fitted in the drive:

VLT® General Purpose I/O MCB 1013 digital inputs, 2 digital outputs, 1 analog current output, 2 analog voltage inputs.

VLT® Relay Card MCB 105Adds 3 relay outputs.

VLT® Extended Relay Card MCB 1137 digital inputs, 2 analog outputs 4 SPDT relays, Meets NAMUR recommen-dations, Galvanic isolation capability

VLT® Analog I/O MCB 1093 Pt1000/Ni1000 inputs, 3 analogue voltage outputs and back-up power for Real-Time Clock.

VLT® 24 V External Supply MCB 10724 VDC external supply can be con-nected to supply, control and option cards.

VLT® Sensor Input MCB 114Sensor input card for motor protection with 2 or 3 PT100 or PT1000 inputs

Brake chopper (IGBT) optionConnected to an external brake resistor, the built-in brake chopper limits the load on the intermediate cir-cuit in situations where the motor acts as a generator.

VLT® BACnet/IP MCA 125Use this option for fast access to information and reduced overall cost of ownership in building management systems. It enables communication via the BACnet/IP protocol, and BACnet over Ethernet.

Power optionsA wide range of external power options are available for VLT® HVAC Drives in critical networks or applications:n VLT® Advanced Harmonic Filter

For critical demands on harmonicdistortion


Supply voltage

200 – 240 V ±10%380 – 480 V ±10%525 – 600 V ±10%525 – 690 V ±10%


Displacement power factor (cos φ) > 0.98 near unity

Switching on input supply L1, L2, L3 1–2 times/min.

Output data (U, V, W)

Output voltage 0–100% of supply voltage


Ramp times 1–3600 s

Output frequency 0–590 Hz

Digital inputs

Programmable digital inputs 6*

Logic PNP or NPN

Voltage level 0–24 VDC

* 2 can be used as digital outputs

Pulse inputs

Programmable pulse inputs 2*

Voltage level 0–24 VDC (PNP positive logic)

Pulse input accuracy (0.1–110 kHz)

* Utilize some of the digital inputs

Analog input

Analog inputs 2




Analog output

Programmable analog outputs 1

Current range at analog output 0/4–20 mA

Relay outputs

Programmable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A)

Fieldbus communication

Standard built-in:FC Protocol N2 MetasysFLN ApogeeModbus RTUBACnet embedded

Optional:VLT® LonWorks MCA 108VLT® BACnet MCA 109VLT® BACnet/IP MCA 125VLT® DeviceNet MCA 104VLT® PROFIBUS DP MCA 101

n VLT® dU/dt FilterFor special demands on motor isolation protection

n VLT® Sine Wave Filter

HVAC PC software toolsn VLT® Motion Control Tool MCT 10

Ideal for commissioning and servi-cing the drive

n VLT® Energy BoxComprehensive energy analysistool. Energy consumption with andwithout drive can be calculated (drivepayback time). Online function foraccessing drives energy log.

n VLT® Motion Control Tool MCT 31Harmonics calculation tool

High power optionsn IEC Emergency stop with

Safety Relayn Safety Stop with Safety Relayn RFI filtern NAMUR terminalsn RCDn IRMn Mains shieldingn Regen terminals

Please see the VLT® High Power Drive Selection Guide for the complete range of options.

High level of performance and low cost

Optimised drive for AC motor driven water and wastewater applications. User friendly setup makes instal-lation easy and enables owners to reach the highest level of perfor-mance and lowest cost of ownership.

Featuring a wide range of power-ful, standard features, which can be expanded with performance improving options, the VLT® AQUA Drive is equally suited to both new and retrofit projects.

Set up the drive quickly and easily with the user friendly dialogue based Smart Start and a quick menu which is provid-ing direct access to the most important features for water and pump applica-tions. By collecting the most important

water and pump parameters in one place, the risk of incorrect configuration is reduced significantly.

Instantly benefit from high efficiency, fast payback and the lowest overall cost of ownership for water and wastewater applications.

Product range1 x 200 – 240 V AC .......................1.1 – 22 kW1 x 380 – 480 V AC .......................7.5 – 37 kW 3 x 200 – 240 V AC ....................0.25 – 45 kW3 x 380 – 480 V AC .............. 0.37 – 1000 kW3 x 525 – 600 V AC ....................0.75 – 90 kW3 x 525 – 690 V AC ................11 – 1400 kW**Up to 2000 kW available on request

Feature BenefitDedicated featuresDry run detection Protects the pump

Flow compensation function Saves energy

2 step ramps (initial/fi nal ramp) and min. speed monitor Protects deep well pumps

Check valve ramp Protects against water hammering and saves installation cost for soft close valves

Pipe fi ll mode Eliminates water hammering

Built-in motor alternation feature Duty stand by operation, cost reduction

Sleep Mode and no/low fl ow detection Save energy and protect the pump

End of pump-curve detection Pump protection, leakage detection

Pump cascade controller Saves energy and reduces equipment cost

Built-in Smart Logic Controller Often makes PLC omissible

Deragging Preventive/reactive pump cleaning

Back-channel cooling for frame D, E and F Prolonged lifetime of electronicsPre/Post Lubrication System and pump protection

Free programmable infos/warnings/alerts Perfect system integration and adaptation to the application

Flow confi rmation System and pump protection

Energy saving Less operation costVLT® effi ciency (98%) Saves energy

Automatic Energy Optimisation (AEO) Saves 3-8% energy

Auto Tuning of Staging Speeds Smoothens the staging and saves energy

Reliable Maximum uptimeIP 00 – IP 66 enclosures (depending on power size) Choose the protection class you need

All power sizes available in IP 54/55 enclosures Broad usability in standard enclosure

Password protection Reliable operation

Mains disconnect switch No need for external switch

Optional, built-in RFI suppression No need for external modules

One Wire safe stop Safe operation/less wiring

Max. ambient temperature up to 50°C without derating (D-frame 45°C) Reduced need for cooling

User-friendly Save initial and operation costOne drive type for the full power range Less learning required

Intuitive user interface Time saved

Integrated Real Time Clock Lower equipment cost

Modular design Enables fast installation of options

Auto tuning of PI-controllers Time saved

Payback time indication Monitor performance

30%cost reduction in 1st year compared with next best alternative

VLT® AQUA Drive FC 202

Application optionsExtend the functionality of the drive with integrated options:

VLT® General Purpose I/O MCB 101 VLT® Extended Cascade Controller

MCO 101 VLT® Advanced Cascade Controller

MCO 102 VLT® 24 V External Supply MCB 107 VLT® PTC Thermistor Card MCB 112 VLT® Extended Relay Card MCB 113 VLT® Sensor Input MCB 114

Coated PCB availableStandard 3C2 for harsh environments according to levels in IEC61721-3-3, optional 3C3. From 90 kW 3C3 coating is standard.

Relay & Analogue I/O option VLT® Relay Card MCB 105 VLT® Analog I/O MCB109)

High power optionsSee the VLT® High Power Drive Selection Guide for a complete list.

Power optionsChoose from a wide range of external power options for use with our drive in critical networks or applications:

VLT® Low Harmonic Drive VLT® Advanced Harmonic Filter VLT® dU/dt fi lter

VLT® Sine Wave Filter (LC fi lter)

PC software tool VLT® Motion Control Tool MCT 10 VLT® Energy Box VLT® Motion Control Tool MCT 31

Specifications

User-confi gurable texts allowthe perfect adaptation to theapplication.

Mains supply (L1, L2, L3)

Supply voltage

1 x 200 – 240 V AC .............................................1.1 – 22 kW1 x 380 – 480 V AC .............................................7.5 – 37 kW3 x 200 – 240 V AC ..........................................0.25 – 45 kW3 x 380 – 480 V AC .................................... 0.37 – 1000 kW3 x 525 – 600 V AC ..........................................0.75 – 90 kW3 x 525 – 690 V AC ......................................11 – 1400 kW*


Displacement Power Factor (cos φ) near unity (> 0.98)

True power factor (λ) ≥ 0.9

Switching on input supply L1, L2, L3 1-2 times/min.

Output data (U, V,W)Output voltage 0 – 100% of supply


Ramp times 0.1 – 3600 sec.

Max. output frequency 590 Hz

Note: VLT® AQUA Drive can provide 110%, 150% or 160% current for 1 minute, dependent on power size and parameter settings. Higher overload rating is achieved by oversizing the drive.

Digital inputsProgrammable digital inputs 6*

Logic PNP or NPN

Voltage level 0 – 24 V DC

* Two of the inputs can be used as digital outputs.

Analogue inputsNumber of analogue inputs 2


Voltage level -10 to +10 V (scaleable)


Pulse inputsProgrammable pulse inputs 2

Voltage level 0 – 24 V DC (PNP positive logic)

Pulse input accuracy (0.1 – 1 kHz) Max. error: 0.1% of full scale

* Two of the digital inputs can be used for pulse inputs.

Analogue outputProgrammable analogue outputs 1

Current range at analogue output 0/4 – 20 mA

Relay outputsProgrammable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A)

Fieldbus CommunicationFC Protocol and Modbus RTU built-in (Optional: Modbus TCP, Profi bus, Profi net, DeviceNet, Ethernet IP)

Ambient temperatureUp to 55° C (50°C without derating; D-frame 45°C)

Hardware specifi cationsIP 00 – IP 66 enclosures (depending on power size)

All power sizes available in IP 54/55 enclosures

Password protection

Mains disconnect switch

Optional, built-in RFI suppression

One wire safe stop

* Up to 2000 kW available on request

The VACON® 100 Wall Mounted Drive is a compact and comprehensive drive package, with all the necessary components integrated in a single drive.

For a wide range of applications The VACON® 100 Wall Mounted Drive is easy to install and operate and is well suited for a wide range of variable torque and constant power/torqueapplications such as: � Pumps� Fans� Compressors� Conveyors

Enclosure ratingsIP21/UL Type 1 (provided as standard)IP54//UL Type 12 (provided as option, flange (through-hole) mounting)

Product range3 x 208-240 V .......................... 0.55-90 kW3 x 380-500 V .......................... 1.1-160 kW3 x 525-600 V .......................... 3.0-200 HP3 x 525-690 V .......................... 5.5-200 kW

Available for� VACON® 100 INDUSTRIAL� VACON® 100 FLOW

Feature BenefitReliability

Film capacitors Long life, no reforming

Conformal coating Withstands harsher environments

Ease of installation

Flange mounting

Easy and cost-effective installationSide-by-side mounting for IP54/UL Type 12

Compact IP54/UL Type 12 with same footprint as IP21/UL Type 1

Integrated options

Safe Torque Off option Built-in safety

Integrated RFI filter and DC chokes No additional filters required

Built-in Ethernet Immediately connected, no additional hardware

Versatile

Wide motor support: Induction, PM (permanent magnet) and SynRM(high-efficiency synchronous reluctance)

Only one drive needed

Flexible

Drive® Customizer Flexible programming always available

Drive® Programming 61131 application programming

Available from

0.55 to 200 kWto fit your application

VACON® 100 Wall MountedDrive

SpecificationsMains connection

Input voltage 208-240 V; 380-500 V; 525-600 V; 525-690 V

Input frequency 50-60 Hz

Motor connection

Output voltage 0-Input voltage

Output frequency 0-320 Hz

Control connection

I/O 2 x AI, 6 x DI, 1 x AO, 10 Vref, 24 Vin, 2 x 24 Vout, 3 x RO or 2 x RO + TI

Ethernet Modbus TCP/IP, BACnet IP, PROFINET, EtherNet/IP

RS485 Modbus RTU, Metasys N2, BACnet MSTP

Ambient conditions

Ambient operating temperature -10 °C-50 °C (-14 °F-122 °F), derating 1.5%/1 °C above 40 °C (104 °F)

Protection rating IP21/UL Type 1 as standardIP54/UL Type 12 as option

EMC

Immunity IEC 61800-3, first and second environment

Emissions IEC 61800-3, Category C2

Functional safety

Safe Torque Off Option board OPT-BJ

Factory option Loose option Description

I/O optionsOPT-F3-V Standard I/O board: 2 x AI, 6 x DI, 1 x AO, 10 Vref, 24 Vin, 2 x 24 Vout, RS485, 3 x RO

+SBF4 OPT-F4-V Optional I/O board: 2 x AI, 6 x DI, 1 x AO, 10 Vref, 24 Vin, 2 x 24 Vout, RS485, 2 x RO, Thermistor input

+S_B1* OPT-B1-V 6 x DI / DO, programmable

+S_B2* OPT-B2-V 2 x RO, Thermistor input

+S_B4* OPT-B4-V 1 x AI, 2 x AO (isolated)

+S_B5* OPT-B5-V 3 x RO

+S_B9* OPT-B9-V 1 x RO, 5 x DI (42-240 VAC)

+S_BF* OPT-BF-V 1 x AO, 1 x DO, 1 x RO

+S_BH* OPT-BH-V 3 x Temp sensor inputs (PT100, PT1000, KTY84-130, KTY84-150, KTY84-131, NI1000)

Communication options+FBIE Industrial Ethernet protocols: PROFINET IO and EtherNet/IP (software option onboard)

+S_C4* OPT-C4-V LonWorks

+S_E3* OPT-E3-V PROFIBUS DPV1

+S_E5* OPT-E5-V PROFIBUS DPV1 (D9)

+S_E6* OPT-E6-V CANopen

+S_E7* OPT-E7-V DeviceNet

+S_E9* OPT-E9-V Dual Ethernet communication board (Modbus TCP, PROFINET)

+S_EC* OPT-EC-V EtherCAT

Other options+S_BJ* OPT-BJ-V Safe Torque Off (STO) / Safe Stop 1 (SS1) / ATEX

+HMTX VACON-PAN-HMTX-MK01 Text keypad

+HMPA PAN-HMPA-MK01 Panel adapter IP54 (dummy keypad)

+SRBT Real-time clock battery

+IP54 VACON-ENC-IP54-MR04/05/06 IP54 enclosure; loose option also available for enclosures MR4, MR5, MR6

+EMC4 Change to EMC-level C4 for IT networks

+DBIN Internal integrated dynamic braking MR7-MR12

+QFLG ENC-QFLG-MR04/05/06/07 Flange mounting MR4-MR7. Loose option available for enclosures MR4-MR7

+QDSS Drive supply switch for MR4-MR7 (IP54)

+QGLC Conduit plate with inch holes, MR4-MR9+EMAR Marine construction

* Replace ‘_’ with preferred option slot (Example +SCB5 means option board B5 will installed to option slot C in factory)

Options

Common features Benefits

Compliance with global standards Global compatibility

Built-in Modbus TCP/IP and Modbus RTUExtensive variety of fieldbus options■ Ethernet always included

– Modbus TCP/IP & BACnet/IP– PROFINET IO and EtherNet/IP (Software option)

Ease of connectivity – multiple fieldbus options:■ PROFIBUS DP; CanOpen; DeviceNet; EtherCATDual-port Ethernet interface (optional)

Built-in via Ethernet port Easy integration with plant automation

2-port switch allows daisy-chain/line topology; support of ring protocols such as RSTP or MRP, allowing ring topologyHigh robustness against network loadFaster bus cycle (down to 1 milli-second) for demanding applications

Safe Torque Off, Safe Stop1, ATEX-certified thermistor input Improves safety at work

EMC compliance with integrated RFI filter Integrated DC chokes

No additional accessories required

Conformal coating High reliability in difficult environments

Compact IP54/UL Type 12 with same footprint as IP21/UL Type 1 Flange mountingSide-by-side mounting for IP54/UL Type 12

Easy and cost-effective installation

Standard I/O + 3 free slots Fieldbus options, built-in PLC capability

Reduces need for an external controller

High efficiency > 97% + energy optimization Fast investment payback, increases profits

Energy counter and Real-time clock with calender-based functionsOptimized control of cooling fan

Easy monitoring of energy savingsReduces noise levels

Film capacitors Extended lifespan: last up to 300,000 hours – that’s about 30 years of reliable operationOptimized performance: always ready for immediate use – no stocking problemsReduced losses: cut losses by 2%Environmentally friendly: contain no hazardous waste

Wide motor support Induction motor support – general purpose usagePM motor support – demanding applications and high efficiencySynRM motor support – cost-efficient motor and high efficiencySave commissioning timePlug-and-play identification run available for multiple motors

Omitting encoder – sensorless vector control Converting simple closed loop

Dedicated features Added benefits

Pumps 2 PID controllers with sleep mode, soft fill, jockey pump, pump autoclean PM and induction motor supportMultipump control solutions

Demand-based optimization of the process for accurate process control and energy savingEasy selection for any motor PM motor allows higher power density, less mechanics

Fans Flying start, motor switch3 prohibit frequency rangesPM and induction motor support

Save time during process operation and maintenanceFan lifetime increased due to reduced mechanical stress Easy selection for any motor PM motor allows higher power density = energy savings

Compressors IP21/UL Type 1 and IP54/UL Type 12Flange (through-hole) mountingIP00 for MR8 to MR12

Suitable for wide installation needs Easy to integrate into the machine, saving space and cost of integration and cooling

Conveyors Load drooping, identification run without disconnecting the motor from the load, mechanical brake, torque boost

Avoid stress on mechanics Easy commissioning

What’s in it for you

VACON® 100 FLOW

The VACON® 100 FLOW is an AC drive dedicated to improving flow control in pumping and ventilating applications. It combines the core functionality of VACON® 100 with dedicated functions that are specifically designed with flow-control application processes in mind.

Multipump control solutionsGet the best functionality and cost-efficiency from your process with the VACON® 100 FLOW. Choose from three Multipump control solutions, each of which offers unsurpassed control of flow and pressure.

Demand for water or ventilation fluctuates throughout the course of a day. For instance, cooling water demand in a plant may peak during the day as the plant runs at full capacity. Conversely, in the middle of

the night the plant may run at reduced capacity reducing the requirements for cooling water.

The use of several pumps instead of just a single one results in higher efficiency as several pumps share the load. This also makes the system more redundant: if one pump fails, the others can take on its load.

Single drive pump systemMultipump control is a single drive solution in which one AC drive controls

the leading pump. If the demand exceeds the capabilities of the pump, additional fixed-speed pumps can be connected online directly or with a soft starter. You can choose between fixed setups and solutions in which the leading and auxiliary pumps alternate in roles to equalize wear and tear.

Single drive system in brief� Maximum 8 pumps� No need for an external controller� Alternation of all pumps or only

auxiliary pumps

Typical applications for VACON® 100 FLOW

Industrial water treatment General industry

■ Cooling water systems■ Boiler water systems

■ Compressors■ Pumps and fans

K1 K1.1K2 K2.1K3 K3.1

Single drive system Multidrive system

Dedicated features Added benefits

Pumps 2 PID controllers with sleep mode, soft fill, jockey pump, pump autoclean, PM and induction motor supportMultipump control solutions

Demand-based optimization of the process for accurate process control and energy saving Easy selection for any motor PM motor allows higher power density, less mechanics

Fans Flying start, motor switch3 prohibit frequency rangesPM and induction motor support

Save time during process operation and maintenanceFan lifetime increased due to reduced mechanical stressEasy selection for any motorPM motor allows higher power density = energy savings

Compressors IP21/UL Type 1 and IP54/UL Type 12Flange (through-hole) mountingIP00 for MR8 to MR12

Suitable for wide installation needsEasy to integrate into the machine, saving space and cost of integration and cooling

What’s in it for you – dedicated pump, fan and compressor features

Multidrive pump systemsIn Multimaster technology, separate AC drives control each pump. The integrated RS485 interface allows the drives to communicate without the need for any external controller. As demand increases, the leading drive increases its speed until the capacity is exceeded, at which point the excess load is transferred to the next drive in the series. This method ensures pumps

start and stop smoothly, and reduces the need for additional control wiring, motor protection relay and contactors.

Multifollower mode follows the same principle as Multimaster in that separate AC drives control each pump. Where this system differs is that, as demand increases and the lead drive’s capacity is exceeded, the system brings additional parallel drives into operation.

This ensures that all pumps run at the same operating speed, reducing noise and general stress, thus improving reliability.

Multidrive systems in brief�� Maximum 8 pumps�� No need for an external controller�� Communication between drives

using integrated RS485

The VACON® 100 INDUSTRIAL has as standard features such as built-in I/Os with 3 option slots, integrated RS485 and Ethernet-based fieldbus support and varnished boards. Easy-to-use and robust motor control features improve the reliability and efficiency of

all AC motor types (induction motors, permanent magnet motors and synchronous reluctance motors).

The wall-mountable drive modules are easy to install and operate, with IP21/UL Type1 provided as standard.

Options include IP54/UL Type12 and flange (through-hole) mounting. Enclosure sizes MR8 through MR12 are also available as compact IP00 for easy installation to any enclosure. Enclosed drives come with a wide range of integrated options.

VACON® 100 INDUSTRIAL

It may look like a traditional AC drive – but it’s not. VACON® 100 INDUSTRIAL is full of smart features, dedicated for a wide range of constant power/torque applications. Benefit from functional safety with Safe Torque Off to prevent the motor from generating torque on the motor shaft, Safe Stop 1, and ATEX-certified motor over-temperature protection.

Typical applications for VACON® 100 INDUSTRIAL

Process industry Marine Industrial HVAC/Semiconductor industry

■ Conveyors■ Pumps and fans■ Chippers, debarking drums, sawmills

■ Cargo pumps■ Compressors■ Steering gear

■ Compressors■ Pumps and fans

Water Chemical, oil and gas Mining and minerals

■ Pumps and fans■ Compressors

■ Conveyors■ Pumps and fans

■ Distribution■ Desalination■ Treatment■ Pumps

■ Compressors, conveyors

Cement auxiliary drives

■ Conveyors■ Pumps and fans

VLT® AutomationDrive FC 302The premier, globally supported drive concept for exceptional control of motor driven applications.

Designed for variable speed con-trol of all asynchronous motors and permanent magnet motors, on any in-dustrial machine or production line, a VLT® AutomationDrive helps its owner save energy, increase flexibility, and optimize processes.

Flexible and expandableBuilt on a flexible, modular design concept the AutomationDrive is packed with standard, industry features out of the box. These can be expanded with plug-and-play options with additional features, positioning control, fieldbuses, safety functions such as STO, SS1, SLS, SMS and SSM, motor protection and more.

Robust and safeVLT AutomationDrives are proven performers in all industrial environ-ments and grid voltages, including 690V. Enclosures are available up

to IP 66 (depending on model), and integrated DC chokes and RFI filters in all models protect installations by minimizing harmonic distortion and electromagnetic interferences. All drives are fully tested at the factory before they are shipped.

Easy to set up and operate via the user-friendly graphical control panel, a VLT AutomationDrive only requires little maintenance once in operation. The result is an market leading control solution that provides a fast return on investment and a highly competitive cost of ownership.

Power range3 x 200 – 240 V ..................... 0.25 – 37 kW3 x 380 – 480/500 V ......... 0.37 – 800 kW3 x 525 – 600 V ..............0.75 kW – 75 kW3 x 525 – 690 V .............. 1.1 kW – 1.2 MWNormal overload ..........1.5 kW – 1.4 MW

98%Energy efficiencyOptmize processes while reducing energy costs. Versatile, flexible, configurable and built to last.

Feature BenefitReliable Maximum uptimeAmbient temperature 50° C without derating Less need for cooling or oversizingAvailable in IP 00, 20, 21, 54, 55 and 66 enclosures Enclosures for all environments

Resistant to wear and tear Low lifetime costBack-channel cooling for frame D, E and F Prolonged lifetime of electronicsUser-friendly Saves commissioning and operating costPlug-and-Play technology Easy upgrade and changeoverAwarded control panel User-friendlyIntuitive VLT® interface Saves timePluggable cage clamp connectors Easy connectionExchangeable languages User-friendlyIntelligentIntelligent warning systems Warning before controlled stopSmart Logic Control Reduces need for PLC capacityAdvanced plug-in features Easy commissioning

Safe stop Safety cat. 3, PL d (ISO 13849-1), Stop cat. 0 (EN 60204-1)

STO: Safe Torque Off (IEC 61800-5-2) SIL 2 (IEC 61508)SIL CL 2 (IEC 62061)

Intelligent heat management Intelligent heat management

Fieldbus optionsn VLT® PROFIBUS DP MCA 101n VLT® DeviceNet MCA 104n VLT® CanOpen MCA 105n VLT® Profibus Converter MCA 113n VLT® Profibus Converter MCA 114n VLT® PROFINET MCA 120n VLT® Ethernet/IP MCA 121n VLT® Modbus TCP MCA 122n VLT® POWERLINK MCA 123n VLT® EtherCAT MCA 124n VLT® DeviceNet Converter MCA 194

I/O and feedback optionsn VLT® General Purpose I/O MCB 101n VLT® Encoder Input MCB 102n VLT® Resolver Input MCB 103n VLT® Relay Card MCB 105n VLT® 24 V External Supply MCB 107n VLT® Extended Relay Card MCB 113n VLT® Sensor Input MCB 114

Safety optionsn VLT® Safe PLC I/O MCB 108n VLT® PTC Thermistor Card MCB 112n VLT® Safe Option MCB 140 Seriesn VLT® Safe Option MCB 150 Series

Motion Control Optionsn VLT® Motion Control Option

MCO 305n VLT® Synchronizing Controller

MCO 350n VLT® Position Controller MCO 351n VLT® Center Winder MCO 352

Power optionsn VLT® Brake resistors MCE 101n VLT® Sine-Wave Filters MCC 101n VLT® dU/dt Filters MCC 102n VLT® Common Mode Filter MCC 105n VLT® Advanced Harmonic Filters AHF

005/010

Other accessoriesn IP 21/NEMA 1 Kit

(convert IP 20 to IP 21)n PROFIBUS adaptern Sub-D9 Connectorn Decoupling plate for fieldbus cablesn USB connection cable to PCn Panel Through optionn LCP panel mounting kit

Specifications

n Mounting bracketsn Mains disconnect optionn USB Extensionn Interbus gateway MCA 110n Option Adaptern RCMB20/RCMB35 Leakage Current

Monitor Module

Brake chopper (IGBT) optionLimits the load on the intermediate circuit in the case the motor acts as a generator.

High power optionsn Emergency stop with Safety Relay n Safety Stop with Safety Relayn RFI Filtersn NAMUR terminalsn Residual Current Devicen Insulation Resistance Monitorn Mains shieldingn Regen terminals

Please see the VLT® High Power Drive Selection Guide for the complete range of options.

Mains supply (L1, L2, L3)

Supply voltage200 – 240 V ±10%FC 301: 380 – 480 V ±10% FC 302: 380 – 500 V ±10%, 525 – 600 V ±10%525 – 690 V ±10%

Supply frequency 50/60 HzTrue Power Factor (λ) 0.92 nominal at rated loadDisplacement Power Factor (cos φ) near unity (> 0.98)Switching on input supply L1, L2, L3 Maximum 2 times/min.

Output data (U, V, W)Output voltage 0–100% of supply voltage

Output frequencyFC 301: 0.2 – 590 Hz (0.25 – 75 kW)FC 302: 0 – 590 Hz (0.25 – 75 kW)

0 – 590 Hz (90 – 1200 kW)0 – 300 Hz (Flux mode)

Switching on output UnlimitedRamp times 1–3600 sec.

Note: 160% current can be provided for 1 minute. Higher overload rating is achieved by oversizing the drive.

Digital inputsProgrammable digital inputs FC 301: 4 (5) / FC 302: 4 (6)Logic PNP or NPNVoltage level 0–24 VDC

Note: One/two digital inputs can be programmed as digital output for FC 301/FC 302.

Analogue inputAnalogue inputs 2Modes Voltage or current

Voltage level FC 301: 0 to +10 VFC 302: -10 to +10 V (scaleable)


Pulse/encoder inputsProgrammable pulse/encoder inputs FC 301: 1 / FC 302: 2Voltage level 0 – 24 V DC (PNP positive logic)

Digital output*Programmable digital/pulse outputs FC 301: 1 / FC 302: 2Voltage level at digital/frequency output 0 – 24 V

Analogue output*Programmable analogue outputs 1Current range 0/4–20 mA

Relay outputs*Programmable relay outputs FC 301: 1 / FC 302: 2

Cable lengths

Max. motor cable lengthsFC 301: 50 m / FC 302: 150 m

(screened/armoured)FC 301: 75 m / FC 302: 300 m

(unscreened/unarmoured)*More analogue and digital inputs/outputs can be added with options.

The VLT® AutomationDrive is optimized to create value for you, enabling maximum performance in all major applications irrespective of industry.

Application flexibility to boost your business

Applications Industries

HVA

C

Food

an

d B

ever

age,

Pa

ckag

ing

Wat

er a

nd

Was

tew

ater

Refr

iger

atio

n

Mar

ine

and

Off

shor

e

Min

ing

an

d M

iner

als

Met

als

Ch

emic

al

Cra

nes

an

d H

oist

s

Elev

ator

s an

d

Esca

lato

rs

Mat

eria

l han

dlin

g

Oil

and

Gas

Text

ile

Pumps

Fans

Compressors

Conveyors

Process, material treatment

Mills, drums, kilns

Winding, unwinding

Drilling

Propulsion, thrusters

Winches

Vertical and horizontal movement

Power conversion generation, smart grids

Positioning, synchronization

Featuresn Complete voltage range

230...690 V ACn Removable panel with

parameter back-up functionn Common control boardn Built-in I/0 expandability, 5

slots available and option boards in all frame sizes

n Marine type approvals and functional safety features

n Integrated brake chopper as standard in FR4-6, 380-500 V units.

Benefitsn One type of drive for wide

power and voltage range reduces the complexity and the need for additional training

n Easier commissioning – saves time

n Same software tools and applications for the entire range

n Compact and easy to install –saves time and money

n System complexity can be reduced saving engineering time and costs

VACON® NXP wall-mountedThe VACON® NXP wall-mounted is one of the most compact and comprehensive drive packages on the market, with all the necessary components integrated in a single frame. For the lower power range, VACON® NXP drives are available in a compact IP21 or IP54 frame.

Fully equippedVACON® NXP wall-mounted units are equipped with internal EMC filtering and the power electronics are integrated into an all-metal frame. The smaller frame sizes (FR4-FR6) have an integrated brake chopper as standard and the 380-500 V units can be equipped with an integrated brake resistor. The larger frames (FR7-FR12) can be equipped with an integrated brake chopper as an option.

Typical applicationsn Elevators and escalatorsn Cranes and hoistsn Winches and cargo pumpsn Pumps and fansn Conveyorsn Machine toolsn Yaw and pitch controln Oil pumpsn Winders and unwindersn Pulp dryersn Tissue machineryn Extruders

VACON® NXP (FR8)

VACON® NXP (FR7)

Mainsconnection

Input voltage Uin 208…240 V; 380…500 V; 525...690 V; –10%…+10%

Input frequency 45…66 Hz

Connection to mains Once per minute or less (normal case)

Motorconnection

Output voltage 0 – Uin

Continuous output current High overloadability: IH, ambient temperature max. +50 °C (≥FR10 + 40 °C)Low overloadability: IL, ambient temperature max. +40 °C

Overloadability High: 1.5 x IH (1 min/10 min), Low: 1.1 x IL (1 min/10 min)

Max. starting current Is for 2 s every 20 s

Output frequency 0…320 Hz

Controlcharacteristics

Control performance Open loop vector control (5-150% of base speed):speed control 0.5%, dynamic 0.3%sec, torque lin. <2%, torque rise time ~5 msClosed loop vector control (entire speed range):speed control 0.01%, dynamic 0.2% sec, torque lin. <2%, torque rise time ~2 ms

Switching frequency NX_2/ NX_5:

NX_6:

Up to and including NX_0061:1…16 kHz; Factory default 10 kHz

From NX_0072:1…6 kHz; Factory default 3.6 kHz1…6 kHz; Factory default 1.5 kHz

Field weakening point 8…320 Hz

Acceleration time 0…3000 sec

Deceleration time 0…3000 sec

Braking DC brake: 30% of TN (without brake resistor), flux braking

Ambient conditions

Ambient operating temperature

–10 °C (no frost)…+50 °C: IH (≥FR10 + 40 °C)–10 °C (no frost)…+40 °C: IL

Storage temperature –40 °C…+70 °C

Relative humidity 0 to 95% RH, non-condensing, non-corrosive, no dripping water

Air quality:– chemical vapours– mechanical particles

IEC 60721-3-3, unit in operation, class 3C2(tested in accordance with IEC60068-2-60, Method I C CH2 and SO2)IEC 60721-3-3, unit in operation, class 3S2

Altitude 100% load capacity (no derating) up to 1000 m1% derating for each 100 m above 1000 m; max. 4866 m (690 V max. 2000 m)

VibrationEN 50178/EN 60068-2-6

5...150 Hz: Displacement amplitude 1 mm (peak) at 5…15.8 Hz(≥FR10: 0.25 mm (peak) at 5…31 Hz)Max acceleration amplitude 1 G at 15.8…150 Hz (≥FR10: 1 G at 31…150 Hz)

ShockEN 50178, EN 60068-2-27

UPS Drop Test (for applicable UPS weights)Storage and shipping: max 15 G, 11 ms (in package)

EMC Immunity Fulfils all EMC immunity requirements

Emissions EMC level C: EN 61800-3, category C1EMC level H: EN 61800-3, category C2EMC level L: EN 61800-3, category C3EMC level T: Low earth-current solution is suitable for IT networks,(can be modified from L/H-level units)

Safety EN 50178, EN 60204-1,IEC 61800-5-1, CE, UL, CUL; (see unit nameplate for more details)

Functional safety *

STO EN/IEC 61800-5-2 Safe Torque Off (STO) SIL2, EN ISO 13849-1 PL”d” Category 3, EN 62061: SILCL2, IEC 61508: SIL2

SS1 EN /IEC 61800-5-2 Safe Stop 1 (SS1) SIL2, EN ISO 13849-1 PL”d” Category 3, EN /IEC62061: SILCL2, IEC 61508: SIL2.

ATEX Thermistor input 94/9/EC, CE 0537 Ex 11 (2) GD

Controlconnections(OPT-A1, -A2 or OPT-A1, -A3)

Analogue input voltage 0…+10 V (–10 V…+10 V joystick control), Ri = 200 kΩ, resolution 0.1%, accuracy ±1%

Analogue input current 0(4)…20 mA, Ri = 250 Ω differential, resolution 0.1%, accuracy ±1%

Digital inputs 6, positive or negative logic; 18…30 VDC

Auxiliary voltage +24 V, ±15%, max. 250 mA

Output reference voltage +10 V, +3%, max. load 10 mA

Analogue output 0 (4)…20 mA; RL max. 500 Ω, resolution 10 bit, accuracy ±2%

Digital output Open collector output, 50 mA/48 V

Relay outputs 2 programmable change-over (NO/NC) relay outputs (OPT-A3: NO/NC+NO)Switching capacity: 24 VDC/8 A, 250 VAC/8 A, 125 VDC/0.4 A. Min. switching load: 5 V/10 mA

Thermistor input (OPT-A3) Galvanically isolated, Rtrip = 4.7 kΩ

Protections Overvoltage, undervoltage, earth fault, mains supervision, motor phase supervision, overcurrent, unit overtemperature, motor overload, motor stall, motor underload, short-circuit of +24 V and +10 Vreference voltages

*With OPT-AF board

Technical data

Type Card slot I / O signal

A B C D E DI

DO

DI D

O

AI (

mA

/V/±

V)

AI (

mA

) iso

late

d

AO

(mA

/V)

AO

(mA

) iso

late

d

RO (N

O/N

C)

RO (N

O)

+10

Vre

f

Ther

m

+24

V/ E

XT

+24

V

pt1

00

KTY

84

42-2

40 V

AC

inp

ut

DI/

DO

(10

...24

V)

DI/

DO

(RS

422)

DI ~

1V

p-p

Reso

lver

Out

+5

V/+

15 V

/+24

V

Out

+15

V/+

24 V

Out

+5

V/+

12 V

/+15

V

NoteBasic I/O cards (OPT-A)OPT-A1 6 1 2 1 1 2OPT-A2 2OPT-A3 1 1 1OPT-A4 2 3/0 1OPT-A5 2 3/0 1OPT-A7 6/2 1 2 enc. input + 1 enc. outputOPT-A8 6 1 2 1 1 2 1)OPT-A9 6 1 2 1 1 2 2.5 mm2 terminalsOPT-AE 2 3/0 1 DO = Divider+Direction

OPT-AF 2 1 1 1 Provides STO functionality for VACON NXP

OPT-AK 3 1 Sin/Cos/ MarkerOPT-AN 6 2 2I/O expander cards (OPT-B)OPT-B1 6 1 Selectable DI/DOOPT-B2 1 1 1OPT-B4 1 2 1 2)OPT-B5 3OPT-B8 1 3OPT-B9 2 1 5OPT-BH 3 3 3 x pt1000; 3 x Ni1000OPT-BB 2 0/2 2 1 Sin/Cos + EnDat

OPT-BC 3/3 1 Encoder out = Resolver simulation

OPT-BE EnDat/SSIFieldbus cards (OPT-C and OPT-E)OPT-C2 RS-485 (Multiprotocol) Modbus, N2OPT-C3 PROFIBUS DPOPT-C4 LonWorksOPT-C5 PROFIBUS DP (D9-type connector)OPT-C6 CANopen (slave)OPT-C7 DeviceNetOPT-C8 RS-485 (Multiprotocol, D9-type connector) Modbus, N2OPT-CG SELMA 2 protocolOPT-CI Modbus/TCP (Ethernet)OPT-CJ BACNet, RS485OPT-CP PROFINET I/O (Ethernet)OPT-CQ EtherNet/IP (Ethernet)OPT-E9 Multiprotocol dual-port Ethernet: Modbus TCP, PROFINET, future EtherNet/IP, RSTP 2 x RJ45 connectorsCommunication cards (OPT-D)OPT-D1 System Bus adapter (2 x fiber optic pairs)OPT-D2 System Bus adapter (1 x fiber optic pair) & CAN-bus adapter (galvanically decoupled)OPT-D3 RS232 adapter card (galvanically decoupled), used mainly for application engineering to connect another keypadOPT-D6 CAN-bus adapter (galvanically decoupled)OPT-D7

Option boards

The VACON® NXP/NXC product range

www.busck.se [email protected] +46 (0)31 87 09 00

SI NCE 1923

frequency inverters · 2020-01-15 · version + options mca adapter option board mounting kit...

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