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    Long Distance Shipment of Fresh Commodities

    & Control of Quarantine Insect PestsUsing Low-pressure Intermodal Containers

    Tom Davenport

    Stan Burg

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    Mature Fruit

    All Fruits and Vegetables

    Approach a Stage of MaturityAs They Develop

    With Full Flavor & Peak Quality

    Immature FruitAre Slow to Ripen after Harvest

    With inferior Flavor and Quality

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    Refrigerated Intermodal Container

    Temperature Control

    Fresh Air Exchange

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    Mangoes Harvested Immature to Survive Shipment

    but too Immature for Good Eating Quality

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    Air Cargo

    Advantage

    QuickMature Fruit

    Flowers

    Disadvantage

    Heat

    $ Cost $

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    Controlled Atmosphere Intermodal Containers

    Modified Atmosphere Intermodal ContainersMinimal Temps.

    O2 1% to 5%

    CO2 3% to 5%Ethylene scrubbed

    Optimum RH

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    Prototype 20 ft VacuFresh Intermodal Container

    for Long Distance Shipment of Horticultural Commodities

    and Disinfestation of Quarantine Pests

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    Benefits of Low-pressure Shipmentand Storage of Fresh Commodities

    Disease Control

    Insect Disinfestation

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    Low-pressure Environment

    Temperature-controlled Container WallsChiller

    VacuFresh System is Simple

    Temperature 13 C

    Restricted

    Air Flow

    Humidifier

    Vacuum

    Pump

    [O2] 0.2% at 15 mm Hg[CO2] 0%

    [Ethylene] 0%

    RH near 100%

    Gas-tight Components are Essential

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    Leak Rate (mm Hg/hr):

    0.3 (VacuFresh)27.6 (NASA)

    Empty Chamber Conditions:

    0C

    one water-saturated low pressure air

    change/hr

    Ambient Conditions:25C, 50% RH

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    Effect of Pressure on Respiration Rate

    CA limited to 50% reduction in respiration below NA before fermentation sets in.

    Optimal LP produces 5X less respiratory heat than CA and 10X less than NA.

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    Total calculated water loss based on respiratory heat compared to actual

    measured water loss from apples during 2 and 5 months storage at 2C

    either in 75mm Hg (LP) or 760 mm Hg (NA) from Bangerth (1973).

    Water lossStorage NA LP

    Variety (months) Calculated (Actual) Calculated (Actual)

    . . . .

    5 7.6 (6.3) 3.2 (3.5)Boscoop 2 3.2 (2.1) 0.8 (0.8)

    5 6.8 (5.1) 1.6 (1.2)

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    All Horticultural Commodities

    Benefit from Low Pressure

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    Cut Flower Preservation

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    Vase life of carnations following storage in a prototype

    Fruehauf 6.1 m (20 ft.) hypobaric container operated at a pressure

    of 6.67 kPa (50 mm Hg) and temperature of2C

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    Ethylene (left) and CO2 (right) production of bud cut White Sim carnations

    at 20C immediately after harvest (fresh cut) or following five weeks storage

    at 0C and an LP pressure of 50 mm Hg. (Carpenter and Dilley, 1975)

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    sease ontro

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    Figure 7.02.Mean percent growth, compared to growth in air of Pseudomonas fluorescens,

    Erwinia carotovora, and Erwinia atroseptica, in (upper left) different concentrations of O2 + 3% [CO2];

    (upper right) different concentrations of O2 + 0% [ CO2 ]; (lower left) different concentrations of

    CO2 + 21% [ O2]; (lower right) different concentrations of CO2 + 3% [O2]. Growth in the dark at 21C

    on a buffered asparagine-yeast extract broth during 16 hours forE. carotovora, 20 hours forP. fluorescens,

    and 24 hours forE. atroseptica. High purity N2 gas was used to formulate the gas mixtures (Wells, 1974).

    VacuFresh

    Reefer

    CA

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    Figure 7.06.Effect of hypobaric pressure on (left) colony growth of Geotrichum candidum

    var. citri aurantii,Penicillium digitatum, Botrytis cinerea, and Alternaria alternata,

    and (right)spore germination at 23C(Apelbaum and Barkai-Golan, 1977).

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    Figure 7.07.Incidence of decay in papayas shipped from Hawaii to New York City in an intermodal

    hypobaric container operated at 10C and a pressure of 2.67 kPa (20 mm Hg), and in a random sampling

    of the same lot of fruit stored in a refrigerated container at the same temperature and atmospheric pressure.

    There was no significant advancement in softening or colour development during the 21-day interval from

    harvest to the first day of the shelf-life test. Hypobaric stored fruits had 63% less peduncle infection, 55%

    less stem-end rot, and 45% fewer fruit surface lesions than papayas stored at atmospheric pressure in a

    refrigerated container. Treatments included: W = wax (); B = benomyl plus wax ();

    T = thiabendazole (TBZ) plus wax (); C = untreated control () (Alvarez, 1980).

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    CARAMBOLA

    Stored One Month at 13 C

    15 mm Hg

    760 mm Hg

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    LP Preserves

    Fully Mature Fruits for Months

    Depresses

    Pathogen Growth

    During Shipment

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    Lack of Maturity

    Has Risks

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    Insect Quarantine

    Methyl Bromide FumigationIrradiation

    Vapor Heat Treatment

    Hot Water Treatment

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    Batch Process Hot-water Treatment of Mangoes

    Up to 90 minutes at 46.1 C

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    Problems Associated

    with ImmatureMangoes in Hot Water

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    Postharvest Problems in Mangoes Imported

    to the United States in Refrigerated Containers

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    Immature Mangos

    Can End up Like -THIS

    Following Hot Water

    Treatment

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    Internal DamageBelow Collapsed

    Shoulder

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    Water Enters Fruit via Laticifers

    To Balance Osmotic PotentialLatex is Forced Out

    of Laticifers

    Water Migrates into Cells

    Surrounding Laticifers

    to Balance

    Osmotic Potential of Cells

    Cells Explode Due to Excess

    Turgor Pressure Releasing

    Cell Contents into Laticifers

    Leaving Cell Walls

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    Internal DamageBelow Collapsed

    Shoulder

    Caused by Exchange

    of Latex and Adjacent

    Cell Contentswith Water Leaving

    Cell Walls (White Tissue)

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    Water Entering Fruit Also Carries

    Microorganisms

    Yeast

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    Internal BreakdownCaused by Yeast

    O h P h P bl

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    Other Postharvest Problems

    Fungi

    Bacteria

    External Postharvest Disorders

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    External Postharvest Disorders

    Skin Discoloration Lenticel Breakdown

    C di i A P d i LP

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    Commodities Are Preserved in LP

    Due to Low O2

    Can insects Get Enough O2

    To Survive?

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    C ibb F it Fl

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    Caribbean Fruit Fly

    Anastrepha suspensa

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    Lab Scale Low Pressure Apparatus

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    Vacuum Line

    Vacuum Pump

    Pressure RegulatorSystem

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    Temperature

    Controlled

    Chamber

    TreatmentDesiccators

    Ambient

    Vacuum

    Line

    Pump

    A bi t C t l P

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    Ambient Control Pump

    Draws Humidified Air Through Control Desiccators

    Treatment Desiccators

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    Treatment Desiccators

    Vacuum

    Desiccator # 2

    ow ontro

    &Humidifiers

    Ambient PressureControl

    VacuumDesiccator # 1

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    Vacuum Desiccator

    Mylar Shield

    Post-treatment Incubation at 29 C

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    Incubation Bowl

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    Caribbean Fruit Fly Larvae

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    Caribbean Fruit Fly Larvae

    Caribbean Fruit Fly Pupae

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    Caribbean Fruit Fly Pupae

    Average mortality of all eggs exposed over time to 20 mm Hg LP

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    g y gg p g

    and ambient control. Proportion of the original number of eggs.

    Probit 9

    10.6 days

    Average mortality of all eggs exposed over time to 15 mm Hg LP

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    ve age o ta ty o a eggs e posed ove t e to 5 g

    and ambient control. Proportion of the original number of eggs.

    Probit 9

    9.44 days

    Egg Mortality After 7 Days at 15 mm Hg

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    Egg Mortality After 7 Days at 15 mm Hg

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    Maggotometer yields

    About 300 Larvae

    Caribbean Fruit Fly Larvae Mortality

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    Ca bbea u t y a ae o ta ty

    13 C

    15 mm Hg

    LP in VacuFresh Intermodal Containers Stores

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    Virtually any Perishable Commodity forMonths

    Cut FlowersPotted Ornamental Plants

    a ure rop ca ru

    Mango

    Papaya

    Mature VegetablesMeat

    Prototype VacuFresh Intermodal Container

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    Innovative Rectangular Design

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    Requirements for Success

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    Requirements for Success

    Demonstrate Insect Kill

    at Probit 9 Statistical Level

    in Fruit

    Develop Infrastructure for Container

    Manufacture and Distribution

    Ship Fully Mature Fruits & Vegetables

    Anywhere in the WorldWhile Suppressing Decay

    Killing 100% Quarantine Insects During Shipment

    Atlas Technologies Lab Scale Vacuum Chamber

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    Atlas Technologies Lab Scale Vacuum Chamber

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    Atlas Technologies Lab Scale Vacuum

    Chambers in Temperature-controlled Room

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    p

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    Humidifiers

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    Humidifiers

    Conclusions

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    LP is superior to CA and 1-MCP storage treatmentsin controlling ethylene production, intercellular

    concentration, and action.

    LP stora e re laces meth l bromide, heat, and

    chilling treatments to kill quarantine insects.

    LP stores produce for months by eliminating all

    major causes of commodity spoilage.

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    Thank You