air innovated - vmac - vehicle mounted air compressors
TRANSCRIPT
2011 – 2016 Ford F250 – F550 6.7 L Power Stroke Diesel
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Illustrated Parts List for VMAC System V910010
Ford 2011-2016 F250-F550 6.7L Power Stroke Diesel
1 - Kit Pack List ......................................................................................... 2
2 - Fastener Pack, 3801073 ...................................................................... 4
3 - Compressor Assembly, P140043 ...................................................... 10
4 - Compressor Sub Components, P140041 .......................................... 12
5 - Inlet Valve Sub Components, 9210165 ............................................. 13
6 - Main Bracket Assembly, 4800543 ..................................................... 14
7 – Idler Bracket Assembly, 4800544 ..................................................... 15
8 – Cooler Assembly, 4800548 ............................................................... 16
9 - Assembly, Ford 6.7 Lower Air Box, 4800617 .................................... 17
10 – Assembly, Air Intake Lid, 4800618 ................................................. 18
11 - Assembly, Intake Tube, 4800619 .................................................... 19
12 – VR150 Tank, 9210050 .................................................................... 20
13 – Glow Plug Module Assembly, 4800595 .......................................... 22
NOTE: Drawings are not to scale.
Document 1930168 Changes and Revisions
Rev Revision Details Revised by/date Approved by/date Implemented
E ECN 12-070 SAR 08 May 2012 MH 11 May 2012 16 May 2012
F ECN 12-084,12-113, 12- 117, 12-127
SAR 20 Jun 2012 MH 11 Oct 2012 11 Oct 2012
G ECN 12-170 SAR 12 Feb 2013 SM 07 Feb 2013 15 Feb 2013
H ECN 14-018 JR 21 Apr 2014 MH 08 May 2014 12 May 2014
J ECN 14-088 RR 17 Dec 2014 MP 14 Jan 2015 15 Jan 2015
K ECN 15-103 CJH 01 Sep 2015 KRM 11 Sept 2015 11 Sept 2015
L ECN 15-144 CJH 15 Apr 2016 KM/DB 10 May 2016 01 Jun 2016
M ECN 17-110 CJH 18 Sep 2017 BJ/RB/AG 20 Sep 2017 08 Nov 2017
N ECN 17-200, 18-135 CJH 26 Oct 2017 CAM/IGM/AWG 13 Jun 2018 13 Jun 2018
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1 - Kit Pack List
Item # Part # Qty Description
2 4800617 1 ASSEMBLY, FORD 6.7 LOWER FILTER BOX
3 1200610 1 MOUNT, BATTERY BOX
4 1200614 1 MOUNT, TANK STRAP REAR
5 1200615 1 MOUNT, TANK STRAP FRONT
6 1620350 1 BELT, K080893
7 1752058 1 HOSE, CRIMPED, 1/2" X 58"
8 1752094 1 HOSE, CRIMPED, 1/2" X 94"
9 1781046 1 HOSE, CRIMPED, 1" X 46"
10 1800211 1 PULLEY, CRANK, FORD 6.7 VR150
11 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 150
12 1930167 1 MANUAL, INSTALLATION, V910010
13 1930168 1 ILLUSTRATED PARTS LIST, V910010
14 2200149 2 CLAMP, MOUNTING BRACKET
15 2200181 1 BATTERY BOX, FORD
16 2200182 1 BATTERY COVER, FORD
17 3550723 1 VR CONTROL BOX
18 3550739 1 INTERFACE CABLE, FORD 6.4L
19 3550766 1 CABLE, BATTERY, POSITIVE
20 3550767 1 CABLE, BATTERY, NEGATIVE
- - - INTENTIONALLY BLANK
23 3801073 1 FAST PACK, V910010
24 4800543 1 ASSEMBLY, MAIN BRACKET
25 4800544 1 ASSEMBLY, IDLER BRACKET
26 4800548 1 ASSEMBLY, COOLER
27 4800619 1 ASSEMBLY, INTAKE TUBE
28 4800595 1 ASSEMBLY, GLOW PLUG MODULE
29 4800570 1 SYS ID & OP INSTR V910010
30 9210050 1 TANK, VR150 DRESSED
31 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE
32 A700094 2 OIL, VR, 4L, HIGH PERFORMANCE
33 P140043 1 AIR END ASSEMBLY, V910010
34 4800620 1 ASSEMBLY, AIR DAM
35 4800618 1 ASSEMBLY, FORD 6.7, AIR INTAKE LID
36 4800809 1 WASHER BOTTLE & MODIFIED HARNESS
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Figure 1 - Kit Pack List
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2 - Fastener Pack, 3801073
Item # Part # Qty Description
1.1 1700029 120” LOOM, PLASTIC, 1/2
1.2 2200039 7 TIE, NYLON MD, 7”
2 3801074 1 FASTENER PACK, AIR END
2.1 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25
2.2 1540521 3 BOLT, SHCS, PL, M8 X 1.25 X 110
2.3 1700571 24” TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID
2.4 1700581 24” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
2.5 2200064 1 CLAMP, STRAP 7/8
2.6 4800551 1 ASSEMBLY, PRESSURE TRANSDUCER
2.7 1520626 2 BOLT,HHCS,PL,G10.9,FL, M6-1.0 X 30
3 3800771 1 FASTENER PACK, COOLER
3.1 1520573 2 BOLT,HHCS, M8-1.25 X 20, G10.9 PL
3.2 1560008 2 NUT, HEX PL, M8 X 1.25
3.3 1570067 4 WASHER, SAE, 5/16
3.4 1700591 1 HOSE, 1-1/4” FLEX 20
3.5 1710767 1 HOSE, SEC COOLANT, MODIFIED
3.6 2200027 2 CLAMP, HOSE HS32
3.7 2200062 4 CLAMP, HOSE HS24
3.8 2200131 2 CLAMP, C.R.I., 1
3.9 4900156 1 CONNECTOR, BARBED 1-1/4 PL STEEL
4 3800772 1 FAST PACK, CRANK PULLEY
4.1 1520585 4 BOLT, HCS, M12-1.5 X 60, GR10.9
4.2 1570492 4 WASHER, FLAT, M12, PLATED
5 3800861 1 FASTENER PACK, MAIN BRACKET
5.1 1400329 2 SPACER, SINGLE ALT
5.2 1520586 2 BOLT,HHCS,PL,GR10.9, M8X1.25X 130MM
5.3 1520588 2 BOLT,HHCS,PL,G10.9,FL M8X1.25X 40MM
5.4 1570067 4 WASHER, SAE, 5/16
5.5 2200039 2 TIE, NYLON MD, 7"
5.6 5800102 1 RUBBER PAD, HOSE GUARD
6 3800774 1 FAST PACK, FAN
6.1 1400330 1 SPACER, FAN WIRE
6.2 1520589 1 BOLT,HHCS,PL,GR10.9, M8X1.25X 170MM
6.3 1570067 1 WASHER, SAE, 5/16
6.4 3400070 1 SPACER, FAN, M40X2.0 RH
6.5 1400359 1 SPACER, FAN STATOR
6.6 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25
7 3800761 1 FASTENER PACK, TEFLON HOSE
7.1 1700570 92” TUBE, TEFLON, PTFE,1/4"OD
7.2 1700571 92” TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID
7.3 1700581 92” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
7.4 1700581 92” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
7.5 2200039 10 TIE, NYLON MD, 7"
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Figure 2 – Fastener Packs
Fastener Packs (Continued) 3801073
Item # Part # Qty Description
8 3800858 1 FASTENER PACK, GLOW PLUG MODULE
8.1 1520583 3 BOLT, HHCS, FL, M6 X 1.0 X 20
8.2 1560438 4 NUT, NYLOCK, M6
8.3 1520566 1 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM
8.4 2200039 1 TIE, NYLON MD, 7"
8.5 1550006 2 NUT, NYLOCK NC PL, 3/8
9 3800912 1 FAST PACK, FILTER BOX
9.1 3501159 1 CABLE, EXTENSION, MAF, FORD, 18.0
9.2 2200131 1 CLAMP, C.R.I., 1
9.3 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16
9.4 3501244 1.5” HEATSHRINK, DUAL WALL, 3/4”, RED
9.5 3501244 1.5” HEATSHRINK, DUAL WALL, 3/4”, RED
9.6 1520591 2 BOLT,HHCS, M8-1.25 X 25,G10.9 FL PL
10 3800779 1 FASTENER PACK, BATTERY
10.1 1510065 2 BOLT, HHCS NC G8 PL, 5/16 X 2
10.2 1510173 4 BOLT, HHCS NC G8 PL, 5/16 X 3/4
10.3 1520012 1 BOLT, HHCS G10.9, M10 X 1.5 X 45
10.4 1520096 4 BOLT, HHCS G10.9, M10 X 1.5 X 25
10.5 1520583 2 BOLT, HHCS, FL, M6 X 1.0 X 20
10.6 1550066 2 NUT, HEX NC, 5/16
10.7 1560510 2 NUT, M6X 1.0 ZINC PL
10.8 1560512 5 NUT, FLANGE PL, M10 X 1.5
10.9 1570044 5 WASHER, ALLOY PL SAE, 3/8
10.10 1570067 8 WASHER, SAE, 5/16
10.11 1570496 1 WASHER, FENDER, 10MM X 30MM
10.12 2200183 1 BOLT AND SPACER, BATTERY, FORD
10.13 1700029 300” LOOM, SPLIT PLASTIC, 1/2
11 3800780 1 FASTENER PACK, WASHER BOTTLE
11.1 1200613 1 MOUNT, WASHER BOTTLE
11.2 1520592 2 BOLT, CARRIAGE, M10 X 1.5 X 30 PL
11.3 1520573 4 BOLT,HHCS, M8-1.25 X 20, G10.9 PL
11.4 1560138 2 NUT, NYLOCK PL, M10 X 1.5
11.5 1560407 4 NUT, NYLOCK, M8
11.6 1570496 2 WASHER, FENDER, 10MM X 30MM
- - - INTENTIONALLY BLANK
11.9 1710772 1 HOSE, WASHER FLUID
- - - INTENTIONALLY BLANK
11.12 2200083 1 CLAMP, C R.I., 1 1/4
11.13 4800808 1 ASSY, ADAPTER, BOTTLE, WASHER FILL
11.14 5300070 1 ADAPTER, CAP, WASHER FILL
11.15 5300056 1 CHECK VALVE, WASHER FLUID, 7/32" ID
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Figure 3 – Fastener Packs (cont’d)
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Fastener Packs (Continued) 3801073
12 3801072 1 FASTENER PACK, WIRING PROTECTION
12.1 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25
12.2 1560438 1 NUT, NYLOCK, M6
12.3 1570491 1 WASHER, FLAT, M6, PLATED
12.4 1700584 4 SPIRAL WRAP, 1" OD, BLACK
12.5 1700587 16 WRAP, 1.5" POLY, PROTECTIVE
12.6 1700606 1 HOSE, PROTECTOR, 6"
12.7 2200018 12 TIE, NYLON MD, 11
12.8 2200046 1 CLAMP, STRAP, 1 5/8
12.9 2200168 1 CLAMP, STRAP 2 3/8
13 3800802 1 FASTENER PACK, MOUNT, VR70 TANK
13.1 1200563 2 CLIP, TANK MOUNT
13.2 1510349 7 BOLT, HHCS NC G8 PL, 5/16 X 1/2
13.3 1510538 2 BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN
13.4 1520549 1 BOLT, HHCS G10.9, M8 X 1.25 X 90
13.5 1550504 1 NUT, FLANGE LOCK NC GR5, 3/8
13.6 1560008 1 NUT, HEX PL, M8 X 1.25
13.7 1570067 9 WASHER, SAE, 5/16
14 3800842 1 FASTENER PACK, STRUT RELOCATING
14.1 1200652 1 BRACKET, STRUT RELOCATING
14.2 1560521 1 NUT, M8 X 1.25, 12MM HEX PL
14.3 1540526 2 BOLT, SHCS, M8 X 1.25 X 20
15 3800856 1 FASTENER PACK, STRUT REPOSITION
15.1 1200664 1 WELDMENT, HOOD STRUT MOUNT
15.2 1520566 1 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM
15.3 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16
15.4 5800116 1 PAD, UHMW, GUARD
16 3800860 1 FASTENER PACK, IDLER BRACKET
16.1 1520587 2 BOLT,HHCS,PL,GR10.9, M8X1.25X 200MM
17 3800867 1 FASTENER PACK, INTAKE TUBE BRACE
17.1 4800600 1 ASSY, BRACE, INTAKE TUBE
17.2 1520590 1 BOLT, HHCS, M6 X 1.X 14 FL PL
Figure 4 – Fastener Packs (continued)
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Figure 5 – Fastener Packs (continued)
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3 - Compressor Assembly, P140043
Item # Part # Qty Description
2 5830004 2 O-RING, VITON, 3 1/8 ID X 1/8
3 9200471 1 ADAPTER, INLET VALVE
4 9210165 1 ASSEMBLY, INLET VALVE
5 4300076 2 PIPE FTG, PLUG SKT HEAD, 1/8
6 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4"
7 4400481 1 LABEL, VR150 COMPRESSOR SERIAL #
8 1500355 4 SCREW, LONG U DRIVE, 2 – 3/16
9 5830045 1 O-RING, VITON, 3/4 ID X 3/32
10 1540530 1 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT
11 1540375 1 BOLT, SHCS, M8 X 1.25 X 45
12 9210139 1 ADAPTOR, OIL PORT
13 4900203 1 CONN, STEEL, 90, #8 MJIC - #8 MORB
14 1200662 1 GUARD, CLUTCH
15 1570038 2 WASHER, FLAT SAE, 1/4
16 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
17 1200666 1 BRACKET, INLET BRACE, VR150
18 1200719 1 BRACKET, BRACE, FORD 6.7
19 1520605 1 BOLT,HHCS, M8-1.25 X 30, FL PL
20 1570067 4 WASHER, SAE, 5/16
21 1560407 2 NUT, NYLOCK, M8
22 1540427 2 BOLT, SHCS, M8 X 1.25 X 60
23 1540562 2 BOLT, SHCS, M6X1.0X30, GR12.9 PLT
24 1540555 2 BOLT, SHCS, M6X1.0X20, GR12.9 PLT
25 1540389 3 BOLT, SHCS, PLATED, M8 X 1.25 X 18,
26 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16
27 4900104 1 CONNECTOR, STEEL, #16 ORB - #16 JIC
28 5830132 1 O-RING, VITON, #8 ORB
29 5800114 1 RUBBER PAD, VR150 CLUTCH GUARD
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Figure 6 – Compressor Assembly
4 - Compressor Sub Components, P140041
Item # Part # Qty Description
2.1 P200049 1 CLUTCH, COMPLETE,8 GROOVE, 175FT LB
2.2 3801129 1 FASTENER PACK, VR150 CLUTCH
2.2.1 1510064 1 BOLT, HHCS NF G8 PL, 5/16 X 1 1/4
2.2.2 1570476 1 WASHER, 5/16 ID X 3/4 OD
2.2.3 1500689 3 SCREW,BHSC,PL,M6X1X8MM
2.2.4 1570038 4 WASHER, FLAT SAE, 1/4
2.2.5 1520646 1 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
Figure 7– Compressor Sub Components
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5 - Inlet Valve Sub Components, 9210165
Item # Part # Qty Description
2 3600046 1 KIT, REGULATOR
3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16
4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32
5 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32
6 3200288 1 PLATE, INNER FILTER ALUM
7 1500077 4 SCREW, BUTTON HEAD, 10 - 32 X 3/8
8 1550029 1 NUT, NYLOCK NC, 1/4
9 1570038 1 WASHER, FLAT SAE, 1/4
10 3600068 1 CAP, FILTER
11 3600072 1 ELEMENT, FILTER, PAPER
12 1550529 1 NUT, FLANGE, 1/4-20
13 1400200 1 SPACER
Figure 8 – Inlet Valve Sub Components
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6 - Main Bracket Assembly, 4800543
Item # Part # Qty Description
2 1300010 1 IDLER, SERP 8 RIB BACK STEEL
3 3300036 1 TENSIONER
4 1520563 2 BOLT, HHCS FLHD PL M10 X 1.50 X 25
5 1300023 1 IDLER, PULLEY 8 RIB, 3
6 1570496 2 WASHER, FENDER, 10MM X 30MM
1
2
3
4
5
6
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7 – Idler Bracket Assembly, 4800544
Item # Part # Qty Description
1 1200593 1 BRACKET, IDLER, FORD 6.7
2 1520563 1 BOLT, HHCS FLHD PL M10 X 1.50 X 25
3 1300041 1 IDLER, PULLEY 8 RIB, 3
1
3
2
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8 – Cooler Assembly, 4800548
Item # Part # Qty Description
3 1570044 4 WASHER, ALLOY PL SAE, 3/8
4 1520109 4 BOLT, HHCS G10.9, M10 X 1.5 X 65
1
2
3
9 - Assembly, Ford 6.7 Lower Air Box, 4800617
Item # Part # Qty Description
2 1200743 1 BRACKET, AIRBOX
3 1520627 1 BOLT, HHCS G10.9, M8X1.25X50
4 1560515 1 NUT, M8 X 1.25 FL PL
Figure 12 – Ford 6.7 Lower Filter Box
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10 – Assembly, Air Intake Lid, 4800618
Item # Part # Qty Description
2 5800128 1 FORD 6.7, AIR INTAKE LID, MOD
3 2200001 2 CLAMP, HOSE
4 5800125 1 GROMMET, FORD 6.7L FILTER MINDER
5 5000196 1 CONNECTOR, BRASS, HOSE BARB, 1/2ID
6 1700517 1 1/2" ID FUEL LINE SAE 30R7
7 3200434 1 SLEEVE, AIR BOX
Figure 13 – Ford 6.7 Air Intake Lid Assembly
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11 - Assembly, Intake Tube, 4800619
Item # Part # Qty Description
2 1720687 1 TUBE, INTAKE
3 2200220 2 CLAMP T-BOLT, SS, 4.49" - 4.80"
Figure 14 – Intake Tube Assembly
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12 – VR150 Tank, 9210050
Item # Part # Qty Description
3 5840068 1 SPRING, COMPRESSION, 2.187 OD X 5
4 3600071 1 ELEMENT, SEP, COALESCING
5 5830123 1 O-RING, VITON, 7 ID X 1/8
6 3600075 1 SEAL, TANK REAR CAP
7 9210028 1 CAP, BLOWDOWN VR150
7.1 3200226 1 BLOWDOWN CAP, VR150
7.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8"
7.3 3600073 1 VALVE, SAFETY, 3/8, 200 PSI
8 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16
9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4
10 1570009 6 WASHER, SPLIT LOCK, 3/8
11 1510016 6 BOLT, HHCS NC G8 PL, 3/8 X 1 1/2
12 5840069 1 SPRING, COMPRESSION, FL 1.5",OD .54
13 3600090 1 THIMBLE, SCREEN
14 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O)
15 4900035 1 NIPPLE, STEEL STR THRD, 3/4 - 16
16 9200039 1 OIL FILTER, VR 3.250 SHORT
17 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC
18 4900104 1 CONNECTOR, STEEL, #16 ORB - #16 JIC
19 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
20 5800142 1 COVER, SIGHT GLASS
21 A700061 1 PYREX WINDOW KIT
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Figure 15 – VR150 Tank
13 – Glow Plug Module Assembly, 4800595
Item # Part # Qty Description
2 3501035 1 POST, CABLE CONN, 3/8" STUD, RED
3 1520625 2 BOLT, HHCS FL, M6 X 1.0 X 25
4 1560438 2 NUT, NYLOCK, M6
5 1550533 2 NUT, HEX, SS, 3/8-16
6 1570511 1 WASHER, FLAT, SS, 3/8
7 1570512 1 WASHER, SPLIT LOCK, SS, 3/8
Figure 16 – Glow Plug Module Assembly
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888-241-2289 [email protected]
877-740-3202 [email protected]
www.vmacair.com www.kb.vmacair.com
Manufactured by
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Illustrated Parts List for VMAC System V910010
Ford 2011-2016 F250-F550 6.7L Power Stroke Diesel
1 - Kit Pack List ......................................................................................... 2
2 - Fastener Pack, 3801073 ...................................................................... 4
3 - Compressor Assembly, P140043 ...................................................... 10
4 - Compressor Sub Components, P140041 .......................................... 12
5 - Inlet Valve Sub Components, 9210165 ............................................. 13
6 - Main Bracket Assembly, 4800543 ..................................................... 14
7 – Idler Bracket Assembly, 4800544 ..................................................... 15
8 – Cooler Assembly, 4800548 ............................................................... 16
9 - Assembly, Ford 6.7 Lower Air Box, 4800617 .................................... 17
10 – Assembly, Air Intake Lid, 4800618 ................................................. 18
11 - Assembly, Intake Tube, 4800619 .................................................... 19
12 – VR150 Tank, 9210050 .................................................................... 20
13 – Glow Plug Module Assembly, 4800595 .......................................... 22
NOTE: Drawings are not to scale.
Document 1930168 Changes and Revisions
Rev Revision Details Revised by/date Approved by/date Implemented
E ECN 12-070 SAR 08 May 2012 MH 11 May 2012 16 May 2012
F ECN 12-084,12-113, 12- 117, 12-127
SAR 20 Jun 2012 MH 11 Oct 2012 11 Oct 2012
G ECN 12-170 SAR 12 Feb 2013 SM 07 Feb 2013 15 Feb 2013
H ECN 14-018 JR 21 Apr 2014 MH 08 May 2014 12 May 2014
J ECN 14-088 RR 17 Dec 2014 MP 14 Jan 2015 15 Jan 2015
K ECN 15-103 CJH 01 Sep 2015 KRM 11 Sept 2015 11 Sept 2015
L ECN 15-144 CJH 15 Apr 2016 KM/DB 10 May 2016 01 Jun 2016
M ECN 17-110 CJH 18 Sep 2017 BJ/RB/AG 20 Sep 2017 08 Nov 2017
N ECN 17-200, 18-135 CJH 26 Oct 2017 CAM/IGM/AWG 13 Jun 2018 13 Jun 2018
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1 - Kit Pack List
Item # Part # Qty Description
2 4800617 1 ASSEMBLY, FORD 6.7 LOWER FILTER BOX
3 1200610 1 MOUNT, BATTERY BOX
4 1200614 1 MOUNT, TANK STRAP REAR
5 1200615 1 MOUNT, TANK STRAP FRONT
6 1620350 1 BELT, K080893
7 1752058 1 HOSE, CRIMPED, 1/2" X 58"
8 1752094 1 HOSE, CRIMPED, 1/2" X 94"
9 1781046 1 HOSE, CRIMPED, 1" X 46"
10 1800211 1 PULLEY, CRANK, FORD 6.7 VR150
11 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 150
12 1930167 1 MANUAL, INSTALLATION, V910010
13 1930168 1 ILLUSTRATED PARTS LIST, V910010
14 2200149 2 CLAMP, MOUNTING BRACKET
15 2200181 1 BATTERY BOX, FORD
16 2200182 1 BATTERY COVER, FORD
17 3550723 1 VR CONTROL BOX
18 3550739 1 INTERFACE CABLE, FORD 6.4L
19 3550766 1 CABLE, BATTERY, POSITIVE
20 3550767 1 CABLE, BATTERY, NEGATIVE
- - - INTENTIONALLY BLANK
23 3801073 1 FAST PACK, V910010
24 4800543 1 ASSEMBLY, MAIN BRACKET
25 4800544 1 ASSEMBLY, IDLER BRACKET
26 4800548 1 ASSEMBLY, COOLER
27 4800619 1 ASSEMBLY, INTAKE TUBE
28 4800595 1 ASSEMBLY, GLOW PLUG MODULE
29 4800570 1 SYS ID & OP INSTR V910010
30 9210050 1 TANK, VR150 DRESSED
31 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE
32 A700094 2 OIL, VR, 4L, HIGH PERFORMANCE
33 P140043 1 AIR END ASSEMBLY, V910010
34 4800620 1 ASSEMBLY, AIR DAM
35 4800618 1 ASSEMBLY, FORD 6.7, AIR INTAKE LID
36 4800809 1 WASHER BOTTLE & MODIFIED HARNESS
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Figure 1 - Kit Pack List
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2 - Fastener Pack, 3801073
Item # Part # Qty Description
1.1 1700029 120” LOOM, PLASTIC, 1/2
1.2 2200039 7 TIE, NYLON MD, 7”
2 3801074 1 FASTENER PACK, AIR END
2.1 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25
2.2 1540521 3 BOLT, SHCS, PL, M8 X 1.25 X 110
2.3 1700571 24” TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID
2.4 1700581 24” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
2.5 2200064 1 CLAMP, STRAP 7/8
2.6 4800551 1 ASSEMBLY, PRESSURE TRANSDUCER
2.7 1520626 2 BOLT,HHCS,PL,G10.9,FL, M6-1.0 X 30
3 3800771 1 FASTENER PACK, COOLER
3.1 1520573 2 BOLT,HHCS, M8-1.25 X 20, G10.9 PL
3.2 1560008 2 NUT, HEX PL, M8 X 1.25
3.3 1570067 4 WASHER, SAE, 5/16
3.4 1700591 1 HOSE, 1-1/4” FLEX 20
3.5 1710767 1 HOSE, SEC COOLANT, MODIFIED
3.6 2200027 2 CLAMP, HOSE HS32
3.7 2200062 4 CLAMP, HOSE HS24
3.8 2200131 2 CLAMP, C.R.I., 1
3.9 4900156 1 CONNECTOR, BARBED 1-1/4 PL STEEL
4 3800772 1 FAST PACK, CRANK PULLEY
4.1 1520585 4 BOLT, HCS, M12-1.5 X 60, GR10.9
4.2 1570492 4 WASHER, FLAT, M12, PLATED
5 3800861 1 FASTENER PACK, MAIN BRACKET
5.1 1400329 2 SPACER, SINGLE ALT
5.2 1520586 2 BOLT,HHCS,PL,GR10.9, M8X1.25X 130MM
5.3 1520588 2 BOLT,HHCS,PL,G10.9,FL M8X1.25X 40MM
5.4 1570067 4 WASHER, SAE, 5/16
5.5 2200039 2 TIE, NYLON MD, 7"
5.6 5800102 1 RUBBER PAD, HOSE GUARD
6 3800774 1 FAST PACK, FAN
6.1 1400330 1 SPACER, FAN WIRE
6.2 1520589 1 BOLT,HHCS,PL,GR10.9, M8X1.25X 170MM
6.3 1570067 1 WASHER, SAE, 5/16
6.4 3400070 1 SPACER, FAN, M40X2.0 RH
6.5 1400359 1 SPACER, FAN STATOR
6.6 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25
7 3800761 1 FASTENER PACK, TEFLON HOSE
7.1 1700570 92” TUBE, TEFLON, PTFE,1/4"OD
7.2 1700571 92” TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID
7.3 1700581 92” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
7.4 1700581 92” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
7.5 2200039 10 TIE, NYLON MD, 7"
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Figure 2 – Fastener Packs
Fastener Packs (Continued) 3801073
Item # Part # Qty Description
8 3800858 1 FASTENER PACK, GLOW PLUG MODULE
8.1 1520583 3 BOLT, HHCS, FL, M6 X 1.0 X 20
8.2 1560438 4 NUT, NYLOCK, M6
8.3 1520566 1 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM
8.4 2200039 1 TIE, NYLON MD, 7"
8.5 1550006 2 NUT, NYLOCK NC PL, 3/8
9 3800912 1 FAST PACK, FILTER BOX
9.1 3501159 1 CABLE, EXTENSION, MAF, FORD, 18.0
9.2 2200131 1 CLAMP, C.R.I., 1
9.3 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16
9.4 3501244 1.5” HEATSHRINK, DUAL WALL, 3/4”, RED
9.5 3501244 1.5” HEATSHRINK, DUAL WALL, 3/4”, RED
9.6 1520591 2 BOLT,HHCS, M8-1.25 X 25,G10.9 FL PL
10 3800779 1 FASTENER PACK, BATTERY
10.1 1510065 2 BOLT, HHCS NC G8 PL, 5/16 X 2
10.2 1510173 4 BOLT, HHCS NC G8 PL, 5/16 X 3/4
10.3 1520012 1 BOLT, HHCS G10.9, M10 X 1.5 X 45
10.4 1520096 4 BOLT, HHCS G10.9, M10 X 1.5 X 25
10.5 1520583 2 BOLT, HHCS, FL, M6 X 1.0 X 20
10.6 1550066 2 NUT, HEX NC, 5/16
10.7 1560510 2 NUT, M6X 1.0 ZINC PL
10.8 1560512 5 NUT, FLANGE PL, M10 X 1.5
10.9 1570044 5 WASHER, ALLOY PL SAE, 3/8
10.10 1570067 8 WASHER, SAE, 5/16
10.11 1570496 1 WASHER, FENDER, 10MM X 30MM
10.12 2200183 1 BOLT AND SPACER, BATTERY, FORD
10.13 1700029 300” LOOM, SPLIT PLASTIC, 1/2
11 3800780 1 FASTENER PACK, WASHER BOTTLE
11.1 1200613 1 MOUNT, WASHER BOTTLE
11.2 1520592 2 BOLT, CARRIAGE, M10 X 1.5 X 30 PL
11.3 1520573 4 BOLT,HHCS, M8-1.25 X 20, G10.9 PL
11.4 1560138 2 NUT, NYLOCK PL, M10 X 1.5
11.5 1560407 4 NUT, NYLOCK, M8
11.6 1570496 2 WASHER, FENDER, 10MM X 30MM
- - - INTENTIONALLY BLANK
11.9 1710772 1 HOSE, WASHER FLUID
- - - INTENTIONALLY BLANK
11.12 2200083 1 CLAMP, C R.I., 1 1/4
11.13 4800808 1 ASSY, ADAPTER, BOTTLE, WASHER FILL
11.14 5300070 1 ADAPTER, CAP, WASHER FILL
11.15 5300056 1 CHECK VALVE, WASHER FLUID, 7/32" ID
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Figure 3 – Fastener Packs (cont’d)
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Fastener Packs (Continued) 3801073
12 3801072 1 FASTENER PACK, WIRING PROTECTION
12.1 1520527 1 BOLT, HHCS G8.8, M6 X 1.0 X 25
12.2 1560438 1 NUT, NYLOCK, M6
12.3 1570491 1 WASHER, FLAT, M6, PLATED
12.4 1700584 4 SPIRAL WRAP, 1" OD, BLACK
12.5 1700587 16 WRAP, 1.5" POLY, PROTECTIVE
12.6 1700606 1 HOSE, PROTECTOR, 6"
12.7 2200018 12 TIE, NYLON MD, 11
12.8 2200046 1 CLAMP, STRAP, 1 5/8
12.9 2200168 1 CLAMP, STRAP 2 3/8
13 3800802 1 FASTENER PACK, MOUNT, VR70 TANK
13.1 1200563 2 CLIP, TANK MOUNT
13.2 1510349 7 BOLT, HHCS NC G8 PL, 5/16 X 1/2
13.3 1510538 2 BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN
13.4 1520549 1 BOLT, HHCS G10.9, M8 X 1.25 X 90
13.5 1550504 1 NUT, FLANGE LOCK NC GR5, 3/8
13.6 1560008 1 NUT, HEX PL, M8 X 1.25
13.7 1570067 9 WASHER, SAE, 5/16
14 3800842 1 FASTENER PACK, STRUT RELOCATING
14.1 1200652 1 BRACKET, STRUT RELOCATING
14.2 1560521 1 NUT, M8 X 1.25, 12MM HEX PL
14.3 1540526 2 BOLT, SHCS, M8 X 1.25 X 20
15 3800856 1 FASTENER PACK, STRUT REPOSITION
15.1 1200664 1 WELDMENT, HOOD STRUT MOUNT
15.2 1520566 1 BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM
15.3 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16
15.4 5800116 1 PAD, UHMW, GUARD
16 3800860 1 FASTENER PACK, IDLER BRACKET
16.1 1520587 2 BOLT,HHCS,PL,GR10.9, M8X1.25X 200MM
17 3800867 1 FASTENER PACK, INTAKE TUBE BRACE
17.1 4800600 1 ASSY, BRACE, INTAKE TUBE
17.2 1520590 1 BOLT, HHCS, M6 X 1.X 14 FL PL
Figure 4 – Fastener Packs (continued)
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Figure 5 – Fastener Packs (continued)
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3 - Compressor Assembly, P140043
Item # Part # Qty Description
2 5830004 2 O-RING, VITON, 3 1/8 ID X 1/8
3 9200471 1 ADAPTER, INLET VALVE
4 9210165 1 ASSEMBLY, INLET VALVE
5 4300076 2 PIPE FTG, PLUG SKT HEAD, 1/8
6 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4"
7 4400481 1 LABEL, VR150 COMPRESSOR SERIAL #
8 1500355 4 SCREW, LONG U DRIVE, 2 – 3/16
9 5830045 1 O-RING, VITON, 3/4 ID X 3/32
10 1540530 1 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT
11 1540375 1 BOLT, SHCS, M8 X 1.25 X 45
12 9210139 1 ADAPTOR, OIL PORT
13 4900203 1 CONN, STEEL, 90, #8 MJIC - #8 MORB
14 1200662 1 GUARD, CLUTCH
15 1570038 2 WASHER, FLAT SAE, 1/4
16 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
17 1200666 1 BRACKET, INLET BRACE, VR150
18 1200719 1 BRACKET, BRACE, FORD 6.7
19 1520605 1 BOLT,HHCS, M8-1.25 X 30, FL PL
20 1570067 4 WASHER, SAE, 5/16
21 1560407 2 NUT, NYLOCK, M8
22 1540427 2 BOLT, SHCS, M8 X 1.25 X 60
23 1540562 2 BOLT, SHCS, M6X1.0X30, GR12.9 PLT
24 1540555 2 BOLT, SHCS, M6X1.0X20, GR12.9 PLT
25 1540389 3 BOLT, SHCS, PLATED, M8 X 1.25 X 18,
26 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16
27 4900104 1 CONNECTOR, STEEL, #16 ORB - #16 JIC
28 5830132 1 O-RING, VITON, #8 ORB
29 5800114 1 RUBBER PAD, VR150 CLUTCH GUARD
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Figure 6 – Compressor Assembly
4 - Compressor Sub Components, P140041
Item # Part # Qty Description
2.1 P200049 1 CLUTCH, COMPLETE,8 GROOVE, 175FT LB
2.2 3801129 1 FASTENER PACK, VR150 CLUTCH
2.2.1 1510064 1 BOLT, HHCS NF G8 PL, 5/16 X 1 1/4
2.2.2 1570476 1 WASHER, 5/16 ID X 3/4 OD
2.2.3 1500689 3 SCREW,BHSC,PL,M6X1X8MM
2.2.4 1570038 4 WASHER, FLAT SAE, 1/4
2.2.5 1520646 1 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
Figure 7– Compressor Sub Components
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5 - Inlet Valve Sub Components, 9210165
Item # Part # Qty Description
2 3600046 1 KIT, REGULATOR
3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16
4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32
5 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32
6 3200288 1 PLATE, INNER FILTER ALUM
7 1500077 4 SCREW, BUTTON HEAD, 10 - 32 X 3/8
8 1550029 1 NUT, NYLOCK NC, 1/4
9 1570038 1 WASHER, FLAT SAE, 1/4
10 3600068 1 CAP, FILTER
11 3600072 1 ELEMENT, FILTER, PAPER
12 1550529 1 NUT, FLANGE, 1/4-20
13 1400200 1 SPACER
Figure 8 – Inlet Valve Sub Components
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6 - Main Bracket Assembly, 4800543
Item # Part # Qty Description
2 1300010 1 IDLER, SERP 8 RIB BACK STEEL
3 3300036 1 TENSIONER
4 1520563 2 BOLT, HHCS FLHD PL M10 X 1.50 X 25
5 1300023 1 IDLER, PULLEY 8 RIB, 3
6 1570496 2 WASHER, FENDER, 10MM X 30MM
1
2
3
4
5
6
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7 – Idler Bracket Assembly, 4800544
Item # Part # Qty Description
1 1200593 1 BRACKET, IDLER, FORD 6.7
2 1520563 1 BOLT, HHCS FLHD PL M10 X 1.50 X 25
3 1300041 1 IDLER, PULLEY 8 RIB, 3
1
3
2
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8 – Cooler Assembly, 4800548
Item # Part # Qty Description
3 1570044 4 WASHER, ALLOY PL SAE, 3/8
4 1520109 4 BOLT, HHCS G10.9, M10 X 1.5 X 65
1
2
3
9 - Assembly, Ford 6.7 Lower Air Box, 4800617
Item # Part # Qty Description
2 1200743 1 BRACKET, AIRBOX
3 1520627 1 BOLT, HHCS G10.9, M8X1.25X50
4 1560515 1 NUT, M8 X 1.25 FL PL
Figure 12 – Ford 6.7 Lower Filter Box
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10 – Assembly, Air Intake Lid, 4800618
Item # Part # Qty Description
2 5800128 1 FORD 6.7, AIR INTAKE LID, MOD
3 2200001 2 CLAMP, HOSE
4 5800125 1 GROMMET, FORD 6.7L FILTER MINDER
5 5000196 1 CONNECTOR, BRASS, HOSE BARB, 1/2ID
6 1700517 1 1/2" ID FUEL LINE SAE 30R7
7 3200434 1 SLEEVE, AIR BOX
Figure 13 – Ford 6.7 Air Intake Lid Assembly
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11 - Assembly, Intake Tube, 4800619
Item # Part # Qty Description
2 1720687 1 TUBE, INTAKE
3 2200220 2 CLAMP T-BOLT, SS, 4.49" - 4.80"
Figure 14 – Intake Tube Assembly
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12 – VR150 Tank, 9210050
Item # Part # Qty Description
3 5840068 1 SPRING, COMPRESSION, 2.187 OD X 5
4 3600071 1 ELEMENT, SEP, COALESCING
5 5830123 1 O-RING, VITON, 7 ID X 1/8
6 3600075 1 SEAL, TANK REAR CAP
7 9210028 1 CAP, BLOWDOWN VR150
7.1 3200226 1 BLOWDOWN CAP, VR150
7.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8"
7.3 3600073 1 VALVE, SAFETY, 3/8, 200 PSI
8 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16
9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4
10 1570009 6 WASHER, SPLIT LOCK, 3/8
11 1510016 6 BOLT, HHCS NC G8 PL, 3/8 X 1 1/2
12 5840069 1 SPRING, COMPRESSION, FL 1.5",OD .54
13 3600090 1 THIMBLE, SCREEN
14 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O)
15 4900035 1 NIPPLE, STEEL STR THRD, 3/4 - 16
16 9200039 1 OIL FILTER, VR 3.250 SHORT
17 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC
18 4900104 1 CONNECTOR, STEEL, #16 ORB - #16 JIC
19 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
20 5800142 1 COVER, SIGHT GLASS
21 A700061 1 PYREX WINDOW KIT
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Figure 15 – VR150 Tank
13 – Glow Plug Module Assembly, 4800595
Item # Part # Qty Description
2 3501035 1 POST, CABLE CONN, 3/8" STUD, RED
3 1520625 2 BOLT, HHCS FL, M6 X 1.0 X 25
4 1560438 2 NUT, NYLOCK, M6
5 1550533 2 NUT, HEX, SS, 3/8-16
6 1570511 1 WASHER, FLAT, SS, 3/8
7 1570512 1 WASHER, SPLIT LOCK, SS, 3/8
Figure 16 – Glow Plug Module Assembly
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