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Illustrated Parts List for VMAC SystemV900109

2011 – 2014 International TerraStarMaxxForce 7 6.4 L Diesel

VMAC – Vehicle Mounted Air Compressors Sales: 877-912-6605 Tech: 888-241-2289 Fax: 877-740-3202 www.vmacair.com Page 1 of 15

Illustrated Parts List for VMAC System V900109 2014-2011 International

TerraStar MaxxForce 7 6.4L Diesel 1 - Kit Pack List ......................................................................................... 2

2 - Fastener Pack, 3800830 ...................................................................... 4

3 - Compressor Assembly, P120138 ........................................................ 7

4 - Compressor Sub Components, P120200 ............................................ 9

5 - Inlet Valve Sub Components, 9200580 ............................................. 10

6 - Main Bracket Assembly, 4800585 ..................................................... 11

7 - VR70 Tank, 9200430 ......................................................................... 12

8 - Cooler Assembly, 4800583 ................................................................ 14

9 – Adaptor Kit, V900109, 4x2, A900009 ................................................ 15

NOTE: Drawings are not to scale.

Document 1930188 Changes and Revisions

Version Revision Details Revised by/date

Approved by/date

Implemented

A New Release SAR/SH 07/OCT/11 SM 17Oct2011 17Oct2011

B ECN 12-146 SAR 12 OCT 2012 MH 15 Oct 2012 16 Oct 2012

C ECN 12-186 ECN 13-112

RK 30 Aug 2013 CJH 03 Dec 2013

MP 04 Dec 2013 RD 12 Dec 2013

17 Dec 2013

D ECN 17-193 GAN 07FEB2018 CJH 05Mar2018 02 Jan 2019

VMAC – Vehicle Mounted Air Compressors Sales: 877-912-6605 Tech: 888-241-2289 Fax: 877-740-3202

Page 2 of 15 www.vmacair.com

1 - Kit Pack List, V900109

Item # Part # Qty Description Item

1 1200514 1 BRACKET, CONTROL BOX

2 1200745 2 BRACKET, TANK MOUNT

3 1200746 2 CLAMP, RAIL

4 1200647 1 BRACKET, BATTERY CABLE

5 1610348 1 BELT, K060721

6 1700579 17” HOSE, #16

7 1752023 1 HOSE, CRIMPED, ½” X 23”

8 1752189 1 HOSE, CRIMPED, ½” X 189”

9 1772164 1 HOSE, CRIMPED, 3/4” X 164”

10 1800213 1 PULLEY, CRANK

11 1930060 1 MANUAL, OWNER’S GENERIC, VR70 & 150

12 1930187 1 MANUAL, INSTALLATION, V900109

13 1930188 1 ILLUSTRATED PARTS LIST, V900109

14 2200105 2 CLAMP, MOUNTING BRACKET C, 6

15 3550723 1 VR CONTROL BOX

16 3550800 1 INTERFACE CABLE, V900109

17 3560221 1 VRTC, INT’L, V900109

18 3800830 1 FASTENER PACK, V900109

19 4800413 1 SYSTEM OPERATION INSTRUCTION & ID

20 4800583 1 ASSEMBLY, COOLER

21 4800585 1 ASSEMBLY, MAIN BRACKET

22 9200430 1 TANK, VR70 DRESSED INT OIL FILTER

23 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE

24 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE

25 P120138 1 COMRESSOR, ASSEMBLY, V900109


Figure 1 - Kit Pack List



2 - Fastener Pack, 3800830

Item # Part # Qty Description

1 3800606 1 FASTENER PACK, CONTROL BOX

1.1 1500499 4 SCREW, PHILLIPS PH, 8 - 32 X 3/8

1.2 1550262 4 NUT, 8-32

1.3 1570163 4 WASHER, FLAT, 3/16

2 3800939 1 FASTENER PACK, TANK MOUNT

2.1 1520591 4 BOLT,HHCS, M8-1.25 X 25, G10.9 FL PL

2.2 1560515 4 NUT, M8 X 1.25 FL PL

2.3 1520538 2 BOLT, HHCS, FLHD, M10 X 1.50 X 35

2.4 1560512 7 NUT, FLANGE PL, M10 X 1.5

2.5 1520571 5 BOLT,HHCS FLHD PL, M10 X 1.5 X 30

2.6 2200083 5 CLAMP, C R.I., 1 1/4

2.7 2200039 10 TIE, NYLON MD, 7"

3 3800832 1 FASTENER PACK, OIL FILL

3.1 1200648 1 BRACKET, OIL FILL

3.2 1520590 2 BOLT, HHCS, M6 X 1.X 14 FL PL

3.3 1560516 2 NUT, M6 X 1.0 FL PL

4 3800833 1 FASTENER PACK, COOLER

4.1 1520591 2 BOLT,HHCS, M8-1.25 X 25,G10.9 FL PL

4.2 1560515 2 NUT, M8 X 1.25 FL PL

4.3 1710788 1 HOSE, MODIFIED

4.4 2200158 4 CLAMP, HOSE HS40

4.5 4300043 1 PIPE FTG, PLUG SQ HEAD, 1/4

4.6 4900047 1 ELBOW, STEEL JIC, 90 DEG, 1/2-1/2

4.7 1700064 10” LOOM, SPLIT PLASTIC, 1

4.8 2200029 2 CLAMP, HOSE HS10

4.9 4800599 1 ASSEMBLY, ADAPTER, COOLANT BYPASS

4.10 1700027 24.5” HOSE, HEATER 150 PSI 5/8

4.11 2200039 1 TIE, NYLON MD, 7”

5 3800834 1 FASTENER PACK, CRANK PULLEY

5.1 1520571 3 BOLT,HHCS FLHD PL, M10 X 1.5 X 30

6 3800835 1 FASTENER PACK, MAIN BRACKET

6.1 1520597 3 BOLT, HHCS, M10 X 1.5 X 120

7 3800836 1 FASTENER PACK, COMPRESSOR

7.1 1540521 3 BOLT, SHCS, PL, M8 X 1.25 X 110

8 3800837 1 FASTENER PACK, HOSE PROTECTION

8.1 1560512 1 NUT, FLANGE PL, M10 X 1.5

8.2 1700605 6 WRAP, HEAT PROTECTION, 1/2"




8.5 1700606 1 HOSE, PROTECTOR, 6"

8.6 2200039 5 TIE, NYLON MD, 7"

8.7 2200083 1 CLAMP, C R.I., 1 1/4

8.8 2200184 1 CABLE TIE, ANCHOR, 8 1/4", BLACK

9 3800838 1 FASTENER PACK, TEFLON HOSE

9.1 1700570 200” TUBE, TEFLON, PTFE,1/4"OD

9.2 1700571 185” TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID

9.3 1700581 200” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP

9.4 1700581 185” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP

9.5 2200039 10 TIE, NYLON MD, 7"



Figure 2 – Fastener Packs


3 - Compressor Assembly, P120138


1 P120200 1 BASE ASSY, VR70, 6R-5.12

2 5830004 1 O-RING, VITON, 3 1/8 ID X 1/8

3 9200580 1 INLET VALVE, BASIC INTEGRATED REG-V

4 4900203 1 CONN, STEEL, 90, #8 MJIC - #8 MORB

5 4300076 1 PIPE FTG, PLUG SKT HEAD, 1/8

6 5000112 2 ELBOW, BRASS STREET 45 DEG, 1/8

7 5000162 1 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT

8 3500288 1 SENSOR, PRESSURE

9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4

10 5000090 1 ELBOW, BRASS, EXTR'D 90 STREET, 1/8

11 1540550 2 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT

12 1540530 2 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT

13 4900128 1 FITTING, 12ORB -12JIC, STEEL



Figure 3 – Compressor Assembly


4 - Compressor Sub Components, P120200


1 3550682 1 TEMPERATURE PROBE

2 P200044 1 CLUTCH COMPLETE 6 GROOVE, 5.12

Shown for

reference only

1

2

Figure 4– Compressor Sub Components



5 - Inlet Valve Sub Components, 9200580


1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT

2 A700137 1 ACCESSORY PACK, REGULATOR ASSEMBLY

3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16

4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32

5 A700049 1 FILTER KIT ASSEMBLY

5.1 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32

5.2 3200268 1 PLATE, INNER FILTER, VERTICAL

5.3 1500077 4 SCREW, BUTTON HEAD, 10 - 32 X 3/8

5.4 1550221 1 NUT, HEX NC PL, 1/4, GR8

5.5 1500519 1 ROD, THREADED, 1/4 X 2.62

5.6 3600037 1 FILTER ELEMENT, PAPER

5.7 3600066 1 COVER, AIR FILTER, PLASTIC

5.8 1570038 1 WASHER, FLAT SAE, 1/4

5.9 1550029 1 NUT, NYLOCK NC, 1/4

Figure 5 – Inlet Valve Sub Components


6 - Main Bracket Assembly, 4800585


1 1100190 1 BRACKET, AIR COMPRESSOR

2 1200650 1 BRACKET, ADAPTOR

3 1520557 4 BOLT,FLAT HEAD SOCKET,M10 X 1.5 X 50

4 3300039 1 TENSIONER

5 1520596 1 BOLT, HHCS, M10 X 1.5 X 80

6 1300040 2 IDLER, SERP, 6-RIB BACK, 76MM

7 1520538 2 BOLT, HHCS, FLHD, M10 X 1.50 X 35

8 1400309 2 SPACER, IDLER 10MM BOLT

2

3

4

5

6

7

8

2X

2X

2X

4X

Figure 6 – Main Bracket Assembly



7 - VR70 Tank, 9200430


1 9200039 1 OIL FILTER, VR 3.250 SHORT

2 4900035 1 NIPPLE, STEEL STR THRD, 3/4 - 16

3 4900128 1 FITTING, 12ORB -12JIC, STEEL

4 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL

5 5830066 1 O-RING, VITON, 4 3/4 ID X 1/8

6 A700152 1 COALESCING ASSEMBLY

7 3600064 1 SEAL, TANK REAR CAP

8 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16

9 5800142 1 COVER, SIGHT GLASS

10 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC

11 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O)

12 A700061 1 SIGHT GLASS ASSEMBLY

13 9200378 1 TANK, OIL SEPARATOR

14 3600090 1 THIMBLE, SCREEN

15 5840069 1 SPRING, COMPRESSION, FL 1.5",OD .54

16 9200437 1 ASSEMBLY, BLOWDOWN CAP

16.1 3600054 1 VALVE, SAFETY 200 PSI

16.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8"

17 1510086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 1

18 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4

19 5000160 1 ADAPTOR, BRASS, 1/8-1/8 NPT


Figure 7 - VR70 Tank



8 - Cooler Assembly, 4800583


1 9200474 1 WELDMENT, COOLER

2 1200651 1 BRACKET, COOLER MOUNT

3 1200649 1 BRACKET, COOLER MOUNT

4 1560515 4 NUT, M8 X 1.25 FL PL

5 5000001 1 ELBOW, BRASS NPT-HOSE, 1/2 - 5/8

3 4

2

5

1

Figure 8 - Cooler Assembly


9 – Adaptor Kit, V900109, 4x2, A900009




3 1752079 1 HOSE, CRIMPED, 1/2” X 79”

4 1771059 1 HOSE, CRIMPED, 3/4” X 59”

5 3800831 1 FASTENER PACK, TANK MOUNT

5.1 1520591 4 BOLT, HHCS, M8-1.25 X 25, G10.9 FL PL

5.2 1560515 4 NUT, M8 X 1.25 FL PL

5.3 1520607 4 BOLT, HHCS, G8.8, M16 X 2.0 X 40 FL PL

5.4 1560519 4 NUT, M16 X 2.0 FL PL

Figure 9 – Adaptor Kit, V900109, 4x2

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888-241-2289 [email protected]

877-740-3202 [email protected]

www.vmacair.com www.kb.vmacair.com

1333 Kipp Road, Nanaimo, B.C., V9X 1R3 Canada

Manufactured by

®

air innovated - vmac...5 1610348 1 belt, k060721 6 1700579 17” hose, #16 7 1752023 1 hose,...

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