illustrated parts list for vmac system v900118

VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201 of 13

Illustrated Parts List for VMAC System V900118

Ram 2015-2014 2500-3500 Pickup 6.4L and 5.7L HEMI Gas

1. Kit Pack List........................................................................................... 2

2. Fastener Pack, 3800988 ....................................................................... 4

3. Compressor Assembly, P120167 ......................................................... 7

4. Compressor Sub Components, P120166 ............................................. 9

5. Inlet Valve Sub Components, 9200581 .............................................. 10

6. Main Bracket Assembly, 4800667 ...................................................... 11

7. Tank, VR70, 9200430 ......................................................................... 12

NOTE: drawings are not to scale. Document 1930235

Changes and Revisions

Version Revision Details Revised by /date Checked by /date Reviewed by /date Implemented

A Engineering Release JR 04 Nov 2014 MP 06 Nov 2014 N/A 06 Nov 2014

B ECN 14-077 JR 14 Nov 2014 MP 14 Nov 2014 RF 14 Nov 2014 17 Nov 2014

C ECN 14-081 CH 19 Nov 2014 PD 20 Nov 2014 DB 20 Nov 2014 20 Nov 2014

D ECN 14-083 CH 25 Nov 2014 MP 28 Nov 2014 DB 28 Nov 2014 12 Dec 2014

E ECN 14-082 CH 01 Dec 2014 MP 03 Dec 2014 RD 02 Dec 2014 20 Apr 2015

F ECN 17-174 CJH 29 Sep 2017 KRM 20 Oct 2017 AWG 20 Oct 2017 02 Nov 2017

VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 of 13 Fax: 1-250-740-3201

1. Kit Pack List

Item # Part # Qty Description

1 1610356 2 BELT, K060824

2 4800667 1 ASSEMBLY, MAIN BRACKET

3 1100205 1 BRACKET, RAM 6.4 - 5.7, COMPRESSOR

4 1200809 1 BRACKET, ENGINE BRACE, FRONT

5 1200810 1 BRACKET, ENGINE BRACE, BACK

6 1800227 1 PULLEY, CRANK, RAM 5.7/6.4L

7 1720647 1 TUBE, 1-3/4" CONNECTOR

8 1700638 2 HOSE, RAD

9 1200805 1 BRACKET, COOLER, UPPER

10 1200806 1 BRACKET, COOLER, LOWER

11 P120165 1 ASSEMBLY, COMPRESSOR

12 4800670 1 ASSEMBLY, COOLER

13 1750085 1 HOSE, CRIMPED, 1/2" X 85"

14 1752068 1 HOSE, CRIMPED, 1/2" X 68"

15 1770082 1 HOSE, CRIMPED, 3/4"X82"

16 9200430 1 TANK, VR70 DRESSED INT OIL FILTER

17 1200808

1 MOUNT, TANK STRAP

18 2200228 1 STRAP, TANK FLAT BAR, BACKING STRAP

19 1200811 1 REAR MOUNT, TANK STRAP

20 2200113 1 STRAP, TANK FLAT BAR,BACKING STRAP

21 2200105 2 CLAMP, MOUNTING BRACKET C, 6

22 3560229 1 VRTC, V900118

23 3550727 1 VR CONTROL BOX

24 3550899 1 INTERFACE CABLE, V900118

25 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE

26 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE

27 3800988 1 FASTENER PACK, V900118

28 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 150

29 1930234 1 MANUAL, INSTALLATION, V900118

30 1930235 1 ILLUSTRATED PARTS LIST, V900118

31 4800673 1 SYS ID & OP INSTR, V900118

32 1200514 1 BRACKET, CONTROL BOX


Figure 1 - Kit Pack List


2. Fastener Pack, 3800988


1 3800989 1 FAST PACK, COOLER

1.1 1200803 1 COOLER, WASHER PLATE

1.2 1520637 2 BOLT,HHCS, M8-1.25 X 35, FL PL

1.3 1520011 2 BOLT, HHCS G10.9, M10 X 1.5 X 90

1.4 1560512 6 NUT, FLANGE PL, M10 X 1.5

1.5 1520563 4 BOLT, HHCS, FLHD, M10 X 1.50 X 25

1.6 2200026 5 CLAMP, HOSE HS28

1.7 1570496 2 WASHER, FENDER, 10MM X 30MM

1.8 1200804 1 COOLER, SPACER PLATE

1.9 1520640 2 BOLT,HHCS, G10.9 M16-1.5 X 100 PL

1.10 1400301 2 DODGE 6.7 SWAY BAR SPACER


2 3800997 1 FASTENER PACK, TANK MOUNT STRAP

2.1 1510003 4 BOLT, HHCS NC G8 PL, 5/16 X 1

2.2 1570067 4 WASHER, SAE, 5/16

2.3 1550084 4 NUT, NYLOCK NC PL, 5/16

2.4 1510538 4 BOLT, HHCS NC FUL-PL3/8 X 4 1/2 IN

2.5 1510539 2 BOLT, HHCS NC FUL-PL 3/8 X 6 IN

2.6 1570009 4 WASHER, SPLIT LOCK, 3/8

2.7 1550504 4 NUT, FLANGE LOCK NC, CASE HARDN 3/8

3 3800998 1 FASTENER PACK, CRANK PULLEY

3.1 1520430 1 BOLT, HHCS G10.9, M14 X 1.5 X 110

3.2 1570308 1 WASHER, FLAT PL, 1/2

4 3800999 1 FAST PACK, COMPRESSOR


4.2 1560512 2 NUT, FLANGE PL, M10 X 1.5

4.3 1520641 1 BOLT,HHCS,G10.9,FL,PL,M8 X1.25 X120

4.4 1520571 1 BOLT,HHCS FLHD PL, M10 X 1.5 X 30

4.5 1520637 4 BOLT,HHCS, M8-1.25 X 35, FL PL

4.6 1540521 4 BOLT, SHCS, M8 X 1.25 X 110


4.8 1700584 16” SPIRAL WRAP, 1" OD, BLACK

4.9 1700613 12” SPIRAL WRAP, 1/2" ID, BLACK


Figure 2 – Fastener Pack


Fastener Pack, 3800988 (continued)

5 3801003 1 FAST PACK, FAN SPACER

5.1 3400076 1 SPACER, FAN, M30X1.5 LH

6 3801004 1 FASTENER PACK, TEFLON HOSE

6.1 1700570 120” TUBE, TEFLON, PTFE,1/4"OD

6.2 1700571 120” TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID

6.3 1700581 2@120” LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP

6.4 2200039 10 TIE, NYLON MD, 7"

6.5 1560438 1 NUT, NYLOCK, M6

6.6 2200131 1 CLAMP, C.R.I., 1

6.7 1500139 1 SCREW, SHEET METAL SLOTTED,5/16X3/4

6.8 2200046 1 CLAMP, STRAP, 1 5/8

6.9 1570038 1 WASHER, FLAT SAE, 1/4

7 3800606 1 FAST PACK, CONTROL BOX

7.1 1500499 4 SCREW, PHILLIPS PH, 8 - 32 X 3/8

7.2 1550262 4 NUT, 8-32

7.3 1570163 4 WASHER, FLAT, 3/16

Figure 3 - Fastener Pack (cont.)


3. Compressor Assembly, P120167


1 P120166 1 VR70 COMPRESSOR ASSEMBLY

2 4400295 1 LABEL, VR70 NAME PLATE

3 1500355 2 SCREW, LONG U DRIVE, 2 - 3/16

4 P200044 1 CLUTCH, COMPLETE, 6 GROOVE, 5.12

5 5830004 2 O-RING, VITON, 3 1/8 ID X 1/8

6 1540375 2 BOLT, SHCS, M8 X 1.25 X 45

7 4300076 1 PIPE FTG, PLUG SKT HEAD, 1/8

8 4900203 1 CONN, STEEL, 90, #8 MJIC - #8 MORB

9 5400345 1 LOCTITE,592,THREADSEALANT SLOW CURE

10 1540550 2 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT

11 1510522 4 BOLT, HHCS NC G8 FL LK PL,1/4 X 1/2

12 1510064 1 BOLT, HHCS NF G8 PL, 5/16 X 1 1/4

13 1570476 1 WASHER, 5/16 ID 3/4 OD

14 1570491 1 WASHER, FLAT, M6, PLATED

15 2200133 1 CLAMP, INSULATED DOUBLE TUBE, 1/4

16 5400396 1 LOCTITE, 242, BLUE

17 9200537 1 INLET VALVE, ADAPTER

18 9200581 1 INLET VALVE, BASIC INTEGRATED REG-H

19 1540389 4 BOLT, SHCS, PLATED, M8 X 1.25 X 18,

20 3500288 1 SENSOR, PRESSURE

21 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4

22 5000162 1 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT


Figure 4 - Compressor Assembly (P120167)


4. Compressor Sub Components, P120166


1 3550682 1 TEMPERATURE PROBE

2 P200044 1 CLUTCH, COMPLETE, 6 GROOVE, 5.12

Shown for

reference only

1

2

Figure 8 – Compressor Sub Components


5. Inlet Valve Sub Components, 9200581


1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT

2 A700137 1 ACCESSORY PACK, REGULATOR ASSEMBLY

3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16

4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32

5 A700049 1 OVAL FILTER CAP KIT

5.1 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32

5.2 3200205 1 PLATE, INNER FILTER

5.3 1500077 4 SCREW, BUTTON HEAD, 10 - 32 X 3/8

5.4 1550221 1 NUT, HEX NC PL, 1/4, GR8

5.5 1500519 1 ROD, THREADED, 1/4 X 2.62

5.6 3600037 1 FILTER ELEMENT, PAPER

5.7 3600066 1 COVER, AIR FILTER, PLASTIC

5.8 1500676 1 KNOB, PLASTIC, 1/4-20

Figure 9 – Inlet Valve Sub Components


6. Main Bracket Assembly, 4800667


1 1100208 1 BRACKET, RAM 6.4 – 5.7, ENGINE

2 3300036 1 TENSIONER 7C3Z-6B209-D

3 1300030 2 IDLER, SERP, 6 RIB, FLANGE, 90MM

4 1300031 1 IDLER, SERP, BACK,FLANGE,90MM

5 1520571 3 BOLT,HHCS FLHD PL, M10 X 1.5 X 30

6 1570496 3 WASHER, FENDER, 10MM X 30MM

7 4400463 1 LABEL, FASTENERS NOT TIGHTENED

8 1520532 1 BOLT, HHCS, G10.9, M10 X 1.5 X 80, FLLK

Figure 5 - Main Bracket Assembly


7. Tank, VR70, 9200430


1 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O)

2 1510086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 1

3 9200378 1 TANK, OIL SEPARATOR

4 5840078 1 SPRING, WAVE

5 3600090 1 THIMBLE, SCREEN

6 5840069 1 SPRING, COMPRESSION, FL 1.5",OD .54

7 9200437 1 ASSEMBLY, BLOWDOWN CAP

8 5830066 1 O-RING, VITON, 4 3/4 ID X 1/8

9 3600036 1 ELEMENT, SEP, COALESCING

10 9200039 1 OIL FILTER, VR 3.250 SHORT

11 4900128 1 FITTING, 12ORB -12JIC, STEEL

12 4400401 1 LABEL, OIL FILTER TAG

13 4900035 1 NIPPLE, STEEL STR THRD, 3/4 - 16

14 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL

15 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC

16 5800142 1 COVER, SIGHT GLASS

17 5000160 1 ADAPTOR, BRASS, 1/8-1/8 NPT

18 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16

19 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4

20 5830133 1 O-RING, VITON, #12

21 A700061 1 PYREX WINDOW KIT


Figure 11 - VR70 Tank

illustrated parts list for vmac system v900118

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