a computational simulation of rotor...
TRANSCRIPT
A COMPUTATIONAL SIMULATION OF ROTOR-FUSELAGE FLOW
INTERACTION IN HOVERING AND FORWARD FLIGHT
MOHAMAD HAFIZ BIN ISMAIL
A thesis submitted in fulfilment ofthe
requirements for the award of the degree of
Master ofEngineering (Mechanical)
Faculty ofMechanical Engineering
Universiti Teknologi Malaysia
JULy 2007
v
ACKNOWLEDGEMENT
Before proceeding any further, I would very much like to take this moment
bestowed upon all to utter my utmost gratitude and love to each person involved in
this research for their have given undying support through out the completion of my
study.
Thank you to my supervisor; Prof. Ir. Dr. Hj. Abas Bin Ab. Wahab for his
patience and concern in aiding me through these years. His ever willingness and
kindness for guiding me as well as providing me with valuable information are truly
appreciated. You came into my life and pelt your unstoppable useful advices in my
life and giving me strength in every each day to have hopes again.
Gratitude to my gracious colleagues; Nik, Syafiq and Sukri who had been
with me through all my trials and tribulations for all these years. I can never forget
the greatest encouragement of my beloved friend that bring me joy in my life here;
Zalmy, Azril, Firdaus, and Kamil; given for me in every walk of life and their
moral and undivided support. The memories that we had with all of you will be
treasured forever. Not to forget to Siti, who always there during for final touch-up.
Hope to see you at the top.
I gather all my sincerest gratitude to offer my gracious and benevolent thank
you to my loving family, especially my father, who extremely being my source of
strength throughout these years. Thank you for believing in me.
Last but the foremost, I thank Allah The Almighty for giving me the
opportunity and the courage in completing everything needed to be done to see this
thesis bind.
Thank you and may Allah bless all of you.
vi
ABSTRACT
A helicopter rotor-fuselage flow interaction has been studied theoretically and
numerically. The study began with the analysis of the induced velocity by helicopter
rotor both in hovering and forward flight by using Momentum Theory, Blade
Element Theory and Blade Element Momentum Theory. Three-dimensional steady
and unsteady simulations of rotor-fuselage flow interaction have been conducted
using Computational Fluid Dynamics (CFD) commercial software FLUENT 6.2 on
ROBIN and AS355 helicopter. The study on ROBIN is to justify the method used in
CFD simulation for this current research on AS355 is correct. The study emphasizes
on flow generated during hovering and forward flight onto the helicopter fuselage.
Aerodynamic forces on the fuselage have been obtained through theoretical analysis
and numerical simulation. The Spalart-Allmaras turbulent model has been utilized to
model the physics of flow related to the helicopter fuselage. This model is chosen in
terms of its reliability, practical and proven to be effective in modeling the rotor-
fuselage flow interaction. The simulation was first carried out in steady state using
Moving Reference Frame capability in FLUENT 6.2. this is then followed by
unsteady simulation using Sliding Mesh Model, which is a time accurate simulation.
Unsteady simulation was carried out because the nature of rotor-fuselage flow
characteristic that is unsteady and periodic with time along azimuth angle. From this
research it is found that the flow on the helicopter fuselage can be divided into two
parts, which is a complex unsteady aerodynamic interaction that occur during
hovering and low advance ratio, and a steady aerodynamic condition that occur at
high advance ratio. At high advance ratio the rotor wakes flows above the body and
only interacts with the fuselage pylon, and at this point the flow field of the
helicopter fuselage is dominated by free stream velocity. A fully three dimensional
and an unsteady computational method using Sliding Mesh Model has successfully
model the rotor-fuselage flow interaction in AS355, a 5-seater helicopter. These
results however provide preliminary understanding for designing the fuselage for
optimal aerodynamic characteristics.
vii
ABSTRAK
Interaksi aliran udara melalui bilah rotor dan fiuslaj helikopter dikaji secara
teori dan secara kaedah berangka. Kajian ini dimulakan dengan analisis halaju
teraruh daripada bilah rotor utama dalam keadaan apungan pugak dan penerbangan
kehadapan dengan menggunakan Teori Momentum, Teori Elemen Bilah dan Teori
Momentum Elemen Bilah. Simulasi tiga-dimensi dalam keadaan mantap dan tidak
mantap untuk aliran bilah rotor-fiuslaj dijalankan menggunakan perisian Dinamik
Aliran Berkomputer (CFD), FLUENT 6.2 terhadap helikopter ROBIN dan AS355.
Simulasi terhadap ROBIN dijalankan untuk mengesahkan teknik yang digunakan
terhadap AS355 adalah betul. Kajian meliputi aliran udara yang dihasilkan semasa
apungan pugak dan penerbangan kehadapan serta kesan aliran tersebut ke atas fiuslaj
helikopter. Daya-daya aerodinamik ke atas fiuslaj helicopter ditentukan secara teori
dan simulasi berangka. Persamaan gelora Spalart-Allmaras digunakan untuk
permodelan aliran di sekitar helicopter fiuslaj. Persamaan ini digunakan kerana
terbukti keberkesanannya dalam memodelkan interaksi aliran bilah-fiuslaj. Pada
mulanya, simulasi dijalankan dalam keadaan mantap menggunakan kaedah Kerangka
Rujukan Bergerak dalam FLUENT 6.2. Kemudian, diikuti dengan Model Gelincir
untuk keadaan tidak mantap, di mana kaedah ini adalah model yang sesuai bagi
masalah simulasi masa tepat. Simulasi keadaan tidak mantap dijalankan kerana
keadaan sebenar aliran bilah rotor-fiuslaj sendiri yang bergantung dengan masa dan
berkala bagi setiap pusingan bilah. Daripada kajian ini, didapati bahawa aliran udara
terhadap helikopter fiuslaj boleh dibahagikan kepada dua bahagian, iaitu interaksi
aerodinamik yang kompleks pada nisbah kehadapan rendah dan keadaan yang
mantap pada kelajuan nisbah kehadapan yang tinggi. Pada nisbah kehadapan yang
tinggi, aliran daripada bilah adalah tidak menyentuh fiuslaj dan hanya berinteraksi
dengan pylon sahaja dan pada keadaan ini, aliran udara adalah dipengaruhi oleh
aliran udara bebas. Kajian ini juga menunjukkan bahawa kaedah tidak mantap Model
Gelincir dapat memodelkan interaksi aliran bilah rotor-fiuslaj secara 3 dimensi pada
AS355, iaitu helicopter 5 penumpang dengan jayanya. Hasil kajian ini dapat
digunakan sebagai panduan awal untuk merekabentuk fiuslaj dalam keadaan yang
optimum dari segi ciri-ciri aerodinamik.
viii
TABLES OF CONTENTS
CHAPTER TITLE PAGE
ACKNOWLEDGEMENTS v
ABSTRACT vi
ABSTRAK vii
TABLE OF CONTENT viii
LIST OF FIGURES xi
LIST OF TABLES xvii
NOMENCLATURE xviii
1 INTRODUCTION
1.0 Background 1
1.1 Problem Statement 2
1.2 Research Objectives 4
1.3 Research Scopes 4
1.4 Research Methodology 5
1.5 Thesis Outline 5
2 LITERATURE REVIEW
2.0 Introduction 6
2.1 Experimental Investigations 6
2.2 Singularity Method 14
2.3 Navier-Stokes Method 18
2.4 Hybrid Method 23
2.5 Present Approach 25
ix
3 THEORETICAL APPROACH TO HELICOPTER
AERODYNAMICS
3.0 Introduction 27
3.1 Induced Velocity in Hovering – a BEMT approach 27
3.1.1 The Governing Equations of BEMT 28
3.1.2 A Solution of BEMT Equations 29
3.2 Vertical Drag in Hovering 32
3.3 Induced Velocity in Forward Flight 34
3.3.1 Momentum Theory Analysis for α angleTPP 34
3.3.2 Momentum Theory Analysis for Inflow Equation 35
3.3.3 Mangler & Squire Model 37
3.4 Fuselages Lift and Drag in Forward Flight 40
4 COMPUTATIONAL FLUID DYNAMICS SIMULATION
4.0 Introduction 42
4.1 History of CFD 42
4.2 Fluent as a CFD Application 43
4.2.1 Pre-processing 44
4.2.2 Solving 44
4.2.3 Post-processing 44
4.3 The Governing Equations of CFD 45
4.3.1 Continuity Equations 46
4.3.2 Momentum Equations 48
4.4 The Navier-Stokes Equation in Rotating Frame of Reference 52
4.5 The Turbulence Model Assessment 54
4.6 The Spalart-Allmaras Turbulence Model 55
4.6.1 The Transport Equation 55
4.6.2 Modeling the Turbulent Viscosity 56
4.6.3 Modeling the Turbulent Production 56
4.6.4 Modeling the Turbulent Destruction 58
4.7 Discretization of the Governing Equation - the Finite Volume
Method
58
4.8 Mesh Generation and Wall Function Approach 59
x
4.9 Boundary conditions 60
4.9.1 Wall Boundary Condition 61
4.9.2 Inlet Boundary Condition 62
4.9.3 The Constant Pressure Boundary Condition 63
4.9.4 Interface between Grid Blocks-Sliding Mesh Theories 64
4.8 Convergence To Steady State 66
5 CFD MODELING OF HELICOPTER MODELS
5.0 Introduction 68
5.1 Models Preparation 68
5.1.1 NASA Langley ROBIN Model 69
5.1.2 AS355 Fuselage 72
5.1.3 ONERA 209 and NACA 0012 blades 73
5.2 Meshing and Boundary Condition 74
5.2.1 Mesh Type, Mesh Quality and Mesh Density 74
5.2.2 Mesh Assessment 76
5.2.3 Boundary Condition Definition 77
5.3 Solutions in Fluent 79
5.3.1 Discretization Scheme Assessment 80
6 RESULTS AND DISCUSSIONS
6.0 Introduction 83
6.1 ROBIN Results: Validation of Method used in CFD
Simulation
83
6.2 AS355 results: Rotor/Fuselage in Hovering 92
6.3 AS355 Results: Rotor/Fuselage in Forward Flight 97
7 CONCLUSIONS AND RECOMMENDATION
7.0 Introduction 120
7.1 Conclusions on the current work 120
7.2 Recommendations for future study 122
REFERENCES 123
APPENDIX
xi
LIST OF FIGURES
FIGURE NO. TITLE PAGE
1.1 Flow structure and some aerodynamic problem areas on a
helicopter in forward flight
3
2.1 Installation of the medium weight utility helicopter in the
Ames 40 by 80 foot wind tunnel
7
2.2 Sketch of basic faired body of the HU2K helicopter 8
2.3 ROBIN as a fuselage body with axes and signs
conventions
10
2.4 LV positioned in test chamber 11
2.5 The 2-meter rotor system in wind tunnel with lights on.
Longitudinal laser light sheet at Y/R = -0.8; µ = 0.15
12
2.6 Langley 14 by 22 foot subsonic tunnel 13
2.7 Rotor test stand and 3D LDV apparatus 14
2.8 Calculated X and Z components of total velocity on left
side of fuselage for µ=0.05 and CT=0.0050
15
2.9 Helicopter fuselage and tip vortex at µ=0.05 16
2.10 Surface streamlines α=50; Re = 4.46 x106; M = 0:062 17
2.11 Streamlines Released From the Disk Centerline 18
2.12 Apache streamlines at α=00 19
2.13 FLU3M computation using Navier-Stokes equation for
μ=0.05 and CT=0.00659 for ROBIN model
20
2.14 Structured and unstructured grid system for both FLOWer
and TAU respectively
21
2.15 ROBIN rotor wake visualization with overset rotor blades 22
xii
2.16 Velocity magnitude at forward flight mode of V = 40 m/s 23
2.17 Grid system used in the simulation 24
3.1 Annulus of rotor disc as used for a local momentum
analysis of the hovering rotor (a) plan view, (a) side view
29
3.2 A solution of BEMT using Microsoft excel 30
3.3 BEMT predictions of spanwise distributions of inflow and
thrust on a rotor blade for different twist. Results are
compared at a constant total thrust for (a) inflow ratio and
(b) thrust per unit span
31
3.4 Aircraft Element Used In Vertical Drag Analysis 33
3.5 (a) Distribution of dynamic pressure in wake and (b) drag
coefficient of typical component shapes
33
3.6 Forces acting on Helicopter in Forward Flight 35
3.7 The Inflow Ratio λ/λ as a function of forward speed ratio
µ/λ for several values of αh
h tpp
36
3.8 Variation in the longitudinal and lateral inflow across the
rotor disk according to the theory of Mangler & Squire (a)
longitudinal inflow for Type 1 and Type 3 loading (b)
lateral inflow for Type 1 and Type 3 loading
39
3.9 A Solution of Mangler & Squire model 40
3.10 (a) Example helicopter and (b) lift and drag characteristics
of the fuselage of the example helicopter
41
4.1 Road map of the governing equations in CFD 45
4.2 Finite control volume approach 46
4.3 Infinitesimal element approach 47
4.4 Infinitesimally small and moving fluid element 48
4.5 Illustration of (a) Shear Stress and (b) Normal Stress 49
4.6 Absolute and rotating frame of reference 52
4.7 Control volume of (a) cell centered scheme and
(b) cell vertex scheme
59
4.8 u Velocity cell at a wall boundary 62
4.9 u Velocity cell at the inlet boundary 63
4.10 P’-cells at an (a) Inlet Boundary and (b) Outlet Boundary 64
xiii
4.11 Zones Created by Interface Intersection 65
4.12 Two-Dimensional Grid Interface 66
4.13 Overview of the Segregated Solution Method 67
5.1 (a) Dimensions and 3-view drawing of NASA Langley
ROBIN model (b) 3 view drawing of NASA Langley
ROBIN model in SolidWorks
71
5.2 (a) Dimensions and 3 views drawing of AS355 (b) 3 views
drawing of AS355 fuselage in SolidWorks
72
5.3 (a) ONERA209 airfoil; (b) NACA0012 airfoil 73
5.4 Unstructured mesh on (a) the fuselage and main rotor blade
surface (b) outside the fuselage
75
5.5 Induced velocity versus blade radius for mesh assessment 77
5.6 Boundary conditions – blue: pressure inlet; red: pressure
outlet; yellow: wall (fuselage, blades and box); black:
interface
78
5.7 Boundary conditions – blue: velocity inlet; red: pressure
outlet; yellow: wall (fuselage, blades and box); black:
interface
79
5.8 Solver setting for steady simulation 80
5.9 Induced velocity versus blade radius for discretization
scheme assessment
82
6.1 Time accurate surface pressure coefficients at ψ=150 and
300; (a) & (b) are results from Boyd and (c) & (d) are from
current study
85
6.2 Time accurate surface pressure coefficients at ψ=450 and
600; (a) & (b) are results from Boyd and (c) & (d) are from
current study
86
6.3 Time accurate surface pressure coefficients at ψ=750 and
900; (a) & (b) are results from Boyd and (c) & (d) are from
current study
87
6.4 Variations in the simulated (Fluent 6.2) longitudinal inflow
ratio across the disk in forward flight as compared to
89
xiv
theoretical results of Mangler & Squire and experimental
results of Elliott & Althoff for μ=0.15
6.5 Variations in the simulated (Fluent 6.2) longitudinal inflow
ratio across the disk in forward flight as compared to
theoretical results of Mangler & Squire and experimental
results of Elliott & Althoff for μ=0.23
89
6.6 Variations in the simulated (Fluent 6.2) longitudinal inflow
ratio across the disk in forward flight as compared to
theoretical results of Mangler & Squire and experimental
results of Elliott & Althoff for μ=0.3
90
6.7 Variations in the simulated (Fluent 6.2) lateral inflow ratio
across the disk in forward flight as compared to theoretical
results of Mangler & Squire and experimental results of
Elliott & Althoff for μ=0.15
90
6.8 Variations in the simulated (Fluent 6.2) lateral inflow ratio
across the disk in forward flight as compared to theoretical
results of Mangler & Squire and experimental results of
Elliott & Althoff for μ=0.23
91
6.9 Variations in the simulated (Fluent 6.2) lateral inflow ratio
across the disk in forward flight as compared to theoretical
results of Mangler & Squire and experimental results of
Elliott & Althoff for μ=0.3
91
6.10 Thrust coefficient (CT) versus collective pitch angle
for main rotor blade
92
6.11 Induce velocity ratio along theblade for different collective
pitch angles
93
6.12 Comparison of induced velocity ratio between BEMT
prediction and current study
94
6.13 Variation of vertical drag on fuselage during hovering for a
revolution of main rotor blades
96
6.14 (a) Path Line colored by particle ID for V∞=0, 5 and 10 ms-1 98
6.14 (b) Path Line colored by particle ID for V∞=15, 20 and 25 ms-1 99
6.14 (c) Path Line colored by particle ID for V∞=30, 40, 50 and 60 100
xv
ms-1
6.15 3D view in frontal, side and top of the ROBIN model in
hovering
101
6.16 3D view in frontal, side and top of the ROBIN model of 5
ms-1 in forward flight
102
6.17 3D view in frontal, side and top of the ROBIN model of 10
ms-1 in forward flight
103
6.18 3D view in frontal, side and top of the ROBIN model of 15
ms-1 in forward flight
104
6.19 3D view in frontal, side and top of the ROBIN model of 20
ms-1 in forward flight
105
6.20 3D view in frontal, side and top of the ROBIN model of 25
ms-1 in forward flight
106
6.21 3D view in frontal, side and top of the ROBIN model of 30
ms-1 in forward flight
107
6.22 3D view in frontal, side and top of the ROBIN model of 40
ms-1 in forward flight
108
6.23 3D view in frontal, side and top of the ROBIN model of 50
ms-1 in forward flight
109
6.24 3D view in frontal, side and top of the ROBIN model of 60
ms-1 in forward flight
110
6.25 (a) Oil flow on the fuselage body for V∞=0, 5, 10, 15
and 20 ms-1
111
6.25 (b) Oil flow on the fuselage body for V∞=25, 30, 40, 50
and 60 ms-1
112
6.26 (a) Velocity vector colored by velocity magnitude for V∞=0
and 5 ms-1
113
6.26 (b) Velocity vector colored by velocity magnitude for V∞=10
and 15 ms-1
114
6.26 (c) Velocity vector colored by velocity magnitude for V∞= 20
and 25 ms-1
115
6.26 (d) Velocity vector colored by velocity magnitude for V∞=30
and 40 ms-1
116
xvi
6.26 (e) Velocity vector colored by velocity magnitude for V∞=50
and 60 ms-1
117
6.27 Vertical downforce on the isolated fuselage and rotor
fuselage in forward flight
119
xvii
LIST OF TABLES
TABLE NO. TITLE PAGE
2.1 Configurations nomenclature for the three fuselage models 9
2.2 Summary of previous work sorted by year 25
5.1 Robin Body Shape Coefficient 69
5.2 ROBIN pylon shape coefficient 70
5.3 A Sample of calculation to solve the super ellipse equations
of ROBIN model
71
5.4 AS355 and ROBIN main rotor blades characteristics. 73
5.5 Total grids on the models 76
6.1 Data obtained from Aircraft Element Method for AS355 95
6.2 Location of blades and corresponding forces on the fuselage 96
6.3 Comparison between AEM and Fluent 6.2 predictions 96
xviii
NOMENCLATURE
Symbol
Definition
λ inflow ratio
A rotor disc area
TNCΔ Incremental of thrust over an element
iλ Local inflow ratio
lC α lift curve slope
TdCdr
Thrust gradient
dC drag coefficient
lC lift coefficient
F Induced velocity correction factor
TC thrust coefficient
c local chord length
E energy
cenfuuuv
Centrifugal force
D v vertical drag
dA area at typical element
corrfuuuuv
Corriolis force
ψ azimuth angle
TdC incremental of thrust
dT local thrust
d m•
mass flow rate
dr very small radius element
xix
q Dynamic pressure
f equivalent flat plat area
g gravity acceleration
dnC Drag coefficient at segment
An Segment area
TPPα Angle of tip path plane
μ Advance ratio
bN number of blade
R blade radius
r point position at the blade from the root
PU out-of-plane velocity component
rU resultant velocity
cV vertical free stream velocity
T total thrust
TU in-plane velocity component
V∞ freestream velocity
hv hovering induced velocity
iv induced velocity
α angle of attack
Ω rotor rotational speed ρ air density
rΔ radius elements of annulus
φ inflow ratio angle
θ collective pitch angle
TΔ increment of thrust on typical annulus
xx
Acronym Definition
CFD Computational Fluid Dynamic
NASA National Aeronautic & Space Administration
FUN3D Fully Unstructured Three Dimensional
V/STOL Vertical or Short Take Off Landing
ROBIN Rotor Body Interaction
LV Laser Velocimetry
LDV Laser Doppler Velocimetry
PIV Particle Image Velocimetry
BET Blade Element Theory
BEMT Blade Element Momentum Theory
GDWT Generalized Dynamic Wake Theory
CAD Computer Aided Design
PUMA Parallel Unstructured Maritime Aerodynamics
NLDE Non-Linear Disturbance Equation
EC120 Eurocopter Colobri Model 120
EC145 Eurocopter Colobri Model 145
AS355 Eurocopter Aerospatiale Model 355
RANS Reynolds Average Navier-Stokes
CHAPTER 1
INTRODUCTION
1.0 Background
Helicopter flight was probably the first type of flight envisioned by man. The
idea dated back to ancient China, where children played with homemade tops of
slightly twisted feathers attached to the ends of sticks. The flying Chinese top was a
stick with a propeller on top, which was spun by hands and released [1].
The helicopter, or direct lift airplane obtaining its support from the vertical
thrust of propeller turning in a horizontal plane instead of from the air reaction on
wings. Its most important advantage is its ability to rise vertically from a standing
start, eliminating the necessity for the long preliminary run characteristic of the
airplane. It offers the possibility of hovering motionless over a given spot, a feature
of tremendous usefulness for military purposes [2].
Helicopters have come a long way since the first ones flew in the early
twentieth century. Modern designs are capable of flying higher and faster than their
predecessors. In conjunction with the advances made thus far, tilt-rotors helicopter
will be expected to have even greater demands for improved performance and
reliability.
Recently, Universiti Teknologi Malaysia (UTM) has taken a big step to start
the study of helicopter technology through research and development and also
through the offering of the subject “helicopter technology” as an optional subject for
the final year degree of mechanical engineering (aeronautic) course. This is aimed at
2
the fulfillment of the country's needs and in the long run to minimize the dependence
on foreign technology and expertise. The purchasing of the 2-seater helicopter is to
support teaching and learning and also for reverse engineering purposes. Faculty of
Mechanical Engineering, UTM has also formed a helicopter R&D group to design
and build a 4-seater helicopter as the first Malaysia made helicopter. The
aerodynamic and structural designs of helicopter are very vital and must be fully and
well understood. In order to reduce drag and also for good vertical take-off and fast
forward flight, the effect of interaction of flows from the helicopter main rotor to the
fuselage in vertical take-off and forward flight has to be studied in order to establish
the aerodynamics of the helicopter. This fact triggered the research that has been
taken and detailed in this thesis.
1.1 Problem Statement
It is well known that rotary wing aircraft aerodynamics is complicated.
Unlike fixed wing aircraft, on which a steady-state flight condition implies steady-
state aerodynamics, a rotary wing aircraft experiences a significant unsteady
aerodynamic environment in all flight conditions, even in level, unaccelerated flight,
due to the presence of the rotating wings. For fixed wing aircraft, the flow on the
fuselage body can be treated solely by free-stream velocity but in rotary wing
aircraft, both free-stream velocity and rotor wakes interact with the fuselage body.
Therefore, a study on the rotor-fuselage flow interaction is necessary in order to
understand the flow physics that leads to the proper aerodynamic design for the
fuselage body.
The rotor and fuselage interact in a complex, nonlinear fashion, making it
difficult to obtain reliable results from simple method. Most of the aerodynamic
research on helicopters done previously concerned with the prediction of the main
rotor forces and induced velocities. Aerodynamic analysis is important for
helicopters design because of unexpected aerodynamic behavior can affect the
aircraft in many ways, such as:
3
i. Performance: Poor aerodynamics reduces the aircraft’s ability to accomplish
its mission.
ii. Handling: Poor aerodynamics can also lead to reduced control system
effectiveness, degrading the stability characteristics of the aircraft.
iii. Vibration: The periodic aerodynamic loading can lead to structural vibrations
and can be a source of annoyance to the pilot.
iv. Maintenance: Unexpected aerodynamic loading can lead to increased fatigue
on components forcing them to require more frequent repair.
v. Noise: A variety of aerodynamic interactions can increase the noise generated
by the aircraft during operation.
Therefore, before any complicated design for a helicopter being done, one
must first determine the aerodynamic behavior of the helicopter especially of the
helicopter fuselage since the fuselage drag has been shown to account for up to one-
third of total helicopter drag [3]. In addition, the helicopter main rotor should be
included in any numerical simulation since rotor-fuselage interaction may have a
major influence on the helicopter flow field physics. The physics of the helicopter
flow field are shown below.
Figure 1.1: Flow structure and some aerodynamic problem areas on a helicopter in forward flight [4]
4
Rotor-fuselage flow interaction by experimental study which is normally
conducted by wind tunnel testing is very expensive and time consuming.
Computational method on the other hand has lately gained popularity as an
alternative tool. Furthermore, increased in computer storage capacity and
computation speed, increases the ability to simulate complex flow problem with high
accuracy and at less cost compare to experimental test. In this study, a commercial
CFD software from FLUENT Inc. is used since FLUENT had been widely used in
aeronautic and related industries. Moreover, UTM had already subscribed the
FLUENT software and there are a number of expert FLUENT users in the Faculty of
Mechanical Engineering that could be referred in time of necessity.
1.2 Research Objective
The main objective of the present research is to study and obtain rotor-
fuselage flow interaction both in hovering and forward flight. By understanding the
rotor-fuselage flow interaction, aerodynamic forces on the helicopter fuselage can be
determined, leading to a proper design of the helicopter fuselage.
1.3 Research Scope
The research work will cover the following scopes:
i. Theoretical determination of the aerodynamic characteristics of an existing
helicopter.
ii. Studying the governing equations, methods and assumptions in
Computational Fluid Dynamics (CFD) simulation.
iii. Using computational method to study and obtain flow characteristic of an
existing helicopter fuselage for the following conditions:
1. Isolated rotor blade during hovering and forward flight.
2. Isolated fuselage in forward flight.
3. Rotor with fuselage during hovering and forward flight.
5
1.4 Research Methodology
This research will be carried out as follow:
i. Literature review on the previous work of rotor-fuselage aerodynamics
ii. Theoretical analysis on helicopter aerodynamics; concentrating on the effects
of wakes and induced velocity of the rotor onto the helicopter fuselage
iii. Numerical analysis on helicopter in hovering and forward flight by using
FLUENT 6.2, a commercial CFD software package.
iv. Comparing the results obtained from theoretical and numerical analysis and
the previous work
1.5 Thesis Outline
This thesis is organized in seven chapters. The chapters are briefly described
as follows. Chapter 2 reviews the previous works on helicopter aerodynamics
generally. The works include the development of the theories, wind tunnel testing
and computer simulation for cases of helicopter rotor-fuselage flow interactions.
On the other hand, chapter 3 provides the basic theory of the helicopter
aerodynamics. The flow fields around the helicopter were studied by using
Momentum Theory, Blade Element Theory and Blade Element Momentum Theory.
Chapter 4 explains the governing equations in CFD. It also describes the
calculation method, turbulence modeling and commercial CFD software FLUENT
6.2. Chapter 5 describes how the simulation is carried out in FLUENT 6.2 including
the mesh boundary conditions and the methods used. It also provides the description
of the real helicopters and the simulation models.
Chapter 6 provides data comparison of the research and those of the previous
work. The comparison is carried out in order to validate the results obtained and the
method used. In this chapter the results of theoretical analysis and CFD for hovering
and forward flight are also presented. Lastly, chapter 7 summarizes the works that
have been done and provides concluding remarks for all the findings.
Recommendations for future study have also been provided.