Instrumentation for the power industry

Enhanced plant performance, efficiency, reliability

ABB Instrumentation

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Talk to ABB first

ABB has more expertise in power generation applications globally than any other supplier. Based on this experience, we have refined and developed the performance of our portfolio of intelligent instrumentation products to ensure you get a solution that meets your precise requirements every time.

Getting the best levels of efficiency from your power generation process calls for reliable, accurate instrumentation. Equally important is being able to count on access to an intelligent, informed support network that can assist you throughout all stages of your process, regardless of your location.

A heritage to be proud of

ABB Instrumentation’s ability to satisfy customers’ needs has never been greater, being built upon the leading names and brands in the automation world:

Bailey, Bush Beach Engineering, Fischer & Porter, Hartmann & Braun, Kent, Schoppe & Faeser, Sensycon, Taylor, TBI-Bailey.

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Industrial IT - Optimizing your instrumentation assets

To help you improve the efficiency of yourentire business and production process, ABBis committed globally to Industrial IT. It involvesthe development of systems and productsguaranteed to inter-operate and communicateusing the same information standard within asingle digital architecture.Industrial IT and Asset Optimization withABB instruments provide features and benefitsacross the full scope of our offering. Intelligentfield instruments not only provide highly accu-rate process measurement data, but processinformation is available at the click of a mousefor predictive maintenance, advanced troubleshooting, optimized spares handling, henceincreased product availability and processsecurity.

A range of fieldbus opportunities

ABB is actively involved in the development offieldbus policy direction and technical standardsand supports the major process automationprotocols in widespread use throughout industry.With our wide experience and expertise, wecan cater to a broad spectrum of fieldbusoptions, enabling us to meet your exact require-ments. The current generation of ABB fieldbus devices and systems lets you choose both the most suitable devices available and the most appropriate system for your application, including PROFIBUS, FOUNDATION Fieldbus and HART.

Instrumentation Services

Our broad scope of services lay the foundation for end-to-end support for your enterprise. ABB Instrumentation Services delivers the knowledge and global experience required to keep your assets operating at peak reliability and accuracy. ABB provides a full scope of services from start-up and commissioning through lifecycle support.

Installation and Commissioning

Preventative Services

Calibration Services

Maintenance

Consulting

Training

Migration/Upgrades

Parts and Repair

www.abb.com/industrialit www.abb.com/service

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Plant-wide instrumentation

ABB supplies an unparalleled selection of instrumentation equipment and systems for use throughout all stages of the power generation process. Utilizing ABB’s innovative products, you can create advanced systems that will help you ensure safe, reliable and economical performance of your power plant facilities.

Stack Thermal mass flow Temperature Pressure Flue gas monitor

Boiler Feedwater Vortex flow Temperature Pressure Differential pressure (flow) Conductivity Dissolved oxygen Hydrazine pH Actuators and positioners

Fuel System Coriolis mass flow (oil) PF-Meter (coal) Vortex flow (gas) Differential pressure

Multivariable flow

Scrubbers Flow Pressure pH

De-aerator Differential pressure

(level) Dissolved oxygen Actuators and

positioners

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Key product areas Flow Measurement Temperature Measurement Pressure Measurement Analytical Instruments Recorders and Controllers Actuators and Positioners

Sample Station Housing for analytical

equipment

Boiler Drum Temperature Pressure Differential pressure

(level) Chloride Conductivity Phosphate pH Silica

Steam Line Temperature Pressure Differential pressure

(flow) Conductivity Silica Sodium Actuators and

positionersCooling Water System

Electromagnetic flow Temperature Differential pressure Pressure Conductivity

Control Room Data recording

Generator Temperature Differential pressure Pressure Hydrogen purity/purge

gas monitoring Actuators and

positioners

Condenser Temperature Differential pressure

(level) Chloride Conductivity pH Silica

Extraction Pump Pressure Conductivity Dissolved oxygen Sodium Actuators and

positioners

Flow Measurement

Flow solution with Differential Pressure

High quality differential pressure devices for accurate, consistent steam flow measurement applications.

Full range – all types of orifice plates, classical Venturi tubes, Dall tubes, multi-port averaging Pitot flowmeter, precision meter runs, Wedge meter

Flow straightener for more accurate measurement

In combination with multivariable transmitter real mass flow measurement

Draft range available for low air flow

Flowmeters

ABB offers a cost effective flowmeter solution for measuring virtually any liquid, steam or gas, as well as a wide range of flow computer units designed for industrial signal monitoring and logging.

Electromagnetic flowmeter

Vortex flowmeter

Coriolis mass flowmeter

Thermal mass flowmeter

Differential pressure flow measurement devices

Flow computer for steam applications

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Temperature Measurement

Pressure Measurement

Temperature Sensors

ABB supplies a range of temperature sensors for use in a host of environments, including abrasive, high pressure/temperature and high vibration applications.

Range of options:

Preference program – simple and cost effective

Standard program – suitable for a wide range of applications

Customized program – suitable for meeting individual needs

Available with direct sensor output in 4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions

Optional display available

Pressure Transmitter 2600T

The 2600T pressure transmitter series offers one of the most complete ranges of pressure measurement equipment currently available.

Range of options – available in multivariable, high static working pressure, draft range and safety versions

High accuracy – 0.04% to 0.075%

Available in 4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions

Reduced downtime – high long term stability

Complete family of remote seals plus a choice of materials and fill-fluids

Temperature Transmitters

ABB’s temperature transmitters provide the interface from the temperature sensor to the PLC and offer excellent long-term stability with enhanced self-diagnostic capability.

4-20mA, HART, PROFIBUS PA and FOUNDATION Fieldbus versions

Range of mounting options: head-mounted, DIN-Rail or on rack with field housing (IP 66/67, NEMA 4X)

Optional display available

Analytical Instruments

Silica Monitor 8241

Suitable for monitoring the demineralisation of the boiler water; for controlling boiler blow down and monitoring steam water purity to minimize scale formation.

A robust, on-line, wet chemistry silica monitor for continuous monitoring

Automatic two-point calibration

Automatic compensation for silica contamination in the reagents

Up to 6 stream monitoring available as option

Compact, wall-mounted case

pH/Conductivity Analyzers AX400

High specification, high performance analyzers for the measurement of conductivity, resistivity and pH in the steam/water cycle and water preparation.

Single and dual input versions

Reduced installation cost – easy access terminations and reduced panel space

Dual conductivity – difference, ratio, % passage, % rejection and inferred calculations

Add-on option card for maximum five alarm relays and four current outputs

Sodium Monitor 8037

Efficiently monitors the levels of sodium in the steam/water circuit in order to reduce the effects of corrosion.

Accurate, reliable instrument requiring virtually no maintenance

Measures in the range 0.10µg/kg to 10mg/kg

Fast response and high accuracy at both high and low sodium concentration levels

Meets the exacting standards of fossil and nuclear fuelled power stations

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Complete Water/Steam Cycle Sampling Systems

Complete water chemistry sampling systems, available rack mounted or housed in self-contained monitoring cabins.

Extended plant availability through reduced corrosion related breakdowns

Reduced chemical usage

Extended plant life

Custom built to client specifications

Rapid installation with minimal on-site costs

Minimal maintenance and reliable operation

Low Temperature Oxygen Analyzers ZDT-FG

A versatile oxygen analyzer for energy management. Can be used with the ZFG2 low temperature oxygen probe, which can be inserted into a boiler smoke box or flue duct to eliminate the need for costly sampling installations.

ZDT-FG analyzer:

IP 66/NEMA 4X ingress protection

User programmable with English, French, German and Spanish software

Comprehensive diagnostics facility with in-built software protection

Linear or logarithmic ranges

ZFG2 probes:

Minimal installation, cost effective in-situ measurement

Available with 0.4m (16"), 1.0m (39"), 1.5m (58") and 2.0m (78") insertion lengths

Analytical Instruments

Indicating Transmitter/ Alarm Unit ZMT

A versatile oxygen analyzer for boiler energy management applications. It can be used with ABB’s ZFG2 and EXFG probes and is available in standard and advanced efficiency versions.

Integral reference air supply option avoids need for additional equipment

Dual fuel data input with manual or automatic selection from 17 different fuels

User programmable for flexible control

High accuracy, resolution and RFI immunity

TÜV approval 13 and 17 BlmSchV international certification

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Hydrogen Purity Analyzer AK100

The AK100 provides a complete system for monitoring hydrogen purity during normal operation and purge gas monitoring during generator commissioning and decommissioning.

Fully certified for intrinsic safety – including European ATEX directive

Fail-safe design

Based on over 80 years experience

Full redundant measurement of hydrogen purity and purge gas

Two programmable alarms

Analog output for retransmission of hydrogen purity

Sealed for life reference gas for very low maintenance

Oxygen and Combustibles Analyzer SMA90

The SMA90 is an industrial grade combustion analyzer that continuously samples and analyzes flue gases (oxygen only or optional oxygen and combustibles). It is designed for gas, oil or coal-fired combustion processes and has a high temperature operating range.

20 ppm resolution combustibles sensor

Diagnostics and alarming

Patented close-coupled sample system

Standard combustion efficiency calculation

Automatic sensor calibration standard

Optional filter blowback

Optional dual filtration system

Process Controllers

ABB’s range of process controllers set the highest standards in industrial instrumentation. From simple single loop to advanced control options (including feed forward, cascade and ratio control), a controller is available to match any application.

Features available in most units include:

In-built 2 wire transmitter power supply

Links to central PLC or SCADA systems via Modbus

Front plate rated to IP 66/NEMA 4X protection

Windows™ based PC Configuration Software

SM Series Advanced Videographic Recorders

ABB’s range of videographic recorders delivers the latest in electronic data recording technology for power industry applications.

Comprehensive range offering from 6 to 36 channels

Remote supervision and data access solutions provided via Ethernet communications

High capacity Compact Flash and Smart Media memory card options greatly reduce the need for operator intervention

Recorders and Controllers

Analytical Instruments

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Electro-pneumatic Damper Drives

Building on the heritage of the Bailey UP series, ABB’s type UP electro-pneumatic rotary actuators have been widely used in the power industry for many years. They can be fitted with our pneumatic AV positioner or intelligent TZID-C unit.

Output torque 120 to 6235 Nm (90 to 4600 ft-lb)

Easy flexible installation

Suitable for high temperature environments

Wide range of options

AV and TZID-C retrofits for installed Bailey UPs

Variety of communication protocols supported

Intelligent Positioners

The TZID-C intelligent positioner series provides flexible and cost effective valve management and control.

Features include:

Modular design

Self-diagnostics and continuous self-monitoring

Local or remote control via HART

Automatic self-commissioning and valve tuning program

Able to withstand severe shock/vibration

EMC-compliant. Protected to IP 65/NEMA 4X with certified explosion protection for hazardous area applications

Electrical Actuators

ABB’s range of Contrac electrical actuators offer excellent accuracy and reliability for high-level control applications.

Continuous modulating actuation principle guarantees hysteresis-free process control

Robust and compact design provides proven reliability even in the harshest environments

Modular concept includes integrated and remote electronic installation options

Choice of HART and PROFIBUS PA communications

Output torque 100 to 16000 Nm (80 to 12000 ft-lb)

Actuators and Positioners

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IB/P

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Germany

ABB Automation Products GmbH Borsigstr. 2 63755 Alzenau Tel: +49 551 905 534 Fax: +49 551 905 555

The Company’s policy is one of continuous product improvement and the right is reserved to modify

the information contained herein without notice.

Printed in the UK (09.2004)© ABB 2004

UK

ABB Limited Oldends Lane Stonehouse Gloucestershire GL10 3TA Tel: +44 1453 826 661 Fax: +44 1453 829 671

Italy

ABB Sace S.p.A. Via Statale 113 22016 Lenno (CO) Tel: +39 0344 58111 Fax: +39 0344 56278

USA

ABB Inc Automation Technology Products 125 E. County Line Rd Warminster, PA 18974-4995 Tel: +1 215 674 6000 Fax: +1 215 674 7183

China

ABB (China) Ltd 35th Floor Raffles City (Office Tower) 268 Xizang Zhong Lu Shanghai, 200001 Tel: +86 21 61228888 Fax: +86 21 61228892

ABB is a leader in power and automation technologies that enable utility and industry customers to improve performance while lowering environmental impact.The ABB Group of companies operates in around 100 countries and employs about 105,000 people.

www.abb.com/instrumentation