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AREVA, an unparalleled experience in building nuclear reactors Frank APEL Senior Vice President Sales Central Europe and Nordic Countries AREVA, International Commercial Organisation
9th Annual European Nuclear Power Conference Budapest, June 30th, 2014
AREVA – Serving Utilities EPR™ Projects Status The Value of Experience
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
3 All rights are reserved, see liability notice.
Worldwide nuclear capacity evolution scenario
WNA 2013 Reference scenario
The future of nuclear is still bright but depends on the industry’s ability to ensure highest levels of safety while optimizing economic performance
2. WEO scenarios based on gross output corrected by minus 5% to reflect net output
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
4 All rights are reserved, see liability notice.
Safety is the Cornerstone of AREVA Strategy
Safety of our Customers
30+ solutions in Safety Analysis, Safety Upgrades and Safety Procedures
Safety of our Products
Safety of our Operations
Reduced accident frequency rate (# of accidents / million hours worked) from 6.6 in 2004 to 1.7 in 2011
A wide new-generation reactor portfolio that offers the highest safety features
Supporting utilities in demonstrating and upgrading the safety of their fleet
Maintaining the highest level of safety throughout the lifecycle of our nuclear facilities
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
5 All rights are reserved, see liability notice.
AREVA never stopped designing, building and licensing
Sample of our last constructions since the 80's
CHINON B1 PWR 900 MWe
FLAMANVILLE 1 PWR 1 300 MWe
TRILLO 1 PWR 1 000 MWe
ISAR 2 KONVOI PWR 1 300 MWe
EMSLAND KONVOI PWR 1 300 MWe
NECKAR 2 KONVOI PWR 1 300 MWe
CHOOZ B1 PWR 1 500 MWe
CHOOZ B2 PWR 1 500 MWe
CIVAUX 1 PWR 1 500 MWe
CIVAUX 2 PWR 1 500 MWe
ANGRA 2 PWR 1 270 MWe
LING-AO 1 PWR 1 000 MWe
LING-AO 2 PWR 1 000 MWe OL 3 EPRTM 1 600 MWe
FA 3 EPRTM 1 600 MWe
TSN 1 EPRTM 1 600 MWe
TSN 2 EPRTM 1 600 MWe
1985 1990 1995 2000 2005 2010 1980
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
6 All rights are reserved, see liability notice.
Reference year: 2010
O&M support
M&FE 98
North America 122
O&M support
M&FE 2
South America 4
O&M support
M&FE 15
United Kingdom 1
O&M support
M&FE 90
Asia 17
O&M support
M&FE 75
Europe, Middle East & Africa
72
O&M support
M&FE 3
Russia & CIS 5
O&M support
M&FE
Central Europe & Nordic Countries
35
36
M&FE
India 7
325 reactors for M&FE
257 reactors for O&M support
AREVA serves 360+ reactors
360+ Nuclear Reactors are served by AREVA
Track Record: OEM of ~ 100 NPPs
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
7 All rights are reserved, see liability notice.
Main Technical Data
Thermal power
Net power
Thermal efficiency
Target design availability
Number of loops
Steam (secondary) pressure
Operation cycle length
Collective dose
Design service life
I&C
4,590 MWth
1,650 MWe
37%
92%
4
77 bar
up to 24 months
<0.5 manSievert/yr
60 yrs
Full digital
3,150 MWth
1,150 MWe
37%
92%
3
72 bar
up to 24 months
<0.5 manSievert/yr
60 yrs
Full digital
A wide PWR Reactor Portfolio to better serve Utilities’ Needs
AREVA – Serving Utilities
EPR™ Projects Status The Value of Experience
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
9 All rights are reserved, see liability notice.
4 EPR™ Reactor Units under Construction
Flamanville 3
Olkiluoto 3 Taishan 1&2
The World’s First Advanced Fleet to be deployed
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
10 All rights are reserved, see liability notice.
EPR™ Projects Industrial Schemes
AREVA
AREVA
Siemens Heit kamp
AREV
A
BoP CW BCI TI CW BNI NSSS NI CI
AREVA
TVO
Bou
ygue
s
TVO
C
P
E
Operator
I&C
Leader / PM
Olkiluoto 3
Flamanville 3
AREVA EDF
Bou
ygue
s
EDF
Alst
om
EDF
Bou
ygue
s
EDF
AREVA
C
P
E
Operator
I&C
Leader / PM
BoP CW BCI TI CW BNI NSSS NI CI
Taishan 1&2
AREVA
CN
PEC
Chi
nese
C
W
cont
ract
or
CNPEC
Alstom CNPEC
Chi
nese
C
W
cont
ract
or
CNPEC
CNPEC CNPEC
AREVA
CGNPC
C
P
E
Operator
I&C
Leader / PM
BoP CW BCI TI CW BNI NSSS NI CI
Engineering and design Procurement and delivery of equipment Construction Instrumentation and Control Project Management Nuclear Steam Supply System Nuclear Island Civil Island Balance of NI Balance of CI Balance of Plant Civil Works
E – P – C –
I&C – PM –
NSSS – NI – CI –
BNI – BCI – BoP – CW –
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
11 All rights are reserved, see liability notice.
Olkiluoto 3 Project Progress
2007 2013 2009 2011 2008 2010
Reactor Building
Containment Line -7 m to +16 m
Delivery of the Reactor
Pressure Vessel
Lifting of the Reactor Dome
Reactor Pressure Vessel introduced
All primary loop components installed
Fuel handling equipment installed
2012
CRDM installation
2014
Secondary hydrotest
done
86% Project progress on AREVA’s scope
I&C tests launched at
Test Bay Containment tightness test
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
12 All rights are reserved, see liability notice.
Olkiluoto 3 Progress update – June 2014
Overall Project progress: 86% NI Construction progress: 88% completed NSSS installed 95% of piping installed 80% of the complete ventilation, electrical
installation and finishing works Diesel building installed at 50%
I&C Launch of the I&C Test Bay in Germany Detailed I&C: Approval of the overall I&C system
plan by STUK in April Commissioning 25% completed Medium voltage distribution operational on the 4
divisions Pools tested under water Fuel transfer systems tested in dry conditions Reactor containment tightness tested
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
13 All rights are reserved, see liability notice.
Olkiluoto 3 moving towards completion: Construction completion phase
June ‘13 Secondary Hydrotests (SHT) performed
August ‘13 All normal & emergency medium voltage switchgears energized
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
14 All rights are reserved, see liability notice.
Olkiluoto 3 moving towards completion: Construction completion phase
October ‘13 Containment Heat Removal System pump drive
October ‘13 Installation of the RPV closure head
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
15 All rights are reserved, see liability notice.
3 major milestones reached during the first months of 2014
1. Full success of the Containment Tightness Tests on February 12, 2014
2. Validation by STUK of the overall I&C system plan (architecture) after more than 3 years in April 2014
3. Start of the I&C tests on April 1, 2014 at Test Bay in Germany at AREVA Platform as required by the Finnish Nuclear act (YVL)
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
16 All rights are reserved, see liability notice.
Flamanville 3 Major Milestones
2007 2012 2009 2011 2008 2010
Signature of the contract
First concrete pouring
Installation of Safeguard system piping
Delivery of the first embedded tank (RPE)
Start of Piping Erection
Copyright EDF
Welding of first supports in safeguard buildings
Installation of the pressurizer relief tank
EBS pumps installed
p.16
2013
Pouring of the last containment ring
Dome lifting
RPV installed
2014
57% Project progress on AREVA’s scope
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
17 All rights are reserved, see liability notice.
Flamanville 3 Progress update – June 2014
AREVA scope Engineering: 82% of complete scope Procurement: 89% overall progress Licensing: On-going activities for the preparation
of the Operating License Application file Primary equipments: Steam Generators,
Pressurizer, Primary Pump Casing, Reactor Pressure Vessel delivered on site
Piping: Erection ongoing since 2011 I&C: 100th operational I&C and first TXS I&C
cabinets installed on site Installation: Reactor Pressure Vessel introduced
Civil works (outside AREVA scope) >95% progress of civil work Polar crane installation and dome lifting (July
2013) Inner structure completed Outer containment up to 42.00 m
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
18 All rights are reserved, see liability notice.
Flamanville 3 Construction works entering the final phase
July ’13 Dome Lifting
October ’13 Reactor Vessel delivered to Flamanville site
Copyright EDF
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
19 All rights are reserved, see liability notice.
Flamanville 3 Primary loop components delivery and installation
January ’14 Reactor Pressure Vessel installation in the Reactor Building
March ’14 Steam Generators delivered to Flamanville site
Copyright EDF
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
20 All rights are reserved, see liability notice.
Taishan 1&2 EPR Project Major Milestones
First Concrete TS2 LOI to create a JV
in Nuclear Reactor Engineering
2007 2012 2009 2011 2008 2010
Signature of the Contract
First Concrete TS1
TS1 1st liner lifted
TS2 1st liner lifted
© Copyright TNPJVC
TS2: Dome lifted
2013
TS1 Installation of RPV internals
2014
TS1: All heavy components installed &
primary loop welded
TS2: 1st SG delivered
89% Project progress on AREVA’s scope
TS1: Dome lifted
TS1: RPV installed
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
21 All rights are reserved, see liability notice.
Taishan 1 & 2 Progress update – June 2014
Taishan 1 Taishan 2
AREVA scope Procurement: 90% on extended scope including
purchasing, expediting, logistics Engineering: 91% completed Main components:
Unit 1: All primary heavy components installed Unit 2: Polar Crane commissioning completed Unit 2 : Heavy components manufactured and
hydro-tested Unit 2 : Pressurizer delivered to Taishan
Outside AREVA scope Unit 1: Emergency Diesel Generator Introduction Unit 1: Primary circuit welded Unit 1: IRWST hydro-tested Unit 1: RIS Accumulator Discharge Test Unit 1: RPV internals installed Unit 2: Reactor Building dome in place Unit 2: RPV installation preparation
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
22 All rights are reserved, see liability notice.
Taishan 1 Primary loop completion
Copyright TNPJVC
Copyright TNPJVC
May ’14 Start of installation of the RPV internals
December ’12 All heavy eqp. installed & primary loop welded
July ’13 1st RCP arrived on site
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
23 All rights are reserved, see liability notice.
Taishan 2 Delivery of heavy components
Copyright TNPJVC
November ’13 All SGs delivered on site
Copyright TNPJVC
April ’14 Pressurizer delivered on site
Copyright TNPJVC
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
24 All rights are reserved, see liability notice.
New Build Update and Selected by AREVA Customers
New Build ongoing Negotiations New Build expected Tenders
AREVA – Serving Utilities
EPR™ Projects Status
The Value of Experience
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
26 All rights are reserved, see liability notice.
The Value of Experience: LICENSING
The EPR™ reactor: ► Construction license granted by Finnish, French
and Chinese Safety Authorities ► Final Design Acceptance confirmation issued by
the ONR in the UK in December 2012
The only Gen 3+ design submitted to the post– Fukushima European Safety checks
The EPR™ Reactor fully complies with WENRA objectives for New Power Reactors and is ready to comply with post–Fukushima requirements
This unique breadth and depth of design review strongly mitigates the licensing risk related to nuclear new build
国家核安全局 NNSA
2005
2007
2009
2012
Reviewed by reference Safety Authorities
LICENSING
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
27 All rights are reserved, see liability notice.
A systematic process… There are more than 1600 Experience
feedbacks in the data base coming from current projects and our work on currently operating plants
… well established in the company: In 2011 alone, around 1 Experience
feedback per day has been captured
This unique project delivery experience has allowed AREVA to improve on all aspects of project execution Project management and organization Engineering Procurement Construction
Experience Feedbacks by Discipline
18%
44%
21%
6%
11% Procurement
Engineering Project management
Construction
Others
The Value of Experience: KNOWLEDGE MANAGEMENT
A Mature Field Experience Consolidation Process
KNOWLEDGE MANAGEMENT
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
28 All rights are reserved, see liability notice.
The Value of Experience: GLOBAL PROJECT ORGANISATION
For the Taishan projects
50% Management Directors & Managers,
50% Engineering staff,
90% Procurement workforce,
have worked on the OL3 or FA3 projects
Proposals Projects
COMPETENT RESOURCES
CROSS - FERTILIZATION
Proposals Projects
COMPETENT RESOURCES
STANDARDS, METHODS, TOOLS
CROSS-FERTILIZATION
Project Management
Office Risk &
Opportunity Management
Contract Management
Schedule Management
Estimating
Lessons Learned
World PM Support
Organisation
Organisation Experienced Teams
Generic Organization Leveraging Experienced Teams
GLOBAL PROJECT ORGANISATION
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
29 All rights are reserved, see liability notice.
The Value of Experience: ENGINEERING Standardisation on Early Engineering Activities
P&ID: Important input for layout in order to validate Civil Works (CW) interfaces
DSE stage 2: Important input for I&C
System description Stage 2 – First issue
NSSS engineering standardized and streamlined
System activities: Input data for other disciplines ready earlier and better defined
Number of engineering hours for NSSS completion
(for Taishan: estimate) Piping isometrics
Nb of revisions
OL3 TSN
- 60%
P&ID – First Issue
-36% -33% -70%
# months ENGINEERING
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
30 All rights are reserved, see liability notice.
The Value of Experience: SUPPLY CHAIN Manufacturing of Heavy Components
Source: AREVA, average of the four Steam Generators for each unit
TS1
Pressure boundary & lower part sub-assembly
Tube sheet & lower shell
Shells subassembly
OL3
Hydraulic tests & preparation
_
Y1 Y2 Y3 Y4 Y5
Apr ’12 First two steam generators delivered on Taishan site
0
10
20
30
40
50
60
70
# months
OL3 TSN
- 40% ~5y
~3y
Pressure boundary & lower part sub-assembly
Tube sheet & lower shell
Shells subassembly
Hydraulic tests & preparation
SUPPLY CHAIN
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
31 All rights are reserved, see liability notice.
The Value of Experience: INSTALLATION Welding of Primary Loop
Welding of the first SG completed
Welding of the second SG completed
Welding of the third SG completed
Welding of the fourth Steam Generator completed
OL3 TSN 1
Welding of SG1, Taishan
Welding Duration -30%
7
5
# months
INSTALLATION
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
32 All rights are reserved, see liability notice.
The Value of Experience: PROCUREMENT Illustration on the Core Catcher
Delivery time core catcher protection layer1
1- Delivery time: from contract to delivery
Ceramic elements
# months
OL3 TSN
-68%
Included >1 year discussions about
docs & construction plans
FA3
<9
Delivery time core catcher cooling structure1
# months
OL3 TSN
-50%
FA3
<13
PROCUREMENT
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
33 All rights are reserved, see liability notice.
The Value of Experience: CONSTRUCTION
6
4
13
TSN 1
24
47
First main milestones — Construction duration
12
16
9
10
OL 3
Dome lifting
Slab +1,5m
Start of inner containment
Gusset pouring
1 st concrete 1 st
# months
CONSTRUCTION
Frank APEL: “AREVA, an unparalleled experience in building nuclear reactors” June 2014
34 All rights are reserved, see liability notice.
EPR reactor project delivery: An unique experience already leveraged
Engineering
Construction
Procurement Average procurement time
Construction duration from 1st concrete to dome lifting
Number of engineering hours on the NSSS scope
The EPR design and project delivery have reach industrial maturity
- 60%
- 50%
- 65%
Evolution between OL3 & Taishan
Thank You!