86299299 e2m visualization en

http://support.automation.siemens.com/WW/view/en/86299299

Application Description 02/2014

Measuring and Visualizing Energy Data Visualizing the Energy Data (Part 3/4)

Warranty and Liability

Measuring and Visualizing Energy Data Entry ID: 86299299, V1.0, 02/2014 2

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Warranty and Liability

Note The Application Examples are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The application examples do not represent customer-specific solutions; they are only intended to provide support for typical applications. You are responsible for ensuring that the described products are used correctly. These application examples do not relieve you of the responsibility to use safe practices in application, installation, operation and maintenance. When using these application examples, you recognize that we cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these Application Examples at any time and without prior notice. If there are any deviations between the recommendations provided in this application example and other Siemens publications e.g. catalogs the contents of the other documents have priority.

We do not accept any liability for the information contained in this document. Any claims against us based on whatever legal reason resulting from the use of the examples, information, programs, engineering and performance data etc., described in this application example will be excluded. Such an exclusion will not apply in the case of mandatory liability, e.g. under the German Product Liability Act (Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract (wesentliche Vertragspflichten). The damages for a breach of a substantial contractual obligation are, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change of the burden of proof to your detriment. Any form of duplication or distribution of these application examples or excerpts hereof is prohibited without the expressed consent of Siemens Industry Sector.

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Table of Contents


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Table of Contents Warranty and Liability ................................................................................................. 2 Preface .......................................................................................................................... 4 1 Task ..................................................................................................................... 5 2 Solution............................................................................................................... 6 3 Visualization of Energy Data using SIMATIC HMI Basic Panels ................... 7

3.1 Description of the core functionality ..................................................... 7 3.2 Configuring the visualization ................................................................ 8 3.3 Connecting the visualization................................................................. 9 3.4 Visualizing further measuring points .................................................. 10

4 Visualization of Energy Data using SIMATIC HMI Comfort Panels ............ 11

4.1 Description of the core functionality ................................................... 11 4.2 Configuring the visualization .............................................................. 14

Visualizing user-defined measured values ......................................... 17 4.3 Connecting the visualization............................................................... 18 4.4 Visualizing further measuring points .................................................. 19

5 Visualizing the Energy Data using WinCC V7 .............................................. 21

5.1 Description of the core functionality ................................................... 21 5.2 Configuring the visualization .............................................................. 23 5.3 Connecting the visualization............................................................... 24

6 Operating the Application ............................................................................... 29

6.1 Operating the demo application for WinCC V7 .................................. 29 6.2 Operating the demo application for SIMATIC HMI Basic Panels

and SIMATIC HMI Comfort Panels .................................................... 30 6.2.1 Operating the demo application for SIMATIC HMI Basic Panels ....... 30 6.2.2 Operating the demo application for SIMATIC HMI Comfort

Panels................................................................................................. 31 7 Related Literature ............................................................................................ 32 8 History............................................................................................................... 32

Preface


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Preface Objective of the application

In this application, you learn about the basics of energy data acquisition as well as the setup of an integrated and logic measuring concept. The application example is divided into four topic areas. A documentation document is available for each topic area. The following table shows the topics which are discussed in the respective document. The document you are currently reading is written in bold letters. Table 0-1

Document Content

Part 1 Basic Knowledge In this document you learn about the basic setup of a measuring system for energy data with SIMATIC components.

Part 2 Programming the Data Acquisition This document mainly discusses programming the PLC for connecting it to the visualization. Furthermore, commissioning the supplied demo application is described.

Part 3 Visualizing the Energy Data This document mainly discusses the configuration of the visualization. Operating the supplied faceplates and demo applications is also explained in this document.

Part 4 Detailed Information ET 200SP AI Energy Meter

This document discusses using the AI Energy Meter module of the ET 200SP in detail and shows the use of the driver block in various application scenarios.

1 Task


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1 Task Introduction

The visualization of energy data is performed in the energy management process as a second step after the energy data acquisition.

Overview of the automation task The figure below provides an overview of the automation task. Figure 1-1

Transparency of your consumption

Measuring Visualizing

Acquisition and representation of

energy

Analyzing

Analyzing and monitoring the

energy

Managing

Comprehensive energy management

Description of the automation task In order to make the recorded energy data available to the operator or energy manager, the data needs to be visualized in a meaningful and clear representation. Irrespective of the operating device or PC system, it is helpful if the operation of the visualization is uniform and consistent. Only a good visualization can reach the staff and create awareness for the energy efficiency of the plant.

2 Solution


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2 Solution Schematic layout

The following figure gives a schematic overview of the most important components of the solution: Figure 2-1

Management level

Field level

Control level

Data

flowRuntime

Advanced WinCC V7Comfort

PanelBasic Panel

Advantages This application offers the following advantages: uniform visualization of energy data simple and fast configuration through preprogrammed faceplates uniform control program for all operating systems further processing of data with higher-level systems

Delimitation This document does not include a description of programming the energy data acquisition with SIMATIC S7 control components programming and commissioning SIMATIC S7, SIRIUS and SIMOCODE

components

Required knowledge Basic knowledge of SIMATIC WinCC V7, SIMATIC WinCC (TIA Portal), SIMATIC Basic Panels, SIMATIC Comfort Panels and SIMATIC S7 control components is required.

3 Visualization of Energy Data using SIMATIC HMI Basic Panels 3.1 Description of the core functionality


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3 Visualization of Energy Data using SIMATIC HMI Basic Panels

3.1 Description of the core functionality

Overview and description of the user interface Figure 3-1

The above figure shows the user interface of the visualization for SIMATIC HMI Basic Panels. The faceplate only consists of one screen and displays the following values for the L1, L2 and L3 phases: Voltage (PH-PH) Voltage (PH-N) Current Active power Power factor (Cos Phi)

Operating the user interface The Update button is used for updating the displayed measured values. When the auto update is performed via the control program, PLC Auto Update appears and the Update button is deactivated.

3 Visualization of Energy Data using SIMATIC HMI Basic Panels 3.2 Configuring the visualization


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3.2 Configuring the visualization

Procedure Please perform the following steps in order to configure the faceplate. Table 3-1

No. Instruction Note

1. Select the Libraries task card in the TIA Portal.

2. Open the E2M Energy Data Monitoring library and navigate to the Master Copies > HMI > Basic Panel > Measuring Point 1 folder via the library tree and open it.

3. Select the Energy_Data_1 entry and

use drag&drop to move the entry into the Screens folder of the target device (e.g.: KTP600 Basic)

4. Select the PLC_Tags_1 entry and

move the entry into the HMI-tags folder of the target device via drag&drop.

The visualization has now been configured in your device and can be called up by any screen of the project.

Note Steps 1-4 of Table 3-2 need to be performed for each measuring point to be visualized.

3 Visualization of Energy Data using SIMATIC HMI Basic Panels 3.3 Connecting the visualization


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3.3 Connecting the visualization Perform the following steps to connect the visualization with the data block of the controller.

Note In order to successfully perform this step, the complete control program must already have been programmed as described in document Part 2 Programming the Data Acquisition.

Procedure Table 3-2


1. Go to the HMI tags folder and double-click to open the PLC-Tags_1 tag table. Note: if the preconfigured name of the HMI connection and the data block differs from the actually configured name, the connection and the PLC tag in the tag table are shaded in red.

2. If necessary, adjust the name of the HMI connection and adopt it for all tags in this tag table.

3. If necessary, adjust the name of the data block which supplies the values for the visualization from the controller. Note: the Search & Replace function helps saving a lot of time here.

The tags are now connected with the control program and the visualization can be transferred to the operator panel.

3 Visualization of Energy Data using SIMATIC HMI Basic Panels 3.4 Visualizing further measuring points


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3.4 Visualizing further measuring points

General As a standard you find three preconfigured measuring points in the library. If further measuring points shall be visualized, various steps need to be performed in order to start them up correctly. Please perform the following steps in order to configure further measuring points. Table 3-3


1. If all of the three preconfigured measuring points from the library have already been configured, open the PLC Tags_1 tag table in your project.

2. Change tag name for all tags which are

part of the measuring point. All of the locations where this tag is used are then automatically updated. You can, for example, replace the *_1 suffix at the end of each tag of measuring point 1 with *_01. Note: using the Search & Replace function considerably facilitates work here.

3. Also perform the previous step for the Energy_Data_1 screen of the respective measuring point.

4. Now add the process tag from the

library into the project which you have renamed in the previous steps.

This ensures that all tags remain connected to the correct objects without adjusting them manually.

4 Visualization of Energy Data using SIMATIC HMI Comfort Panels 4.1 Description of the core functionality


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4 Visualization of Energy Data using SIMATIC HMI Comfort Panels



The above figure shows the user interface of the visualization for SIMATIC HMI Comfort Panels. The visualization can represent the following values for the L1, L2 and L3 phases as well as a total or average value: Voltage (PH-PH) Voltage (PH-N) Current Active power Apparent power Reactive power Energy (counter) Frequency Power factor (Cos Phi) Further values (user-defined values)

If a measuring device does not supply all of the measured values that can be displayed, the unused parts of the visualization are grayed, as shown in the screenshot below.



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Figure 4-2

This dynamics of the visualization is achieved by bit masks which the driver block of the respective measuring device transfers to the visualization. For more information, please refer to the documentation Part 2 Programming the Data Acquisition.

Operating the user interface The navigation bar in the bottom screen section (1) enables navigating between the measured values. The drop-down list in the upper screen section (2) enables toggling between the following views:

Standard (representation of values with gauges) Trend (representation of values in a trend display) Unit (overview screen for setting the units)



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Figure 4-3

The Reset (3) button enables resetting the values represented in Min and Max. If the Energy screen is open, the energy counters are reset. The time of the last reset is displayed at Last Reset. The Auto Update OFF/ON (4) button is used for activating the automatic update of the measured values (button pressed). Pressing the button again disables this function. If the Auto Update function is activated via the PLC program code, the button is disabled and PLC Auto Update is shown. Figure 4-4

Note During the update of the values, an SFB call is assigned. Please ensure the maximum number of simultaneous SFB calls of your PLC.

4 Visualization of Energy Data using SIMATIC HMI Comfort Panels 4.2 Configuring the visualization


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If the automatic update of data is disabled, use the Update (5) button to perform a manual update of the measured values once.

Note When toggling between the screens of the various measured variables, the values are automatically updated once.

This visualization can also be used for the visualization of energy data on PC systems with SIMATIC WinCC Runtime Advanced V12.


Preparation Please perform the following steps for preparing the visualization:

Note In order to successfully perform all of these steps, the control program must already be complete as described in document Part 2 Programming the Data Acquisition.

Table 4-1


1. Create a new project in TIA Portal or open an existing project.

2. If no control panel has been configured yet, add a new HMI control panel (e.g. TP900 Comfort).

3. Add an HMI connection between the Comfort panel and the S7 controller.

Procedure Please perform the following steps in order to configure the visualization.



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Table 4-2


1. Select the Libraries task card in the TIA Portal.

2. Open the E2M Energy Data Monitoring library and navigate to the Master Copies > HMI > Comfort Panel > Measuring Point 1 folder via the library tree and open it.

3. Select the Copy of 2 HMI Tag Tables

entry and use drag&drop to move the entry into the HMI-tags folder of the target device (e.g.: TP900 Comfort)

4. Select the Copy of 10 VB scripts entry

of the library and use drag&drop to move the entry into the VB scripts folder of the target device.

5. The configuration was optimized for

TP900 Comfort, however, it can be adjusted to almost any display size. Therefore, check prior to copying whether the Fit to screen option has been activated in Options > Settings > Visualization > Resize screen of the TIA Portal settings.



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6. Select the Copy of 19 Screens entry of the library and use drag&drop to move the entry into the Screens folder of the target device. Note: when changing the screen name after copying into the project, you need to also enter this change in the ChangeView_1 script.

All required objects are now configured in your device and can be used.

Note Steps 7-10 of Table 4-1 need to be performed for each measuring point to be visualized.

It is therefore sensible to group the screens, scripts and tag tables per measuring point in the project tree.

Calling the visualization Table 4-3


1. Add a new screen to the project or go to a screen from where the visualization of energy data shall be called.

2. Add a new object to this screen or go to its object whose event shall call the visualization of energy data.

3. At an event of this object you configure the ActivateScreen function

4. Define one of the previously added

screens as screen name for this function (e.g. U_PH_PH_1).



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Close the visualization Table 4-4


1. Open the screen template Energy Data Monitoring_1 in the project tree at Screen management > Templates.

2. Select the invisible Close button 3. Select any screen for the Screen

name (e.g Main) of the configured ActivateScreen event.

Visualizing user-defined measured values For user-defined measured values which are not intended in the standard visualization, there is the Additional values screen. In this screen, up to 12 further values can be visualized. Since it cannot be predicted which units these values are based on, these units must be directly configured in the AddValues screen. Dynamic switch-over of the unit is not intended for this measured value. Figure 4-5

4 Visualization of Energy Data using SIMATIC HMI Comfort Panels 4.3 Connecting the visualization


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4.3 Connecting the visualization

Procedure Perform the following steps to connect the visualization with the data block of the controller. Table 4-5


1. Go to the HMI tags folder and double-click to open the PLC-Tags_1 tag table. Note: if the preconfigured name of the HMI connection and the data block differs from the actually configured name, the connection and the PLC tag in the tag table are shaded in red.

2. If necessary, adjust the name of the HMI connection and adopt it for all tags in this tag table.

3. If necessary, adjust the name of the data block which supplies the values for the visualization from the controller. Note: the Search & Replace function helps saving a lot of time here.

The tags are now connected with the control program and the visualization can be transferred to the operator panel.

Note The tags of tag table Internal Tags need not be connected with the control tag. These tags are only used for internal calculations and for the representation of the visualization.

4 Visualization of Energy Data using SIMATIC HMI Comfort Panels 4.4 Visualizing further measuring points


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4.4 Visualizing further measuring points

General As a standard you find three preconfigured measuring points in the library. If further measuring points shall be visualized, various steps need to be performed in order to start them up correctly. Please perform the following steps in order to configure further measuring points. Table 4-6


1. If all of the three preconfigured measuring points from the library have already been configured, open the PLC tags tag table and Internal tags of one of the configured measuring points in your project.

2. Change tag name for all tags which are

part of the measuring point. All usage locations of this tag are then automatically updated. You can, for example, replace the *_1 suffix at the end of each tag of measuring point 1 with *_01. Note: using the Search & Replace function considerably facilitates work here.

3. Also perform the previous step for all screens, scripts and screen templates of this measuring point.

4. Open the ChangeView VB script,

which is part of this measuring point, and adjust the screen name according to the changes in the previous step.

4 Visualization of Energy Data using SIMATIC HMI Comfort Panels 4.4 Visualizing further measuring points


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5. Open the ResetValues VB script, which is part of this measuring point, and adjust the screen name according to the changes in the previous step.

6. Now add the process tag from the

library into the project which you have renamed in the previous steps. The procedure for adding a new measuring point is described from Chapter 4.2 on.

This ensures that all tags remain connected to the correct objects without adjusting them manually.

5 Visualizing the Energy Data using WinCC V7 5.1 Description of the core functionality


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5 Visualizing the Energy Data using WinCC V7



The above figure shows the user interface of the visualization for WinCC V7. The visualization can represent the following values for the L1, L2 and L3 phases as well as a total or average value: Voltage (PH-PH) Voltage (PH-N) Current Active power Apparent power Reactive power Energy (counter) Frequency Power factor (Cos Phi) Further values (user-defined values)

If a measuring device does not supply all of the measured values that can be displayed, the unused parts are grayed. This dynamics of the visualization is achieved by bit masks which the driver block of the respective measuring device transfers to the visualization. For more information, please refer to the documentation Part 2 Programming the Data Acquisition.

5 Visualizing the Energy Data using WinCC V7 5.1 Description of the core functionality


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Operating the user interface The navigation bar in the bottom screen section (1) enables navigating between the measured values. The drop-down list in the upper screen section (2) enables toggling between the following views:

Standard (representation of values with gauges) Trend (representation of values in a trend display) Unit (overview screen for setting the units)

Figure 5-2

The Reset (3) button enables resetting the values represented in Min and Max. If the Energy screen is open, the energy counters are reset. The time of the last reset is displayed at Last Reset. An automatic update of the measured values can be realized via the Auto checkbox (4). If the Auto Update function is activated via the PLC program code, the checkmark at this checkbox cannot be removed.

Note During the updating of values, an SFB call of the PLC is assigned. Therefore, you need to ensure that the maximum number of simultaneous SFB calls is not exceeded.

If the automatic update of data is disabled, use the Update (5) button to perform a manual update of the measured values. The Loop view of the faceplate is opened by pressing the button (6).

5 Visualizing the Energy Data using WinCC V7 5.2 Configuring the visualization


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Preparation Perform the following steps in order to copy the required data into your project.

Note In order to use these faceplates, it is mandatory to use the Basic Process Control option in the project to which the faceplates shall be integrated.

Table 5-1


1. Download the 86299299_E2M_Classic.zip file.

2. Unzip the file with a respective program (e.g. 7zip).

3. Go to the WinCC-Files folder of the previously unzipped files.

4. Copy all files from of this folder into the GraCs folder of your WinCC project.

5. Open the WinCC project into which the application code shall be integrated.

Procedure Please perform the following steps in order to configure the visualization.

Note Ensure that your WinCC project does not use the WinCC Classic design. This design might cause display problems in runtime.

5 Visualizing the Energy Data using WinCC V7 5.3 Connecting the visualization


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Table 5-2


1. Open the @Template_E2M.pdl screen in the Graphics Designer.

2. Mark a suitable object in the screen and

select the Copy option via the context menu.

3. Add the previously copied object into a

screen of your choice.

5.3 Connecting the visualization

Preparation Please perform the following steps for preparing the connection of the visualization to the process tags:

Note In order to successfully perform all of these steps, the control program must already be complete as described in document Part 2 Programming the Data Acquisition.



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Table 5-3


1. In the Simatic Manager you select the WinCC station on which the energy data shall be visualized.

2. In the context menu, you select the Compile option.

3. The wizard for the OS compilation

opens. Click the "Next" button to acknowledge.

4. Check whether your settings match

those in the right-hand screenshot and continue by pressing the Next button.

5. Start the OS compilation by pressing

the Compile button.

6. Wait until the compilation was

completed and the right-hand window appears. Confirm this message by clicking the OK button.



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Procedure Perform the following steps to connect the visualization with the data block of the controller. Table 5-4


1. Select the faceplate copied in Chapter 5.2 into your screen.

2. Open the Dynamic Wizard and go to the

Standard Dynamics tab.

3. Select the Connect picture block to tag

structure function in the Dynamic Wizard and double-click to acknowledge the selection.



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4. The Dynamic Wizard opens a new window. Continue by pressing the Next button.

5. Then click on the button.

6. The dialog for selecting the PLC tags

opens.

7. Navigate to the List of all structure instances via the tree structure in the left window pane.

8. Then select a structure instance in the

right window pane and acknowledge the selection by pressing OK.



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9. The wizard finally shows the selected structure. Click the Next button to continue.

10. Close the Dynamics dialog by pressing

the Finish button.

11. The faceplate is now connected with the

data structure.

6 Operating the Application 6.1 Operating the demo application for WinCC V7


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6 Operating the Application 6.1 Operating the demo application for WinCC V7 Table 6-1

No. Action Comment

1. Start WinCC Runtime. The right-hand start screen appears.

2. The miniature view of the faceplate already

displays three important energy values of the measuring point.

3. Click on the miniature view of the faceplate to

open the instance.

4. Press the X button to close the instance of

the faceplate again.

6 Operating the Application 6.2 Operating the demo application for SIMATIC HMI Basic Panels and SIMATIC HMI Comfort Panels


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6.2 Operating the demo application for SIMATIC HMI Basic Panels and SIMATIC HMI Comfort Panels

6.2.1 Operating the demo application for SIMATIC HMI Basic Panels

Table 6-2

No. Action Comment

1. Start Runtime on the operator panel. 2. Press the Energy Data SIMOCODE Pro V

button.

3. The visualization of the energy data is opened.

4. Use the Update button to update the values.

6 Operating the Application 6.2 Operating the demo application for SIMATIC HMI Basic Panels and SIMATIC HMI Comfort Panels


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6.2.2 Operating the demo application for SIMATIC HMI Comfort Panels

Table 6-3

No. Action Comment

1. Start Runtime on the operator panel. 2. Press the Energy Data Monitoring button.

3. Then click on the Energy Meter button.

4. The visualization of the energy data of the

Energy Meter module opens.

5. Press the X button to close the visualization

of energy data.

7 Related Literature


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7 Related Literature This list is not complete and only represents a selection of relevant information. Table 7-1

Topic Title

\1\ Reference to the entry


\2\ Siemens Industry Online Support

http://support.automation.siemens.com

\3\ Energy management with SIMATIC

www.siemens.com/simatic-energy-management

\4\ Energy management in the Industry Online Support


8 History Table 8-1

Version Date Modifications

V1.0 02/2014 First version

Measuring and Visualizing Energy Data -- Visualizing the Energy Data (Part 3/4)Table of ContentsWarranty and LiabilityPreface1 Task2 Solution3 Visualization of Energy Data using SIMATIC HMI Basic Panels3.1 Description of the core functionality3.2 Configuring the visualization3.3 Connecting the visualization3.4 Visualizing further measuring points

4 Visualization of Energy Data using SIMATIC HMI Comfort Panels4.1 Description of the core functionality4.2 Configuring the visualization4.3 Connecting the visualization4.4 Visualizing further measuring points

5 Visualizing the Energy Data using WinCC V75.1 Description of the core functionality5.2 Configuring the visualization5.3 Connecting the visualization

6 Operating the Application6.1 Operating the demo application for WinCC V76.2 Operating the demo application for SIMATIC HMI Basic Panels and SIMATIC HMI Comfort Panels6.2.1 Operating the demo application for SIMATIC HMI Basic Panels6.2.2 Operating the demo application for SIMATIC HMI Comfort Panels

7 Related Literature8 History

86299299 e2m visualization en

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industrial security

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