700r owner manual

7/31/2019 700R Owner Manual

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O

READ It contain


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EBU17091


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EBU17170

INTRODUCTION

EBU17270

Congratulations on your purchase of the Yamaha YFM70RSPX. Tyears of Yamaha experience in the production of fine sporting, touWith the purchase of this Yamaha, you can now appreciate the highthat have made Yamaha a leader in these fields.This manual will provide you with a good basic understanding of tThis manual includes important safety information. It provid

niques and skills necessary to ride the ATV. It also includes badures. If you have any questions regarding the operation or mainYamaha dealer.

AN IMPORTANT SAFETY MESSAGE:G READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV R

LY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDPAY CLOSE ATTENTION TO THE WARNING AND CAUTION


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EBU17330

IMPORTANT MANUAL INFO

EBU17341

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MJURY OR DEATH.Particularly important information is distinguished in this manual by

The Safety Alert Symbol means AT

SAFETY IS INVOLVED!

Failure to follow WARNING instru

or death to the ATV operator, a by

repairing the ATV.

A CAUTION indicates special prec

damage to the ATV.

WARNING

CAUTION:


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EBU17350

IMPORTANT NOTIC

EBU17360

Welcome to the Yamaha world of motor sports!This ATV is designed and manufactured for OFF-ROAD use only. Iton any public street, road or highway.This ATV complies with all applicable OFF-ROAD noise level and

effect at the time of manufacture.Please check your local riding laws and regulations before operatin

EBU17381

AFFIX DEALER 2007 by


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Checking and lubricating the brake andshift pedals ............................................ 8-37

Checking the wheel hub bearings ........... 8-37Lubricating the swingarm pivots .............. 8-37

Lubricating the upper and lower armpivots ..................................................... 8-38Battery ..................................................... 8-39Replacing a fuse ..................................... 8-41Replacing a headlight bulb ...................... 8-43Adjusting a headlight beam ..................... 8-45

Tail/brake light ......................................... 8-46Removing a wheel ................................... 8-46Installing a wheel ..................................... 8-46Troubleshooting ...................................... 8-48Troubleshooting charts ............................ 8-49

CLEANING AND STORAGE.......................... 9-1Cleaning .................................................... 9-1Storage ...................................................... 9-2

YAMAHA(Y.E.S.


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EBU17430

SAFETY INFORMAT

SAFETY INFORMATIONEBU26661

AN ATV IS NOT A TOY AND CAN BE HAZARD-

OUS TO OPERATE.

An ATV handles differently from other vehicles, in-cluding motorcycles and cars. A collision or roll-over can occur quickly, even during routinemaneuvers such as turning and riding on hills orover obstacles, if you fail to take proper precau-

tions.SEVERE INJURY OR DEATH can result if you donot follow these instructions:

R d hi l d ll l b l f ll d f l

A childate an A

G Never alATV withcontinuedoes not

G Never caG Always a

surfaces

ing lots aG Never op

or highw


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that is proper for the terrain, visibility, operatingconditions, and your experience.

G Never attempt wheelies, jumps, or other stunts.G Always inspect your ATV each time you use it to

make sure it is in safe operating condition. Al-ways follow the inspection and maintenanceprocedures and schedules described in thismanual.

G Always keep both hands on the handlebars and

both feet on the footboards of the ATV duringoperation.

G Always go slowly and be extra careful when op-erating on unfamiliar terrain. Always be alert tochanging terrain conditions when operating the

ATV.G Never operate on excessively rough, slippery or

loose terrain until you have learned and prac-ticed the skills necessary to control the ATV on

before attG Always f

hills as derain caref

climb hillsfaces. Shthrottle suNever go

G Always fo

hills and manual. start dowNever godown a h

hicle to ldown theG Always f

the side


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ing, use the proper gear and maintain a steadyspeed when climbing a hill. If you stall or rollbackwards, follow the special procedure forbraking described in this manual. Dismount on

the uphill side or to a side if pointed straight up-hill. Turn the ATV around and remount, followingthe procedure described in this manual.

G Always check for obstacles before operating in anew area.

G Never attempt to operate over large obstacles,such as large rocks or fallen trees. Always followproper procedures when operating over obsta-cles as described in this manual.

G Always be careful when skidding or sliding.

Learn to safely control skidding or sliding bypracticing at low speeds and on level, smoothterrain. On extremely slippery surfaces, such asice go slowly and be very cautious in order to re

G Always bbehind yit is safe

G Always u

this manG Always

scribed iG Never m

tion or us

G Never eATV. Casecurelystructionpulling a

ing.FOR MORTY, call thesion at 1 8


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EWB02320

EWB00030

WARNINGPOTENTIAL HAZARD

Improper handling of gasoline.

WHAT CAN HAPPENGasoline can catch fire and you could be

burned.

HOW TO AVOID THE HAZARD

Always turn off the engine when refueling.

Do not refuel right after the engine has beenrunning and is still very hot.

Do not spill gasoline on the engine or ex-

haust pipe/muffler when refueling.

Never refuel while smoking, or in the vicinity

of sparks, open flames, or other sources ofignition such as the pilot lights of water heat-

ers and clothes dryers.

When transporting the ATV in another vehi

HOW TO A

If you sho

hale a lot

oline in

immediate

wash with

on your c

POTENTIA

Starting o

ea.

WHAT CA

Exhaust

cause los

in a short

HOW TO A


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EBU17660

LOCATION OF THE WARNING AND SPE

1

2


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EBU17670

Read and understand all of the labels on your ATV. These labels coproper operation.

Never remove any labels from your ATV. If a label becomes difficult tment label from your Yamaha dealer.


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WARNING

UNDER

16

Operating this ATV if you are underthe age of 16 increases your chance

of severe injury or death.

NEVER operate this ATV if you are

under age 16.

5FE-21697-01

1Improp

INJUR

ALWAYSAN APPRHELMETPROTEC

GEA

NEVEwithat spthe con pwithwith and of lo

ALWA

2


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IMPROPER TCAUSE LOSSLOSS OF COINJURY OR DOPERATING TRecommend

Minimum

Never set tirIt could caus

LOADINGMaximum VeIncludes wei

WARNINGNEVER ride as a

passenger.

Passengers can causea loss of control,resulting in SEVEREINJURY or DEATH.

5FE-2151H-01

3 4


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EBU17680

DESCRIPTION

EBU17690

Left viewEBU17700

Right vie

1. Engine oil tank

2 Coolant reservoir

1 2 3 4

5

1. Spark arre

2 Seat

1


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EBU17712

Controls and instrumentsfrom the fig

1. Clutch lever

2 Parking brake lever

1 2 3 4

5678


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EBU17720

INSTRUMENT AND CONTROL

WARNING

EWB00010

Indicates a potential hazard that could result in

serious injury or death.

EBU17760

Main switch

The positions of the main switch are as follows:

ON

All electrical systems are supplied with power. Theheadlights and taillight come on when the light

switch is on, and the engine can be started. Thekey cannot be removed.

OFF

1. Main switc


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EBU26692

Indicator lights and warning lightssion is in th

EBU26700

Coolant te

This warninheats. Wheengine as scool down fThe electricchecked by

light does nYamaha de

CAUTIOECB00010

G The engi

loaded. Iification.

G Start the

1. Neutral indicator light N

2. Reverse indicator light R3. Coolant temperature warning light

4. Engine trouble warning light

5 4 3 2 1


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possible.The electrical circuit of the warning light can bechecked by setting the engine stop switch toRUN and turning the key to ON. If the warning

light does not come on, and then go off, have aYamaha dealer check the electrical circuit.

EBU26720

Engine trouble warning light

This warning light comes on or flashes when an

electrical circuit monitoring the engine is defective.When this occurs, have a Yamaha dealer checkthe self-diagnosis system.The electrical circuit of the warning light can bechecked by turning the key to ON. If the warning

light does not come on, then go off, have a Yama-ha dealer check the electrical circuit.

EBU18061

Handleb

EBU18070

1. Light switc

2. Engine sto3. Start switc


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EBU18090

Start switch START

Push this switch to crank the engine with the start-er.

CAUTION:ECB00050

See the starting instructions on page 6-1 prior

to starting the engine.

EBU18140

Light switch LIGHTS

Set this switch to LO to turn on the low beamsand the taillight. Set the switch to HI to turn on thehigh beams and the taillight. Set the switch toOFF to turn off all the lights.

CAUTION:ECB00040

Do not use the headlights with the engine

tle lever wilRegulate ththrottle posloaded, the

return to anthe throttle


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EBU18311

Speed limiterYour ATV was delivered with an adjustable speedlimiter. The speed limiter keeps the throttle fromfully opening, even when the throttle lever ispushed to the maximum

3. Tighte

WHAT CAN HAPPEN

The throttle could be hard to operate, making

it difficult to speed up or slow down when

you need to. This could cause an accident.

HOW TO AVOID THE HAZARDCheck the operation of the throttle lever be-

fore you start the engine. If it does not work

smoothly, check for the cause. Correct the

problem before riding the ATV. Consult a

Yamaha dealer if you cant find or solve theproblem yourself.

1. Locknut

2. Adjusting s

3. No more th


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EWB00190

EBU18382

Clutch lever

off system.)

EBU18411Brake levThe brake


Improper adjustment of the speed limiter and

throttle.WHAT CAN HAPPEN

The throttle cable could be damaged. Im-

proper throttle operation could result. You

could lose control, have an accident or be in-

jured.HOW TO AVOID THE HAZARD

Do not turn the adjusting screw out more

than 12 mm (0.47 in). Always make sure the

throttle lever free play is adjusted to 2.04.0

mm (0.080.16 in). (See page 8-24.)

1. Clutch leve


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EBU18432

Brake pedal

EBU18510

Parking Use the paparking the

1. Brake lever

2. Locknut

3. Brake lever position adjusting bolt

4. Distance between brake lever and handlebar grip

1. Brake ped


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EWB00170

1. Parking brake lever (locked position)

POTENTIA

Improper

WHAT CAThe ATV c

the parkin

ing the en

trol or a c

The brakewithout r

could lose

cause an

the brakes

HOW TO A

Always se

the engine

Always be


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when shifting.

EBU18641Reverse knob REVThe reverse knob is used to shift into reverse. See

EBU18720

Fuel tanRemove thclockwise.

1. Shift pedal

11. Reverse k


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EBU18730

FuelMake sure that there is sufficient fuel in the tank.Fill the fuel tank to the bottom of the filler tube as

1. Fuel tank cap

1

1. Filler tube

2. Fuel level

RecommUNLEA

Fuel tank


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rings, as well as to the exhaust system.

Your Yamaha engine has been designed to useregular unleaded gasoline with a pump octanenumber [(R+M)/2] of 86 or higher, or a research oc-tane number of 91 or higher. If knocking or pingingoccurs, use a different brand of gasoline or premi-um unleaded fuel. Unleaded fuel will give you long-er spark plug life and reduced maintenance cost.

GasoholThere are two types of gasohol: gasohol contain-ing ethanol and that containing methanol. Gasoholcontaining ethanol can be used if the ethanol con-tent does not exceed 10%. Gasohol containing

methanol is not recommended by Yamaha be-cause it can cause damage to the fuel system orATV performance problems.

EBU18890

Seat

To remove

WHAT CA

Fuel can

vere injur

Fuel exp

tank is ovheat from

HOW TO

Do not ov

spill fuel,

pipe. WipBe sure t

Do not re

running a


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To install the seat

Insert the projections on the front of the seat intothe seat holders and push down on the seat at therear.

EBU27892

Adjusting

assembli

1. Seat lock lever

1

1. Projection

2. Seat holde

2


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EWB00360 the sucreasethe su


These shock absorber assemblies contain

highly pressurized nitrogen gas.WHAT CAN HAPPEN

The shock absorber assemblies could ex-

plode, causing injury or property damage.

Cylinder damage could also result in poor

handling which could cause an accident.HOW TO AVOID THE HAZARD

G Do not tamper with or attempt to open the

cylinder assemblies.

G Do not subject the shock absorber assem-

blies to an open flame or other high heat.

G Do not deform or damage the cylinders in

any way.

G Do not dispose of a damaged or worn out

1. Spring pre2. Locknut

3. Special wr

(

dj i di A i h d b 1 5 3 Ti h


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adjusting nut, distance A is changed by 1.5 mm(0.06 in).

3. Tighten

CAUTIOECB00080

Always tig

ing nut, a

torque.

Rebound d

Turn the adjthe reboun

the dampinrebound dadamping

Spring preload setting:

Minimum (hard):Distance A = 246.5 mm (9.7 in)

Standard:Distance A = 255 mm (10.0 in)

Maximum (soft):

Distance A = 261.5 mm (10.3 in)

1

TighteninLocknu

30 N

C


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Compress

Compressidamping)

1. To incand thing, tudecreatherebthe ad

1. Rebound damping force adjusting screw

Rebound damping setting:Minimum (soft):

20 click(s) in direction (b)*Standard:

(b)

(a)1


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NOTE:Make sure that the position indicator marks arealigned when the shock absorber assembly is set

to the standard setting.

Compression damping force (for slow compres-

Compression damping setting (for fast com-pression damping):

Minimum (soft):Adjusting bolt 3 turn(s) out from the fullyturned in position

Standard:Adjusting bolt 1 1/4 turn(s) out from the ful-ly turned in position

Maximum (hard):

Adjusting bolt fully turned in 1. Compressicompressio

Comprespression

Minimu20 c

Standa

the minimum and maximum settings EWB00350


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the minimum and maximum settings.

NOTE:Although the total number of clicks of a damping

force adjusting mechanism may not exactly matchthe above specifications due to small differences inproduction, the actual number of clicks always rep-resents the entire adjusting range. To obtain a pre-cise adjustment, it would be advisable to check the

number of clicks of each damping force adjustingmechanism and to modify the specifications asnecessary.

EWB00370

EWB00350

EBU27950

Adjustinassembl

WARNING

POTENTIAL HAZARDSuspension components become hot during

operation.

POTENTI

Improper

ment.WHAT CA

Uneven a

and loss

accident.

HOW TO Always a

blies on

setting.

EWB00380 the su


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EWB00380 the sucreasethe sus


This shock absorber assembly contains

highly pressurized nitrogen gas.WHAT CAN HAPPEN

The shock absorber assembly could ex-

plode, causing injury or property damage.

Cylinder damage could also result in poor

handling which could cause an accident.HOW TO AVOID THE HAZARD

G Do not tamper with or attempt to open the

cylinder assembly.

G Do not subject the shock absorber assem-

bly to an open flame or other high heat.

G Do not deform or damage the cylinder in

any way.

G Do not dispose of a damaged or worn out

1. Spring prel2. Locknut

3. Special wre

3

adjusting nut distance A is changed by 1 5 mm 3 Tighte


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adjusting nut, distance A is changed by 1.5 mm(0.06 in).

3. Tighte

CAUTIOECB00080

Always tig

ing nut, a

torque.

Rebound

Turn the adthe reboun

the dampinrebound ddamping

Spring preload setting:

Minimum (hard):Distance A = 228 mm (8.98 in)

Standard:Distance A = 233 mm (9.17 in)

Maximum (soft):

Distance A = 243 mm (9.57 in)

1

TighteninLockn

42 N

damping)


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damping)1. To incr

and thing, tur

decreatherebythe adj

1. Rebound damping force adjusting screw

Rebound damping setting:Minimum (soft):

20 click(s) in direction (b)*Standard:

12 click(s) in direction (b)*

1

(a)(b)

1. Compressio

1


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NOTE:Make sure that the position indicator marks arealigned when the shock absorber assembly is setto the standard setting.

Compression damping force (for slow compres-

Compression damping setting (for fast com-pression damping):

Minimum (soft):Adjusting bolt 4 turn(s) out from the fully

turned in positionStandard:

Adjusting bolt 2 turn(s) out from the fullyturned in position

Maximum (hard):

Adjusting bolt fully turned in 1. Compresscompressi

Comprespression

Minim20 c

Stand

the minimum and maximum settings EWB00010


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2

3

4

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the minimum and maximum settings.

NOTE:Although the total number of clicks of a damping

force adjusting mechanism may not exactly matchthe above specifications due to small differences inproduction, the actual number of clicks always rep-resents the entire adjusting range. To obtain a pre-cise adjustment, it would be advisable to check the

number of clicks of each damping force adjustingmechanism and to modify the specifications asnecessary.

EWB00370

WARIndicates a

serious inj

WARNING

POTENTIAL HAZARDSuspension components become hot during

operation.

EBU19200


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PRE-OPERATION CHE

EBU19212

Pre-operation check list

Before operating this ATV, be sure to check the items listed in the EWB00470


Failure to inspect the ATV before operating.

Failure to properly maintain the ATV.WHAT CAN HAPPEN

Increases the possibility of an accident or equipment damage


Always inspect your ATV each time you use it to make sure i

Always follow the inspection and maintenance procedures aners Manual.

ITEM ROUTINE


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ITEM ROUTINE

FuelG Check fuel level in fuel tank, and add recomme

sary.G Check fuel line for leakage. Correct if necessary.

Engine oilG

Check oil level in engine, and add recommendlevel if necessary.G Check ATV for oil leakage. Correct if necessary.

CoolantG Check coolant level in reservoir, and add recom

specified level if necessary.G Check cooling system for leakage. Correct if nece

Front brake

G Check operation. If soft or spongy, have Yam

hydraulic system.G Check brake pads for wear, and replace if necessG Check brake fluid level in reservoir, and add re

fluid to specified level if necessary.G Check hydraulic system for leakage. Correct if ne

Rear brake

G Check operation. If soft or spongy, have Yamhydraulic system.

G Check brake pads for wear, and replace if necessG Check brake fluid level in reservoir, and add re

fluid to specified level if necessary.Check hydraulic system for leakage Correct if ne

ITEM ROUTINE


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Wheels and tiresG Check wheel condition, and replace if damagedG Check tire condition and tread depth. Replace if G Check air pressure. Correct if necessary.

Brake and shift pedalsG Make sure that operation is smooth. Lubricate p

if necessary.

Brake and clutch leversG Make sure that operation is smooth. Lubricate l

if necessary.

Chassis fasteners G Make sure that all nuts, bolts and screws are pro

Instruments, lights andswitches

G Check operation, and correct if necessary.

ITEM ROUTINE

EBU19530

F lEBU19620

C l


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FuelMake sure that there is sufficient fuel in the tank.(See page 4-10.)EWB00500

CoolantMake sure tAdd coolan

NOTE:The coolangine since ture.

EWB00490


Improper care when refueling.

WHAT CAN HAPPEN

Fuel can spill, which can cause a fire and se-

vere injury.

Fuel expands when it heats up. If the fuel

tank is overfilled, fuel could spill out due to

heat from the engine or the sun.


Do not overfill the fuel tank. Be careful not tospill fuel, especially on the engine or exhaust

pipe Wipe up any spilled fuel immediately

POTENTIA

Removing

and radiat

WHAT CA

You couldblown out

HOW TO A

EBU19700

F t d b ktem.


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Front and rear brakes

Brake lever and brake pedal

G Check that there is no free play in the brake le-ver. If there is free play, have a Yamaha dealercheck the brake system.

G Check for correct brake pedal height. (Seepage 8-29.) If the pedal height is incorrect, havea Yamaha dealer adjust it.

G Check the operation of the lever and pedal. Theyshould move smoothly and there should be afirm feeling when the brakes are applied. If not,have a Yamaha dealer check the brake system.

Brake fluid levelCheck the brake fluid level. Add fluid if necessary.(See page 8-26.)

Brake ope

Test the br

make sure do not provthe brake pEWB00540

POTENTI

Riding w

WHAT CA

You coul

lead to an

HOW TO

Always cride. Do n

lem with

necessary. HOW TO A


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y

EBU19770

Drive chainCheck the condition of the drive chain and checkthe drive chain slack. Lubricate and adjust thedrive chain as necessary. (See page 8-33.)

EBU19781

TiresEWB00561


Operating this ATV with improper tires, or

with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on this ATV, or opera-

tion of this ATV with improper or uneven tire

HOW TO A

G The tire

by Yam

Other t

mendedFront:

Manu

DU

Size:

ATType

Tu

Rear:

Manu

DU

Size:

AT

T

G The tires should be set to the recommend- G Maxim


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EBU19820

MeasurinUse the low

NOTE:The low-prdard equiptire pressudirt in the g

G The tires should be set to the recommend

ed pressure:

Recommended tire pressure:

Front:

27.5 kPa (4.0 psi) (0.275 kgf/cm2)Rear:

27.5 kPa (4.0 psi) (0.275 kgf/cm2)

G Check and adjust tire pressures when

the tires are cold.

G

Tire pressures must be equal on bothsides.

G Tire pressure below the minimum speci-

fied could cause the tire to dislodge from

the rim under severe riding conditions.

Minimum tire pressure:

Front:

24.5 kPa (3.5 psi) (0.245 kgf/cm2)

R

G Maxim

Fron

25

Rea

25Higher

cause

slowly


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Set the tire pressure when the tires are cold. Setthe tire pressures to the following specifications:

1. Low-pressure tire gauge

RecommFront

27.5Rear

27.5Minimum

Front24.5

Rear24.5

MaximumFront

30.5

Rear30.5


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EBU19840

Chassis fastenersMake sure that all nuts, bolts and screws are prop-erly tightened.

1. Tire wear limit

EBU19870

OPERATION


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OPERATION

WARNINGEWB00010



EBU19890

EWB00610

EBU26740

Starting tEWB00620

CAUTIOECB00150


Operating ATV without being familiar with all

controls.

WHAT CAN HAPPEN

Loss of control, which could cause an acci-

dent or injury.

POTENTIA

Frozen co

WHAT CA

You coulwhich cou

HOW TO A

When rid

sure all co

you begin

warning light should come on, then go off. If a 5. Contin


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warning light does not go off, see page 4-2 for

the corresponding warning light circuit check.

3. Shift the transmission into neutral. The neutral

indicator light should come on, if it does notcome on, have a Yamaha dealer check theelectrical circuit.

NOTE:This model is equipped with an ignition circuit cut-off system. The engine can be started under thefollowing conditions.G The transmission is in neutral.G The clutch is disengaged with the transmission

in gear. However, it is recommended to shift into

neutral before starting the engine.

4. Completely close the throttle lever and start

smoot

CAUTIOECB00160

For maximgine up b

hard when

NOTE:

The enginethe throttle

EBU20490

Operatin

in revers

CAUTIOECB00170

sion into reverse by pressing down on the shift EWB00660


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2

3

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9

pedal, and then release the reverse knob.

NOTE

EBU20530

ShiftingThis ATV h

verse transto control that a given sp

1. Reverse knob REV

2. Shift pedal

2

1

POTENTIA

Improperl

WHAT CAYou could

behind yo

HOW TO A

When you

are no peo

it is safe t

time, rO


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EBU20560

To start out and accelerate

1 Release the throttle lever

5. Once releasquickly

6. Shift (Makeneutra

7. Open lease

8. Followthe ne

EWB00680

1. Shift pedal

2. Neutral position

3. Reverse position

2345

N

1R

1

2

3

POTENTI

Opening

clutch levWHAT CA

The ATV

tle and apply the brakes smoothly and evenly. Asl d hift t l B th t

ning. Ina

th t


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you slow down, shift to a lower gear. Be sure thatthe engine has sufficiently slowed before engaginga lower gear. Improper use of the brakes or shifting

can cause the tires to lose traction, reducing con-trol and increasing the possibility of an accident.EWB00650

the trans

G Always u

The engi

not desforced sh

ing witho

EBU20672

Engine b

NOTE:G For ATVs

meter, fofigures gi

G For ATVhour met


Engaging a lower gear when the engine

speed is too high.

WHAT CAN HAPPEN

The wheels could stop rotating and lose trac-

tion. This could cause loss of control, an ac-

cident and injury. It could also cause engine

or drive train damage.HOW TO AVOID THE HAZARD

Make sure the engine has sufficiently slowed

operation or any condition that might result in en-i h ti t b id d


55/158

gine overheating must be avoided.

0160 km (0100 mi) or 010 hours

Avoid prolonged operation above 1/2 throttle. Varythe speed of the ATV regularly. Do not operate it atone set throttle position.

160320 km (100200 mi) or 1020 hours

Avoid prolonged operation above 3/4 throttle. Rev

the engine through the gears freely, but do not usefull throttle at any time.

320 km (200 mi) or 20 hours and beyond

The ATV can now be operated normally.

CAUTION:ECB00220

If any engine trouble should occur during the

1. Locked po

EBU20870

Parking on a slope4. With th

clutch


56/158

1

2

3

4

5

6

7

8

9

Parking on a slopeEWB00800

clutch lease tpedal.

NOTE:Make sure t

5. Turn th


Parking on a hill or other incline.

WHAT CAN HAPPEN

The ATV could roll out of control, increasing

the chance of an accident.


Avoid parking on hills or other inclines. If youmust park on an incline, place the ATV trans-

versely across the incline, apply the parking

brake, stop the engine, shift into first gear,

and then block the front and rear wheels with

rocks or other objects.Do not park the ATV at all on hills that are so

steep you could not walk up them easily

ering an accessory or operating an ATV which hasaccessories

EBU20930

Loading


57/158

accessories.G Choose only accessories designed for your

ATV. Your Yamaha dealer has a variety of gen-

uine Yamaha accessories. Other accessoriesmay also be available on the market. However,it is not possible for Yamaha to test all non-Yamaha accessories, nor control over their qual-ity or suitability. Choose a genuine Yamaha ac-cessory, or one that is equivalent in design andquality.

G Accessories should be rigidly and securelymounted. An accessory which can shift positionor come off while you are riding could affect yourability to control the ATV.

G Do not mount an accessory where it could inter-fere with your ability to control the ATV. Exam-ples include (but are not limited to) a heavy or

g

As originalcarry cargocessories s

er, you mjudgment acan be chathe followinG Never ex

loaded A

G If you arel d th

MAXIMUATV loacces

100

G Make sure the load does not interfere with con-trols or your ability to see where you are going

HOW TO A

N


58/158

1

2

3

4

5

6

7

8

9

trols or your ability to see where you are going.G Ride more slowly than you would without a load.

The more weight you carry, the slower you

should go. Although conditions vary, it is goodpractice not to exceed 2nd gear whenever youare carrying heavier loads or when towing a trail-er.

G Allow more braking distance. A heavier ATVtakes longer to stop.

G Avoid making sharp turns unless at very slowspeeds.

G Avoid hills and rough terrain. Choose terraincarefully. Added weight affects the stability andhandling of the ATV.

EWB00750

WAR

EWB00010

Indicates a

serious inj


Never exc

this ATV.

Cargo sho

curely attaReduce s

ing a traile

ing.

EBU21131

RIDING YOUR ATV


59/158

RIDING YOUR ATV

WARNINGEWB00010 RIDE WITH


60/158

1

2

3

4

5

6

7

8

9

WARNINGIndicates a potential hazard that could result in


EBU21591

GETTING TO KNOW YOUR ATV

This ATV is intended for recreational use by expe-

rienced operators only. Even if you are an experi-enced operator of all other all terrain ATVs ormotorcycles, riding the ATV requires special skillsacquired through practice. Take your time to fullylearn techniques before attempting more difficult

maneuvers.Riding your new ATV can be a very enjoyable ac-tivity, providing you with hours of pleasure. But it is

Get trainin

Beginners sstructor.Become fameven if you atempt to opyou are totaperformancEWB01280

POTENTIA

Operating

tion.

WHAT CAThe risk o

the opera


Beginning and inexperienced operators

HOW TO

A child u


61/158

Riding your ATV requires skills acquired

through practice over a period of time.

Take the time to learn the basic techniques wellbefore attempting more difficult maneuvers.

Not recommended for children under 16 yearsof age.EWB00901

Beginning and inexperienced operators

should complete the certified training course

offered by Yamaha. They should then regu-

larly practice the skills learned in the courseand the operating techniques described in

this Owners Manual. For more information

about the training course, contact an autho-

rized ATV dealer or call 1-800-887-2887.

A child u

ATV with

This ATV is designed to carry operator only

passengers prohibited


62/158

1

2

3

4

5

6

7

8

9

passengers prohibited.EWB00910

ApparelEWB00920

WARNING

POTENTIAL HAZARDCarrying a passenger on this ATV.

WHAT CAN HAPPEN

Greatly reduces your ability to balance and

control this ATV. Could cause an accident,

resulting in harm to you and/or your passen-

ger.HOW TO AVOID THE HAZARD

Never carry a passenger. The long seat is to

allow the operator to shift position as needed

during operation. It is not for carrying pas-

sengers.

POTENTIA

WHAT CAN HAPPEN

Operating without an approved motorcycle


63/158

Do not o

Operating without an approved motorcycle

helmet increases your chances of a severe

head injury or death in the event of an acci-

dent.Operating without eye protection can result

in an accident and increases your chances of

a severe injury in the event of an accident.

Operating without protective clothing in-

creases your chances of severe injury in the

event of an accident.


Always wear an approved motorcycle helmet

that fits properly.

You should also wear:

G eye protection (goggles or face shield)G gloves

b t

1. Protective

2. Goggles

3. Gloves

4. Boots

5. Helmet


64/158

WHAT CAN HAPPEN

Use of improper tires on this ATV or opera-

HOW TO

Always g


65/158

WARNINGEWB00010



Do not operate at speeds too fast for your

Speed lim

For riders throttle leveiter. The spopening, ethe maximuthe maximcreases thin the adjuturning it ou

Use of improper tires on this ATV, or opera

tion of this ATV with improper or uneven tire

pressure, may cause loss of control, increas-

ing your risk of an accident.HOW TO AVOID THE HAZARD

Always use the size and type tires specified

in the Owners Manual for this ATV on page

5-6.

Always maintain proper tire pressure as de-

scribed in the Owners Manual on page 5-7.

Always g

terrain, v

and your


66/158

1

2

3

4

5

6

7

8

9

Loading and accessories

As originally equipped, this ATV is not designed tocarry cargo or tow a trailer. If you choose to add ac-

EWB00970

1. Locknut

2. Adjusting screw

MAXIMUATV loaccess

100.

POTENTIA

Overloadicargo imp

WHAT CA

Could cau

could lead

HOW TO A

Never exc

this ATV.

During operation

Always keep your feet on the footboards during op-WHAT CA

Removin


67/158

y p y g peration, otherwise they may contact the rearwheels.

Avoid wheeof the ATVEWB00990

Removin

your abili

you to lo

ATV. If yoyour foot

the rear

cause an

HOW TO

Always k

and both

during op

POTENTI

HOW TO A

Never mo


68/158

1

2

3

4

5

6

7

8

9

ModificationsEWB01000

Exhaust sy

The exhausand followintouching thplace where

to touch it.EWB01010

WARNINGPOTENTIAL HAZARDOperating this ATV with improper modifica-

Never mo

stallation

accessori

genuine Ydesigned

installed a

If you hav

ATV deale

EWB01020HOW TO AVOID THE HAZARD

Do not operate, idle, or park the ATV in dry


69/158

o o ope a e, d e, o pa e d y

grass or other dry ground cover.

Keep the engine area free of dry grass,

brush, or other combustible material.Do not touch the hot exhaust system.

Do not park the ATV in a place where others

might be likely to touch it.

POTENTI

Operating

WHAT CA

ATVs are

Paved su

dling and

the ATV t

HOW TO

Always awalks, dr

HOW TO A

Never ope


70/158

1

2

3

4

5

6

7

8

9Do not ride on any public road, street, or highway.

p

road or hi

many stat

public stre


71/158

1

EWB01050

WARNING


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1

2

3

4

5

6

7

8

9

When riding

be seen, suflag on the A

POTENTIAL HAZARD

Failure to use extra care when operating on

excessively rough, slippery or loose terrain.

WHAT CAN HAPPEN

Could cause loss of traction or ATV control,

which could result in an accident, including

an overturn.


Do not operate on excessively rough, slip-pery or loose terrain until you have learned

and practiced the skills necessary to control

the ATV on such terrain. Always be especial-

ly cautious on these kinds of terrain.

mission.


73/158

EWB01060

Select a larwith your Aobstacles

control of tand turningmore difficu


Operating in areas where you might not be

seen by other off-road vehicles.WHAT CAN HAPPEN

1

do not allow skin or clothing to come in contact withthese components.Wi h h i idli ll h l h l di

WHAT CA

The ATV c


74/158

1

2

3

4

5

6

7

8

9

With the engine idling, pull the clutch lever to dis-engage the clutch and shift into 1st gear, and thenrelease the parking brake. Open the throttle grad-ually, and at the same time, release the clutch le-ver slowly. Once the ATV has attained adequatespeed, release the throttle lever and at the sametime, quickly pull in the clutch lever and shift into2nd gear. Open the throttle part way and gradually

release the clutch. Use this same procedure asyou move into the higher gears. Be sure to coordi-nate the use of the throttle and shift pedal properly.If the throttle is applied too abruptly or if the throttleis not released during shifting, or if the shift pedal

is not released before applying the throttle, thefront wheels may lift off the ground, resulting in aloss of directional control Avoid higher speeds un

CAUTIOECB00230

Do not shitle. Damag

cur.

When slowitle and app

you slow dothe engine h

the chanc

turn.

HOW TO AOpen the

clutch lev

WHAT CAN HAPPEN

The wheels could stop rotating. This could

HOW TO

Always fo


75/158

TURNING YOUR ATV

To achieve maximum traction while riding off-road,the two rear wheels are mounted solidly on oneaxle and turn together at the same speed. There-fore, unless the wheel on the inside of the turn is al-lowed to slip or lose some traction, the ATV will

resist turning. A special turning technique must beused to allow the ATV to make turns quickly and

il It i ti l th t thi kill b l d fi t t

As you appturn the ha

do so, put yside of theand lean ythrottle to turn. This m

of the turn the turn pro

cause loss of control, an accident and injury.

It could also cause engine or drive train dam-

age.HOW TO AVOID THE HAZARD

Make sure the engine has sufficiently slowed

before shifting to a lower gear.

as descr

tice turni

to turn aspeeds to

tions.

1

be able to pcurves.I id


76/158

1

2

3

4

5

6

7

8

9 This procedure should be practiced at slow speed

Improper ridchanges, exments, or toturn may catip over to thmore to thegradually leside of the t

Rememberthoroughly f

CLIMBING

Use proper

turns on hillATV well oncline and th

1. Lean towards inside of turn.

2. Support your weight on the outer footrest.

WHAT CAN HAPPEN

The ATV can overturn more easily on ex-

HOW TO

Always fo


77/158

It is important when climbing a hill to make sure

that your weight is transferred forward on the ATV.This can be accomplished by leaning forward and,on steeper inclines, standing on the footboardsand leaning forward over the handlebars.EWB01100

tremely steep hills than on level surfaces or

small hills.

HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for

the ATV or for your abilities. Practice on

smaller hills before attempting large hills.


Climbing hills improperly

ing hills a

Always c

start up aNever clim

loose sur

Shift you

Never op

sudden g

over backNever go

speed. A

vehicle o

of the hill

1

WHAT CA

Could cau

t t


78/158

1

2

3

4

5

6

7

8

9

If you are climbing a hill and you find that you havenot properly judged your ability to make it to the

to overtur

HOW TO A

Never atte

hill until y

nique as d

level grou

on any hil

Avoid cro

sible.When cro

Always f

scribed in

Avoid hills

surfaces.Shift you

ATV

EWB01251

POTENTI


79/158

If your ATV has stalled or stopped and you believeyou can continue up the hill, restart carefully tomake sure you do not lift the front wheels which

POTENTI

Stalling, r

mounting

WHAT CA

Could res

HOW TO

Use the p

speed wh

If you losG Keep w

G Apply t

G Lock t

stoppe

If you begG Keep w

G Never

1

braking mayWhenever phill Avoid s


80/158

1

2

3

4

5

6

7

8

9

RIDING DOWNHILLWhen riding your ATV downhill, shift your weight

f h d hill id f h ATV

hill. Avoid sto tip or rollride no faststacles whicEWB01130

POTENTIA

Going dow

WHAT CACould cau

to overtur


Always follow proper procedures for going

down hills as described in this Owners Man


81/158

CROSSIN

down hills as described in this Owners Man-

ual.

Note: a special technique is required when

braking as you go down a hill.

Always check the terrain carefully before you

start down any hill.

Shift your weight backward.

Never go down a hill at high speed.

Avoid going down a hill at an angle thatwould cause the ATV to lean sharply to one

side. Go straight down the hill where possi-

ble.

1

steering when riding on loose surfaces by pointingthe front wheels slightly uphill. When riding onslopes be sure not to make sharp turns either up

When cro

Always f

scribed in


82/158

2

3

4

5

6

7

8

9

slopes, be sure not to make sharp turns either upor down hill.If your ATV does begin to tip over, gradually steer

in the downhill direction if there are no obstacles inyour path. As you regain proper balance, graduallysteer again in the direction you wish to travel.EWB01141

WARNING

POTENTIAL HAZARDImproperly crossing hills or turning on hills.

WHAT CAN HAPPEN

Could cause loss of control or cause the ATV

to overturn.

HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any

hill until you have mastered the turning tech

scribed in

Avoid hills

surfaces.

Shift you

ATV.

low water of up to a maximum of 35 cm (14 in) indepth. Before entering the water, choose your pathcarefully Enter where there is no sharp drop off


83/158

carefully. Enter where there is no sharp drop off,and avoid rocks or other obstacles which may beslippery or upset the ATV. Drive slowly and care-

fully.EWB01150

Test your continue to


Operating this ATV through deep or fast

flowing water.WHAT CAN HAPPEN

Tires may float, causing loss of traction and

loss of control, which could lead to an acci-

dent.

HOW TO AVOID THE HAZARDNever operate this ATV in fast flowing water

or in water deeper than that specified in your

1


84/158

2

3

4

5

6

7

8

9

CAUTION:

ECB00240

After riding your ATV in water, be sure to drain

RIDING OV

Riding over

tion. Look damage to t

1. Air filter cas

WHAT CAN HAPPEN

Could cause loss of control or a collision.

Could cause the ATV to overturn


85/158

SLIDING AND SKIDDING

Care should be used when riding on loose or slip-pery surfaces since the ATV may slide. If unex-pected and uncorrected, sliding could lead to an

accident.To reduce the tendency for the front wheels to slidei l li diti iti i

If the rear ways, controom to doslide. Appl

recommen

Could cause the ATV to overturn.


Before operating in a new area, check for ob-

stacles.

Never attempt to ride over large obstacles,

such as large rocks or fallen trees. When you

go over obstacles, always follow proper pro-

cedures as described in the Owners Manual.

1

HOW TO A

Learn to s

practicing


86/158

2

3

4

5

6

7

8

9

With practice, over a period of time, skill at con-trolled sliding can be developed. The terrainshould be chosen carefully before attempting suchmaneuvers, since both stability and control are re-

duced. Bear in mind that sliding maneuvers shouldalways be avoided on extremely slippery surfaces

WHAT TO

This sectiononly. Be suniques com

WHAT TO

G

If your ATBring themaneuve

practicing

smooth te

On extrem

go slowly

duce the c

control.

Steer in the direction of the slide if you have theroom. Applying the brakes or accelerating is notrecommended until you have corrected the

you comride yourbraking a


87/158

yslide. (See page 7-27.)

G If your ATV cant make it up a hill you are trying

to climb:Turn the ATV around if you still have forwardspeed. If not, stop, dismount on the uphill side ofthe ATV and physically turn the ATV around. Ifthe ATV starts to slip backwards, DO NOT USE

THE REAR BRAKE the ATV may tip over ontop of you. Dismount the ATV on the uphill side.(See page 7-18.)

G If your ATV is traversing a sloping surface:Be sure to ride with your weight positioned to-

wards the uphill side of the ATV to maintainproper balance. If the ATV starts to tip, steerdown the hill (if there are no obstacles in your

g

WAREWB00010

Indicates a

serious in

1

EBU21647

PERIODIC MAINTENANCE AND M

EBU21660


88/158

2

3

4

5

6

7

8

9

EBU21660

Safety is an obligation of the owner. Periodic in-spection, adjustment and lubrication will keep yourATV in the safest and best operating conditionpossible. The most important points of inspection,adjustment, and lubrication are explained on thefollowing pages.The intervals given in the periodic maintenanceand lubrication chart should be considered as ageneral guide under normal riding conditions.However, DEPENDING ON THE WEATHER,TERRAIN, GEOGRAPHICAL LOCATION, AND

INDIVIDUAL USE, THE MAINTENANCE INTER-VALS MAY NEED TO BE SHORTENED.

EBU27100

Owners Be sure to bag and to tool kit and spective co

HOW TO A

Turn off th

nance unYamaha d

not familia


89/158


90/158

EBU21864

General maintenance and lubrication chart


91/158

NO. ITEMCHECK OR MAINTENANCE

JOB

Whichev-er comes

first

mo

k(m

ho

1 Air filter element G Clean and replace if necessary.

2 * Clutch G Check operation and adjust if necessary.

3 * Front brake

G Check operation and correct if necessary.G Check fluid level and ATV for fluid leakage, and

correct if necessary.

G Replace brake pads.

4 * Rear brake

G Check operation and correct if necessary.G Check fluid level and ATV for fluid leakage, and

correct if necessary.G Replace brake pads.

G Check for cracks or other damage and replace

1NO ITEM

CHECK OR MAINTENANCEWhichev-er comes

mon

k


92/158

2

3

4

5

6

7

8

9

10 *Upper and lowerarm pivots

G Lubricate with lithium-soap-based grease.

11 Drive chain

G Check chain slack and adjust if necessary.G Check rear wheel alignment and correct if nece

sary.G

Clean and lubricate.12 * Chassis fasteners

G Make sure that all nuts, bolts, and screws areproperly tightened.

13 *Shock absorberassemblies

G Check operation and correct if necessary.G Check for oil leakage and replace if necessary.

14 *

Rear suspensionrelay arm and con-

necting arm pivot-ing points

G Check operation and correct if necessary.G Lubricate with lithium-soap-based grease.

15 * S i h f L b i i h li hi b d

NO. ITEMJOB

er comesfirst

km(m

hou

NO ITEMCHECK OR MAINTENANCE

Whichev-er comes

mo

k


93/158

EBU23070

NOTE

20 *Moving parts andcables

G Lubricate.

21 *Throttle lever hous-ing and cable

G Check operation and correct if necessary.G Check throttle cable free play and adjust if nec

sary.G Lubricate throttle lever housing and cable.

22 *Front and rear brakeswitches

G Check operation and correct if necessary.

23 * Lights and switchesG Check operation and correct if necessary.G Adjust headlight beams.

NO. ITEMJOB

er comesfirst

k(m

ho

1WARNING

EWB00010


EBU23100

Panel A

To remove Remove the


94/158

2

3

4

5

6

7

8

9


EBU23080

Removing and installing the panelThe panel shown needs to be removed to performsome of the maintenance jobs described in thischapter. Refer to this section each time the panel

needs to be removed and installed.

Remove the

1

1. Panel A2. Bolt

2

plug should be removed and checked in accor-dance with the periodic maintenance and lubrica-tion chart. In addition, the condition of the spark

f


95/158

plug can reveal the condition of the engine.

To remove the spark plug1. Remove the spark plug cap.

To check

1. Check

centerum-to-

1

1. Spark plug

1

replace it if necessary. and itsgrime f

3. Install h

Specified spark plug:NGK/CR8E


96/158

2

3

4

5

6

7

8

9

To install the spark plug1. Measure the spark plug gap with a wire thick-

ness gauge and, if necessary, adjust the gapto specification.

wrenchtorque.

NOTE:If a torque wa spark plugis 1/41/2 tuplug shouldsoon as pos

4. Install t

NGK/CR8E

Spark plug gap:0.70.8 mm (0.0280.031 in)

TighteninSpark

12.5


97/158


98/158

5. Remove the engine oil tank filler cap and theengine oil tank drain bolt.


99/158

6. Check the washers for damage, and replace ifnecessary.

8. Check

them i

1. Engine oil tank drain bolt

11. Oil filter ele

2. Bolt


100/158


101/158

1

or soft ta

ter or sa

gine.

G If water h


102/158

2

3

4

5

6

7

8

9

3. If the coolant is at or below the minimum level

mark, remove the reservoir cap, add coolantor distilled water to the maximum level mark,

G If water h

place it

otherwistected ag

G If water h

a Yamah

tent of th

erwise thbe reduc

NOTE:If the engininstructions

1. Maximum level mark

2. Minimum level mark

12

4. RemoWHAT CAN HAPPENYou could be burned by hot fluid and steam

blown out under pressure.

HOW TO AVOID THE HAZARD 1


103/158

1. Place the ATV on a level surface.2. Remove panel A. (See page 8-7.)3. Place a container under the engine, and then

remove the coolant drain bolt.

5. Remo

6. Disconside, a


Wait for the engine to cool before removing

the radiator cap. Always place a thick ragover the cap. Allow any remaining pressure

to escape before completely removing the

cap.

1. Radiator c

1

1

voir to stall the

11. Pour thtor unti

1


104/158

2

3

4

5

6

7

8

9

7. After draining the coolant, thoroughly flush the

cooling system with clean tap water.8. Replace the coolant drain bolt washer if it is

tor unti

1. Coolant reservoir cap

2. Hose

2

Antifreez1:1Recomm

High-qtaininggines

Coolant qRadiat

1.61Coolanmum le

0.25

tected against frost and corrosion.G If water has been added to the coolant, have

a Yamaha dealer check the antifreeze con-

tent of the coolant as soon as possible, oth-

areas.

NOTE:There is a


105/158

tent of the coolant as soon as possible, oth

erwise the effectiveness of the coolant will

be reduced.

12. Install the radiator cap, start the engine, let itidle for several minutes, and then turn it off.

13. Remove the radiator cap to check the coolantlevel in the radiator. If it is low, add sufficient

coolant until it reaches the top of the radiator,and then install the radiator cap.

14. Start the engine, and then check for coolantleakage.

NOTE:If any leakage is found, have a Yamaha dealercheck the cooling system

case. If du

the hose ater case.


106/158

HOW TO

Use part

sponge m


107/158

7. Wash the sponge material gently but thor-

oughly in solvent.EWB01900

8. Squee

materi

CAUTIOECB00440

Do not twi

ing it.

1. Sponge material

2. Air filter element frame

2

1


108/158


109/158

1

WHAT CA

Could inju

Could cau

Could ca


110/158

2

3

4

5

6

7

8

9

7. Start the engine and rev it up approximatelytwenty times while momentarily creating ex-

haust system back pressure by blocking theend of the muffler with a shop towel.

EBU26810

Adjusting

1. Purging bolt

1

Could ca

possibly l

Could staHOW TO A

When pur

Always le

touching e

Always wno one is

Never run

Make sure

als in the

1. Start the engine and warm it up.

NOTE:The engine is warm when it quickly responds to theth ttl

NOTE:

Engine id1500


111/158

throttle.

2. Attach the tachometer to the spark plug lead.3. Check the engine idling speed and, if neces-

sary, adjust it to specification by turning theidle adjusting screw. To increase the engineidling speed, turn the idle adjusting screw in

direction (a), and to decrease it, turn the screwin direction (b).

NOTE:If the speci

described aadjustment

EBU24043

Adjustin

The throttland, if necfied in thechart.The throttle

4.0 mm (0.ically check1(a)

1

2

the throttle cable free play, turn the adjustingbolt in direction (b).

brication ch

EBU24110

CheckingTh f t(b)


112/158

2

3

4

5

6

7

8

9

The front an

wear at the tenance anprovided wiyou to checdisassemblthe point th

most disappthe brake p

1. Locknut

2. Throttle lever free play adjusting bolt

3. Throttle lever free play

12

3

(b)

(a)


113/158


114/158

intervals lisaged or leaG Oil sealsG Brake ho

Recommended brake fluid:DOT 4


115/158

G Refill with the same type of brake fluid. Mixingfluids may result in a harmful chemical reactionand lead to poor braking performance.

G Be careful that water does not enter the brakefluid reservoir when refilling. Water will signifi-cantly lower the boiling point of the fluid and may

result in vapor lock.G Brake fluid may deteriorate painted surfaces or

plastic parts. Always clean up spilled fluid imme-diately.

G As the brake pads wear, it is normal for the brake

fluid level to gradually go down. However, if thebrake fluid level goes down suddenly, have a

EBU24380

CheckinThe brake intervals splubrication free play of

play is incobrake syste

1

2

EWB02010 shown. If thified, have aWARNING

POTENTIAL HAZARD

Operating with improperly serviced or ad-


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2

3

4

5

6

7

8

9

EWB02060

justed brakes.

WHAT CAN HAPPENYou could lose braking ability, which could

lead to an accident.


After servicing:

G

Make sure the brakes operate smoothlyand that the free play is correct.

G Make sure the brakes do not drag.

G Make sure the brakes are not spongy. All

air must be bled from the brake system.

Replacement of brake components requires

professional knowledge. These proceduresshould be performed by a Yamaha dealer

1. Brake peda

HOW TO AVOID THE HAZARDAfter servicing:

G Make sure the brakes operate smoothly

and that the brake pedal position is cor-


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EBU26840

Adjusting the parking brake free playThe parking brake free play must be checked and,if necessary, adjusted at the intervals specified in

the periodic maintenance and lubrication chart.Cable length A should measure 58 60 mm

1. Releasparkin

2. Loose3. Turn t

rect.

G Make sure the brakes do not drag.G Make sure the brakes are not spongy. All

air must be bled from the brake system.

Replacement of brake components requires

professional knowledge. These procedures

should be performed by a Yamaha dealer.1. Cable leng


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switch in place. To make the brake light come onearlier, turn the adjusting nut in direction (a). Tomake the brake light come on later, turn the adjust-ing nut in direction (b).

(b)


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1. Loose2. To inc

adjust

(a), an(b).

1. Brake light switch2. Brake light switch adjusting nut

1

2

(a) (b) 1. Locknut2. Clutch leve

3. Clutch leve

(a)

1

2

and to decrease it, turn the nut in direction (b). EBU26861Drive chaThe drive ceach ride a

2(b)


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2

3

4

5

6

7

8

98. Tighten the locknut at the crankcase and theclutch lever.

To check t

1. Place t

NOTE:When checslack, there

all tires mus2. Move

tightesmeasu

1. Clutch lever free play adjusting nut (crankcase)

2. Locknut

1

(a)

Drive cha25.03


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3. If the drive chain slack is incorrect, adjust it asfollows.

To adjust the drive chain slack NOTE:

1. Drive chain slack

1

1. Rear whee

2. Rod

3. Drive chai

4. Hole

1

2

CAUTION:ECB00541

Improper drive chain slack will overload the en-

gine as well as other vital parts of the ATV and

can lead to drive chain slippage or breakage

EBU24880

LubricatiThe drive cthe intervalsand lubricat


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2

3

4

5

6

7

8

9

can lead to drive chain slippage or breakage.

To prevent this from occurring, keep the drivechain slack within the specified limits.

5. Pull the rod out, and then tighten the rear axlepinch bolts to the specified torque in the ordershown.

and lubricat

out, especiaService the

small soft brush.

CAUTION:ECB00570

To prevent damaging the O-rings, do not clean

the drive chain with steam cleaners high pres

EWB02120

POTENTI

Damaged

WHAT CA


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the drive chain with steam cleaners, high-pres-

sure washers or inappropriate solvents.2. Wipe the drive chain dry.3. Thoroughly lubricate the drive chain with a

special O-ring chain lubricant.

CAUTION:

ECB00580

Do not use engine oil or any other lubricants

for the drive chain, as they may contain sub-

stances that could damage the O-rings.

EBU24890

Checking and lubricating the cables

EBU24921

Checkin

clutch le

WHAT CA

Corrosiobecome

come fra

the opera

dent or in

HOW TO

Inspect c

cables.


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1

2

Left side Right side

1


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3

4

5

6

7

8

9

EBU25212

BatteryThis model

1. Upper grease nipple

2. Lower grease nipple

2

1. Upper grea

2. Lower grea

1

EWB02140 To chargeHave a Yamas possiblemind that quickly if th


Failure to handle batteries or battery electro-

lyte carefully


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quickly if th

cal access

To store t

1. If the Amonththen p

2. If the monthly cha

To install

NOTE:

lyte carefully.

WHAT CAN HAPPENYou could be poisoned. You could be severe-

ly burned by the sulfuric acid in battery elec-

trolyte. Batteries produce explosive gases.


Avoid contact with skin, eyes or clothing. Al-

ways shield eyes when working near batter-

ies. Keep out of reach of children.

Antidote:

EXTERNAL: Flush with water.

INTERNAL: Drink large quantities of water or

milk. Follow with milk of magnesia, beatenegg or vegetable oil Get prompt medical at

1

2

EBU25313Replacin

2

1


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3

4

5

6

7

8

9

CAUTION:ECB00630

G Always keep the battery charged. Storing a

1. Negative lead

2. Positive lead

2

1. Main fuse

2. Spare main

fuse.

2. Remonew fu

Specified


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Th i f d h f b l d d

1. Signaling system fuse

2. Headlight fuse

3. Ignition fuse

4. Fuel injection system fuse

5. Spare fuse

12

3

4

5

Specified

Main f20.0

Headl15.0

Ignitio

10.0Signa10.0

Fuel in10.0

1

2

EWB02151


Using an improper fuse.

WHAT CAN HAPPEN


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3

4

5

6

7

8

9

3. Turn the key to ON and turn on the electricalcircuits to check if the devices operate.

4. If the fuse immediately blows again, have aYamaha dealer check the electrical system.

EBU25430

2. Discon

3. Remov

An improper fuse can cause damage to theelectrical system, which could lead to a fire.


Always use a fuse of the specified rating.

Never use a material in place of the proper

fuse.

1. Headlight a

2. Bolt

2

1

2


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4. Remove the headlight bulb holder by pushing

it in and turning it counterclockwise, and thenremove the defective bulb.

EWB02180

1. Headlight bulb holder cover

2. Headlight coupler

1. Headlight

POTENTI

A headlig

1

2

8. Conne9. Install t

10. Adjust

EBU25560

Adjusting


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3

4

5

6

7

8

9

CAUTION:ECB00650

Do not touch the glass part of the headlightbulb to keep it free from oil, otherwise the

Adjusting

CAUTIOECB00690

It is advisa

this adjust

To raise a hin direction To lower a in direction

1. Do not touch the glass part of the bulb.

(a)

EBU26920Tail/brake lightThis model is equipped with an LED type of tail/brake light.If the tail/brake light does not come on, have a

Rear


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Yamaha dealer check it.

EBU25650

Removing a wheel1. Loosen the wheel nuts.

Front

2. Elevatunder

3. Remo4 Remo

1. Nut

1

2

Front Rear

1


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3

4

5

6

7

8

9

2. Lower 3. Tighten

torques

1. Arrow mark1. Arrow mark

1

EBU25730TroubleshootingAlthough Yamaha ATVs receive a thorough in-spection before shipment from the factory, troublemay occur during operation. Any problem in the fu-l i i iti t f l

HOW TO Do not s

tem. Mak

sparks in

water hea


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el, compression, or ignition systems, for example,can cause poor starting and loss of power.The following troubleshooting charts representquick and easy procedures for checking these vitalsystems yourself. However, should your ATV re-quire any repair, take it to a Yamaha dealer, whose

skilled technicians have the necessary tools, expe-rience, and know-how to service the ATV properly.Use only genuine Yamaha replacement parts. Im-itation parts may look like Yamaha parts, but theyare often inferior, have a shorter service life and

can lead to expensive repair bills.EWB02260

1

2

EBU27680Troubleshooting chartsStarting problems or poor engine performance

1. Fuel


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3

4

5

6

7

8

9

2. Compression

3. Ignition

Engine overheatingEWB02270


Removing the radiator cap when the engine and radiator are


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WHAT CAN HAPPENYou could be burned by hot fluid and steam blown out under


Wait for the engine to cool before removing the radiator cap. A

Allow any remaining pressure to escape before completely re

Wait until theengine has cooled.

Check the coolant level in thereservoir and radiator.

The coolant level is low.Check the cooling systemfor leakage.

1

2

EBU25860CLEANING AND STORA

EBU25890

CleaningFrequent, thorough cleaning of your ATV will not

ed from

application

operated c


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3

4

5

6

7

8

9

q , g g y

only enhance its appearance but will improve itsgeneral performance and extend the useful life ofmany components.1. Before cleaning the ATV:

a. Block off the end of the exhaust pipe to

prevent water entry. A plastic bag andstrong rubber band may be used.b. Make sure the spark plug and all filler caps

are properly installed.2. If the engine case is excessively greasy, apply

degreaser with a paint brush. Do not apply de-greaser to the chain, sprockets or wheel ax-

operated c

4. Once wash adetergetle brus

5. Rinse t

ter andtowel o

6. Dry therusting

7. Clean t

to keep8 Autom

EWB02300 nia) andstored.

Long-term

Before stor


Operation with wet brakes after washing.

WHAT CAN HAPPEN


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EBU25932

Storage

Short-term

Always store your ATV in a cool, dry place and, ifnecessary protect it against dust with a porous

1. Followsectio

2. Turn t3. Drain

ing thefrom bfuel ta

4. Fill upavailaing.

Wet brakes may have reduced stopping abil-ity, increasing the chance of an accident.


Test the brakes after washing. Apply the

brakes several times at slow speeds to let

friction dry out the linings.

Specified7 5 m

1

2

plug, and then place the spark plug on thecylinder head so that the electrodes aregrounded. (This will limit sparking duringthe next step.)

d. Turn the engine over several times with

8-39.

NOTE:Make any ATV.


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3

4

5

6

7

8

9

the starter. (This will coat the cylinder wallwith oil.)e. Remove the spark plug cap from the spark

plug, and then install the spark plug andthe spark plug cap.

6. Lubricate all control cables and the pivoting

points of all levers and pedals.7. Check and, if necessary, correct the tire air

pressure, and then block up the ATV so thatall of its wheels are off the ground. Alternative-ly, turn the wheels a little every month in order

to prevent the tires from becoming degradedin one spot

EBU25960 SPECIFICATIONS

EBU2597A

Dimensions:Overall length:

1845 mm (72 6 in)

Compress

9.20 :1Starting sy

El t i


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1845 mm (72.6 in)

Overall width:1170 mm (46.1 in)

Overall height:

1130 mm (44.5 in)Seat height:

815 mm (32.1 in)

Wheelbase:1280 mm (50.4 in)

Ground clearance:240 mm (9.4 in)

Minimum turning radius:3500 mm (138 in)

Weight:With oil and fuel:

Electric Lubrication

Dry sum

Engine oil:Type:

YAMAL

0 10

YA

YAMALUBE


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Reverse gear:24/13 29/12 (4.462)

Chassis:Frame type:

Aluminum die-cast and steel tube frameCaster angle:

5 0

Rear:27.5

Minimum:Front:

24.5

Rear:24 5


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5.0

Trail:21.0 mm (0.83 in)

Front tire:Type:

TubelessSize:

AT21 x 7-10Manufacturer/model:

DUNLOP/KT341 Radial

Rear tire:Type:

Tubeless

Size:AT20 x 10-9

24.5

Maximum:Front:

30.5 Rear:

30.5

Front whee

Wheel typePanel w

Rim size:10 x 5.5

Rear wheelWheel type

Panel wRim size:

1

2

Rear brake:Type:

Single disc brakeOperation:

Right foot operationRecommended fluid:

DOT 4

Headlight:Bulb type:

Krypton

Bulb voltageHeadlight:

12 V, 30

Neutral indi


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3

4

5

6

7

8

9

DOT 4

Front suspension:Type:

Double wishboneSpring/shock absorber type:

Coil spring/gas-oil damperWheel travel:

230 mm (9.1 in)Rear suspension:

Type:Swingarm (link suspension)

Spring/shock absorber type:

Coil spring/gas-oil damper

Wheel travel:256 mm (10 1 in)

Neutral indiLED

Fuel level w

LEDReverse ind

LEDCoolant tem

LEDEngine trou

LED

Fuses:Main fuse:

20.0 A

Fuel injectio10 0 A

EBU25981

CONSUMER INFORMA

EBU26011

Identification numbersRecord the key identification number, vehicle iden-

EBU26020

Key identi

The key id


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tification number and model label information inthe spaces provided below for assistance when or-dering spare parts from a Yamaha dealer or for ref-erence in case the ATV is stolen.G KEY IDENTIFICATION NUMBER:

G VEHICLE IDENTIFICATION NUMBER:

key. Recoruse it for re

1

2


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3

4

5

6

7

8

9

NOTE:The vehicle identification number is used to identi-

fy your ATV.

1. Vehicle identification number

1

1. Model labe

EBU26060

Noise regulationTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:

Federal law prohibits the following acts or the causing thereof: (1) Tany person other than for purposes of maintenance, repair, or replasign incorporated into any new vehicle for the purpose of noise c


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g p y p p

ultimate purchaser or while it is in use or (2) the use of the vehicle has been removed or rendered inoperative by any person.AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERThese acts include tampering with the following systems; i.e., mod

Exhaust systemG MufflerG Exhaust pipeG Silencer

Intake systemG Air cleaner caseG Air cleaner elementG Intake duct

1

2

EBU26080

Maintenance recordCopies of work orders and/or receipts for parts you purchase and instenance done in accordance with the warranty. The chart below is prmaintenance work is required. It is not acceptable proof of maintena

MAINTENANCE INTERVAL


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3

4

5

6

7

8

9

MAINTENANCE INTERVALDATE OFSERVICE MILEAGE SERVICINNAME ANmonth km (mi) hours

1 320 (200) 20

3 1300 (800) 80

6 2500 (1600) 160

12 5000 (3200) 320

18 7500 (4800) 480

24 10000 (6400) 640

30 12500 (8000) 800

36 15000 (9600) 960

42 17500 (11200) 1120

48 20000 (12800) 1280

54 22500 (14400) 1440


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EBU26122

YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your warrantyexpires with genuine Yamaha Extended Service (Y.E.S.).

Y.E.S. is designed and administered by Yamaha Motor

In addition(TRIP) is $150 reimexpenses


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Corporation to provide maximum owner satisfaction. Youget uninterrupted factory-backed coverage for extrapeace of mind.

Y. E. S. is flexible. You choose the plan that s right foryou: 12 months, 24 months, or 36 months beyond yourwarranty period.

Y.E.S. is designed and administered by the sameYamaha people who handle your warranty and itshows in the comprehensive coverage benefits. Thereare no mileage limitations. Coverage isn t l imited tomoving parts or the drive train like many other plans.And Y.E.S. covers manufacturing defects just like thewarranty. See the sample contract at your Yamaha

dealer to see how comfort ing uninterrupted factory-backed protection can be

covered stowing, phaway fromwhen you repairs asY.E.S. plan

Y.E.S. cov

dealer nat

Y.E.S. covsell or tramuch mor

This excellen

Yamaha ownewithin the Ya

1

2

We urge you to act now. Youll get the excellent benefits of

TRIP coverage right away, and you l l rest easy knowing

youll have strong factory-backed protection even after your

Yamaha Limited Warranty expires. You can also save

money: Y.E.S. costs less within the first 90 days after you

buy your Yamaha. See your dealer today!


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3

4

5

6

7

8

9

A special note:

If visiting your dealer isnt convenient, contact Yamaha with

your Primary ID number (your frame number). We l l be

happy to help you get the Y.E.S. coverage you need.

Yamaha Service Marketing

P.O. Box 6555

Cypress, CA 90630


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WARNING

Improper ATV use can result in SEVERE IN

EBU26141


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ALWAYS:use proper vehicle oveterrain and avoid pavedseriously a

NEVER operate:without proper training or instruction.at speeds too fast for your skills or theconditions.on public roads-a collision can occur withanother vehicle.

ALWAYS USEAN APPROVEDHELMET AND

PROTECTIVE GEAR

NEVER USEON PUBLIC

ROADS

NEVER CAPASSENG

Dear New Yamaha ATV Owner:

CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV. You have purchased Yamaha product that, with proper use and care, will provide hours of riding pleasure. BEFOPERATE YOUR NEW ATV, Yamaha recommends these important points:

8 READ YOUR OWNERS MANUAL

8A CHILD UNDER 6 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 50CC OR

8A CHILD UNDER 12 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE 70CC OR

8A CHILD UNDER 16 YEARS OLD SHOULD NOT OPERATE AN ATV WITH ENGINE SIZE GREATERTHAN 90CCis

IMPORTANTSAFETY

CARD

ached,call1-800-344

-6418].


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8 TAKE THE FREE HANDS-ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALDETAILS OR CALL 1-800-887-2887

If you have any questions about these points, or if you purchased your ATV from an authorized dealership and were not informed of the age recommendation for your ATV by the dealershipfill out the information below and mail this card to yamaha today.

D

earYamahaATVOwner:PleaseReviewth

b

eforeoperatingyour

ATV[Ifcardisnotatt

Name:

Address:

Telephone:

Dealer Name & Address:

Primary I.D. [Engine Number]:

ATV Model: Purchase

MO. DA

[ ]


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700r owner manual

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