6251 failure mode effect and analysis.xls
TRANSCRIPT
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6-A, PHASE-1, INDUSTRIAL AREA,
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA) FMEA NUMBER : PE/ FMEA / 6251/01
PAGE : 01OF 9
ITEM : PIPE, AIR TRANSFER - 5336251/01 PREPARED BY : O. P. SINGH
PROESS RESPONSIBILITY : APP, OPS, BBS, BR, P FMEA DATE (Org.) : 20.05.201 DATE (RE!. 01) :
CORE TEAM : APP, OPS, BR, BBS, P
Action Results
" # 1 $2 # # # # # # #
" # 1 # $2 # # # # # # #
" # 2 6 # # # # # # #
FORMAT NO. PE-F-QS-FMEA/PROC. - 021 *
REV-01
* EFFECT ON NEXT OPERATON ** EFFECT ON ASSEM!"# *** EFFECT ON FE"$
ADITYAPUR, !AMSHEDPUR-"32 10#
MODEL YEAR($)/%EHICLE($) : - EY DATE :
P%ocessFunction /
Re&ui%e'ents
Potenti(l F(ilu%eMo)e
Potenti(lEect+s,
o F(ilu%e
S
e
C Potenti(lC(use +s, /
Mec(nis'+s,o F(ilu%e
O
c
Cu%%entP%ocess
Cont%olP%eention
Cu%%entP%ocessCont%ol$etection
$
e
R
P
Reco''-en)e)
Action+s,
Resons-iilit
T(%3etCo'letion
$(te
ActionT(4en
S O $
e
R
P
(01)
A%. &%%'#50016 R*+,- S-'r&g
T'r*+,- -'r
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,r'*r.
7r'3g R&8&-r+&%r*+ 4r'8,,%+r .
F&+%r r+3g
r+4+*&-+'3
# # #
7r'3g r& 8&-r+&%,,% 4r'8 ,,%+r.
S,*+4+*&-+'3 /r;+r83-
*%&r%83-+'3 +3 /
+- Pr*& Orr&3
I33-.
S,,%+r I3'+*. S,,%+r T.I3-r*-+'3
= T+r P&r-S,*-r' R,'r-
I8,r',r-'r&g '4 r&8&-r+&%.
7r'3g r&
8&-r+&% + # #
# # # #
?&*> '4 I3-+4+*&-+'3M&r>(*'%'r *'
@&-* 3'.) '3 r&8&-r+&%.
M+ ,+44r3- &%%'.
S,&r&- r&*> 'r%'*&-+'3 4'r +44r3-r& 8&-r+&% +- -&g *'%'r 8&r>.
S-'*> Rg+-r 4'r A%. &%%'
(SIGNATURE)
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6-A, PHASE-1, INDUSTRIAL AREA,
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)
PRA%IN EN&INEERIN& P%T LTD
ADITYAPUR, !AMSHEDPUR-"32 10#
PRA%IN EN&INEERIN& P%T LTD
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)
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FMEA DATE (Org.) : 20.05.201
PA5E 6 02
Action Results
5 # = U3-r&+3 ,r'3 2 = Tr&+3+3g 0 # # # # # # #
5 # 2 0 # # # # # # #
2 $2 # # # # # # #
# 2 56 # # # # # # #
= S'%+ +3g
T' 8&34&*-r- %% *'r -'
3&@% & ,r g+3&,.
= I8,r',r*%&3+3g '4,&r-+3g %+3.
U3&3- Pr'C*-+'3'r Gr'' ! 4'r8 +3,&r-+3g %+3
?&>&g ###
= !+&%I3,*-+'3
= P&r-+3g %+3M+8&-*
R'g3 'r Gr''! 4'r8 +3 ,&r-+3g %+3.
?&>&g #####
= G+ P+3/ B'4 S%% +3g'4 *'r.
R'g r4&* B%' '%
####
= ? T8,.
= ? *r-+8.
= T8,. ###
####
=
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FMEA DATE (Org.) : 20.05.201
PA5E 6 0<
Action Results
" # 2 6 # # # # # # #
" # 1 " 6 # # # # # # #
" # 1 " 6 # # # # # # #
FORMAT NO. PE-F-QS-FMEA/PROC. - 021
REV-01
* EFFECT ON NEXT OPERATON ** EFFECT ON ASSEM!"# *** EFFECT ON FE"$
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)
ITEM : PIPE, AIR TRANSFER - 5336251 CORE TEAM 6 APP: OPS: !!S :!;R: P; FMEA NUMBER : PE / FMEA /6251/03
P%ocessFunction /
Re&ui%e'ents
Potenti(l F(ilu%eMo)e
Potenti(lEect+s,
o F(ilu%e
S
e
C
l
Potenti(lC(use +s, /
Mec(nis'+s,o F(ilu%e
O
c
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t
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ActionT(4en
S
e
O
$
e
R
P
(0$)M%-+3g '4 A%.&%%'
T' &*+8'%-3 &%8+3+8
8-&% 4r 4r'8r' +-+3
r;+r -8,.
= ?'/ H+g 8'%-38-&% -8,.
=U3 *'3-r'%% 8-&%-8,.
&g /4&+%r ?&>&g /4&+%r
= S'8 +44r3-&%%' %4- 'r +3*r*+@% @4'r -&r-+3+-+&% 8%-+3g
= I3g'-'r r33r / r+r '4+44r3- &%%' 8+ ,r+3g 8%-+3g.
= R8' &%% A%. *+, &3*%&3 *r*+@% @4'r *&rg+3 4r3&3*
=
Pr'+ +44r3- *'%'r @+3(,%&*) 4'r +44r3- &%%'
= Tr&+3+3g
= 7.I. $.1
= !+&%
(SIGNATURE)
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FMEA DATE (Org.) : 20.05.201
PAGE : 0
Action Results
" # 2 = P&g
?&>&g
= I8,r',r --+3g '4
*r*+@%.= Fr3&* r33+3g
4'r * -+8
= T8,. &g / 4&+%r ?&>&g / 4&+%r
= I3#44+*+3- &+-+'3'4 4'3r *8+*&%
( Dg&+3g +--&@%- A%. .
(SIGNATURE)
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POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)
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FMEA DATE (Org.) : 20.05.201
PA5E 6 08
Action Results
" # 2 = H'%+3g Fr3&3* = P
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FMEA DATE (Org.) : 20.05.201
PA5E6 09
Action Results
5 # 2 = !+&&% I3,*-+'3 0 # # # # # # #
5 # = U3>+%% O,r&-'r 2 = !+&% I3,*-+'3 0 # # # # # # #
6 # 2 2 # # # # # # #
FORMAT NO. PE-F-QS-FMEA/PROC. - 021
REV-01
* EFFECT ON NEXT OPERATON ** EFFECT ON ASSEM!"# *** EFFECT ON FE"$
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)
ITEM : PIPE, AIR TRANSFER - 5336251 CORE TEAM 6 APP: OPS: !!S :!;R: P; FMEA NUMBER : PE / FMEA /6251/0
P%ocess
Function /
Re&ui%e'ents
Potenti(l
F(ilu%eMo)e
Potenti(l
Eect+s, oF(ilu%e
S
e
C
l
Potenti(l
C(use +s, /Mec(nis'+s,
o F(ilu%e
O
c
Cu%%ent
P%ocessCont%ol
P%eention
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Cont%ol$etection
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etec
R
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c
$
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P
(06) I3-r*-+'34'r F--%+3g
(0")!&*8
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&% *&-*'8,'33-.
= I8,r',r,'r'+-
&%+3g.
?&>&g
?&>&g
?&>&g
= I8,r',r T8,. '4H'- &-r.
= I8,r',r!&*8 Prr &- A-' *%&.
= I8,r',r
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FMEA DATE (Org.) : 20.05.201
PA5E6 07
Action Results
6 # 1 2 # # # # # #
6 2 " # # # # # # #
=R'g r4&* 2 56 # # # # # # #
# 2 = I3# ,%&3- -r&+3+3g 56 # # # # # # #
FORMAT NO. PE-F-QS-FMEA/PROC. - 021
REV-01
* EFFECT ON NEXT OPERATON ** EFFECT ON ASSEM!"# *** EFFECT ON FE"$
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)
ITEM : PIPE, AIR TRANSFER - 5336251 CORE TEAM 6 APP: OPS: !!S :!;R: P; FMEA NUMBER : PE / FMEA /6251/0
P%ocess Function /Re&ui%e'ents
Potenti(lF(ilu%e
Mo)e
Potenti(l Eect+s,o
F(ilu%e
S
e
C
l
Potenti(lC(use +s, /
Mec(nis'+s,o F(ilu%e
O
c
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ActionT(4en
S
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O $
e
R
P
(09)?&> Pr''4 T-+3g
T'g- ?&> Pr''4 *&-
*'8,'33-.
= I8,r',r ?&>Pr''4 T-.
?&>&g ?&>&g
?&>&g
= I8,r',r &+r,rr
= Prr G&g+%%
O,r&-'r
= !+&%
I3,*-+'3
(SIGNATURE)
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FMEA DATE (Org) : 20.05.201
PA5E 6 0=
Action Results
6 # 2 " # # # # # # #
6 # 2 " # # # # # # #
FORMAT NO. PE-F-QS-FMEA/PROC. - 021
REV-01
* EFFECT ON NEXT OPERATON ** EFFECT ON ASSEM!"# *** EFFECT ON FE"$
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)
ITEM : PIPE, AIR TRANSFER - 5336251 CORE TEAM 6 APP: OPS: !!S :!;R: P; FMEA NUMBER : PE / FMEA /6251/0"
P%ocess Function /Re&ui%e'ents
Potenti(lF(ilu%e
Mo)e
Potenti(l Eect+s,o
F(ilu%e
S
e
C
l
Potenti(lC(use +s, /
Mec(nis'+s,o F(ilu%e
O
c
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Cont%olP%eention
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$ete
c
R
P
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ActionT(4en
S
e
O $
e
R
P
(12)H+g Prr
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FMEA DATE (Org) : 20.05.201
PA5E 6 0>
Action Results
? - 2 7 89 - - - - - - -
$ # 2 " # # # # # # #
6 1 2 # # # # # #
6 1 2 # # # # # # #
6 # = I8,r',r ,rr&-+'3 1 6 $6 # # # # # # #
6 1 6 $6 # # # # # # #
6 # = I8,r',r I3-+4+*&-+'3 1 " " # # # # # # #
FORMAT NO. PE-F-QS-FMEA/PROC. - 021
REV-01
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA)
ITEM : PIPE, AIR TRANSFER - 5336251 CORE TEAM 6 APP: OPS: !!S :!;R: P; FMEA NUMBER : PE / FMEA /6251/0#
P%ocessFunction /
Re&ui%e'ents
Potenti(lF(ilu%e
Mo)e
Potenti(lEect+s,
o F(ilu%e
S
e
C
l
Potenti(lC(use +s, /
Mec(nis'+s,o F(ilu%e
O
c
Cu%%entP%ocess
Cont%olP%eention
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$etec
R
P
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e
O $
e
R
P
(1)P&*>&g+3g
T' g- *&-*'8,'33-
,&*> & ,r,&*>&g+3g-&3&r.
= M++3g '4 @&r*' -+*>r
### N'
Tr&*>+3g A,,%+*&-+'3
###
= Ig3'r&3* '4,&*>&g+3g ,&--r3
=Ng%+g3* '4,&*>&g+3g ',r&-'r
= P&*>&g+3g,&--r3 '4*'8,'33-
= O3 C'@Tr&+3+3g
= !+&%I3,*-+'3
= I8,r',r,&*>&g+3g
D&8&g / *r&-* P''r
A,,&r&3* ###
= Ig3'r&3* '4,&*>&g+3g -&3&r.
S* &=A@3* '4 ,&r-+-+'3 ?&r -
= +8,r',r&%+3g
= P&*>&g+3gS-&3&r '4
*'8,'33-
= !+&%I3,*-+'3
= I8,r',rT&gg+3g
7r'3g 8&-r+&%-'r&g RC*-
####
= U3-r&+3 ',r&-'r= T&gg+3g 3'- '3
+88+&-% &4-r&%+3g.
= Tr&+3+3g= P&*>&g+3g
S-&3&r '4*'8,'33-
= !+&%I3,*-+'3
= 7r'3g&3-+-
7r'3g &3-+- +3-'*>.
&3-+- 'r- ###
= U3-r&+3 ',r&-'r= Ig3'r&3* '4
,&*>&g+3g -&3&r
= Tr&+3+3g= P&*>&g+3g
S-&3&r '4*'8,'33-
= !+&%I3,*-+'3
(15)S-'r&g
T'-'r - 4+3+*'8,'33- +-
,r',r+3-+4+*&-+'3 -&g
;&3-+- +3,r',r ,%&*
= I8,r',r-'r&g
D&8&g RC*- ###
=7.I. $.1"(4'r -'r&g
&3 ,rr&-+'3)
= !+&%I3,*-+'3
= Pr#D+,&-*I3,*-+'3
= I8,r',rI3-+4+*&-+'3
7r'3g ,&-* RC*-
####
= M+ , +44r3-*'8,'33-
= S,&r&-%'*&-+'3 4'r+44r3-*'8,'33-.
= !+&%I3,*-+'3
= Pr#D+,&-*
I3,*-+'3
(16)D+,&-*
T *'8,'33--' @ +,&-* &
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= 7r'3g8&-r+&% ,,%
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= PDI R,'r-=
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= !+&%I3,*-+'3
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