41 ovation dcs 2007
DESCRIPTION
TRANSCRIPT
OV100-WIN
Starting with Data Acquisition
Using Ovation Windows
Based Systems
Student Handout
Revision 1
January 2007
Proprietary Class 2C Page i 5/10/2005
Table of Contents
Page
Course Objectives....................................................................................................1
Course Outline .........................................................................................................2
Module 1 Objectives – Identify the Major Components in an Ovation System ...3
Typical Ovation System..............................................................................................4
Module 2 Objectives – Identify the Major Elements in an Ovation Controller
Cabinet 5
OCR161 Controller Backplane...................................................................................6
OCR400 Controller Assembly ....................................................................................7
Controller I/O Module Addressing Format..................................................................9
Module 3 Objectives – Demonstrate Basic Operator Functions ........................11
Ovation Record Types .............................................................................................12
Point Information Search Window............................................................................13
Using Point Review ..................................................................................................16
Module 4 Objectives – Discuss the Hierarchy and Right Click
Functions within the Ovation Developer Studio..................................................17
Resizing Ovation Developer Studio Windows ..........................................................18
Drop Load Recommendations .................................................................................19
Ovation Data Movement Diagram............................................................................20
Module 5 Objectives – Utilize the Ovation Developer Studio to
Create and Modify Digital Points ..........................................................................22
Inserting New Digital Output Points..........................................................................24
Inserting New Digital Input Points ............................................................................25
Module 5 Objectives – Utilize the Ovation Developer Studio to
Create and Modify Analog Points .........................................................................27
Proprietary Class 2C Page ii 5/10/2005
Inserting New Analog Output Points ........................................................................28
Inserting New Analog Input Points ...........................................................................29
Module 7 Objectives – Configure Additional Ovation I/O Modules and
Points for Temperature Data Acquisition.............................................................30
Inserting a New I/O Module Using the Ovation Developer Studio............................31
Inserting a New Module Point ..................................................................................32
Thermocouple Module Exercise...............................................................................33
Building an Analog Cold Junction Compensation Point ...........................................34
Building an Analog Thermocouple Point .............................................................35-36
RTD Module Exercise ..............................................................................................37
Building an Analog RTD Point..................................................................................38
Calculating RTD Conversion Coefficients Using Sensor Calibrate .....................39-40
Reconcile Conversion Coefficients into the Ovation Database ...........................41-42
Module 8 Objectives – Create and Test Packed Points ......................................43
Packed Point Exercise .............................................................................................47
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 1
Course Objectives
Upon successful completion of this course the student will be able to:
1. IDENTIFY the major components in an Ovation System
2. UNDERSTAND basic Ovation terminology
3. IDENTIFY the major components in an Ovation Controller Cabinet
4. DEMONSTRATE basic Ovation operator functions
5. UNDERSTAND data movement in an Ovation system
6. UNDERSTAND the hierarchy and basic right click functions within the Ovation Developer Studio
7. UTILIZE the Ovation Developer Studio to modify and create digital and analog points
8. WIRE and TEST hardware input and output devices
9. CONFIGURE additional Ovation I/O modules and points for temperature data acquisition
10. CREATE and TEST packed points
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 2
Course Outline
Module 1: Identify the major components in an Ovation system
Module 2: Identify the major elements in an Ovation controller cabinet
Module 3: Demonstrate basic operator functions
Module 4: Discuss the hierarchy and right click functions within the Ovation Developer Studio
Module 5: Utilize the Ovation Developer Studio to create and modify digital points
Module 6: Utilize the Ovation Developer Studio to create and modify analog points
Module 7: Configure additional Ovation I/O modules and points for temperature data acquisition
Module 8: Create and test packed points
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 3
Module 1 Objectives
Identify the Major Components in an Ovation System
Upon successful completion of this module the student will be able to:
1. IDENTIFY the major components in an Ovation system
2. IDENTIFY the chief purpose of the different drop types in an Ovation system
3. EXPLAIN the primary purpose of Ethernet switches, media converters, and cables
that make up an Ovation highway
4. UNDERSTAND basic terminology used in an Ovation system
5. UNDERSTAND Ovation controller redundancy principals
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 4
Typical Ovation System
Controller
1/51 Controller
2/52
Database Software
Server
eDB / OPH
Historian
Operator
Workstation
Ethernet Root Switch
OVATION NETWORK
High Speed Ethernet
100(Mbps) Megabits / sec.
At least 160,000 points
Up to 254 Drops
Redundant Controller Pair
- Each with equal
capability for control or
backup
- Scan inputs
- Limit check points
- Execute control
- Send new control values
to output devices
- Multicast points onto the
Ovation highway
Ethernet Backup Switch
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 5
Module 2 Objectives
Identify the Major Elements in an Ovation Controller Cabinet
Upon successful completion of this module the students will be able to:
1. EXPLAIN the basic architecture of an Ovation controller
2. IDENTIFY the function of the circuit boards in an Ovation controller
3. LOCATE all major fuses in the basic Ovation Controller cabinet
4. UNDERSTAND Controller I/O module addressing
5. UNDERSTAND I/O module status and channel LEDs
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 6
OCR161 Controller Backplane (CBO)
AUX POWER FUSES (2/BRANCH)
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 7
OCR400 Controller Assembly
OCR400 Controller CPU and I/O Interface Modules
Network Interface Ports
(NIC)
Port Use N1 Other additional interfaces (e.g.
Allen Bradley) N2 Single attached network interface
N3 Dual attached network interface
N4 Dedicated control synchronization
Supports 4 crates (1 node) local Q-Line I/O (Labeled “Q5”)
Supports 4 nodes of remote Ovation or 4
nodes of remote Q-line or 1 node of local Q-Line I/O
(Labeled “R4”)
Supports 4 nodes of remote Ovation or 4 nodes of remote Q-line
(Labeled “R3”)
AUX POWER FUSES (2 PER BRANCH)
Module body latches
Controller Power switch
Controller covers in place
Processor (CPU) Module
I/O Interface (IOIC) Module
Controller Power switch
Controller covers removed
Compact flash card
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 8
OCR 400 Controller LED Information
The following table describes each LED indicator and the various states that it can display:
Status
Label Meaning ON (SOLID) OFF Blinking
P Power Controller
powered
Controller not
powered N/A
CM Communication Communications
hung
No commands
being received
from the
processor module
Commands being
received from
processor module
CT Control Controller is
acting as Primary
Controller not
operational, in
boot-up mode, or
cleared
Controller acting
as secondary
A Alive
Alive
(under hardware
control)
Alive timer timed
out N/A
E Error
Performing
diagnostics
during boot
sequence
Application
firmware running.
No errors
An error is
indicated. Read
error codes from
node LEDs, GMD /
Error Log.
Node
LED
O1 local Ovation #1
(port L1)
All I/O cycles
succeeding (with
“E” LED off)
No I/O cycles are
being attempted
(with “E” LED off)
Some or all I/O
cycles are failing
(with “E” LED off)
O2 local Ovation #2
(port L2)
All I/O cycles
succeeding (with
“E” LED off)
No I/O cycles are
being attempted
(with “E” LED off)
Some or all I/O
cycles are failing
(with “E” LED off)
R3,
R4 Port R3 and R4
All I/O cycles
succeeding (with
“E” LED off)
No I/O cycles are
being attempted
(with “E” LED off)
Some or all I/O
cycles are failing
(with “E” LED off)
Q5 Port Q5
All I/O cycles
succeeding (with
“E” LED off)
No I/O cycles are
being attempted
(with “E” LED off)
Some or all I/O
cycles are failing
(with “E” LED off)
A Controller fault is indicated when the red E LED is blinking. In this state, the node LEDs (O1, O2, R3, R4, and Q5) will blink the actual error code as two separate binary numbers followed by a 3-second pause (all node LEDs off, 0000). This sequence repeats as long as the error state persists. Open the GMD (General Message Display) for an actual readout of the error code in hexadecimal.
Refer to the Ovation Error Codes Reference manual for information on the error codes.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 9
Ovation Local I/O Panel (ROP)
Controller I/O Module Address Format
Addressing Format
The logical I/O address is composed of three numbers (four when remote I/O is used) separated
by decimal points in the following format.
D = Device number assigned to the I/O device (1-5).
N = Node number (only used for remote I/O; 1 through 8)
B = Ovation Branch (1 through 8) or Q-Line Crate (1 through 4).
S = Slot where module is configured (1 through 8 for Ovation I/O; 1 through 12 for Q-Line
I/O)
See examples on the following pages.
I/O Module LEDs
Information about I/O module LEDs are located in the Ovation I/O Reference manual.
AUX POWER FUSES (2/BRANCH)
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 10
Local I/O Addressing Example
A = Address 1.1.4 Device 1 Branch 1 Slot 4
B = Address 1.4.2 Device 1 Branch 4 Slot 2
C = Address 1.5.3 Device 1 Branch 5 Slot 3
D = Address What is the I/O Address? Why?
P C
E I
1 2
3 4
5 6
7 8
9
10
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12
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16
w P C
E I
1 2
3 4
5 6
7 8
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w P C
E I
1 2
3 4
5 6
7 8
9
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16
w P C
E I
1 2
3 4
5 6
7 8
9
10
11
12
13
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16
w P C
E I
1 2
3 4
5 6
7 8
9
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16
w P C
E I
1 2
3 4
5 6
7 8
9
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13
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w P C
E I
1 2
3 4
5 6
7 8
9
10
11
12
13
14
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16
w P C
E I
1 2
3 4
5 6
7 8
9
10
1
w
P C
E I
1 2
3 4
5 6
7 8
9
10
11
12
13
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16
w
P C
E I
1 2
3 4
5 6
7 8
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w
P C
E I
1 2
3 4
5 6
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16
w
P C
E I
1 2
3 4
5 6
7 8
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16
w
P C
E I
1 2
3 4
5 6
7 8
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w
P C
E I
1 2
3 4
5 6
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w
P C
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1 2
3 4
5 6
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w
P C
E I
1 2
3 4
5 6
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16
w
W
Power Supply
W
Power Supply
P C
E I
1 2
3 4
5 6
7 8
9
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12
13
14
15
16
w P C
E I
1 2
3 4
5 6
7 8
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16
w P C
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1 2
3 4
5 6
7 8
9
10
11
12
13
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16
w P C
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1 2
3 4
5 6
7 8
9
10
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w P C
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1 2
3 4
5 6
7 8
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w P C
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1 2
3 4
5 6
7 8
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w P C
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1 2
3 4
5 6
7 8
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16
w P C
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1 2
3 4
5 6
7 8
9
10 w
P C
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1 2
3 4
5 6
7 8
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P C
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1 2
3 4
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P C
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1 2
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P C
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P C
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P C
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1 2
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P C
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1 2
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w
15
16
w
FFFF FFFF
P C
E I
1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
w
P C
E I
1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
w
P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
w
P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
w
P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
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P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
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P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
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P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
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P C
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1 2 3
4 5 6
7 8 9
10 11
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14 15
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P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
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P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
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P C
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1 2 3
4 5 6
7 8 9
10 11
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14 15
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P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
16
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P C
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1 2 3
4 5 6
7 8 9
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P C
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1 2 3
4 5 6
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10 11
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P C
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1 2 3
4 5 6
7 8 9
10 11
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P C
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1 2 3
4 5 6
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P C
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1 2 3
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P C
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1 2 3
4 5 6
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P C
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1 2 3
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P C
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1 2 3
4 5 6
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P C
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1 2 3
4 5 6
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P C
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1 2 3
4 5 6
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P C
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1 2 3
4 5 6
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P C
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1 2 3
4 5 6
7 8 9
10 11
12 13
14 15
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P C
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1 2 3
4 5 6
7 8 9
10 11
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14 15
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P C
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1 2 3
4 5 6
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P C
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1 2 3
4 5 6
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P C
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1 2 3
4 5 6
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P C
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1 2 3
4 5 6
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P C
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1 2 3
4 5 6
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10 11
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14 15
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P C
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1 2 3
4 5 6
7 8 9
10 11
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16
w
W
Power Supply
W
Power Supply
Cabinet 2
Cabinet 1 (see Controller)
I/O is monitored from Controller Device #1
A
B
C
D
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 11
Module 3 Objectives
Demonstrate Basic Operator Functions
Upon successful completion of this module the student will be able to:
1. ACCESS a graphic window and perform basic operator tasks
2. IDENTIFY the Ovation Record types
3. ACCESS an Alarm window and perform basic operator tasks
4. ACCESS a Point Information screen and perform basic operator and technician
tasks
5. SEARCH for specific point parameters using Point Information
6. ACCESS a Trend window and perform prescribed tasks
7. ACCESS a Point Review window, perform a specific search, and modify points
attributes
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 12
Ovation Record Types (with examples, if applicable)
Record Type Abbr. Monitor status of: Example Name break down
Drop record DU Ovation MMI’s & Controllers DROP200, DROP1
Node record RN Power supplies / remote nodes D002P1 Drop2Device1 D001P2N4 Drop1Device2Node 4
Module rec. RM Configured I/O modules D001P1B4L3 Drop1PCI1Branch4Slot3
♦Digital LD Digital points, two possible values (1 or 0), software and hard wired.
♦Analog LA Points with a range of values. (0-100%, 0-3000 PSIG, etc.)
♦Packed LP 16 digital bits that are treated as a single point or “word”.
Long control LC Long Control or Algorithm points are created while building and modifying control sheets using Ovation Control Builder. See Control Builder Users Guide for more information on algorithm point names.
♦ Note: There are no “standard” Emerson Process Control Power & Water Solutions
point names for these record types and therefore, no examples are given.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 13
Point Information Search Window
Use the left window to define the level you want to search. Searches can be done at
the Drop, Unit, or Network level.
Use the right window, via the “Filter” pull down menu on the Find Points window, to
narrow the search using wild cards and/or pull down options.
* = Point Information multi-character wild card
? = Point Information single character wild card
Wild cards can be
used in name, alias,
and description fields
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 14
Point Review Window
Point Review allows the Ovation user to see the current status and checking
configuration for points. The user can specify the parameters they want to search and
then have the Point Review tool help them find points meeting the specified criteria.
Once the search is complete, the user has the option of modifying attributes on any or
all points. (See guidelines on page 16.)
1
2
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 15
Point Review Filter Window
Common filter search items, as shown below, are Alarm Check Removed, Limit Check Removed, Scan Removed, Test Mode, and Entered Values.
3
4
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 16
Point Review Modify Attributes Window
Using Point Review (see screen captures from previous pages)
1. Open Point Review.
2. Select the “Filter” button on the toolbar.
3. Check the items you want to search for (see example on p. 15)
4. Click OK.
5. Click the “GO” button on the toolbar. After the search is complete, points meeting
any of the search criteria will be on the screen.
6. NOTE: Proceed only if you are sure of your actions.
7. Select any points you wish to modify attributes.
8. Click the “MODIFY POINT ATTRIBUTES” button on the toolbar.
9. Select attributes you want to modify on ALL selected points. Click OK
10. The Point Review window will update status as point attributes are changed
5
7
8
9
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 17
Module 4 Objectives
Discuss the Hierarchy and Right Click Functions within the Ovation
Developer Studio
Upon successful completion of this module the student will be able to:
1. ACCESS the Ovation Developer Studio
2. RESIZE the Overview, Workpad, and Workspace windows in the Developer Studio
3. USE the right click menu in the Developer Studio to Load controllers
4. UNDERSTAND recommendations when Loading Controllers
5. UNDERSTAND data movement in an Ovation system
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 18
Resizing Ovation Developer Studio Windows
Make these common changes and use these guidelines for building and modifying ALL
points in class this week.
CONTROLLER PAIR CHARACTERISTICS ALARM PRIORITY
1 / 51 A------- 8
2 / 52 B------- 7
3 / 53 C------- 6
WINDOW RESIZE
LOCATIONS Hint: Watch for the cursor to change to “bars”
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 19
Drop Load Recommendations
• Read all bullets prior to loading controllers.
• Use the Developer Studio to perform a Consistency Check on the controller pair
prior to actually loading the controllers. Fix all items that are listed that may
cause problems during / after the Load.
• Use the Developer Studio to perform a Reconcile on the controller prior to
actually loading the controllers. ONLY RECONCILE THE CHANGES YOU
KNOW ARE VALID. IF YOU ARE NOT SURE ASK OTHERS.
• Load the controller in control first. DO NOT ASSUME! Use your system status
graphic to verify which controller is in control and back up.
• Only Load the backup controller after you verify proper operation of the points
and controls.
• Note that the Drop Details graphic indicates Powertools and/or Partner
mismatches. Some customer system status graphics may also reflect mismatch
conditions.
• Drop Load after making a relatively small number of changes – Don’t Stockpile
• If possible only induce failovers when plant is running at steady state conditions
or when the unit is offline.
• Make sure you have the authority and permission to Drop Load when the unit is
in operation.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 20
OV100-WIN Ovation Data Movement Diagram
Redundant Controller Pair
Primary (Control)
Flash
Disk
RAM
Backup (Backup)
Flash
Disk
RAM
Operator Work Station(s)
Ovation Live Data “disk”
• Run time graphics and signal diagrams
• Trends
• Point Information
• Point Review
• many others
Database Software Server
Ovation Database “disk”
• Ovation points
• Ovation control data
Ovation Config “disk”
• Ovation system configuration
• Graphics
• Control sheets (AutoCAD)
• much more
Ovation Live Data “disk”
• Run time graphics and signal diagrams
• Trends
• Point Information
• Point Review
• many others
DOWNLOAD
ON-LINE CHANGES
PROPAGATION
DEVELOPER STUDIO
RECONCILE
LOAD
CONTROL BUILDER RECONCILE
MULTICAST POINT DATA
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 21
Ovation Developer Studio “Right Click” Menu
Reference the Developer Studio User Guide for Ovation for more information on right
click functions.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 22
Module 5 Objectives
Utilize the Ovation Developer Studio to Create and Modify Digital
Points
Upon successful completion of this module the student will be able to:
1. MODIFY existing digital points in the Ovation Developer Studio
2. CREATE new digital points in the Ovation Developer Studio
3. UTILIZE alarm delay and alarm cutout for points
4. UTILIZE power checking for digital input points
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 23
Inserting New Digital Points
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 24
Inserting New LED Points (Digital Outputs)
1. In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2. Expand the Points folder to see the Digital Points folder. Right click on the
Digital Points folder and select Insert New…
CONTROLLER PAIR POINT NAMES for LED’s
DROP 1 / DROP51 LED102, LED103, LED104, LED105, LED106, LED107, LED108
DROP 2 / DROP52 LED202, LED203, LED204, LED205, LED206, LED207, LED208
DROP 3 / DROP53 LED302, LED303, LED304, LED305, LED306, LED307, LED308
3. Using the point names from the table, build your 2nd LED point with your
instructor. Save the point by clicking the “OK” button at the right.
4. Load your controllers by following the Drop Load recommendations from page
19.
5. Verify proper operation of the point.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 25
Inserting New Switch Points (Digital Inputs)
1. In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2. Expand the Points folder to see the Digital Points folder. Right click on the
Digital Points folder and select Insert New…
3. Use the point names from the table below
CONTROLLER PAIR POINT NAMES for SW’s – Switches
DROP 1 / DROP51 SW102, SW103, SW104, SW105, SW106, SW107, SW108
DROP 2 / DROP52 SW202, SW203, SW204, SW205, SW206, SW207, SW208
DROP 3 / DROP53 SW302, SW303, SW304, SW305, SW306, SW307, SW308
4. Follow the configuration guidelines for each point as listed below. Save your
points by clicking the OK button to the right after each point is built. You can wait
to load the controllers until you have built all the switch points. (*Note: Your 5th
switch point will have no “special” modifications. It’s basically the same as your
1st switch with a different I/O channel and description.)
SWITCH
NUMBER TAB MODIFICATION FROM DEFAULT
2 ALARM Alarm Delay Time (sec) = 5
3 & 4 ALARM Alarm Cutout Name = < use your 2nd switch i.e. SW202)
6 & 7 CONFIG Enable Power Check. Select channel 8
8 CONFIG Alarm on 0 (zero). No Power Check
5. Load your controllers by following the Drop Load recommendations from page
19.
6. Start a new live ten minute trend. Add the seven new switch points to the trend.
7. After the instructor has covered the unique parameters from the trend you
built for step 5, open your 6th and 7
th switch points and remove power
checking.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 26
Module 6 Objectives
Utilize the Ovation Developer Studio to Create and Modify Analog
Points
Upon successful completion of this module the student will be able to:
1. MODIFY existing analog points in the Ovation Developer Studio
2. CREATE new analog points in the Ovation Developer Studio
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 27
Inserting New Analog Points
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 28
Inserting New Meter Points (Analog Outputs)
1. In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2. Expand the Points folder to see the Analog Points folder. Right click on the
Analog Points folder and select Insert New…
CONTROLLER PAIR POINT NAMES for Meters
DROP 1 / DROP51 M102
DROP 2 / DROP52 M202
DROP 3 / DROP53 M302
3. Using the point name from the table, build your 2nd meter point with your
instructor. Save the point by clicking the “OK” button at the right.
POINT
NAME
BOTTOM OUTPUT
SCALE
TOP OUTPUT
SCALE INITIAL VALUE ENG. UNITS
Mx02 0 100 50 %
4. Load your controllers by following the Drop Load recommendations from page
19.
5. Verify proper operation of the point.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 29
Inserting New PA Points (Analog Inputs)
1. In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2. Expand the Points folder to see the Analog Points folder. Right click on the
Analog Points folder and select Insert New…
3. Use the point names from the table below
CONTROLLER PAIR POINT NAMES for PA’s – Pots
DROP 1 / DROP51 PA102, PA103, PA104
DROP 2 / DROP52 PA202, PA203, PA204
DROP 3 / DROP53 PA302, PA303, PA304
4. Follow the configuration guidelines for each point as listed below. Save your
points by clicking the OK button to the right after each point is built. You can wait
to load the controllers until you have built all the new pot points.
POT
NUMBER
LOW1
LIMIT
HIGH 1
LIMIT
CONVERSION
TYPE SCALE
ENGINEERING
UNITS
2 *PAx01 700 1 0-800 PSIG
3 50 450 1 0-500 LBS
4 0.5 4.5 0 0-5 VOLTS
(* Note: The LOW1 limit for your 2nd pot will be the point name from your 1
st pot. Click
the gray “VALUE” box then type in the point name of your 1st pot. i.e. PA101)
5. Load your controllers by following the Drop Load recommendations from page
19.
6. Start a new live ten minute trend. Add the three new pot points to the trend.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 30
Module 7 Objectives
Configure Additional Ovation I/O Modules and Points for Temperature
Data Acquisition
Upon successful completion of this module the student will be able to:
1. CONFIGURE a new Ovation analog input thermocouple module using the Ovation
Developer Studio I/O Devices folder
2. CREATE a new module point in the Ovation Developer Studio
3. CREATE a thermocouple cold junction compensation point using the Ovation
Developer Studio
4. BUILD a thermocouple point using the Ovation Developer Studio
5. CONFIGURE a new Ovation RTD module using the Ovation Developer Studio I/O
Devices folder
6. CREATE an analog RTD input point using the Ovation Developer Studio
7. UTILIZE the Ovation Sensor Calibrate tool to generate and store conversion
coefficients
8. USE the Ovation Developer Studio to reconcile conversion coefficients to the
Ovation database
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 31
Inserting a New I/O Module using the Ovation Developer Studio
(General / Nonspecific)
1.) In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the I/O Devices folder.
2.) Expand the I/O Devices → Device? → Branch? → Slot? to see the Ovation
Module folder (The “?” is dependent upon where the I/O module is or will be
installed). The folder should be read “Empty”.
3.) Right click on the Ovation Module folder and select Insert New… Use the pull
down arrow to select the correct module type from the list. (Use caution
because many modules are similar.) Select Finish.
4.) Tabs: Config Tab: Module Record Point Name will populate when we build a
module record; Module Tab: configure as needed. The Module tab is
different for each module type. Analog and Digital tab fields are grayed out.
You cannot modify the grayed out fields.
5.) Click OK to save the I/O module configuration.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 32
Inserting a New Module Point (General / Nonspecific)
1.) In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2.) Expand the Points folder to see the Module Points folder. Right click on the
Module Points folder and select Insert New…
3.) Give the point a valid Ovation point name and frequency. Click Finish.
Reference the Ovation Developer Studio User Guide for point name rules.
(A common naming convention for module points is D001P1B1L5 where D001 is the
left controller-Drop1, P1 is PCI Device 1, B1 is branch 1, and L5 is location 5.)
4.) Modify the point as necessary. Fields commonly changed are the description,
security, I/O module, and bit information on the display tab.
5.) Click OK to save the point.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 33
OV100-WIN Thermocouple Module Exercise
1.) Configure the thermocouple I/O module in your controller cabinet using the
procedures on pages 31 and 32. Use the module point name listed in the table
below.
MODULE POINT NAMES CONTROLLER
PAIR FULL SIZE
CONTROLLER
PORTABLE
CONTROLLER
DROP 1 / DROP51 D001P1B1L5 D001P1B1L1
DROP 2 / DROP52 D002P1B1L5 D002P1B1L1
DROP 3 / DROP53 D003P1B1L5 D003P1B1L1
2.) Modify the module point (for the thermocouple module) to match the data from
the table below. (Refer to the Ovation I/O Reference manual for additional
information) The data will be entered on the display tab
BIT
# BIT DESCRIPTION SET
DESCRIPTION
RESET
DESCRIPTION
0 MODULE CONFIG STATUS OK ALARM
1 FORCE ERROR ERROR OK
14 ONBOARD TEMP SENSOR STATUS FAILED OK
15 POINT FAULT (OPEN TC) FAULT OK
3.) Save the point and load controller(s) as per page 19 when finished. Open or
access the module point using Point Information. Is the module in alarm? If so,
why?
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 34
OV100-WIN Building an Analog Cold Junction Compensation Point
Build an analog point for cold junction compensation. Values in bold red text will
be used for classroom exercises. Future points built may have different
requirements.
1.) In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2.) Expand the Points folder to see the Analog Points folder. Right click on the
Analog Points folder and select Insert New…
3.) Give the point a valid Ovation point name and Frequency. See table below for
point name used for class. Click Finish.
(Reference the Dev. Studio manual for point name rules. A naming convention
example is D001P1B4L8–TEMP where D001 is the left controller-Drop 1, P1 is PCI
device 1, B4 is branch 4, L8 is location 8, and –TEMP for temperature compensation.)
CONTROLLER PAIR POINT NAME
DROP1 / DROP51 CJC1
DROP2 / DROP52 CJC2
DROP3 / DROP53 CJC3
The student is responsible for ALL tabs except for the hardware
and instrumentation tabs.
4.) Hardware tab: I/O type = Ovation; Module = <your thermocouple module>
(notice the hardware address); I/O Channel = 9.
5.) Instrumentation Tab: Low Sensor Limit = 32; High Sensor Limit = 212; Field
Transmitter Type = <blank>; Transmitter Temperature Units = F; Conversion
Type = 0. Leave all other fields blank.
6.) After all other tabs are properly filled in click OK to save the point.
7.) Load the controllers when available. Trend the point to verify proper operation.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 35
OV100-WIN Building an Analog Thermocouple Point
Build an analog thermocouple point. Values in bold red text will be used for
classroom exercises. Future points built may have different requirements.
1.) In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2.) Expand the Points folder to see the Analog Points folder. Right click on the
Analog Points folder and select Insert New…
3.) Give the point a valid Ovation point name. (See table below for point name
used for class.) Click Finish.
CONTROLLER PAIR POINT NAME
DROP1 / DROP51 TC1
DROP2 / DROP52 TC2
DROP3 / DROP53 TC3
The student is responsible for ALL tabs except for the hardware
and instrumentation tabs.
4.) Hardware tab: I/O type = Ovation; Module = <your thermocouple module>
(notice the hardware address); I/O Channel = <see instructor>.
5.) Instrumentation Tab: Low Sensor Limit = -0.0205; High Sensor Limit = 0.0205;
(Low and High Operating Ranges as well as Field Transmitter Low and High
Values are not required but can be found in the Ovation I/O Reference manual)
Field Transmitter Type = <TC type> J; Transmitter Temperature Units = F;
Conversion Type = 2. Conversion Coefficients 1-6 as well as CJC Conversion
Coefficients 1 and 2 are available in the Ovation I/O Reference manual. (DO
NOT populate the coefficient fields. We are going to use the Developer
Studio “Search” utility or the Coefficient Calculator to help us populate
these eight coefficient fields) CJ Compensation Name = <see table from
page 34 > Leave all other fields blank.
6.) After all other tabs are properly filled in click OK to save the point.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 36
7.) Wire thermocouple as noted in the Ovation I/O Reference manual. Load the
controllers when available. Use Point Information or trend the point to verify
proper operation.
T/C TYPE POSITIVE (+) NEGATIVE (-)
B GREEN RED
E PURPLE RED
J WHITE RED
K YELLOW RED
R and S BLUE RED
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 37
OV100-WIN RTD Module Exercise
1.) Configure the RTD I/O module in your controller cabinet using the procedures on
pages 31 and 32. Use the module point name listed in the table below.
MODULE POINT NAMES CONTROLLER
PAIR FULL SIZE
CONTROLLER
PORTABLE
CONTROLLER
DROP 1 / DROP51 D001P1B1L6 D001P1B1L2
DROP 2 / DROP52 D002P1B1L6 D002P1B1L2
DROP 3 / DROP53 D003P1B1L6 D003P1B1L2
2.) Save the point and load controller(s) as per page 19 when finished. Open or
access the module point using Point Information.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 38
OV100-WIN Building an Analog RTD Point
Build an analog RTD point. Values in bold red text will be used for classroom
exercises. Future points built may have different requirements.
1.) In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2.) Expand the Points folder to see the Analog Points folder. Right click on the
Analog Points folder and select Insert New…
3.) Give the point a valid Ovation point name. (See table below for point name used
for class.) Click Finish.
CONTROLLER PAIR POINT NAME
DROP1 / DROP51 RTD1
DROP2 / DROP52 RTD2
DROP3 / DROP53 RTD3
The student is responsible for ALL tabs except for the hardware
and instrumentation tabs.
4.) Hardware tab: I/O type = Ovation; Module = <your RTD module> (notice the
hardware address); I/O Channel = <channel selected from page 37>.
5.) Instrumentation Tab: Low Sensor Limit = 118; High Sensor Limit = 172; Low
Operating Range = 32; High Operating Range = 150; Field Transmitter Low
Value = 120; Field Transmitter High Value = 170; Field Transmitter Type = RN;
Transmitter Temperature Units = F; Conversion Type = 2. Conversion
Coefficients 1-6 will be populated using Sensor Calibration and User Reconcile.
These will be discussed in later steps. Leave all other fields blank.
6.) After all other tabs are properly filled in click OK to save the point.
7.) Load the controllers when available. Wire RTD as noted in the Ovation I/O
Reference manual. (The red channel light should be off when you are finished
wiring your RTD.) Trend the point. Verify RTD point is reading 0° and is NOT in
Sensor Alarm.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 39
Calculate RTD Conversion Coefficients Using Sensor Calibrate
Note: Sensor Calibrate will remove the point from scan, causing BAD quality, as
well as put the point into calibrate mode. Take any precautions necessary to
prevent problems!
8.) Open Sensor Calibrate. Start → All Programs → Ovation → Ovation Utilities →
Sensor Calibrate.
The point must be loaded to the controller before you can open the point in Sensor
Calibrate.
9.) Open your RTD point in Sensor Calibrate. After a few seconds the fields at the
top of the Sensor Calibration window should populate with the specific
information of the point.
10.) Open the RTD point in Point Information. Verify: point is off scan, conversion
coefficients 1-6 are 0, Sensor Calibrate Value, located at the bottom of the
Mode tab, is 135 ±5 Ohms.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 40
Calculate RTD Conversion Coefficients Using Sensor Calibrate
(cont’d)
11.) In Sensor Calibrate enter the information as listed in the table below.
TRAINING RTD DATA
EXPECTED VALUES ACTUAL FIELD READING
(OHMS Ω) °F °C
120.0 32.0 0.0
130.01 57.0 13.9
139.95 81.0 27.2
149.79 104.0 40.0
159.99 127.0 52.8
170.17 158.0 70.0
12.) Select “5” for the Degree of the Polynomial
13.) Click the “Calc Coeff” button. Six new coefficients should show up in the New
Coeff column.
14.) Click the “Store Coeff” button. This will send the coefficients to the controller.
Use Point Information to verify coefficient data was passed.
15.) Click the File pull down menu and select “Clear Point”. Sensor Calibrate will
put the point back on scan and take it out of calibrate mode.
16.) Verify the RTD is reading room temperature.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 41
Reconcile Conversion Coefficients into the Ovation Database
17.) In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X.
18.) Right click on DropX/Drop5X and select “Reconcile”. Select the controller in
control then click Finish.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 42
Reconcile Conversion Coefficients into the Ovation Database (cont’d)
19.) You should see your RTD point in the “Differences” section, bottom half, of the
Reconcile window. You can expand the folder to see the differences.
20.) Click on the “RTDx” folder then click the OK or Apply button. This will update
the point record in the database. Reopen or refresh the RTD point and look for
the conversion coefficients on the Instrumentation tab.
21.) Load the Controllers when available.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 43
Module 8 Objectives
Create and Test Packed Points
Upon successful completion of this module the student will be able to:
1. MODIFY existing packed points in the Ovation Developer Studio
2. CREATE new packed points in the Ovation Developer Studio
3. UNDERSTAND applications for packed points
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 44
Control Application for Packed Point
Common Uses of Packed Points include:
• Mode words for control algorithms
• Status feedback for motors, pumps, valves, etc
• Permissives for starting, stopping, and controlling field devices
Output of a PACK16 algorithm is a packed point. Each bit represents the status of a digital input point. The PBPT output of control algorithms are packed points.
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 45
Packed Point in Point Information
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 46
Packed Point in the Ovation Developer Studio
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 47
Packed Point Exercise
1.) In the Ovation Developer Studio, drill down through the System → Network →
Unit → Drops → DropX/Drop5X to the Points folder.
2.) Expand the Points folder to see the Packed Points folder. Click on the Packed
Points folder.
3.) Open the packed point TANKx0x in your controller.
4.) Modify the point, if needed, as noted in the table below
BIT # BIT
DESCRIPTION
SET
DESCRIPTION
RESET
DESCRIPTION
0 MRE Output Signal TRUE FALSE
1 Xmtr Malfunction Alarm TRUE FALSE
2 Inhibit Control DevCheck MRE TRUE FALSE
3 Xmtr A Quality Alarm TRUE FALSE
4 Xmtr B Quality Alarm TRUE FALSE
5 Mode Select Made by TMOD TRUE FALSE
6 Xmtr Alarm Dev Signal TRUE FALSE
7 Average Mode TRUE FALSE
8 Lower Mode TRUE FALSE
9 Higher Mode TRUE FALSE
10 Xmtr A Mode TRUE FALSE
11 Xmtr B Mode TRUE FALSE
5.) Save the point by clicking the OK button to the right. Load controllers when
available as noted on page 19
©2006 Emerson Process Management Power & Water Solutions, Inc. All rights reserved. 48
Emerson Process Management
Power & Water Solutions 200 Beta Drive Pittsburgh, PA 15238 Phone: 412-963-4000 Toll Free: 1-800-445-9723