27420914 how-structures-fail

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How Structures Fail

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Failure Analysis

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How Structures Fail

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Why do structures sometimes break?

Forces acting on structures can cause them to fail To fail means they cannot perform their function.

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Failure

1) Occurs if the force is too strong for the structure's design

2) Occurs if the force is acting on a vulnerable part of the structure

• that part of the structure that will likely fail the most often

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Lever

It is a device that can change the amount of force needed to move an object.

When a force is applied to the effort arm, a large force, which can move the structure, is created.

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GIVE ME A PLACE TO STAND AND I WILL MOVE THE EARTH

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Lever Examples

Crow bar Flag pole This can be intentional - like when a crowbar

is used to move a heavy rock, or it can be unintentional - like when a gust of wind knocks down a flagpole.

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Material Failure

Shear  A minor weaknesses in a material can cause

failure The force moves the particles apart and are less

attracted to each other. This can be caused by compression.

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Material Failure Continued

Bend or Buckle  compression can also cause a material to bend

and buckle like a pop can that is stepped on.

To prevent this reinforcements are used to strengthen the structure i.e. stringers and ribs

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Material Failure

Torsion  Twisting can cause material failure.

When sections of the structure slide past each other the structure can crack or break in two. When the twisting action makes the structure

unusable (even though it is not broken) it has failed because it has lost its shape.

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Making Use of Stress

Knowing that materials fail when external forces are applied can be useful.

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Making Use of Stress Continued

Buckle  Car bumpers are designed to buckle in a collision

When the metal fails, it absorbs some of the energy of the impact

This protects the occupants of the vehicle.

Blades of grass on a sports field buckle as players land This absorbs some of the impact forces on the players

body.

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Making Use of Stress Continued

Shear 

Shear pins are used in boat motors to prevent failure of the motor if the propeller gets tangled in weeds, a shear pin

breaks and the propeller separates from the motor and gears.

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Making Use of Stress Continued

Twist  Spinning wheels twist cotton or wool fibres so

they lock together This makes them strong enough to make cloth.

Controlled twisting can also be useful Hair braids Ropes Telecommunication cables

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Metal Fatigue

When there is too much stress that fluctuates, the material will begin to fracture

It begins as tiny cracks and continue to grow under the action of fluctuating stress.

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Metal Fatigue Continued

Metal breaks down over time and extended use. From being bent and twisted over and over

The particles in the metal move further apart and have less attraction to each other. When a crack develops it weakens the metal and

it will break even if a small force is applied. This is called metal fatigue