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Shakeel KadriExecutive Director, CCPS

23 June 2017

“The Global Community Committed to Process Safety”

SPE Process Safety Workshop

Outline

• Chemical Engineering & Process Safety

• About CCPS

• Improving Process Safety since 1985..

• CCPS Key Global Programs

• Process Safety Education – Start Them Young

• In closing…

2“The Global Community Committed to Process Safety”

Chemical Engineering & Process Safety

What good we bring to the many?

What harm we bring to some?

The harm all remember…..

3“The Global Community Committed to Process Safety”

What good we bring to the many?

4“The Global Community Committed to Process Safety”

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What harm we bring to some?

Flixborough, UK, 1974

Pasadena, TX, 1989

Piper Alpha, UK 1988

Mexico City, 1984

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CAUSTIC

RVVH

PVH

KNOCK

OUT DRUM

VENT GAS SCRUBBER SYSTEM

ROUTE OF GAS

LEAK

TO

ATMOSPHERE

FLARE TOWER

VENT GAS SCRUBBER

The Harm All Remember…

The most influential process safety accident in our history

Lessons Learned…..

• Bhopal is the worst process safety incident that’s ever occurred in the chemical industry

• It served as a bellwether event for the industry and a catalyst for a safety reform

• It has lead to improved process safety practices worldwide

• Global process safety improvement initiated

• AIChE was asked to create a Safety Center --- Center of Chemical Process Safety [CCPS] – to lead a collaborative effort to eliminate catastrophic process incidents

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Copyright © 2014 Center for Chemical Process Safety of the American Institute of Chemical Engineers

The Bhopal Disaster

About CCPS

• Not for profit organization supported by Corporate Members

• It is part of AICHE.

• Formed at the request of industry as a reaction to Bhopal

• Managed by Managing and Advisory boards and a Technical Steering Committee

• Help the industry, to eliminate significant process safety incidents, to protect people, property and the environment, through collaborative effort

• It is a global organization has over 200 Corporate members, 60% in the Americas and 40% in the rest of the world

• It’s headquarter is in New York City, with offices in Frankfurt, Mumbai, Singapore, Ningbo [China] and Houston.

“The Global Community Committed to Process Safety”

“The Global Community Committed to Process Safety”

“To protect people, property and the environmentby bringing the best process safety knowledge and

practices to industry, academia, the governments and the public around the world through collective wisdom,

tools, training and expertise.”

CCPS Vision

How CCPS Works?

“The Global Community Committed to Process Safety”

“Learn from other’s mistakes so we don’t have

to repeat them”

“To become an expert on a subject, write a book about

it”

“Multiply our efforts through common projects”

CCPS Engagement Metrics

• Kinds of engagement

Advisory Board

Planning committee

Project subcommittee chairmanship

Chair GCPS or Regional Conference

Attend

TSC Meetings

Attend Regional meetings

Voting on ballot

Project subcommittee membership

Peer reviewConference

session chair

“The Global Community Committed to Process Safety”

Leadership

Operational

Project

Creating Books

and Publications

Conducting Global Conferences

and Training

Creating Industry-wide

Tools, Programs and

Guidelines

Sharing Best Practices

ProcessSafety Beacon

Improving Process Safety since 1985

CCPS Certified

CCPSC

SACHE

Global Corporate Members!!

“The Global Community

Committed to Process Safety”

“The Global Community Committed to Process Safety”

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Geographical distribution of 205 member companies [1 May 2017]

4

118

14

31

Global Membership Presence

14The Global Community Committed to Process Safety

14

CCPS Global / Regional Conferences

North America

GCPSLatin America

Peru

2016

None planned

2017

Columbia

2018

T&T / Brazil

2019

Europe

Germany

2016

WCCE Spain

2017

Czech Republic

2017

Europe

2018/19

Asia-Pacific-Oceania

China

2016

China, Japan

2017

China, Indonesia

2018

China, S. Korea

2019

Middle East & Africa

Saudi Arabia

2016

Bahrain

2017

Kuwait

UAE

2019

Global / Regional Engagement...

12th

15th

13th

15th

The Global Community Committed to Process Safety15

More Regional Engagement…

China

TSC

Canada

Regional

Latin

America

TSC

Europe

TSC

ME

TSC

India

TSC

Global

TSC

16The Global Community Committed to Process Safety

Au

Regional

Asia-

Pacific

TSC

CCPS Body of Knowledge

• More than a million readers

• 31 languages

• Delivered Monthly

• Just celebrated 15th

anniversary of Publishing

CCPS Certification

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CCPSC High Level View

Application References Examination

Receive Certification

Conduct as certificant

Maintaining Certification

• Benchmarking and data presentation at the 2015 GCPS

• Theme of 2015 Global Summit on Process Safety in Kuala Lumpur

• Translated into Multiple Languages –Spanish, Chinese

• Keynote presentation China Conference –V2020 – Tie in with RBPS)

• Subtheme in LACPS (tie in with RBPS) – Translation to Portuguese

• Theme of Global Summit in Saudia Arabia

• SOCOMA - Responsible Collaboration

• CSB - Responsible Collaboration

• AP Global Summit – Japan

• LACPS – Mexico / Trinidad and Tobago

• RBPS Web Based Tool / Links

• New CCPS Video on Risk Awareness

• Books translated (3) / published (4)

Responsible Collaboration

Organization Collaborating activity

Energy Institute Bow Tie Guideline Book

Society of Petroleum Engineers Process Safety for Upstream Guideline Book

American Chemical Council Enhancing Process Safety effort

Japan Society for Safety Engineering 2017 CCPS Summit at Okayama, Japan

European Process Safety Center Europe PS + Big Data Conference, Frankfurt

EPSC + Dow Chemicals RAST [Risk Analysis Screening Tool]

IChemE, MKO, EPSC and WPLP 2017 WCCE-10 Barcelona PSM Track

Singapore Chemical Industry Council Potential 2018/19 Global Summit

PERTAMINA University [Indonesia] Potential Global Summit

OSHA CCPS Risk Based Process Safety elements included

as non-regulatory best practices reference on the

OSHA Web Tool

Chemical Safety Board [CSB] Potential CCPS-CSB collaboration on developing

video modules using CCPS content

Process Safety Education– Start them Young

Process Safety Undergraduate Education

• Process safety culture needs to be developed while in the classroom and expected by students entering industry.

• The need to upgrade training material is real.

• In order for faculty to better teach process safety, it benefits them to see and hear directly from industry.

• Such effort will advance corporate relationships beyond campus recruiting…...

Process Safety Education

1992 -- SAChE® (Safety and Chemical Engineering Education) • Education materials & faculty workshops• CCPS members and engineering schools• Improved awareness

Limited by scope, technology and lacked overall process safety “Curriculum” approach

2007 T2-Lab Explosion

• In 2010, CSB asked AICHE - CCPS to include process safety in Chemical Engineering curriculum

• AICHE worked with the US Accreditation Board for Engineering and Technology [ABET] and the ChE curriculum was updated in 2012 to include process safety

• CSB Found T2 Laboratories Explosion Caused by Failure of Cooling System Resulting in Runaway Chemical Reaction

• Key finding: Company Did Not Recognize Hazards of Chemical Process

VISION for Process Safety in ChE Education

In 8-10 years, all graduating BS ChE’s anywhere in the world will have learned the process safety basics necessary to have a successful and safe ChE career, on a sustainable basis. To this end:

• Professors will appreciate process safety and be knowledgeable enough to teach it

• The necessary instructional materials and textbooks will be available

• Language of instruction will not be an obstacle

• Industry will strongly reinforce both the need for process safety and the education of professors and students

Plan for Accelerating Undergraduate Process Safety Learning [2015]

Modernize curriculum

Educate professors

Fill gaps in student

education

Maintain continuing awareness

Expand to 35+ learning modules, translated to multiple languages. Currently 10, only available in English.

Ramp up to 6 workshops per year and standardize the program.

Mini-Boot Camps Research funding

100% of graduating bachelor-degree chemical engineers knowledgeable

about process safety.

New SACHE Module

The Global Community Committed to Process Safety29

2016 Faculty WorkshopsDow - Freeport, TX June 20 – 23, 2016

Archer Daniels Midland - Decatur, IL, July 25-28, 2016 Cargill - Blair, NE, August, 15 – 18, 2016

Chevron - Richmond, CA, August 21 -24, 2016

Faculty Workshops Educating the Educators

Upcoming Faculty Workshops

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Archer Daniels Midland Sponsored CCPS Faculty

Workshop July 24-27, 2017

Decatur, IL

WACKER Sponsored CCPS Faculty Workshop July 17-20, 2017

Charleston, Tennessee

2016 Student BootcampsUC Berkeley – April 2-3 Georgia Institute of Technology – Sept. 10-11University of Illinois-Urbana (mini regional) – Sept. 10-11

Student Bootcamps

Global Outreach to Faculty

Questions?

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