2013 ops-core catalog

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    2013 PRODUCT CATALOG

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    Ops-Core continues the pursuit of excellence in 2013 with both new products and improved versions of existing battle

    proven designs. In keeping with our founding vision, we have continued to refine our suite of solutions to provide the

    modern warfighter with the best equipment for every mission. Our focus ranges from fielding the lightest integrated

    helmets in the world to providing holistic headborne systems with the most protective coverage and situational

    awareness. Ops-Core reliability and durability is now going on its fifth year, and while that may not be as exciting

    as smoke and mirror presentations by some competitors, our products perform where it matters most - in the field.

    Our helmet portfolio has been expanded with new ballistic material options to give customers more choices between

    types of threat protection, weight and price. The different shell versions use the same liners, retention and integrationcomponents to maintain compatibility with their lineage as well as existing and future accessories. This not only

    helps operators match the best equipment with their needs, but it also allows programs to outfit more personnel

    with the right equipment in various duty positions while keeping within budgetary and logistic constraints.

    Improvements in hear-through communications technology and ballistic visor performance have resulted from

    leveraging synergies with our parent company, Gentex. Their production support has also helped us reduce lead

    times for standard products from over six months to less than three. There is still more work to be done, but with a

    current production capacity of 1,800 helmets / week, we are committed to getting our customers their orders faster

    and with less hassle than ever before. In 2013 we will be measuring our performance not only by our products, but

    also by our service to those who have loyally supported us over the years.

    Ops-Core: countless options for countless missions, one soldier at a time.

    PROTECTING THE ELITE WARRIOR

    Frontcover photo courtesyo: Magpul Dynamics Back coverphoto courtesyo: U.S.Department oDeense Photo by: Sgt.PeteThibodeau 21

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    SLAAP PLATE

    4

    Helmets

    Accessories

    2013 PRODUCTS

    FAST MARITIME FAST CARBON FAST BASE JUMPSENTRY SKULL CRUSHERFAST BALLISTIC

    HIGH CUT

    LETH

    OCC-DIAL LINER KIT HEAD-LOC

    CHINSTRAPS ACH-ARC RAIL ADAPTERS

    RAC HEADSETSIDE ARMOR MultiCam MESH COVERGUNSIGHT MANDIBLE LUX LINER

    MOTO VISOR & MANDIBLE

    Patented Head-Loc chinstrap and Occ-Dial liner system provide greater helmet comort andstability when used in conjunction with night vision goggles

    The chinstraps unique strap geometry and Head-Loc adjustment tabs lock the chinstrap at anyposition without loose ends

    The Rail Bungees eliminate NVG rattle and vibration while providing extra security totheir attachment

    The ARCs are mounted to the sides o the helmet to allow or quick yet secure donning or dongo various headborne accessories

    The ARCs are designed to emergency release accessories at 8t-lbs (11 Newton meters) o torque toprevent neck injuries in the event o snagging

    The O2 Single Strap Kit easily attaches to Side Rails and is compatible with Carleton Phantom &Para-Flite Phaos masks

    The Gunsight Mandible and Up-Armor Side Covers oer additional coverage or protection romragments and debris encountered during breaching and o-road vehicle exercises

    The ARCs and Skeleton Shroud are compatible with ballistic visors to o er several options or ullyintegrated ace protection

    The Side Rails (ARCs) allow or streamlined mounting o devices such as IR illuminators,lights,video cameras,IFF devices,Peltor Headsets and Vuzix HMDs

    The VAS Shroud provides a ront mounting option or video cameras and illuminators

    Helmets are compatible with various communication devices including headband style headsetsand ARC mounted COMMs

    NIGHT OPERATIONS

    AIRBORNE OPERATIONS

    BREACHING / ATV

    MISSIONDOCUMENTATION

    SYSTEM LEVEL CAPABILITIES

    3

    Night VisionGoggles

    O2 Mask

    Front VideoCamera

    Video Camera

    Bungee

    HMD

    COMMs Headset

    COMMs Headset

    O2 Single Strap

    IR Illuminator

    IFF Strobe

    FAST SideRail (ARC)

    BallisticMandible

    SideArmor

    BallisticVisor

    SKELETON SHROUD COUNTERWEIGHT KIT

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    COMFORT = FIT + STABILITY + MATERIAL DESIGN

    OPS-CORE USES PROPER ANTHROPOMETRICS AND GEOMETRYTO COMFORTABLY FIT AND STABILIZE THE HELMET O N THE HEAD

    Ops-Cores Occ-Dial helmet liner system eatures an adjustable tband with

    integrated chinstrap and repositionable multi-thickness impact pads.The tband

    allows the user to properly adjust the liner around the perimeter o the head or

    a customized t and optimal comort.The length,width and overall shape can

    be set by simply turning the dial,while the helmet depth can be adjusted by the

    vertical setting o the whole system.Together,these eatures ensure a correct

    and stable t, per individual user,and enable the helmet to support the weight

    o the equipment and endure moment orces during the demanding and lengthy

    military operations.

    The liner system is also compatible with a variety o communication headsets

    and hearing protection devices,including headband style COMMs.For use with

    COMMs,the headband slides under the liner tband and sits in between the

    two top impact pads,eliminating pressure points commonly experienced when

    wearing traditional liner systems.The impact pads are designed and pre-molded

    to the shape o the head.The materials used in pad construction are not aected

    by temperature,moisture or altitude.

    Ops-Core Sizing Distribution

    LUX LINER

    Designed or shockwaveattenuation

    Permanent ullcoverage impact layer

    DESIGNED FOR COMFORT

    DURING EXTENDED USE

    Traditional retention system option

    Easy battlefeld replacement

    H-NAPE CHINSTRAPIncreased stability

    Additional adjustment andcustomization

    WORM-DIAL FITBAND

    EXTREME COLD AMBIENT EXTREME HOT

    Lux Liner Impact Testing

    ControlledTemperature 14F (-10C) 77F (25C) 130F (54C)

    ACH Specication CO/PD-05-04:2007

    Test: Hemi Anvil x2 Impacts: 10 f/s (3 m/s)

    Requirement: Less than 150Gs of force transmitted to head / brain

    Ops-Core Lux Liner

    The Lux Liner is a revolutionary suspension system that combines a one-piece ull coverage impact layer

    with modular,breathable comort pads that can be customized and repositioned or comort without

    aecting impact perormance.

    The Lux Liner retrots the FAST Ballistic High Cut and Maritime Helmets and is available in two variati ons:

    with a low prole Worm-Dial tband,or with H-Nape Head-Loc chinstrap.Both systems utilize the same

    impact layer.The Liner is easy to install into FAST helmets using the existing Velcro pattern in the shells and

    comes in S/M,M/L,L/XL and XXL sizes. Durable, breathable,

    low absorbency pads

    65

    FAST HELMET: CIRCUMFERENCEDistribution of FAST Helmets by Head Circumference

    0

    20

    40

    60

    80

    100

    120

    5 0 0 5 1 0 5 2 0 5 3 0 5 4 0 5 5 0 5 6 0 5 7 0 5 8 0 5 9 0 6 0 0 6 1 0 6 2 0 6 3 0

    NumberofSubjects

    HeadCircumference (mm)

    M/L63.8%

    S/M17.5%

    L/XL18.0%

    XXL0.7%

    SENTRY: CIRCUMFERENCEDistribution of Sentry Helmets by Head Circumference

    0

    20

    40

    60

    80

    100

    120

    500 510 520 530 540 550 560 570 580 590 600 610 620 630

    NumberofSubjects

    HeadCircumference (mm)

    L44.4%

    M32.3%

    XXL2.8%

    XL20.0%

    NOTE: Lux Liner Pads are shown in

    red or visual enhancement purposes.

    Actual pads are available in black only

    .

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    COMFORT = FIT + STABILITY + MATERIAL DESIGN COMFORT = FIT + STABILITY +MATERIAL DESIGN

    Forehead pad iscushioned with oamand lined with syntheticleather or prolongedskin contact

    Fitband sidecomort pad leavesno exposed edges

    Comfort Pad

    Chin cup is linedwith genuineleather or comortand durability

    Retention Systems

    Chin Cup LinerImpact Pads

    Lux Liner Comfort Pads

    The patented Head-Loc Retention System has a unique strap geometry that creates

    straight orce lines to evenly distribute the helmet load on the head.This design gets

    rid o any slack in the straps that causes instability and slipping problems in all other

    conventional chinstraps,which can be detrimental to the mission at hand.

    The Ops-Core system utilizes Head-Loc Sliders that provide on-the-fy,one-handed

    adjustment and eliminate loose ends,while keeping the chinstrap low prole,lightweight

    and snag ree.This adjustment is especially important when wearing NVGs or conducting

    rigorous physical activities.Tightening the chinstrap stabilizes the helmet without the

    need or counterweights or other bulky devices,acilitating a high perormance head-

    borne platorm.

    All o these eatures combined result in a retention solution that is secure,comortable

    and adaptable to a variety o mission scenarios and environmental conditions.

    HEAD-LOC CHINSTRAPS ARE 3X MORE RESISTANT TO ROTATIONAL FORCES THAN STANDARD ISSUE CHINSTRAPS

    ACH/LWH OPS-CORE CHINSTRAP7 8

    Helmets are worn or extensive periods o time under extreme environmental conditions.The materials

    selected or helmet components must be able to withstand substantial amounts o wear and tear while also

    providing consistent protection,comort and support.These requirements can be contradictory and dicult

    to achieve and oten require innovative solutions with unique combinations o materials and parts.

    Ops-Core uses dierent materials careully designed and selected to work with one another to provide the

    desired perormance benets.The highlighted components represent just a ew o the many ways we are

    working to improve the comort,weight and capability o our 2013 products.

    Wrapped inbreathable,moisture-wickingouter abric

    Low moistureabsorbency,dual-densitycomort material

    Closed cellmemorycomort oam

    Durable impactlayer imperviousto environmentalconditions

    STABILITY MATTERS :FORCE LINE COMPARISON

    STABLEUNST

    ABLE

    OPS-CORE Chinstrap STANDARD Chinstrap

    Worm-Dial Low profle, easily

    accessible dialmechanism fts insidethe helmet shell orconvenient ftbandadjustment

    ACH/LWH STANDARD ISSUE CHINSTRAP

    FAST HELMET WITH OCC-DIAL

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    HELMETS COLORS / CAMOUFLAGEBlack

    OPS-CORE HELMETS ARE AVAILABLE

    IN THE FOLLOWING COLORS*

    Desert MARPAT

    P

    MultiCam

    P

    *See helmetp ages for color availability.

    PremiumColor (Subjectto additional pricingand leadtimes whenordering)P9 10

    Red (BaseJumpOnly)

    Foliage GreenUrban Tan

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    FAST Maritime was designed to be the lightest helmet in the world that meets theragmentation,structural,and environmental perormance o the US Army AdvancedCombat Helmet with 9mm backace deormation o less than 25.4 mm at 1200 /s

    The FAST Maritime helmet is made o a hybrid composite ballistic material which yields ashell weight reduction o 42% when compared to the traditional US Army ACH shell andurther reduction o 20% when compared to the FAST High Cut XP helmet version

    The helmet ear cut geometry is 16mm higher than the FAST High Cut shell shape,al lowingor clearance o larger headset style communications devices

    FAST Maritime helmets have dedicated Side Armor and Mandible components that arespecically matched with the higher ear cut geometry

    Specically designed to deeat handgun threats encountered by law enorcement

    Meets NIJ - IIIA 0106.01 ballistic requirements or 9mm and 44 Magnum as well asadditional more stringent shell backace deormation (BFD) limits

    Includes internal retractable ballistic visor:

    11 12

    FAST MARITIME

    FASTMaritimehelmetsareavailablein theollowingcolors: MultiCamDesertMARPATUrbanTan

    IVISOR DOWN VISOR UPI

    SIZING: FAST MARITIME

    HELMET SIZE

    HeadCircumference(cm)

    HeadCircumference(in)

    HeadSize (US)

    SizeDistribution

    S/M

    53 - 56

    20- 22

    upto 7

    17.5%

    M/L

    56 - 59

    22 - 23

    upto 7

    63.8%

    L/XL

    59 - 62

    23- 24

    18.0%

    upto 7

    BALLISTIC VISOR PERFORMANCE

    PROJECTILE

    SteelBall

    17grainT37

    Velocity

    300 fps(91 m/s)

    560 fps(171 m/s)

    Requirement V0

    ANSIZ87 +

    MIL-DTL-43511D

    SIZING: LETH

    HELMET SIZE

    HeadCircumference(cm)

    HeadCircumference(in)

    HeadSize (US)

    SizeDistribution

    L

    53 - 57

    20- 22

    upto 7

    56.9%

    XL

    57 - 61

    22 - 24

    upto 7

    39.1%

    XXL

    61 - 64.5

    24 - 25

    3.2%

    upto 8

    Features Features

    LETHLAW ENFORCEMENT

    TACTICAL HELMET

    LETH are available in the ollowing colors: Black MultiCamUrbanTanFoliageGreen

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    The Sentry oers the same level o protective head coverage as the US Army ACH/ECHwith improved interoperability between communication headsets,visors,and accessoriesor mandible protection.It also provides better hearing localization and attenuationthan the ACH with a modied ear area shape,and is compatible with ARC Rail mountedCOMMs and hearing protection devices.

    The XPversion o the shell is built using hybrid composite ballistic materials that weigha lb less than the ACH while meeting all o the ballistic perormance requirements othe US Armys CO/PD-05-04 2007 specication

    The STversion o the shell provides the same level o 17 grain / 1.1 FSP protection aswell as NIJ-IIIA 9mm resistance to penetration (RTP) but at a lower price that is morecompetitive with traditional aramid helmet costs

    The LEversion is built specically or deeating handgun threats typically encounteredby the law enorcement community by meeting stringent shell backace deormation(BFD) limits that are not required by the NIJ - IIIA 0106.01 standard alone

    The Worm-Dial adjustable tband with replaceable ront,nape,and side pads quicklydetaches to allow convenient donning / dong o COMMs headsets with headbandswhile being more compact than the Occ-Dial version used in the FAST helmet models

    Sentry helmets are available in the ollowing colors: Black MultiCamDesertMARPATUrbanTan

    FoliageGreen

    MOTO MANDIBLEMOTO VISOR

    13 14

    SENTRY

    Provides protection rom blast,ballistic threatsand blunt trauma

    Front vents exhaust moisture rom breathing andprevent the visor rom ogging up

    Folds in hal or compact storage

    Visor andMandibleare availableinthe ollowingcolors:

    BlackUrbanTanFoliageGreen

    Opens and closes with indexing increments toallow or multiple vented positions

    Tool-less installation and removal;easy one-handedoperation

    Designed or use in conjunction with MCEPsballistic eyewear and goggles

    Features

    SIZING: SENTRY

    HELMET SIZE

    HeadCircumference (cm)

    HeadCircumference (in)

    HeadSize (US)

    SizeDistribution

    M

    53 - 57

    20- 22

    upto 7

    32.3%

    L

    57 - 59

    22 - 23

    upto 7

    44.4%

    XXL

    61 - 64.5

    24 - 25

    2.8%

    upto 8

    XL

    59 - 61

    23- 24

    20.0%

    upto 7

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    FAST High Cut models are now available in two hybrid composite ballistic materialversions to give our customer choices in weight,perormance and price to best suit theirspecic needs

    The High Cut shell shape provides the equivalent amount o head coverage / size as theMICH 2002 Gun-Fightermodel

    The FAST helmet ully loaded including Skeleton shroud,FAST Side Rails (ARCs),bungees,exterior Velcro and tband liner with integrated chinstrap (as shown here) weighs less than the same size MICH 2002 without any enhancements

    The lightweight,multi-impact,ventilated liner with repositionable EPP impact pads andLDV closed-cell comort oam is not aected by temperature,altitude,or moisture

    The Occ-Dial adjustable tband with replaceable ront,nape,and side pads quicklydetaches to allow convenient donning and dong o COMMs headsets with headbands

    The integrated Head-Loc retention system gives the helmet 4x more stability thanstandard issue ACH helmet suspension and retention products

    FAST Ballistic High Cut helmets are available in the ollowing colors: Black MultiCamDesertMARPATUrbanTan

    FoliageGreen

    FAST BALLISTIC HIGH CUT

    Uses a combination o sot armor and rigid support rametechnology to provide lower ace protection rom IED ragments,rough terrain landings (airborne),and debris encountered duringo-road vehicle missions

    The fexible rame allows a close stock weld and results inminimum intererence when sighting shoulder red weapons

    Designed to old in hal to conveniently t into a rucksack

    The ront plate is available in ballistic material oradditional protection

    GUNSIGHT MANDIBLESIDE ARMOR

    FEATURES:

    Quick and tool-less attachment to the FAST Side Rails (ARCs)

    Low prole design does not interere with a shooters stock weld

    15 16

    Features

    SIZING: FAST BALLISTIC HIGH CUT

    HELMET SIZE

    HeadCircumference (cm)

    HeadCircumference (in)

    HeadSize (US)

    SizeDistribution

    S/M

    53 - 56

    20- 22

    upto 7

    17.5%

    M/L

    56 - 59

    22 - 23

    upto 7

    61.7%

    XXL

    62 - 64.5

    24- 25

    2.8%

    upto 8

    L/XL

    59 - 62

    23 - 24

    18.0%

    upto 7

    Top View Front View

    Detachable Front Plate

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    Photos courtesyo: Pohl Force

    Lightweight and extremely durable Carbon Fiber shell

    Ideal or recce and water operations,ast roping,and military training

    Designed with the structural integrity to comortably support binocular style NVGswithout the use o counterweights

    Identical components to the FAST Ballistic High Cut version except or the shell

    Vent holes or increased ventilation and water drainage

    The Base Jump helmet is the same design as FAST Ballistic and Carbon helmets but witha polycarbonate shell and molded ront NVG mount

    Used or training operations,search and rescue,and outdoor activities

    Oers all the benets and unique eatures o the FAST helmets at a lower cost

    Available in two versions:Military and Sport,with over-the chin and under-the-chinchinstraps respectively

    FAST Carbon helmets are available in the ollowing colors: Black MultiCamDesertMARPATUrbanTan

    FoliageGreen

    17 18

    FAST CARBON FASTBASE JUMPFeatures Features

    SIZING: FAST CARBON

    HELMET SIZE

    HeadCircumference (cm)

    HeadCircumference (in)

    HeadSize (US)

    SizeDistribution

    S/M

    53 - 56

    20- 22

    upto 7

    17.5%

    M/L

    56 - 59

    22 - 23

    upto 7

    63.8%

    L/XL

    59 - 62

    23- 24

    18.0%

    upto 7

    SIZING: FAST BASE JUMP

    HELMET SIZE

    HeadCircumference (cm)

    HeadCircumference (in)

    HeadSize (US)

    SizeDistribution

    S/M

    53 - 56

    20- 22

    upto 7

    17.5%

    M/L

    56 - 59

    22 - 23

    upto 7

    63.8%

    L/XL

    59 - 62

    23- 24

    18.0%

    upto 7

    FAST Base Jump helmets are available in the ollowing colors:

    Red(Sport VersionOnly )Black MultiCam

    DesertMARPATUrbanTan

    FoliageGreen

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    40

    80

    120

    160

    Valuescalculated byprojectingarea coveredby armor onto59.2 cmcircumference headform

    Protected HeadSurface Area

    112 in2(723 cm2)

    104 in2(670 cm2)

    92 in2(596 cm2)

    112 in2(723 cm2)

    98 in2(630 cm2)

    156 in2(1006 cm2)

    52 in2(335 cm2)

    104 in2(669 cm2)

    126 in2(813cm2)

    22 in2

    104 in2(669 cm2)

    112 in2(723 cm2)

    38.9 in2(251 cm2)

    178 in2(1150 cm2)

    27.3 in2

    104 in2(669 cm2)

    Exterior Surface Area (shown)

    Helmet Version ACH(Largesize)

    179 in

    2

    (1154cm 2)167 in

    2

    (1080cm 2)

    MICH 2002(Largesize)

    154 in

    2

    (996cm2)

    MICH 2001(Largesize)

    Sentry w/Full Moto Assembly

    273 in

    2

    (1763cm2)

    FAST Maritime(M/Lsize)

    156 in

    2

    (1006cm2)

    FAST High Cut w/Gunsight Mandible

    241 in

    2

    (1553cm2)

    Sentry(Lsize)

    180 in

    2

    (1159cm 2)

    FAST High Cutwith Side Armor

    189 in

    2

    (1221cm2)

    FAST High Cut(M/Lsize)

    165 in

    2

    (1063cm 2)

    SYSTEM LEVEL HEAD COVERAGE

    Side Armor ProtectionMaximum Protection

    THE OPS-CORE FAST HELMET SYSTEMS PROVIDE MORE ON-THE-FLY CAPABILITY TO CUSTOMIZE

    THE AMOUNT OF HEAD AND FACE COVERAGE THAN ANY OTHER H ELMET SYSTEM AVAILABLE TODAY

    59.2 cmcircumerence

    headorm

    BASE LEVEL HEAD COVERAGE

    Understanding CoverageTraditional methods or determining the amount o prot ective coverage a helmet provides are based on calculating the exterior surace area o the helmet shell.This approach can be misleading when comparing

    dierent helmet shapes because a larger helmet surace area does not necessarily mean more head coverage area.We use standardized computer modeling techniques to project a line-o-sight shadowrom the

    helmet onto the largest headorm or a given helmet size.The surace area o this shadow is then measured to yield the true amount o the head that is actually protected, yielding an accurate representation o

    protective coverage.

    Sentry Helmet equipped with Moto Mandible and Visor FAST Ballistic High Cut equipped with Side Armor

    FAST HIGH CUT

    SENTRY

    LETH

    FAST MARITIME VS. MICH 2001HEAD

    COVERAGEHEAD

    COVERAGE

    FAST HIGH CUT(M/L)

    PROJECTED COVERAGE ON HEADFORM(59.2cm CIRCUMFERENCE)

    FAST HIGH CUT VS. MICH 2002

    MICH 2002(LARGE)

    SENTRY(LARGE)

    PROJECTED COVERAGE ON HEADFORM(59.2cm CIRCUMFERENCE)

    SENTRY VS. ACH

    ACH(LARGE)

    HEADCOVERAGE

    HEADCOVERAGE

    LETH(LARGE)

    PROJECTED COVERAGE ON HEADFORM(59.2cm CIRCUMFERENCE)

    LETH VS. ACH

    ACH(LARGE)

    HEADCOVERAGE

    HEADCOVERAGE

    HEADCOVERAGE

    HEADCOVERAGE

    cmofcoverageona57.2 cm circumferencehead

    cmofcoverageona61.3 cm circumferencehead

    MICH 2001 M

    HeadCoverage 85.9 in (554 cm) 97.2 in (627 cm)

    XL

    MICH 2002 M

    HeadCoverage 96.6 in (623 cm) 110 in (710 cm)

    XL

    HeadCoverage

    ACH/MICH

    105.7 in (682 cm)

    M

    121.1 in (7781 cm)

    XL

    STANDARD ISSUE

    cmofcoverageona57.3 cm circumferencehead

    cmofcoverageona61.3 cm circumferencehead

    HeadCoverage

    FAST Maritime

    93.6 in (604 cm)

    S/M

    104 in (671 cm)

    L/XL

    HeadCoverage

    FAST High Cut

    98.6 in (636 cm)

    S/M

    109.6 in (707 cm)

    L/XL

    Shell Surface Area 153.2 in (988 cm) 179.3 in (1157 cm)

    HeadCoverage

    Sentry

    104.7 in (675 cm)

    M

    120.2 in (775 cm)

    *XXL Sizes are not shown

    XL

    Shell Surface Area 171.7 in (1108 cm) 191.2 in (1233 cm)

    HeadCoverage

    LETH

    119 in (768 cm)

    205.4 in (1325 cm)

    XL

    Shell Surface Area

    OPS-CORE HELMETS

    FAST MARITIME

    FAST MARITIME

    (M/L)

    PROJECTED COVERAGE ON HEADFORM

    (59.2cm CIRCUMFERENCE)

    MICH 2001

    (LARGE)

    cmofcoverageona59.2 cm circumferencehead

    cmofcoverageona59.2 cm circumferencehead

    Shell Surface Area 144.9 in (935 cm) 166.3 in (1073 cm)

    Shell Surface Area 157.6 in (1018 cm) 177.3 in (1144 cm)

    Shell Surface Area 168.1 in (1084 cm) 192.7 in (1243 cm)

    Shell Surface Area 145.7 in (1940 cm) 170.4 in (1099 cm)

    103.7 in (669 cm)

    M/L

    112 in (723 cm)

    179.7 in (1159 cm)

    L

    112 in (723 cm)

    193.2 in (1247 cm)

    L

    97.7 in (630 cm)

    M/L

    164.8 in (1063 cm)

    156 in (1006 cm)

    L

    L

    L

    92.4 in (596 cm)

    103.6 in (669 cm)

    112.1 in (723 cm)

    154.3 in (996 cm)

    167.4 in (1080 cm)

    178.8 in (1154 cm)19 20

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    22

    ALL PROJECTILE AND FRAGMENTATION TESTS ARE CONDUCTED AFTER BEING SUBJECTED TO THE FOLLOWING CONDITIONS:

    Environmental Testing

    FAST Ballistic:FAST BaseJump:

    -60F (-51C)-13F (-25C) FAST Ballistic:FAST BaseJump:160F (71C)100F (38C)

    SEAWATER IMMERSION:

    Submerged3ft (1m)for 3hours

    HIGH TEMP CONDITIONS:LOW TEMP CONDITIONS: CORROSION RESISTANCE:

    DEET,Gasoline,Motor Oil,Hydraulic Fluid,AviationJP-8 Fuel,Rie CleaningCompound,LubricationOil, FacePaint

    FLAME RESISTANCE:

    Helmet shell isself-extinguishingaccordingto FED-STD-191Method5905.1

    Compression ResistanceFAST BALLISTIC HELMET SHELL IS JUST AS STRONG AND DURABLE AS A TRADITIONAL ACH ARAMID SHELL, WHILE BEING TWO THIRDS OF ITS WEIGHT.

    TOP TO BOTTOM : COMPRESSION RESISTANCE

    400lbs

    SIDE TO SIDE : COMPRESSION RESISTANCE

    ENVIRONMENTAL TESTINGBALLISTIC PERFORMANCE

    21

    Testingperformedinaccordancewith thefollowingspecications:

    9mm FMJ RN(V0 at0 Obliquity)

    2 grain (V50)

    4 grain (V50)

    16 grain (V50)

    64 grain (V50)

    17 gr / 1.1 FSP (V50)

    HELMETS

    44 Mag. SJHP

    NIJ-IIIA +BFD0106.01 + TSWG

    PS-2008

    1400 f/s(427 m/s)BFD< 1.0(25.4mm)

    ---

    ---

    ---

    ---

    ---

    LETH

    1400 f/s(427 m/s)---

    USSOCOMMaritime Specication

    CO/PD-2010

    FAST MARITIME

    1200 f/s(366 m/s)BFD< 1.0(25.4mm)

    4075 f/s(1242 m/s)

    3450 f/s(1051 m/s)

    2425 f/s(739 m/s)

    1700 f/s(518 m/s)

    2200 f/s(670 m/s)

    2 grain (V50)

    4 grain (V50)

    16 grain (V50)

    64 grain (V50)

    17 gr / 1.1 FSP (V50)

    MIL-DTL-43511DNIJ0104.02

    ---

    ---

    ---

    ---

    1050 f/s(320 m/s)

    USARMYPortions of ACHCO/PD-05-04:2007

    4200 f/s(1280 m/s)

    3475 f/s(1059 m/s)

    2475 f/s(754 m/s)

    ---

    2200 f/s(670 m/s)

    USARMYPortions of ACHCO/PD-05-04:2007

    3100 f/s(945 m/s)

    2550 f/s(777 m/s)

    2250 f/s(686 m/s)

    ---

    2200 f/s(670 m/s)

    PROTECTIVEACCESSORIES

    9mm FMJ RN(V0 at0 Obliquity) ---1200 f/s(366 m/s)1200 f/s(366 m/s)

    G UN SIG HT M AN DIB LE MO TO M AN DI BL E 6m m M OTO VI SO R

    2 grain (RCC)

    4 grain (RCC)

    16 grain (RCC)

    64 grain (RCC)

    17 gr / 1.1 FSP (FSP)

    9mm FMJ RN (124 grain)

    44 Mag.SJHP (240 grain)

    PROJECTILE KEY

    Standard US Army ACH Ballistic Performance,

    NIJ-IIIA,STAGNAG 2920

    USARMYPortions of ACHCO/PD-05-04:2007

    4200 f/s(1280 m/s)

    3475 f/s(1059 m/s)

    2475 f/s(754 m/s)

    ---

    2200 f/s(670 m/s)

    1200 f/s(366 m/s)

    FAST SIDE ARMOR

    STANAG2920 Edition (2)

    7/31/2003

    FAST HIGH CUT (ST)

    1200 f/s(366 m/s)

    ---

    ---

    ---

    ---

    2200 f/s(670 m/s)

    ---

    USARMYACH SpecicationCO/PD-05-04:2007*

    FAST HIGH CUT (XP)

    1400 f/s(427 m/s)*BFD< 1.0(25.4mm)

    4200 f/s(1280 m/s)

    3475 f/s(1059 m/s)

    2475 f/s(754 m/s)

    1750 f/s(533 m/s)

    2200 f/s(670 m/s)

    ---

    STANAG2920 Edition (2)

    7/31/2003

    SENTRY (ST)

    1200 f/s(366 m/s)

    ---

    ---

    ---

    ---

    2200 f/s(670 m/s)

    ------ 1400 f/s (427 m/s)

    NIJ-IIIA +BFD0106.01 + TSWG

    PS-2008

    SENTRY (LE)

    1400 f/s(427 m/s)BFD< 1.0(25.4mm)

    ---

    ---

    ---

    ---

    ---

    USARMYACH SpecicationCO/PD-05-04:2007*

    1400 f/s(427 m/s)*BFD< 1.0(25.4mm)

    4200 f/s(1280 m/s)

    3475 f/s(1059 m/s)

    2475 f/s(754 m/s)

    1750 f/s(533 m/s)

    2200 f/s(670 m/s)

    SENTRY (XP)

    ---

    Testingperformedinaccordancewith thefollowingspecications:

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    WEIGHT SUMMARYBLUNT IMPACT PROTECTION

    24CompleteOps-Core helmet weights include: helmet shell,rails,impact pads and retention system CompleteUS ARMY ACH weights include: helmet shell,impact pads,hardware and chinstrap23 Photo by: D.J.Struntz Photography

    Shell Only

    Complete

    US ARMY ACH

    2.54 lbs(1150g)

    2.92 lbs(1312g)

    M54 - 57 cm

    2.72 lbs(1230g)

    3.07 lbs(1392g)

    L57 - 59 cm

    2.92 lbs(1320g)

    3.31 lbs(1498g)

    XL59 - 61 cm

    3.37 lbs(1527g)

    3.76 lbs(1705g)

    XXL61 - 66 cm

    Shell Only

    Complete

    FAST HIGH CUT

    Shell Only

    Complete

    FAST CARBON

    0.73 lbs(329 g)

    1.52 lbs(690 g)

    L/XL59 - 62 cm

    0.59 lbs(267 g)

    1.40 lbs(636 g)

    S/M53 - 56 cm

    0.65 lbs(294 g)

    1.46 lbs(656 g)

    M/L56 - 59 cm

    LETH

    Shell Only

    Complete

    XXL61 - 64.5 cm

    3.02 lbs(1370 g)

    4.28 lbs(1941 g)

    L53 - 57 cm

    2.66 lbs(1200 g)

    3.88 lbs(1761 g)

    XL57 - 61 cm

    2.82 lbs(1280 g)

    4.08 lbs(1851 g)

    Shell Only

    Complete

    FAST MARITIME

    1.54 lbs(698 g)

    2.42 lbs(1098 g)

    S/M53 - 56 cm

    1.58 lbs(715 g)

    2.47 lbs(1118 g)

    M/L56 - 59 cm

    1.75 lbs(794 g)

    2.60 lbs(1181 g)

    L/XL59 - 62 cm

    1.75

    1.50

    2.00

    2.25

    2.50

    2.75

    BALLISTIC HELMET SHELL WEIGHT COMPARISON

    XP

    Shell Only

    Complete

    1.97 lbs(893 g)

    2.73 lbs(1240 g)

    M/L56 - 59 cm

    1.97 lbs(893 g)

    2.73 lbs(1240 g)

    2.14 lbs(967 g)

    2.96 lbs(1341 g)

    L/XL59 - 62 cm

    2.14 lbs(967 g)

    2.96 lbs(1341 g)

    2.21 lbs(1004 g)

    2.99 lbs(1354 g)

    XXL62 - 64.5 cm

    2.21 lbs(1004 g)

    2.99 lbs(1354 g)

    1.83 lbs(829 g)

    2.60 lbs(1180 g)

    S/M53 - 56 cm

    1.83 lbs(829 g)

    2.60 lbs(1180 g)ST

    Shell Only

    Complete

    SENTRY

    XP

    Shell Only

    Complete

    2.12 lbs(963 g)

    3.00 lbs(1363 g)

    L57 - 59 cm

    2.12 lbs(963 g)

    3.00 lbs(1363 g)

    2.25 lbs(1022 g)

    3.12 lbs(1415 g)

    XL59 - 61 cm

    2.25 lbs(1022 g)

    3.12 lbs(1415 g)

    2.38 lbs(1082 g)

    3.27 lbs(1485 g)

    XXL61 - 64.5 cm

    2.38 lbs(1082 g)

    3.27 lbs(1485 g)

    2.00 lbs(906 g)

    2.83 lbs(1285 g)

    M53 - 57 cm

    2.00 lbs(906 g)

    2.83 lbs(1285 g)ST

    Shell Only

    Complete

    2.45 lbs(1111 g)

    3.33 lbs(1510 g)

    2.61 lbs(1184 g)

    3.48 lbs(1579 g)

    2.77 lbs(1256 g)

    3.66 lbs(1660 g)

    2.34 lbs(1061 g)

    3.17 lbs(1438 g)LE

    2.72 lbs(1230 g)

    1.58 lbs(715 g)

    XP ST

    1.97 lbs(893 g)

    1.97 lbs(893 g)

    ST

    2.12 lbs(963 g)

    LE

    2.45 lbs(1111 g)

    XP

    2.12 lbs(963 g)

    2.66 lbs(1200 g)

    LETH(Largesize)

    FASTMaritime(M/Lsize)

    ACH(Largesize)

    Sentry(Largesize)

    FASTHighCut(M/Lsize)

    ACH SpecificationCO/PD-05-04:2007

    Threat Description Hemi Anvil x2 Impacts: 10 f/s (3 m/s)Environmental Conditions:Blunt Impact: 14F / 77F / 130F (-10C / 25C / 54C)Test Requirement: Less than 150 Gs force transmitted to head / brain

    TESTING STANDARD TEST PERFORMANCE / RESULTS

    HELMETS

    TestDetails

    Requirement

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    25

    EXTERIOR MOUNTING SYSTEM

    MANDIBLESILLUMINATORS COMMs HEADSETS BALLISTIC VISORS SIDE ARMOR

    O2 MASKSVIDEO CAMERAS GOGGLESNIGHT VISION DEVICES IFF DEVICES

    26

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    Fits Para-Flite PHAOS and Carleton Phantom O2 Masks

    Simple snag-ree design that allows the system to quickly snap in and out o theSide Rails (ARCs)

    Snap Dragon bayonet buckle on one side o the system or quick release

    Head-Loc sliders allow or quick tightening and loosening o the mask

    Available in the ollowing colors:

    Attaches to the rear portion o the Side Rails (ARCs) leaving the top portion o theARCs ree or mounting lights,cameras,etc.

    Rotates back to the rear o the helmet when not in use,creating a very low prole.Theearcups are not visible rom ront view when stowed

    Restores natural hearingwith the outside environment or improved situationalawareness while at the same time providing a NRR o 28dB or hearing protection

    Single-point gimbal attachment allows or 360 o adjustment instead o conventionaladjustment systems it auto positions to each individuals ear / head shape

    Ear cushion is contoured to match the geometry o the head thus providing a betterseal and proper attenuation

    O2 MASK STRAPS RAC HEADSET

    ACH O2 SINGLE STRAP KIT SENTRY O2 SINGLE STRAP KIT FAST O2 SINGLE STRAP KIT

    BlackUrban Tan Fol ia ge Green

    RACHeadsetsareavailableintheollowingcolors: BlackUrbanTan

    27 28

    Features Features

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    Photo courtesyo :Pohl Force

    29 30

    SLAAP PLATE COUNTERWEIGHT

    The SLAAP Plate by Velocity Systems is an add-on ballistic plate that attaches to the ronto the helmet and can withstand impact rom 7.62 x 39 caliber round with less than 1obackace deormation

    Available in two sizes:Large (1.0 lbs) and Small (.85 lbs)

    Quick to mount at approach o imminent enemy contact,and easy to remove when therisk has passed

    Uses durable materials to withstand storage in an operational kit without concerno damage

    Specically designed to t the range o Ops-Core helmet geometries

    Customizable weight management system with (5) 70g removable weights and(5) elastic pockets

    Total weight o the system is 0.85lbs (385g)

    Elastic pockets can stretch to t (2) weights or (1) weight and (1) battery(AA,AAA or 123)

    Mounts to the rear o the helmet with custom anchors using the existing helmet holeswith longer ballistic screws (provided)

    Rear Velcro attachment ensures motion ree and secure positioning

    Features a Chemlight window and Velcro patch or Glint tape or use with low light IFF

    Colors:Black and MultiCam are subject tomi nimum order quantities

    Counterweight isavailable inthe ollowingcolors:

    Black MultiCamUrbanTan

    SLAAPPlatesareavailableinthe ollowingcolors:

    Black MultiCam Desert MARPATUrbanTanFoliageGreen

    SLAAP Ballistic Performance

    VelocityProjectile(at0Obliquity)

    BFD Requirement

    7.62 x 39 FMJWith MSCPenetrator

    2 40 0 f ps (7 32 m /s ) < 2 5. 4m m

    Features Features

    NVG Compatible Velcro Attachment

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    Photo courtesyo : KevinHigh Photography

    31

    HELMET COVERS

    Provides a stable platorm or attaching helmet accessories when a protective mountingplatorm is not needed

    Lightweight and breathable system or extended use

    One size ts all: three adjustment dial knobs allow or comort adjustments to any sizeor shape head

    Compatible with all components that t the VAS Shroud or ARC Rail

    Wire and cable management system to route external wires and cables in astreamlined conguration

    32

    Ops-COreMESH HELMET COVER

    A stretch t ensures that it remains inplace during Free Fall or Rotary WingOperations

    Integrated design allows or access tonight vision mounts,rail accessories andattachment o IFF devices

    Protects the helmet exterior and dampensnoise during impact

    Lightweight mesh construction,with Hypalon reinorced Cordura in the shroud area

    Para-cord attachment points or natural oliage,camoufage material orcable management

    Rear Velcro goggle strap retention and removable rear pouchor ANVis battery pack or counterweight

    Protects the shell while still providing all o the FASThelmet platorm unctionality

    Firstspear

    HELMET COVER

    Availablein: Black

    Features Features

    Ops-CoreHelmet Coversare available in: MultiCam

    Detachable Rear PouchMeshCovero nly

    NVG Counterweight Kit(SoldSeparately)

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    ACH UPGRADES

    OCC-DIAL LINER KIT HEAD-LOC CHINSTRAPSACH-ARC(ACCESSORY RAILCONNECTOR)SKELETON SHROUD

    3433

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    35

    HEAD-LOC

    RETENTION SYSTEMS

    36

    AllOps-Core Head-LocRetentionSystems aredesigned toresolve theissue oNVG instability

    causedbyhelmetsslippingonthehead.UnstableNVGsarediculttolookthroughwhichrenders

    themineectiveandcanbe detrimentaltothe userwhenoperatinga vehicleorcontrollinga

    canopy.TheH-NapeChinstrap isintended oroperators conductingrigorousactivitieswhile

    wearingheavierNVGslikePVS-15orANVis-9mountedtotheronto thehelmet.Iteaturesath

    adjustmenttabon thenapepadtoprovideextrasupportandpreventanybackandorthhelmet

    rotation.TheH-Nape isthe standardissuechinstrap orUSSOCOM.

    H-Nape Chinstrap

    Features(H-Nape and X-Nape)EASE OF USE

    Patented Head-Loc tabs provide instant one-handed chinstrap adjustment while wearing the helmet

    SIMPLIFIED STRAP GEOMETRY

    Straight orce lines and unique design eliminate loose ends

    COMFORT

    Padded leather chin cup and nape pad provide support during long missions

    Custom webbing weave provides greater durability and ventilation

    Available in let or right eye congurations to keep buckle on opposite side o weapon sighting

    Chinstraps&Extendersareavailablein:

    FoliageGreen

    UrbanTan Black

    - Airborne Certied or USSOCOM -

    X-Nape Chinstrap

    TheX-Nape isintended orusers conductingrigorousactivitieswhile wearinglighterNVGs likethe

    PVS-14or havingsmalleraccessory equipmentmountedto thehelmet.Without theadded weight

    oheavierdevices,theX-NapeprovidesthesamesecurityandcomortastheH-Napeanddoesnot

    requirea thadjustmentpointontheback.Unlikecompetitordesignsthatrequireremovalothe

    mountingscrewstoset theheightothenapepad,theX-Napeversionsel-adjuststothebacko

    thehead, resultingin anultra-clean,low-prolesystem.

    Featuring:

    HEAD-LOC CHINSTRAP & HELMET COMPATIBILITYBoththeXandH versionsoftheHead-Loc Chinstraparecompatiblewiththefollowingstylesof combat helmets.

    HELMET

    ACH

    CGFGALLET (TC2000,TC2001,TC2002)

    GENTEX (TBHII/ACH)

    RBR (ELITELAW ENFORCEMENT)

    PASGT

    USMCLightweightHelmet

    GENTEXMarine Helmet

    RBRMACHI,II,III

    *Mustconverthelmetto padsystem.

    PROTECHDelta LT*

    MICH (2000,2001,2002)

    LWH HEAD-LOCCHINSTRAP SYSTEM

    ACH HEAD-LOCCHINSTRAP SYSTEM

    Nape-Repositionable VersionStandard Version Ballistic Hardware Gas Mask Extender(SoldSeparately)

    Fleece Chincup /

    Extender Cover

    (SoldSeparately)

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    37

    OCC-DIAL LINER KIT

    38

    Features

    Photo courtesyo: U.S.Department oDeense Photo by: Cpl.Tyler Main

    IMPACT PROTECTIONCE EN 1385 and ASTM F1492USArmy- ACHSpecication:ChinstrapRetention&Non-ballisticImpactProtection

    * Lessthan< 150Gsofforceimpartedtoheadwithmultipleimpactsupto10 fps* Lessthan< 200Gsofforceimpartedtoheadwithmultipleimpactsupto14 fps

    WEIGHT

    Asshownin photos:Includesballisticmounthardwareforchinstrap

    .47 lbs(212 g)

    M

    .48 lbs(218 g)

    L

    .49 lbs(224 g)

    XL

    SIZING

    HeadCircumference (cm)

    HeadCircumference (in)

    HeadSize (US)

    M

    53 - 56

    20- 22

    upto 7

    L

    56 - 59

    22 - 23

    upto 7

    XL

    59 - 62

    23- 24

    upto 7

    Lightweight,multi-impact,ventilated liner system with repositionable EPP impact padsand LDV closed-cell comort oam

    Pads are not aected by temperature,moisture or altitude

    Occ-Dial adjustable tband allows quick tightening and loosening o the system andprovides 4x more stability than standard retention/suspension systems

    Liner designed to work with COMMs headband headsets;headset slides under the tbandand gets positioned between two top pads,eliminating pressure points on the headcaused by traditional pad systems

    Integrated chinstrap eatures Head-Loc sliders or quick adjustment

    Fits ACH / MICH 2000 helmets and ACH / MICH 2002 Gunghter Cut helmets

    *Does notftMICH 2001, RBR, Protech, oranyother stylehelmetthat doesnotusetheACH chinstrapmountingholepattern

    Occ-Dial Liner Kitsareavailableintheollowingcolors: BlackUrban Tan Fol iage Green

    Helmet CompatibilityFitsthe standard MARSOC/ WARCOM 3-hole NVGmountpattern

    NVG & Mount Arm CompatibilityOps-Core NVGShroudsare compatible with the following combinationsof nightvi sion goggle andmountarm styles:

    Skeleton & VAS Shroud Compatibility

    Wilcox L4G29M

    #28300G29M

    Wilcox L4G25

    #28300G25

    US ArmyStandard

    #A3256368

    Wilcox L4G24

    #28300G24

    Wilcox L4G21M

    #28300G21M

    Wilcox L4G01

    #56500G01

    Wilcox L4G02

    #56500G02

    Norotos INVG

    #1820010

    Norotos AKA2

    #1840010

    SKELETON SHROUDForged aluminum construction or greater

    strength and lower weight than theVAS Shroud

    High tolerance CNC machined mount arminterace or perect t without rattle

    Multiple bungee and lanyard mountingpoints or compatibility with visors

    Fits all ACH,MICH,PASGT,and LWHhelmets with the MARSOC / WARCOM3-hole pattern

    VAS SHROUDAluminum construction with powder

    coated nish and stainless steelballistic hardware

    Fits all ACH,MICH,PASGT,andLWH helmets with the MARSOC /WARCOM 3-hole pattern

    NVG SHROUDS

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    Photo courtesyo : KevinHigh Photography

    Photo courtesyo: Magpul Dynamics Photo courtesyo: Magpul Dynamics

    39 40

    ACH-ARCACCESSORY RAIL CONNECTORS

    Features

    ACH-ARCRailsareavailablein the ollowing colors: BlackUrban Tan Folia ge Green

    Quickly becoming the standard or the industry,the ARC Kit is a helmet mountingplatorm that allows the operator to customize the helmet or specic use withvarious accessories

    Multiple mounting locations on the upper and lower dovetails to support lights,cameras,goggles,etc.

    Corner o the rail designed or compatibility with O2 Single Strap Kit

    Snag-ree or HALO,HAHO and static line operations

    Mounts using existing chinstrap holes in the helmet

    Kit includes two ACH-ARC Rails and the ollowing adapters andmounting hardware:

    *Bungees Optional

    RAIL ADAPTERSFOR ACH/FAST ARC

    X300 ADAPTER

    SWIVEL CLIPSThese clips attach to upper and lower rail dovetails to provide instant and secure attachment o straps

    while still providing rotational reedom o motion

    Ideal or attachment o O2 masks, goggles,and other accessories

    PICATINNY ADAPTER

    Streamlight TLR-1

    SINGLE CLAMP

    Insight M3 Surefre X300

    36mmGoggle Swivel Clip

    19mmSwivel Clip

    CONTOUR HD ADAPTER

    VholdR Contour HD

    Surefre E1LVIO POV1

    video camera

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    41 42

    Reer to VAS Shroud chart orNVG compatibility

    L4-G24210gramswith

    hardware

    NVG MOUNTS MICROPHONEHEADSETS

    L4-G20198gramswithhardware

    www.wilcoxind.com www.silynxcom.comwww.peltor.com

    Inrared and visible light switching

    Weighs 58 grams

    IFF STROBE

    www.sandsprecision.com

    MANTA STROBEBOOM MICCOMTAC HEADSET

    Simple,reliable light sources with multiplemounting options which provide lightwhere you need it,when you need it

    LED Color options:Red,Green,Blue,

    White or IR

    1080p / 960p / 720p HD resolutionsrecord at 30 and 60 rames per second(60 /s in 720p)

    Waterproo quick-release housing

    (180 / 60 m)

    Smallest and lightest hands ree videocamera in the world (122 grams)

    Captures beautiul 1080p video

    135 wide-angle lens

    Mount standard Prole NVG gogglesto helmets with ACH-ARC Rails

    Goggles can easily move to ront orrear o helmet and are secure against

    all during ast motion

    Boom Mic easily removed automaticallyallowing continuous operation oheadset via in ear mic

    Optimized or operations in high noise

    air and maritime platorms

    Features external microphones ortalk-thrucapability so the users canmaintain situational awareness whilestill protecting their hearing

    RAIL ADAPTER KIT SPORT VIDEO CAMERAS ILLUMINATION

    www.esseyepro.com

    REMIX MPLS

    CHARGE

    HD HEROCONTOUR HD

    w ww .c on to ur. co m w ww .g op ro ca me ra .c om w ww .p ri nc et on te c. co m

    TACTICAL LIGHT

    www.inforce-mil.com

    INFORCE LIGHT

    Integrated mounting system iscompact,convenient

    Constant and MomentaryConstant High and Low High

    and Low plus Strobe

    PIVOT ADAPTER

    ACCESSORIES

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    OPS-CORE, INC. MARINE INDUSTRIAL PARK 12 CHANNEL STREET BOSTON, MA 02210 WWW.OPS-CORE.COM