2011 ops-core catalog

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    Ideas about safeguarding the soldier used to be predominantly defensive. Today, the ability to offensively respond to threats

    faster than the enemy is crucial to the concept of protection.

    The human brain, eyes and ears are highly evolved to sense and react instantaneously. Yet with the advent of new technologies

    to enhance these senses and increase awareness, todays soldier has been burdened by an excessive amount of equipment to

    carry on the head. Traditional military helmets were never intended for this purpose and therefore provide a solution that is

    uncomfortable, unstable and often compromises the very senses it is trying to protect.

    Helmets, gas masks, goggles, visors, mandibles, communication headsets, illuminators and identification devices are all made by

    different companies that focus on the performance of their own product. Until now, the soldier was left to figure out how to make

    them all work together. A synergetic system can only result from the careful consideration of all the devices and cooperation

    between the various headborne equipment manufacturers.

    Ops-Core offers multiple helmet solutions, upgrade components and accessories to create a platform with the sole purpose

    of achieving this goal. By respecting the anatomy of the elite warrior and the complexity of the equipment, we have built a

    foundation for all the elements to work in harmony and yield a solution far greater than the sum of its parts.

    PROTECTING THE ELITE WARRIOR

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    Patented Head-Loc retention systems and Occ-Dial suspension liners provide greaterhelmet comfort and stability when used in conjunction with night vision goggles

    Retention systems unique strap geometry and Head-Loc tabs lock the chinstrapadjustment at any location without any loose ends

    BISS-NVG lanyard/elastic tensioners provide extra stability and enhance performance ofNVGs by eliminating rattle and vibration

    4-Position Accessory Rail Connectors (ARCs) are mounted to the sides of the helmet toallow for quick yet secure donning or dofng of various headborne accessories

    ARCs are designed to emergency release accessories at 8 ft.lbs (11 Newton meters) oftorque to prevent neck injuries in the event of snagging

    O2 Single Strap Kit easily attaches to ARCs and is compatible with Carleton Phantom &Para-Flite Phaos masks

    Gunsight Mandible and Up-Armor Side Covers offer additional coverage for protection fromfragments and debris encountered during breaching and off-road vehicle exercises

    The ARCs and shroud have compatibility with ballistic visors to offer full face protection

    Accessory Rail Connectors (ARCs) allow for streamlined mounting of devices such as IRilluminators, lights, video cameras, IFF devices, Peltor Headsets and Vuzix HMDs

    The VAS Shroud provides a front mounting option for video cameras and illuminators

    Helmets are compatible with various communication devices including headband styleheadsets and ARC mounted Peltors

    Night Operations

    Airborne Operations

    Breaching / ATV

    Mission Documentation

    Night VisionGoggles

    O2 Mask

    Front VideoCamera

    BallisticMandible

    SideArmor

    Video Camera

    Lanyard

    HMD

    BallisticVisor

    COMMs Headset

    COMMsHeadset

    IR Illuminator

    IFF Strobe

    ARC Rail

    SYSTEM LEVEL CAPABILITIES 2011 PRODUCTSHelmets

    Accessories

    BALLISTIC HIGH CUT CARBONBALLISTICFULLEAR

    OCC-DIALLINER KITHEAD-LOC CHINSTRAPS

    BASEJUMPSENTRY(LIGHTWEIGHT ACH)

    GUNSIGHT MANDIBLE PELTOR COMTAC-ARCHEADSET

    ACH-ARC

    SKULLCRUSHER

    UP-ARMOR SIDE COVERS MANTA STROBEMultiCam MESH HELMETCOVER

    RAILADAPTERSVASSHROUD

    4 5

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    Ops-Cores hybrid suspension/liner design features an adjustable circumferential tband with repositionable impact pads. The tband

    allows the user to precisely adjust the liner shape and size for a customized t and optimal comfort. Not only can the length, width,

    and overall shape be personalized by simply turning the knob dial, the helmet depth can also be set by adjusting the vertical position

    of the whole system. This provides a perfect and secure t that is able to support the weight and moment forces of a helmet in

    demanding military operations.

    The liner system is also compatible with a variety of communication headsets and hearing protection devices, including headband style

    COMMs. The headband slides under the tband to rest in between the helmets two top impact pads eliminating pressure points and

    interference that is a common problem with traditional liner systems. The impact pads are also pre-molded to the shape of the head

    and are not affected by temperature, altitude or moisture.

    COMFORT = FIT + STABILITY + MATERIAL DESIGN

    FAST HELMET: CIRCUMFERENCE

    0

    20

    40

    60

    80

    100

    120

    140

    500 510 520 530 540 550 560 570 580 590 600 610 620 630

    Distribution of FAST Helmets by Head Circumference

    NumberofSubjects

    HeadCircumference (mm)

    M/L63.8%

    S/M17.5%

    L/XL18.0%

    FAST HELMET: LENGTH & WIDTH

    130

    170 180 190 200 210 220

    140

    150

    160

    170

    180

    FAST Ballistic 3-Size Distribution by Head Length & Width

    Length(mm)

    Width(mm)

    FASTHelmet Size

    Head Circumference (cm) 53-56 56-59

    Head Circumference (in) 2 1 - 22 22 - 2 3

    S/M M/L

    Head Size (US) upto 7 upto 7

    59-61

    23- 24

    L/XL

    upto 7

    SentryHelmet Size

    Head Circumference (cm) 53-57 57-59 59-61

    Head Circumference (in) 2 1 - 22 2 2 - 2 3 2 3 - 24

    M L XL

    Head Size (US) upto7 upto 7 upto 7

    61-63

    24 - 24

    XXL

    upto 7

    FAST HELMET SIZING SENTRY (LIGHTWEIGHT ACH) SIZING

    3HELMET

    SIZES

    4HELMET

    SIZES

    S/M

    M/L

    L/XL

    M

    L

    XL

    XXL

    SizeS/M

    SizeM/L

    SizeL/XL

    FASTSizes

    SizeM

    SizeL

    SizeXL

    SizeXXL

    SentrySizes

    SENTRY (ACH): CIRCUMFERENCE

    0

    20

    40

    60

    80

    100

    120

    140

    500 510 520 530 540 550 560 570 580 590 600 610 620 630

    Distribution of Sentry Helmets by Head Circumference

    NumberofSubjects

    HeadCircumference (mm)

    L44.4%

    M32.3%

    XXL2.8%

    XL20.0%

    SENTRY (ACH): LENGTH & WIDTH

    130

    170 180 190 200 210 220

    140

    150

    160

    170

    180

    FAST Ballistic 4-Size Distribution by Head Length & Width

    Length(mm)

    Width(mm)

    6

    OPS-CORE USES PROPER ANTHROPOMETRICS

    AND GEOMETRY TO COMFORTABLY FIT AND

    STABILIZE THE HELMET ON THE HEAD

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    New Buckle

    Chinstrap Chin Cup

    COMFORT = FIT + STABILITY + MATERIAL DESIGN COMFORT = FIT + STABILITY +MATERIAL DESIGNThe patented Head-Loc Retention system design has a unique strap geometry that

    creates straight force lines to evenly distribute helmet loads to the head. This eliminates

    pre-existing slack in the system that causes instability and slipping problems inherent to

    all other conventional chinstraps.

    Head-Loc tabs do away with loose strap ends and provide quick and easy one-handed

    adjustment. This also keeps the design low prole, lightweight, and sn ag free.

    During use, these innovative features offer a retention solution that is secure, comfortable

    and adaptable to a variety of mission scenarios and environmental conditions. When

    wearing night vision goggles or conducting rigorous physical activates, the helmet can be

    stabilized without use of counterweights or other cumbersome devices. This facilitates a

    high performance head-borne platform that stays put and does not op around in ways

    that could be detrimental to the task at hand.

    ACH/LWH STANDARD ISSUE CHINSTRAP

    HEAD-LOC CHINSTRAPS ARE 3XMORE RESISTANT TO ROTATIONAL FORCES THAN STANDARD ISSUE CHINSTRAPS

    ACH/LWH OPS-CORE CHINSTRAP FAST HELMET WITH OCC-DIAL

    OPS-CORE CHINSTRAP STANDARD CHINSTRAP

    STABLEUNST

    ABLE

    STABILITY MATTERS: CHINSTRAP COMPARISON

    Helmets are worn for extensive periods of time under extreme environmental conditions. Therefore, materials

    selected for helmet components must be able to withstand signicant amounts of wear and tear while also

    providing the user consistent protection, comfort and support. These requirements can be contradictory and

    difcult to achieve and often require innovative solutions and unique combinations of materials and parts.

    A good example of this is the h elmet liner impact pad. Theoretically, the most comfortable pad would be very soft

    so as to conform to different shape heads and cover as much surface area as possible to reduce pressure points.

    But if this is accomplished, it will create unwanted heat du e to insulating effects, added weight due to increased

    surface area, and moisture absorption in the open cell foam. The soft foam would also not be good at mitigating

    impact energy caused by low speed impacts or shell backface deformation from projectiles.

    Instead, Ops-Core uses different materials carefully designed and chosen to work in combination with one another

    to provide the desired performance benets. The resulting components represent just a few of the many ways we

    are trying to improve the comfort, ventilation, protection, and stability of our 2011 products.

    Closed cellmemorycomort oam

    Low profle, yeteasily accessibledial mechanism ftsinside the Sentryhelmet shell orconvenient ftbandadjustment

    Durableimpact layer isimpervious toenvironmentalconditions

    Forehead pad iscushioned withoam and lined withsynthetic leatheror prolonged skincontact

    Fitband side comortpad leaves noexposed edges

    Impact Pads

    Fitband

    Worm Dial

    Chin cup is linedwith genuineleather or comortand durability

    New buckle iseasy to snap andrelease whilewearing gloves

    Leather overlapsthe webbing toeliminate hard edges

    8

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    FAST HELMETS COLORS / CAMOUFLAGE

    Red (Base Jump Only)

    Foliage GreenUrban Tan Black

    Desert MARPAT

    FAST HELMETS ARE AvAILABLE IN

    THE FOLLOWING COLORS:

    MultiCam

    11

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    FAST BALLISTICHIGH CUTFAST High Cut models are available in both DSM Dyneema HB-26 and HB-80

    ballistic core material options, which yield a shell weight reduction of morethan 20% (HB-26) and 35% (HB-80) over traditional ACH aramid shells whileproviding the same level of ballistic performance

    High Cut shell provides the same amount of head coverage / size as the MICH2002 Gun-Fighter model

    FAST Helmet fully loaded including VAS Shroud, ARCs, bungee lanyards,exterior loop and liner with integrated chinstrap (as shown here) weighs lessthan the same size MICH 2002 without any add-ons

    Lightweight, multi-impact, ventilated liner with repositionable EPP impact padsand LDV closed-cell comfort foam is not affected by temperature, altitude, or

    moisture

    Occ-Dial adjustable tband with replaceable front, nape, and side pads quicklydetaches to allow convenient donning and dofng of COMMs headsets withheadbands

    Integrated Head-Loc retention system gives the helmet 4x more stability thanstandard issue ACH helmet suspension and retention products

    Comes standard with MARSOC / WARCOM night vision 3-hole mount pattern

    All FAST Helmets feature

    R E T E N T I O N S Y S T E M S

    FAST High Cut

    Head Coverage 98.6 in (636 cm)

    S/Mcm of coverage on a

    57.3 cm circumference head

    M/Lcm of coverage on a

    59.7 cm circumference head

    L/XLcm of coverage on a

    62 cm circumference head

    Mediumcm of coverage on a

    57.3 cm circumference head

    Largecm of coverage on a

    59.7 cm circumference head

    X-Largecm of coverage on a

    62 cm circumference head

    Shell Surface Area

    Shell Weight 1 .8 3 l bs ( 82 9 g )

    Head Coverage

    MICH 2002

    153.2 in (988 cm)

    Shell Surface Area

    Shell Weight

    96.6 in (623 cm)

    157.6 in (1018 cm)

    2 .4 5 l bs ( 11 12 g)

    103.7 in (669 cm)

    1 .9 7 l bs ( 89 3 g )

    164.8 in (1063 cm)

    103.7 in (669 cm)

    2 .6 0 l bs ( 11 79 g)

    167.4 in (1080 cm)

    109.6 in (707 cm)

    2 .1 4 l bs ( 96 7 g )

    179.3 in (1157 cm)

    110 in (710 cm)

    2.86 in (1296 g)

    177.3 in (1144 cm)

    Understanding Coverage

    Traditional methods for determining the amount of

    protective coverage a helmet provides are based on

    calculating the exterior surface area of the helmet shell.

    However, it can be misleading when comparing different

    helmet shapes because in this scenario, larger helmet

    surface area does not necessarily mean larger head

    coverage area. For this reason, Ops-Core uses standardized

    computer modeling techniques to project a line-of-sight

    shadow from a helmet onto the largest head-form for a

    given helmet size. The surface area of this shadow is then

    measured to yield the true amount of the head that would

    actually be protected by this helmet as worn in real life.

    FAST BALLISTIC HIGH CUT (M/L) PROJECTED COVERAGE ON HEAD-FORM(59.7CM CIRCUMFERENCE)

    COVERAGE AREA: FAST BALLISTIC HIGH CUT VS. MICH 2002

    MICH 2002 (Large)

    HeadCoverage

    HeadCoverage

    13

    FAST Helmets are available in the following colors: Black MultiCamDesertMARPATU rb an Tan Fol iag e Gr ee n

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    FAST BALLISTICFULL EARAvailable in DSM Dyneema HB-26 and HB-80 ballistic core materials

    Based on our standard FAST ballistic helmet, the Full Ear version offersincreased surface area to provide more head coverage than the ACH

    Intended for use with inner-ear hearing protection andcommunications equipment, the lack of the ear bulge also yields alower prole and improves natural hearing localization and attenuation

    *Thishelmet isnot compatiblewithearcupstylehearingprotectionandcommunicationproducts

    FAST BALLISTIC FULL EAR (M/L)

    COVERAGE AREA: FAST BALLISTIC FULL EAR VS. ACH

    ACH (Large)

    HeadCoverage

    HeadCoverage

    PROJECTED COVERAGE ON HEAD-FORM(59.7CM CIRCUMFERENCE)

    FAST Full Ear

    Head Coverage 109.8 in (708 cm)

    S/Mcm of coverage on a

    57.3 cm circumference head

    M/Lcm of coverage on a

    59.7 cm circumference head

    L/XLcm of coverage on a

    62 cm circumference head

    Mediumcm of coverage on a

    57.3 cm circumference head

    Largecm of coverage on a

    59.7 cm circumference head

    X-Largecm of coverage on a

    62 cm circumference head

    Shell Surface Area

    Shell Weight 1 .8 9 l bs ( 85 5 g )

    Head Coverage

    ACH/MICH

    166.4 in (1073 cm)

    Shell Surface Area

    Shell Weight

    104.5 in (674 cm)

    168.1 in (1084 cm)

    2 .6 9 l bs ( 12 20 g)

    115 in (742 cm)

    2 .0 3 l bs ( 92 0 g )

    178.2 in (1150 cm)

    111.7 in (721 cm)

    2 .7 7 l bs ( 12 58 g)

    178.8 in (1154 cm)

    121.8 in (786 cm)

    2 .2 0 l bs ( 99 9 g )

    193.6 in (1249 cm)

    119.4 in (770 cm)

    3 .1 0 l bs ( 14 04 g)

    192.7 in (1243 cm)

    Understanding Coverage

    Traditional methods for determining the amount of

    protective coverage a helmet provides are based on

    calculating the exterior surface area of the helmet shell.

    However, it can be misleading when comparing different

    helmet shapes because in this scenario, larger helmet

    surface area does not necessarily mean larger head

    coverage area. For this reason, Ops-Core uses standardized

    computer modeling techniques to project a line-of-sight

    shadow from a helmet onto the largest head-form for a

    given helmet size. The surface area of this shadow is then

    measured to yield the true amount of the head that would

    actually be protected by this helmet as worn in real life.

    15

    FAST Helmets are available in the following colors: Black MultiCamDesertMARPATU rb an Tan Fol iag e Gr ee n

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    This new helmet shell provides the same level of protective coverage and meets all ofthe US Armys ACH CO/PD-05-04 2007 requirements with a shape that offers signicantadditional performance benets

    The Sentrys ballistic shell is based on FAST helmet pedigree with hybrid mate rialsweighing a 1/2 lb. less than the ACH, but with processing improvements to provide evenbetter ballistic backface deformation performance of less than 5/8 (16 mm)

    This rened shell shape also provides better hearing localization and attenuation thanthe ACH with a modied ear area shape and is compatible with ARC rail mounted Peltorstyle hearing protection and COMMs devices

    The Sentry utilizes an improved liner and suspension system that provides the samecomfort and stability as our FAST helmets but with increased protection by mitigating

    blunt trauma impacts of 14 f/s instead of the traditional ACH requirement of 10 f/s

    New Worm-Dial occipital tband adjustment system takes up less interior helmetspace and weighs less than the rotary dial version used on our FAST helmet models

    SENTRY (Large)

    COVERAGE AREA: SENTRY (LIGHTWEIGHT ACH) VS. ACH

    ACH (Large)

    HeadCoverage

    HeadCoverage

    PROJECTED COVERAGE ON HEAD-FORM(59.7CM CIRCUMFERENCE)

    SENTRY (ACH)

    Head Coverage 104.7 in (675 cm)

    Mediumcm of coverage on a

    57.3 cm circumference head

    Largecm of coverage on a

    59.7 cm circumference head

    X-Largecm of coverage on a

    62 cm circumference head

    Mediumcm of coverage on a

    57.3 cm circumference head

    Largecm of coverage on a

    59.7 cm circumference head

    X-Largecm of coverage on a

    62 cm circumference head

    Shell Surface Area

    Shell Weight 2 .0 0 l bs ( 90 6 g )

    Head Coverage

    ACH/MICH

    171.7 in (1108 cm)

    Shell Surface Area

    Shell Weight

    168.1 in (1084 cm)

    112 in (723 cm)

    2 .1 2 l bs ( 96 3 g )

    179.7 in (1159 cm)

    178.8 in (1154 cm)

    120.2 in (775 cm)

    2 .2 5 l bs ( 10 22 g)

    191.2 in (1233 cm)

    192.7 in (1243 cm)

    104.5 in (674 cm)

    2 .6 9 l bs ( 12 20 g)

    111.7 in (721 cm)

    2 .7 7 l bs ( 12 58 g)

    119.4 in (770 cm)

    3 .1 0 l bs ( 14 04 g)

    Understanding Coverage

    Traditional methods for determining the amount of

    protective coverage a helmet provides are based on

    calculating the exterior surface area of the helmet shell.

    However, it can be misleading when comparing different

    helmet shapes because in this scenario, larger helmet

    surface area does not necessarily mean larger head

    coverage area. For this reason, Ops-Core uses standardized

    computer modeling techniques to project a line-of-sight

    shadow from a helmet onto the largest head-form for a

    given helmet size. The surface area of this shadow is then

    measured to yield the true amount of the head that would

    actually be protected by this helmet as worn in real life.

    SENTRY (LIGHTWEIGHT)ACH

    17

    FAST Helmets are available in the following colors: Black MultiCamDesertMARPATU rb an Tan Fo li ag e G ree n

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    FAST CARBON

    Lightweight carbon ber shell

    Ideal for recce operations, fast roping, climbing and training

    Designed with the structural integrity to comfortably supportbinocular style NVGs without the use of counterweights

    Identical to Ballistic High Cut version except for shell

    All FAST Helmets feature

    R E T E N T I O N S Y S T E M S

    Features

    19

    FAST BASE JUMP

    Base Jump helmet is the same design as the Ballisticand Carbon FAST helmets but with a polycarbonateshell and molded front NVG mount

    Great for training, search and rescue, climbing, andother outdoor activities. It offers all the benets andfeatures of FAST helmets at a lower cost, comparableto other recreational sport helmets

    FAST Base Jump helmet is available in two versions:Sports and Military

    Features

    Under-the-chin sports style chinstrap with a cover sock foradded comfort

    Alternate EPS impact liner material to pass more stringentblunt impact testing standards

    Over-the-chin military style chinstrap

    Bungees for NVG stability

    Exterior painted with solid CARC colors for greater durabilityand reduced reectivity

    SPORTS VERSION FEATURES: MILITARY VERSION FEATURES:

    Available in the following colors: Black MultiCam

    Desert

    MARPATUrban Tan Foliage Green Available in the following colors: RedBlack MultiCamDesertMARPATU rb an Ta n Fo li ag e G ree n

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    40

    80

    120

    160

    Exterior Surface Area (shown)

    Helmet Version

    Values calculated byprojecting area coveredby armor onto 59.7 cmcircumference headform

    (largest head / helmet size)

    Protected HeadSurface Area

    97 in2

    (626 cm2)

    154 in2 (994 cm2)

    104 in2(670 cm2)

    167 in2 (1080 cm2)

    ACH(Largesize)

    MICH 2002(Largesize)

    MICH 2001(Largesize)

    112 in2(721 cm2)

    179 in2 (1154 cm2)

    Sentry ACH(Lsize)

    112 in2(723 cm2)

    180 in2 (1159 cm2)

    FAST Full Ear(M/Lsize)

    115 in2(742 cm2)

    178 in2 (1150 cm2)

    FAST High Cutwith Side Armor

    104 in2(669 cm2)

    124 in2 (777cm2)

    167 in2 (1077 cm2)

    189 in2 (1221 cm2)

    FAST High Cutwith Mandible

    104 in2(669 cm2)

    241 in2 (1553 cm2)

    20 in2

    63 in2(408 cm2)

    FAST High Cut(M/Lsize)

    104 in2(669 cm2)

    165 in2 (1063 cm2)

    WEIGHT SUMMARY

    SYSTEM LEVEL HEAD COVERAGE

    Side Armor ProtectionMandible Protection

    THE OPS-CORE FAST HELMET SySTEM PROvIDES ON-THE-FLy CAPAbILITy TO INCREASE THE

    AMOUNT OF PROTECTED HEAD COvERAgE OvER ANy OTHER HELMET AvAILAbLE TODAy

    63in2 (408cm2) 104in2 (669cm2) 20in2 (128cm2)

    (488cm2)

    mandible

    exterior

    (1159cm2)

    helmet

    exterior

    (156cm2)

    side armor

    exterior

    HB-26 Ballistic (shell only) 1 .83 lb s(82 9 g) 1 .97 lb s(8 93 g ) 2 .14 lb s(9 67 g )

    HB-80 Ballistic (shell only) 1 .56 lbs(7 08 g ) 1 .76 lb s(7 98 g ) 1 .99 lb s(9 03 g )

    HB-26 (complete) 2.69 lbs(1220g) 2.85 lbs(1291g) 3.02 lbs(1371g)

    HB-80 (complete) 2.42 lbs(1097g) 2.64 lbs(1196g) 2.87 lbs(1301g)

    FAST High CutS/M53-56 cm

    M/L56-59 cm

    L/XL59-61 cm

    Hybrid UHMWPE (shell only)

    Hybrid UHMWPE (complete)

    2.00 lbs(906g)

    M53-57 cm

    2.86 lbs(1297g)

    2.25 lbs(1022g)

    XL59-61 cm

    3.14 lbs(1423g)

    2.12 lbs(963g)

    L57-59 cm

    3.00 lbs(1360g)

    2.38 lbs(1082g)

    XXL61-63 cm

    3.27 lbs(1485g)

    FAST Sentry

    S/M53-56 cm

    M/L56-59 cm

    L/XL59-61 cm

    Shell Only 0 .59 lb s(26 7g ) 0 .65 lb s(29 4 g) 0 .73 lb s(32 9g )

    Complete 1 .39 lb s(63 0g ) 1 .46 lb s(66 1 g) 1 .54 lb s(69 9g )

    FAST Carbon

    S/M53-56 cm

    M/L56-59 cm

    L/XL59-61 cm

    Shell Only 0 .59 lb s(25 9g ) 0 .65 lb s(29 3 g) 0 .72 lb s(32 5g )

    Military Version (complete) 1 .31 lb s(59 6g ) 1 .39 lb s(63 0 g) 1 .46 lb s(66 2g )

    Sport Version (complete) 1 .27 lb s(57 7g ) 1 .35 lb s(61 1 g) 1 .42 lb s(64 3g )

    FAST Base Jump

    Aramid Ballistic (shell only)

    Aramid Ballistic (complete)

    2.69 lbs(1220g)

    3.05 lbs(1382g)

    3.10 lbs(1404g)

    3.49 lbs(1582g)

    2.77 lbs(1258g)

    3.13 lbs(1420g)

    3.75 lbs(1707g)

    4.11 lbs(1863g)

    US ARMY ACHM54-57 cm

    L57-59 cm

    XL59-61 cm

    XXL61-66 cm

    Aramid Ballistic (shell only)

    Aramid Ballistic (complete)

    2.45lbs(1112g)

    2.80 lbs(1274g)

    2.86 lbs(1296g)

    3.21 lbs(1458g)

    2.58 lbs(1170g)

    2.96 lbs(1341g)

    MICH 2002M54-57 cm

    L57-59 cm

    XL59-61 cm

    Aramid Ballistic (shell only)

    Aramid Ballistic (complete)

    2.16 lbs(982g)

    2.52 lbs(1144g)

    2.65 lbs(1200g)

    3.00 lbs(1362g)

    2.33 lbs(1057g)

    2.69 lbs(1219g)

    MICH 2001M54-57 cm

    L57-59 cm

    XL59-61 cm

    S/M53-56 cm

    M/L56-59 cm

    L/XL59-61 cm

    Hybrid UHMWPE (shell only)

    Hybrid UHMWPE (complete)

    FAST Full Ear

    1.89 lbs(855g) 2.03 lbs(920g) 2.20 lbs(999g)

    2.75 lbs(1246g) 2.91 lbs(1318g) 3.09 lbs(1340g)

    1.75

    2.00

    2.25

    2.50

    2.75

    ACH(Largesize)

    MICH 2002(Largesize)

    MICH 2001(Largesize)

    FAST High Cut(M/Lsize)

    FAST Full Ear(M/Lsize)

    2.03 lbs(920 g)

    2.33 lbs(1057 g)

    2.58 lbs(1170 g)

    2.77 lbs(1258 g)

    1.97 lbs(893 g)

    Sentry ACH(Lsize)

    2.12 lbs(963 g)

    Helmet Shell Weight Chart

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    Testing Standard

    Threat

    Description

    Environmental Conditions

    Chinstrap Retention

    Test Requirement

    Base Jump Military

    Base Jump Sport

    Ballistic High Cut

    Carbon

    Ballistic Full Ear

    Sentry

    Hemi Anvil x2 Impacts: 10 f/s (3 m/s)

    Less than 150Gs forcetransmitted to head / brain

    Less than 150Gs forcetransmitted to head / brain

    2012

    2012

    2012

    2012

    2012 2012

    2012

    2012

    2012

    Less than 300Gs forcetransmitted to head / brain

    Less than 10Kn (approx 200 Gs) forcetransmitted to head / brain

    Blunt Impact:14F / 77F / 130F(-10C / 25C / 54C)

    Blunt Impact:14F / 77F / 130F(-10C / 25C / 54C)

    -13F / 68F / 100F(-25C / 20C / 38C)

    -4F / 68F / 95F(-20C / 20C / 35C)

    113 lbs (500N)4kg @ 11.2 f/s (3.4 m/s)Withstands 25 f/s (7.6 m/s) drop

    and 150 lb (68 kg) static loadWithstands 25 f/s (7.6 m/s) drop

    and 150 lb (68 kg) static load

    Hemi Anvil x2 Impacts: 14 f/s (4.3 m/s) Top Impact Velocity:

    Side Impact Velocity:

    Front Impact Velocity:

    Rear Impact Velocity:

    20 f/s (6 m/s)

    10 f/s (3 m/s)

    10 f/s (3 m/s)

    10 f/s (3 m/s)

    EN 12492:2002

    Mountaineering Helmet

    ASTM F2040

    ACHSpecification

    CO/PD-05-04:2007

    2011 LightweightACH Blunt

    ImpactProtection (Threshold)RecreationalSnow Sports

    Hit on Hemi Anvil:

    Hit on Edge Anvil:

    Hit on Flat Anvil:

    16 f/s (4.8 m/s)

    15 f/s (4.5 m/s)

    20 f/s (6.2 m/s)

    BALLISTIC PERFORMANCE BLUNT IMPACT PROTECTION

    V 50 B L( P) at 0 O bl iq ui ty V 50 B L( P) at 45 O bl iq ui ty B FD

    4 - grain (RCC) 3450 f ps (1051. 5 m /s) 3675 f ps (1120m /s)

    2 - grain (RCC) 4075 fps (1242 m/s) 4740 fps (1445 m/s) --

    64 - grain (RCC) 1700 fps (518 m/s) 1950 fps (594 m/s) --

    16 - grain (RCC) 2425 fps (739 m/s) 2550 fps (777 m/ s) --

    Battle Axe 75 fps(23 m/s)50 fps (15 m/s) --

    17 - grain (FSP) 2150 fps(670 m/s) ----

    9mm FMJ (V0at 0Obliquity) 1450 fps(442 m/s) --

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    EXTERIOR MOUNTING SYSTEMENVIRONMENTAL TESTING

    MANDIBLES O2 MASKS SIDE ARMOR

    NIGHT VISION GOGGLES GOGGLES COMMs HEADSETS

    VIDEO CAMERAS ACCESSORY ADAPTERS

    ILLUMINATORS IFF DEVICES

    FAST bALLISTIC HELMET SHELL IS JUST AS STRONg AND DURAbLE AS A TRADITIONAL ACH ARAMID SHELL, WHILE bEINg TWO THIRDS OF ITS WEIgHT.

    400lbs

    TOP TO BOTTOM: COMPRESSION RESISTANCE SIDE TO SIDE: COMPRESSION RESISTANCE

    24 25

    Compression Resistance

    Environmental Testing

    FAST Ballistic:FAST Base Jump:

    -60F (-51C)-13F (-25C)

    FAST Ballistic:FAST Base Jump:

    160F (71C)100F (38C)

    Seawater Immersion:Submerged 3ft (1m) for 3 hours

    Corrosion Resistance:DEET,Gasoline, Motor Oil,Hydraulic Fluid,

    Aviation JP-8 Fuel,Rie Cleaning Compound,Lubrication Oil,Face Paint

    Flame Resistance:Helmet shell is self-extinguishing

    according to FED-STD-191Method 5905.1

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    SIDE ARMORFOR FAST HELMETS

    Up-Armor Side Covers are available in Ballistic a nd Non-Ballistic versions

    Attachment to FAST Helmet ARCs is tool-less and takes less than a minute

    Both versions feature identical durable carbon ber e xterior

    Ballistic version comes with a ballistic puck and gives the user the ability to quickly switchfrom offensive to defensive postures

    Non-Ballistic version provides environmental ear protection option for FAST Carbon and

    Base Jump helmetsLow prole design does not interfere with sighting shoulder weapons (even with iron sights)

    Features

    GUNSIGHT MANDIBLEFOR FAST HELMETS

    The mandible uses a combination of soft armor and support frame technology toprovide lower face protection from frag, ying debris, bumpy vehicle rides, as well asfor ATV training exercises and rough terrain landings during airborne operations

    It quickly and easily attaches and detaches from the helmet side rails

    The mandible is exible and is designed to fold in half to conveniently tinto a rucksack

    The exibility allows a close cheek weld and causes minimum interference

    with sighting shoulder weapons

    Features

    26 27

    Available in the following colors: BlackU rb an Ta n Fo li ag e G re en Available in the following colors: MultiCamDesertMARPATUrban Tan

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    Fits Para-Flite PHAOS and Carleton Phantom O2 Masks

    Streamlined snag-free design that quickly attaches and releases from the helmet rails

    Has a Snap Dragon bayonet buckle with a quick release feature

    Head-Loc tabs allow on the y adjustment for tightening and loosening the t of the mask

    O2 MASK STRAPS

    ACH O2 SINGLE STRAP KIT FAST O2 SINGLE STRAP KIT

    HEADSETS

    PELTOR COMTAC ARC HEADSET

    Third generation COMTAC Headset from Peltor

    Features external microphones for talk-thru capability so the users can maintain situationalawareness while still protecting their hearing

    Compatible with all FAST Helmets, except FAST Ballistic Full Ear

    Attaches to the side rails instead of using the traditional headband

    Exterior mounting eliminates pressure points on the head from extended wear

    The mounting arms snap in and out, and can be individually rotated to the back of the helmet

    Available in multiple colors, and radio and COMM congurations

    28 29

    Available in the following colors:

    BlackU rb an Tan Fo li ag e Gr ee n

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    ACH UPGRADES

    OCC-DIAL LINER KIT

    VAS SHROUDACH-ARCACCESSORY RAIL CONNECTORS

    HEAD-LOCRETENTION SYSTEM

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    The H-Nape is intended for operators conducting rigorous activities while wearing NVGs like the PVS-15 or

    ANViS-9 with heavier accessories mounted to the helmet. This added weight and subsequent CG problems

    can make the helmet (and NVGs) unstable and cause it to rotate or slip front to back during use. When

    NVGs are not stable they are difcult to see through and when they are difcult to see throug h, they are

    not effective. We have received reports of helmets being so unstable that they slipped and h it users in the

    face, hard enough to cause disorientation which c an be detrimental when trying to operate a vehicle or

    control a canopy.

    H-Nape Chinstrap

    Features (H-Nape and X-Nape)

    EASE OF USE

    Patented Head-Loc tabs provide instant one-handed chinstrap adjustment while wearing the helmet

    SIMPLIFIED STRAP GEOMETRY

    Straight force lines and unique design eliminate loose ends

    COMFORT

    Padded leather chin cup and nape pad provide support during long missions

    Custom webbing weave provides greater durability and ventilation

    Available in left or right eye congurations to keep buckle on opposite side of weapon sighting

    Chinstraps & Extenders are available in: Foliage GreenUrban Tan Black

    HEAD-LOC

    RETENTION SYSTEMS

    - Airborne Certied for USSOCOM -

    Fleece Chincup /Extender Cover

    (Sold Separately)

    Nape-RepositionableVersion

    StandardVersion

    X-Nape Chinstrap

    The X-Nape is intended for users conducting rigorous activities while wearing lighter NVGs like the PVS-14

    or having smaller accessory equipment mounted to the helmet. Without the added weight of heavier

    devices, the X-Nape provides the same security and comfort as the H-Nape and does not require a fth

    adjustment point on the back. Unlike competitor designs that require removal of the mounting screws

    to set the height of the nape pad, the X-Nape version self-adjusts to the back of the skull resulting in an

    ultra-clean, low-prole system.

    Featuring:

    Gas Mask Extender(Sold Separately)

    Ballistic Hardware

    33

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    Lightweight, multi-impact, ventilated liner system with repositionable EPP impact pads and LDVclosed-cell comfort foam that is not affected by temperature, altitude, or moisture

    Pads are pre-molded to the shape of a head - no more at blocks

    Occ-Dial adjustable tband with replaceable leather front, nape, and side pads quickly detachesto allow convenient donning and dofng of COMMs headsets with internal top headbands

    Integrated Head-Loc chinstrap retention system gives helmet 4x more stability than standardissue ACH helmet suspension / retention

    Easily installs using existing Velcro hook interior disks and chinstrap mounting holes

    Fits ACH / MICH 2000 helmets and ACH / MICH 2002 Gunghter Cut helmets

    *Does notftMICH 2001, RBR, Protech, oranyother stylehelmetthat doesnotuse theACH chinstrap

    mountingholepattern

    Features

    OCC-DIAL LINER KIT

    Occ-Dial Liner Kits feature

    R E T E N T I O N S Y S T E M S

    VAS

    SHROUDFeaturesSnag-free for HALO, HAHO and static line operations

    All aluminum construction with powder coated nish and stainless steel ballistic hardware

    Fits all ACH, MICH, PASGT, and LWH helmets with the MARSOC / WARCOM 3-hole mount pattern

    Includes a foam gasket that prevents vibration and wobble

    Ideal for replacing the original helmet hook and strap mounting system

    It is the lightest, lowest prole, least obtrusive, and least expensive permanent NVG mountingsolution currently available

    Mount arms sold separately

    Helmet Compatability

    Fits the standard MARSOC/ WARCOM3-hole NVDmountpattern

    NVG &Mount Arm Compatability

    The Ops-Core VAS Shroud is compatible with thefollowing combinations of nightvision goggle andmountarm styles

    VAS Shroud Compatibility

    NVG Style

    PVS-7B/7D

    PVS-14

    PVS-15

    PVS-18

    PVS-21

    PVS-7A/7C

    US ArmyStandardMountArm

    #A3256368

    Wilcox G09Mount Armwith Break-AwayBase

    #28300G01

    Wilcox L4G24MountArm

    #28300G24

    Wilcox L4G20MountArm

    #28300G20

    Norotos INVGMountArm

    #1820010

    Norotos AKA2MountArm

    #1840010

    35

    VAS Shrouds are available in the following colors: BlackU rb an Ta n Fo li ag e G re en

    Occ-Dial Kits are available in:

    BlackU rb an Ta n Fo li ag e G ree n

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    Increasingly popular helmet mounting solution that allows theoperator to customize the helmet to his/her specic use withvarious accessories

    Improved lower prole version of the 2007 design withadditional mounting features

    Upper and lower dovetails support lights, cameras, goggles, etc.

    Compatible with O2 Single Strap Kit

    New design allows instant donning and dofng of mandible andface protection solutions for the ACH

    Snag-free for HALO, HAHO and static line operations

    Uses existing chinstrap mounting holes

    Available with or without NVG stabilizing bungees

    Kit includes two ARC Rails and the followingadapters and mounting hardware:

    Shown with

    RevisionMandible

    2010 ACH-ARCACCESSORY RAIL CONNECTORS

    Features

    Surefre E1L

    Streamlight TLR-1

    RAIL ADAPTERSFOR ACH/FAST ARC

    PICATINNY ADAPTER X300 ADAPTER

    VIO POV1video camera

    SINGLE CLAMP SWIVEL CLIPSThese clips attach to upper and lower rail dovetails to provide instant and secure

    attachment of straps while still providing rotational freedom of motion

    Ideal for attachment of O2 masks, goggles, and other accessories

    Insight M3 Surefre X300

    36mmGoggle Swivel Clip

    19mmSwivel Clip

    36

    Rails are available inthe following colors: Black U rb an Tan Fo li ag e G ree n

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    Infrared and visible light switching

    Weighs 58 grams

    Refer to VAS Shroud chart for NVG compatibility Simple, reliable light source with multiple mounting options which provide lightwhere you need it, when you need it

    LED Color options: Red, Green, Blue, White or IR

    Professional quality 1080p / 960p / 720p HD resolutionsrecord at 30 and 60 frames per second (60 f/s in 720p)

    Waterproof quick-release housing (180 / 60 m)

    Smallest and lightest hands free video camera in theworld (122 grams)

    Captures beautiful 1080p video

    135 wide-angle lens

    Fully integrated point-of-view (POV)video system thats waterproof, dustproof, and shock-resistant

    720x480 resolution at 30fps

    ACCESSORIES

    L4-G24210 grams

    with hardware

    IFF ILLUMINATIONNVG MOUNTS TACTICAL VIDEO SPORT VIDEO CAMERAS HEADLAMPS

    L4-G20198 grams with

    hardware

    www.wilcoxind.com www.vliteusa.com www.vio-pov.com

    POV 1.5 MPLS

    REMIXHD HEROCONTOUR HD

    MANTA

    STROBE

    www.contour.com www.goprocamera.com www.princetontec.com

    38

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    OPS-CORE, INC.

    319 A Street RearGround FloorBoston, MA 02210

    Tel: 617.670.3547Fax: 617.670.3581

    www.ops-core.com

    MADE IN USA