2005_supplement_s40(04-)_v50_wiring_diagram.pdf

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  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    1/121

    2005SUPPLEMENT

    VOLVO

    TP 3984202

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    Volvo Car Corporation

    Vehicles with SRS (Airbag)/SIPS bag/IC (Inflatable

    Curtain)

    Warning!

    Extra caution must be exercised when working on vehicles equipped with SRS/SIPS bag/IC

    in order to avoid:

    1. Personal injuries when performing repair work.2. Damage or malfunction of the SRS/SIPS bag/IC system.

    Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may

    affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo

    workshop.

    In case of doubt, consult the SRS and SIPS bag/IC service manual.

    Is the vehicle equipped with SRS/SIPS bag/IC?

    Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering

    wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on thedashboard above the glove compartment. SRS vehicles from 1993 and onward also have

    explosive seat belt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and

    onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with

    IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door).

    General recommendations

    Be especially careful when working on or around SRS, SIPS, and IC components.

    Make sure that no wires are pinched, frayed, or pierced.

    Never install accessories by the sensors.

    Where applicable, work on the steering wheel, steering shaft, or steering gear must be done

    in accordance with the methods in the SRS section of VADIS.

    Certain components of the aforementioned systems must be grounded while working. Read

    the appropriate sections in VADIS. Install no accessories in the areas between the A and B posts, the B and C posts, and the C

    and D posts.

    Test terminal

    Data link connector in the passenger compartment.

    Modifications introduced up to August 2004Any changes made to the vehicles after this date are not included in the

    manual. If necessary refer to service bulletins.

    Volvo models are sold in versions adapted for different markets. These

    adaptations depend on factors such as legal requirements, taxation, and

    market demands.

    This manual may therefore include illustrations and text that do not apply to

    the vehicles in your country.

    Order number TP 3984202This publication contains updated information for model year 2005 late version. For otherelectrical systems, see publication TP 3978202, available inElectronic Wiring Diagram(EWD) TP 3983002 or later.

    We retain the right to make modifications.

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    3/121TP3984202 S40 (04-)/V50 2005

    Vehicles with SRS (Airbag)/SIPS bag/IC (Inflatable

    Curtain) .......................................................................... 2

    Abbreviations................................................................. 5

    How to use the wiring diagrams 1:2............................... 6

    Electrical distribution 1:2................................................ 8

    FusesEngine compartment distribution box F1-F8.................10

    Engine compartment distribution box F9-F18............... 11Engine compartment distribution box F20-F32............. 12

    Engine compartment distribution box F33-FH1 ............ 13

    Central Electronic Module (CEM) F43-F52...................14

    Central Electronic Module (CEM) F53-F66...................15

    Central Electronic Module (CEM) F68-F86...................16

    Battery, PF1-PF2..........................................................17

    RelaysIgnition switch and relays............................................. 18

    Distribution box in engine compartment R1-R14......... 19

    Central Electronic Module (CEM) R15-R18................. 20

    Relays - soldered......................................................... 21

    Ground connectionsOverview...................................................................... 22

    31/3 - 31/10 ................................................................. 23

    31/11 - 31/66 ............................................................... 24

    31/67 - 31/84 ............................................................... 25

    31/88 - 31/114 ............................................................. 26

    31/115 - Ground connections in chassis...................... 27

    Control modulesOverview of locations................................................... 28

    Overview of designations............................................. 29

    Data communication Low speed CAN 1:2................... 30Data communication LIN 1:2 ....................................... 32

    Data communication High speed CAN........................ 34

    Data communication MOST ........................................ 35

    Group 23 Fuel systemEngine management system, 4-cyl 1.6l 1:2................. 36

    Engine management system 4-cyl. 1.6l Diesel 1:2...... 38

    Engine management system, 4-cyl 1.8l 1:2................. 40

    Engine management system 5-cyl. Turbo 1.8l 1:2....... 42

    Group 26 Cooling systemCooling fan................................................................... 44

    Cooling fan Diesel........................................................ 45

    Group 27 Engine controlCruise control 1.6l.........................................................46

    Cruise control 1.8l.........................................................47

    Cruise control 5-cyl. ......................................................48

    Cruise control 4-cyl. Diesel ...........................................49

    Group 32 Generator and voltage regulatorPower supply 4-cyl....................................................... 50

    Power supply 5-cyl....................................................... 51

    Group 33 Starting systemStarting system 4-cyl.................................................... 52

    Starting system 5-cyl.................................................... 53

    Group 35 LightingReversing lights ........................................................... 54

    Group 36 Additional electrical equipmentElectronic immobilizer ................................................. 55

    Anti-theft alarm ............................................................ 56

    Group 39 Other

    Multimedia & Traffic Information .................................. 57Audio Low Level 1:2 .................................................... 58

    Cellular phone 1:2........................................................ 60

    Subwoofer.................................................................... 62

    Table of Contents 1:2

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    Group 43 TransmissionAutomatic transmission CFT 23................................... 63

    Automatic transmission AW 55-51, 5-cyl..................... 64

    Differential Electronic Module (DEM)........................... 65

    Group 87 Climate controlsClimate controls 4-cyl. 1:2 ........................................... 66

    Climate controls 5-cyl. 1:2 ........................................... 67

    Climate control system Diesel 1:2 ............................... 68

    Climate controls 4-cyl., 5-cyl. & Diesel 2:2 .................. 69

    Connectors................................................. 70

    Branching points .......................................87

    Component illustrations ............................94

    Index ......................................................... 117

    List of components 1:3

    Table of Contents 2:2

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    5/121TP3984202 S40 (04-)/V50 2005 5

    Explanations

    Abbreviations

    Groups

    Group 23 = Fuel system

    Group 26 = Cooling system

    Group 27 = Engine controls

    Group 32 = Generator and voltage regulator

    Group 33 = Starting system

    Group 35 = Lighting

    Group 36 = Additional electrical equipment

    Group 37 = Wiring and fuses

    Group 38 = Instruments

    Group 39 = Other

    Group 43 = Transmission

    Group 59 = Brake system

    Group 64 = Steering

    Group 83 = Doors and openings

    Group 84 = Exterior decorative elements, etc.

    Group 85 = Interior equipment

    Group 87 = Climate controls

    Group 88 = Internal equipment

    Ignition switch symbols

    X = Accessories (audio position)

    S = Powered upon insertion of key

    15 = Contact remains connected during

    start

    15l = Contact is broken while starting

    30 = Constant power from the battery

    50 = Start

    Countries/Markets

    A = Austria

    AUS = AustraliaB = Belgium

    CDN = Canada

    CH = Switzerland

    D = Germany

    DK = Denmark

    E = Spain

    EU/OS = Markets outside USA and Canada

    FIN = Finland

    GB = Great Britain

    ISR = Israel

    J = Japan

    KOR = KoreaN = Norway

    NL = Netherlands

    S = Sweden

    USA = United States of America

    WEU = Western Europe

    Other

    AUTO = Automatic transmission

    AWD = Four-wheel drive

    CAN = CAN communication

    DIESEL = Diesel

    DPY = Display

    ECC = Electronic climate control system

    ETA = Engine throttle body

    EXT. X = Extended X-feed

    GDL = Gas discharge lamp

    HISPEED = High speed data bus

    IR = Infrared sensor

    LIN = LIN communication

    LHD = Left-hand drive

    LOSPEED = Low speed data bus

    MAN = Manual transmission

    MEMORY = Memory driver seat

    MMS = Mass Movement Sensor

    GASOLINE = Gasoline

    RHD = Right-hand driveSCR = Screen

    SRS = Airbag

    T = Turbocharged engine

    W/O = Without

    2WD = Two-wheel drive

    4CYL = 4-cylinder engine

    5CYL = 5-cylinder engine

    Colors

    BK, SB = Black

    BN = Brown

    BU, BL = BlueGN = Green

    GY, GR = Gray

    LGN = Light Green

    OG, OR = Orange

    PK, P = Pink

    RD, R = Red

    VT, VO = Violet

    WH, W = White

    YE, Y = Yellow

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    The descriptions below apply in generalto all wiring diagram manuals, althoughnot all sections are necessarily con-tained in this manual.

    How to use the wiring diagrams 1:2

    A. Component designation

    Every component has a component designation that

    consists of two parts.

    The first part is a type number that describes the

    type of component in question, for example 3/xx.

    The second part of the designation is a serial num-

    ber, e.g. x/2.

    Together, this constitutes a component designation,

    e.g. 3/2.

    At the end of the manual is a list of components,where, with the help of the component designation,

    you can read off the name of the component, for

    example, 3/2 = light switch.

    List of type numbers

    The list shows which type of component that respec-

    tive type numbers refer to, for example, 3/x = switch,

    6/x = electric motor, etc.

    1 Battery

    2 Relay

    3 Switch

    4 Control module

    5 Driver information module

    6 Electric motor

    7 Sensor

    8 Actuator

    9 Heating element

    10 Lamp

    11 Fuse

    15 Electrical distribution rail/box

    16 Audio

    17 Service/diagnostics

    18 Contact reel19 Meter

    20 Ignition component/shunt

    27 Optics

    31 Ground connection

    63 Junction point

    64 Connector

    B. Junction points

    The wiring diagrams contain numbered junction

    points, e.g. 63/352.

    This manual contains a section with a list of junction

    points. This list shows all the components that are

    connected to each junction point.

    The location of the junction points is shown in the

    "Cable harness routing in vehicle" section.

    C. Connectors

    Connectors provide a bridge between two cable har-nesses and are described in the "Connectors" sec-

    tion.

    D. Electrical distribution

    Operation of the fuses and relays is shown in the

    "Electrical distribution" section.

    E. Data communication

    Todays cars contain CAN and MOST networks that

    transfer information. Connections to these networks

    are not shown in their entirety in the respective wir-

    ing diagram. Complete information on CAN andMOST communication is found in the section "Con-

    trol modules".

    F. Abbreviations

    A number of different abbreviations are used in the

    manual. These are explained in the section "Abbre-

    viations".

    G. Component location

    There is a section at the end of the manual in which

    the appearance and location of components isdescribed in numerical order.

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    How to use the wiring diagrams 2:2

    List of symbols

    = System voltage

    = Ground connection

    via wiring

    = Ground connection oncomponent/chassis

    = Screened wire

    = Junction point

    = Twisted cable

    = Electrical connection

    = Variant

    = CAN communication

    = CAN high data signal

    (CAN H)

    = CAN low data signal

    (CAN L)

    = MOST communication

    = LIN communication

    = DIN cable, coaxial cable,etc.

    = Data communication

    = CAN communication

    = Connection with distribution

    box

    = Further connection to...

    = Connector between

    cable harnesses

    = Connector connected

    to component

    CAN

    1

    1

    G

    A E C F B D

    10/17-18

    BK

    GN-BK

    CAN

    CAN

    63/211

    31/11 31/12

    F:14

    F:16

    D:14

    D:15

    A:6

    A:8

    TCM

    4/28 30+

    F18

    2

    11

    2

    F4

    MAN

    63/53

    MAN

    GN-YEGN-YE

    64/90

    10

    31/52

    E:14

    4/56

    CEM

    3/10 1

    2

    GN-BKGN-BK

    BK

    V50

    10/55

    10/48

    BK

    V50

    BK

    F79

    2

    1

    LIN

    15/31

    C:45

    E:21

    E:22

    GN-BK

    S40 S40

    BK

    BK

    2/80

    R2

    TAIL

    FOG

    BACK

    10/18

    10/18

    A:4

    C:4

    C:2

    A:2

    TAIL

    FOG BACK

    GND GND2

    TURNSTOP

    10/55

    10/17

    A:2

    A:4

    TAIL

    FOGBACK

    GNDGND2

    TURNSTOP

    10/48

    TURN

    STOP

    A:2A:3 C:3 C:1

    A:4

    TAIL

    FOG

    BACK

    10/17

    C:2

    C:4

    TURN

    STOP

    A:2 A:3C:1C:3

    A:4

    C:4 C:2

    A:1 C:1C:3C:4C:2C:1A:3C:3

    V50V50

    S40S40

    LIN

    3/156

    64/90A:7 WH-RD RD

    33

    64/111

    2 A:2

    LIN

    3/155GSMWH-RD

    AUTO

    RD-YE

    RD-BU

    GN-BK

    UP

    UP

    UP UP

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    Electrical distribution 1:2

    Overview

    FEC

    31/114

    63/120

    BK

    BK

    63/121

    BK

    RD

    1

    F36

    F34

    F33

    F35

    F32

    3

    2

    5

    5

    3

    1 2

    1 2

    35

    35

    1 2

    F10

    F17

    F14

    GY

    BK-W

    H

    GN-B

    U

    2/32R14

    R52/142

    R13

    2/35

    R10

    2/82

    F12

    F13

    F24

    F9

    RD-OG

    RD-OG

    RD-BK

    RD-GN

    RD-OG

    RD-OG

    A

    15/31

    6/2550

    31

    M

    ACM

    30

    A:3

    B:16/26

    B+

    31

    L

    G

    B:1

    A:1

    RD

    RD

    12V BK

    31/3

    1/1

    BK

    31/4

    PF2 PF1

    RD

    RD-O

    G

    40

    14

    39

    64/90=15/31A

    64/90=15/31A

    11

    6

    4BK-RD

    GY

    GN-RD

    64/90=15/31A

    41

    12

    21BK-BU

    GN-BU

    GN-BU

    GN-YE

    GN-BU

    GN-YE

    B

    DIESE

    L

    GN-B

    U

    PETROL

    2

    11

    2

    GN-YE

    GN-YE

    5CYLT

    W/O

    T

    D

    35

    1 2

    64/90

    31GY-OG

    64/113

    6GN-BU

    GY-BK

    2/165

    ONLY I4 & DV6 ENGINES

    GN-Y

    E

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    Electrical distribution 2:2

    Overview

    RD-WH

    RD-BK

    RD-GN

    RD-OG

    RD-BU

    RD-OG

    RD-BU

    21

    3

    5

    3

    1

    5

    2

    3

    1

    5

    2

    2

    5

    3

    1

    CAN

    CEM

    4/56

    LIN

    BK-YE

    G:11

    C

    G:18

    E:9

    E:30

    3/130

    15X

    5

    50 S

    B:7

    A:42

    A:15

    A:30

    A:17

    B:

    5

    B:

    2

    B

    :1

    B:

    3

    GY-B

    K

    RD-G

    N

    YE

    GN-W

    H

    64/111

    5

    G:9

    E:22

    E:23

    E:20

    E:21RD-YE

    RD-B

    U

    RD-OG

    RD

    RD

    BK-BU

    2/182

    2/159.2

    R9

    2/34R4

    2/22R11

    R2

    2/17

    F20

    F26

    F3

    F30

    F31

    F2

    F16

    F6

    F23

    F4

    F18

    F27

    F29

    F11

    F8

    F7

    F1

    F5

    F21

    A

    RD-O

    G

    GY

    E

    BK-W

    H

    F

    GN-B

    U

    15/31

    21

    3

    5

    R12

    BK-RD

    13

    64/90=15/31A

    RD

    23

    64/90=15/31A

    RD

    RD-WH

    17

    64/90=15/31A

    BK-YE

    18GN-YE

    PETROL

    GN-B

    U

    DIESEL

    B

    64/861

    1RD

    D

    GN-Y

    E

    E:1

    F22

    F28

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    Fuses

    Engine compartment distribution box F1-F8

    15/31 Engine compartment distribution box

    No. Fuse function via A

    F1 4/71 Cooling fan control module - 50F2 6/71 Electrical Power Steering Module (EPS) - 80

    F3 2/193 Relay, comfort functions

    F45 Fuse in the Central Electronic Module (CEM)

    F48-F49 Fuses in the Central Electronic Module (CEM)

    F60-F61 Fuses in the Central Electronic Module (CEM)

    F62-F63 Fuses in the Central Electronic Module (CEM)

    F68-F69 Fuses in the Central Electronic Module (CEM)

    F80-F82 Fuses in the Central Electronic Module (CEM)

    F84-F85 Fuses in the Central Electronic Module (CEM)

    -

    2/193

    2/193

    2/193

    -

    2/193

    -

    -

    60

    F4 2/63 Relay, high beam

    F55 Fuses in the Central Electronic Module (CEM)

    F58-F59 Fuses in the Central Electronic Module (CEM)

    F74 Fuses in the Central Electronic Module (CEM)F77 Fuses in the Central Electronic Module (CEM)

    -

    -

    2/63

    --

    60

    F5 9/41 PTC element, Diesel - 80

    F6 4/109 Glow plug control module - 60

    F7 4/16 Brake Control Module (BCM), pump - 30

    F8 4/16 Brake Control Module (BCM), valves - 20

    continues

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    Fuses

    Engine compartment distribution box F9-F18

    15/31 Engine compartment distribution box

    No. Fuse function via A

    F9 2/32 Main relay, engine management systemF32-F36 Fuses in the engine compartment distribution box

    -2/32

    30

    F10 4/31 Fan control module - 40

    F11 6/104 Pump, high pressure headlight washer 2/182 20

    F12 2/82 Relay, heated rear window

    9/2 Heated rear window

    -

    2/82

    30

    F13 6/25 Starter motor 2/35 30

    F14 4/110 Trailer Module (TRM) - 40

    F16 2/159 Relay, infotainment

    16/105 Audio Module (AUD)

    F43 Fuse in the Central Electronic Module (CEM)

    F64 Fuse in the Central Electronic Module (CEM)

    F65-F67 Fuses in the Central Electronic Module (CEM)

    -

    -

    -

    -

    2/159

    30

    F17 6/1 Wiper Motor Module (WMM) - 30

    F18 2/80 Relay, reversing lights

    2/89 Relay, interior lighting

    4/56 Central Electronic Module (CEM)

    F46-F47 Fuses in the Central Electronic Module (CEM)

    F56-F57 Fuses in the Central Electronic Module (CEM)

    F79 Fuse in the Central Electronic Module (CEM)

    F81-F83 Fuses in the Central Electronic Module (CEM)

    F86 Fuse in the Central Electronic Module (CEM)

    -

    -

    -

    2/89

    -

    2/80

    -

    2/89

    40

    continues

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    Fuses

    Engine compartment distribution box F20-F32

    15/31 Engine compartment distribution boxNo. Fuse function via A

    F20 2/17 Relay, horn16/10 Horn 1

    16/11 Horn 2

    -2/17

    2/17

    15

    F21 4/7 Combustion Preheater Module (CPM) - 20

    F22 16/79 Subwoofer Module (SUB) 2/159 15

    F23 4/28 Transmission Control Module (TCM)

    4/46 Engine Control Module (ECM)

    -

    -

    10

    F24 9/38 Heated fuel filter, Diesel 2/142 20

    F26 2/35 Relay, starter motor

    3/1 Start Control Module (SCU)

    4/46 Engine Control Module (ECM)

    4/56 Central Electronic Module (CEM)

    F44 Fuse in the Central Electronic Module (CEM)F51-F54 Fuses in the Central Electronic Module (CEM)

    F73 Fuse in the Central Electronic Module (CEM)

    3/1

    4/56

    3/1

    3/1

    3/13/1

    3/1

    15

    F27 8/3 Electromagnetic clutch, climate control system 2/22 10

    F28 3/112 Climate Control Module (CCM)

    16/108 Multimedia Module (MMM)

    -

    2/159

    10

    F29 2/34 Relay, front fog lights

    10/5 Fog light, front left

    10/6 Fog light, front right

    -

    2/34

    2/34

    15

    F30 4/46 Engine Control Module (ECM), Diesel - 3

    F31 6/26 Generator, Diesel - 10

    F32 2/142 Relay, pre-heater, fuel filter

    7/15 Heated oxygen sensor, front7/82 Heated oxygen sensor, rear

    8/6-8/10 Injectors, Gasoline

    8/121 Valve coolant

    8/122 Heated oxygen sensor, rear

    -

    --

    -

    -

    -

    10

    continues

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    Fuses

    Engine compartment distribution box F33-FH1

    15/31 Engine compartment distribution box

    No. Fuse function via A

    F33 6/114 Vacuum pump7/15 Heated oxygen sensor, front

    7/82 Heated oxygen sensor, rear

    7/186 Heated oxygen sensor, rear

    7/187 Heated oxygen sensor middle

    8/84-

    -

    -

    -

    20

    F34 4/46 Engine Control Module (ECM) I5

    8/6-8/9 Injection valves

    8/11 Injector

    8/77 Control valve, fuel volume, Diesel

    20/3 -20/7 Spark plug and ignition coil

    20/17 Transformer, ignition coils

    9/32 PTC resistor, oil trap

    8/119

    -

    -

    -

    -

    -

    -

    10

    F35 2/22 Relay, climate control system

    6/67 Pump, fuel leakage control6/99 Engine EGR

    7/17 Mass airflow sensor (MAF)

    7/192 Water detection sensor

    8/6 Injection valves

    8/7 Injection valves

    8/8 Injection valves

    8/9 Injection valves

    8/18 EVAP valve

    8/19 Solenoid, variable valve timing, intake

    8/28 Turbocharger control valve

    8/65 Power steering pressure switch

    8/81 Solenoid, variable valve timing outlet

    8/68 Bypass valve, Diesel

    8/82 Solenoid, variable turbo geometry, Diesel

    8/114 Valve mixing air/fuel

    8/132 Control valve, intake, Diesel

    9/32 PTC-resistor air preheating

    -

    2/22-

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    15

    F36 4/46 Engine Control Module (ECM)

    7/51 Accelerator pedal sensor

    -

    -

    10

    FH1 10/65 Auxiliary light, front right

    10/69 Auxiliary light, front left

    2/64 20

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    Fuses

    Central Electronic Module (CEM) F43-F52

    4/56 Central Electronic Module (CEM)

    No. Fuse function via A

    F43 16/46 RTI Display16/60 Phone Module (PHM)

    16/107 Media Player Module (MPM)

    --

    -

    15

    F44 4/9 Supplemental Restraint System Module (SRS) - 10

    F45 9/1 Front 12V outlet

    9/25 Rear 12V outlet

    -

    -

    15

    F46 3/111 Switch unit, lights

    5/1 Driver Information Module (DIM)

    10/29 Glove compartment lighting

    10/97 Courtesy lighting, left

    10/102 Courtesy lighting, right

    -

    -

    -

    -

    -

    5

    F47 10/22 Ceiling light

    10/150 Rear reading light

    10/114 Vanity mirror lighting, left

    10/115 Vanity mirror lighting, right

    -

    -

    -

    5

    F48 2/16 Relay, rear window wiper

    2/92 Relay, windshield washer motor

    2/93 Relay, rear window washer motor

    6/2 Washer pump

    6/2 Washer pump

    6/32 Rear window wiper motor

    -

    -

    -

    2/92

    2/93

    2/16

    15

    F49 4/9 Supplemental Restraint System Module (SRS)

    7/93 Occupant Weight Sensor (OWS), USA/CDN

    -

    -

    10

    F51 10/1 Lamp housing, front left, beam length adjustment

    10/2 Lamp housing, front right, beam length adjustment

    4/112 Control module, gas discharge lamp master, left4/113 Control module, gas discharge lamp slave, right

    9/41 PTC element, Diesel

    4/112

    4/113

    --

    -

    10

    F52 4/16 Brake Control Module (BCM) - 5

    continues

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    15/121TP3984202 S40 (04-)/V50 2005 15

    Fuses

    Central Electronic Module (CEM) F53-F66

    4/56 Central Electronic Module (CEM)

    No. Fuse function via A

    F53 6/71 Electrical Power Steering Module (EPS) - 10F54 4/28 Transmission Control Module (TCM)

    6/26 Generator

    -

    -

    10

    F55 4/93 Keyless Vehicle Module (KVM) - 20

    F56 16/35 Siren Control Module (SCM) 4/56 10

    F57 4/46 Engine Control Module (ECM)

    4/56 Central Electronic Module (CEM)

    17/13 Data link connector

    3/9

    3/9

    -

    15

    F58 2/64 Relay, auxiliary light (accessory)

    4/113 Control module, gas discharge lamp slave, right

    10/64 High beam, right

    3/60

    -

    -

    7.5

    F59 4/112 Control module, gas discharge lamp master, left

    10/68 High beam, left

    -

    -

    7.5

    F60 9/12 Seat Heater Module (SHM), drivers side - 15

    F61 9/13 Seat Heater Module (SHM), passenger side - 15

    F62 4/33 Sunroof control module - 20

    F63 3/129 Right Rear Door Module (RDM) - 20

    F64 16/49 Traffic Message Channel Module (TMC)

    16/94 AM/FM Tuner Module (AFM)

    16/139 Global Positioning System Module (GPS)

    -

    -

    -

    5

    F65 7/182 Remote control IR sensor, RTI

    16/46 RTI Display

    16/105 Audio Module (AUD)

    16/107 Media Player Module (MPM)

    -

    -

    -

    -

    5

    F66 2/159 Relay, infotainment

    16/1 Infotainment Control Module (ICM)

    -

    -

    10

    continues

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    16/121TP3984202 S40 (04-)/V50 2005 16

    Fuses

    Central Electronic Module (CEM) F68-F86

    4/56 Central Electronic Module (CEM)

    No. Fuse function via A

    F68 3/254 Steering Wheel Module (SWM) - 5F69 7/149 Rain Sensor Module (RSM)

    6/48 Damper motor, recirculation

    6/95 Damper motor, temperature, left-hand side

    6/96 Damper motor, temperature, right-hand side

    6/102 Damper motor, defroster

    6/103 Damper motor, floor/ventilation

    7/159 Air quality sensor

    -

    -

    -

    -

    -

    -

    -

    5

    F73 3/217 Belt buckle contact, left rear

    3/218 Belt buckle contact, center rear

    3/219 Belt buckle contact, right rear

    4/33 Sunroof control module

    8/48 Auto-dimming rearview mirror

    10/22 Ceiling light

    -

    -

    -

    -

    -

    -

    5

    F74 4/83 Fuel pump control module, gasoline 2/23 15

    F77 17/19 12V outlet, cargo compartment - 15

    F79 8/48 Auto-dimming rearview mirror

    10/48 Reversing light, right

    10/55 Reversing light, left

    2/80

    -

    -

    5

    F80 - - 5

    F81 3/128 Left Rear Door Module (LDM) - 20

    F82 3/127 Passenger Door Module (PDM) - 25

    F83 3/126 Drivers Door Module (DDM) - 25

    F84 3/27 Switch unit, power passenger seat - 25

    F85 3/26 Switch unit, power drivers seat - 25F86 3/26 Switch unit, power drivers seat

    3/27 Switch unit, power passenger seat

    10/24 Cargo compartment lighting

    -

    -

    -

    5

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    17/121TP3984202 S40 (04-)/V50 2005 17

    Fuses

    Battery, PF1-PF2

    1/1 Battery

    No. Fuse function via A

    PF1 6/25 Starter motor 6/26 Generator

    --

    150

    PF2 F1-F14 Fuses in the engine compartment distribution box

    F16-F18 Fuses in the engine compartment distribution box

    F20-F21 Fuses in the engine compartment distribution box

    F23-F24 Fuses in the engine compartment distribution box

    F26-F27 Fuses in the engine compartment distribution box

    F29-F31 Fuses in the engine compartment distribution box

    -

    -

    -

    -

    -

    -

    150

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    18/121TP3984202 S40 (04-)/V50 2005 18

    Relays

    Ignition switch and relays

    B

    A

    Position

    Key Out

    0

    II

    I

    III

    X

    Terminal

    30

    S X 15

    X

    X X

    X

    X X

    X X

    X

    X X

    X

    50

    X

    4

    8

    1

    3

    Relays, general

    The diagram indicates two or three different designations for the relays position. Thisis described below.

    A = Corresponds to the position on the back

    of the relay box (wiring side)

    B = Corresponds to the position on the relayC = An old designation that may be found on

    the relay

    A B C

    4

    2(85)

    3

    5(87)

    2

    1(86)

    4(87a)5

    3(30)

    1

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    19/121TP3984202 S40 (04-)/V50 2005 19

    Relays

    Distribution box in engine compartment R1-R14

    15/31 Engine compartment distribution box

    Pos Relay function

    R1 2/165 Relay immobilizer

    R2 2/17 Relay, horn

    R4 2/34 Relay, front fog lights

    R5 2/142 Relay, pre-heater, fuel filter

    R8 2/159.2 Relay, infotainment, extra

    R9 2/182 Relay, headlight washer motor

    R10 2/82 Relay, heated rear window

    R11 2/22 Relay, climate control system

    R13 2/35 Relay, starter motor

    R14 2/32 Main relay, engine management system

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    20/121TP3984202 S40 (04-)/V50 2005 20

    Relays

    Central Electronic Module (CEM) R15-R18

    4/56 Central Electronic Module (CEM)

    Pos Relay function

    R15 2/23 Fuel pump relay, gasoline

    R18 2/193 Relay, comfort functions

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    21/121TP3984202 S40 (04-)/V50 2005 21

    Relays - soldered

    Central Electronic Module (CEM) R1 - R11B

    4/56 Central Electronic Module (CEM)

    Pos Relay function

    R1 2/89 Relay, interior lighting

    R2 2/80 Relay, reversing lights

    R7A 2/92 Relay, windshield washer motor

    R7B 2/93 Relay, rear window washer motor

    R8 2/63 Relay, high beam

    R11A 2/16 Relay, rear window wiper

    R11B 2/159 Relay, infotainment

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    22/121TP3984202 S40 (04-)/V50 2005 22

    31/11 31/12

    31/66

    31/83

    31/6

    31/115

    31/52

    31/114

    31/3

    31/119

    31/80

    31/4

    31/84

    31/10

    31/116

    31/110

    31/67

    31/89 31/88

    31/112

    31/107

    Ground connections

    Overview

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    23/121TP3984202 S40 (04-)/V50 2005 23

    31/3 Left MacPherson strut tower

    1/1 Battery

    31/4 Engine

    1/1 Battery

    31/6 A-post, drivers side

    3/111 Switch unit, lights

    4/102 Steering Column Lock Module (SCL)

    6/28 Motor, passenger compartment fan

    10/1 Lamp housing, front left

    10/2 Lamp housing, front right

    10/3 License plate lighting

    17/13 Data link connector

    31/10 A-post, passenger side2/16 Relay, rear window wiper

    2/89 Relay, interior lighting

    2/92 Relay, windshield washer motor

    2/93 Relay, rear window washer motor

    2/193 Relay, comfort functions

    3/95 Spin control switch

    3/112 Climate Control Module (CCM)

    3/117 Switch unit, ceiling light

    3/156 Gear Selector Module (GSM)

    3/173 Switch, trunk lid/tailgate private lock

    4/33 Sunroof control module

    4/56 Central Electronic Module (CEM)

    6/2 Washer pump

    6/48 Damper motor, recirculation

    6/95 Damper motor, temperature, left-hand side

    6/96 Damper motor, temperature, right-hand side

    6/102 Damper motor, defroster

    6/103 Damper motor, floor/ventilation

    6/117 Interior temperature sensor

    7/159 Air quality sensor

    8/48 Auto-dimming rearview mirror8/134 Solenoid, reverse interlock, manual

    9/1 Front 12V outlet

    9/25 Rear 12V outlet

    10/22 Ceiling light

    10/29 Glove compartment lighting

    10/114 Vanity mirror lighting, left

    10/115 Vanity mirror lighting, right

    10/150 Rear reading light

    16/1 Infotainment Control Module (ICM)

    Ground connections

    31/3 - 31/10

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    24/121TP3984202 S40 (04-)/V50 2005 24

    31/11 Rear left side

    10/18 Lamp housing, rear left

    16/79 Subwoofer Module (SUB)

    16/105 Audio Module (AUD)

    16/139 Global Positioning System Module (GPS)

    31/12 Rear right side

    4/78 Accessory Electronic Module (AEM)

    4/86 Control module, Parking Assistance Module (PAM)

    4/110 Trailer Module (TRM)

    6/37 Lock motor, fuel filler flap

    10/17 Lamp housing, rear right

    17/19 12V outlet, cargo compartment

    31/52 Left MacPherson strut tower

    3/10 Reversing light contact4/28 Transmission Control Module (TCM)

    4/46 Engine Control Module (ECM)

    4/86 Parking Assistance Module (PAM)

    7/23 Rear knock sensor

    7/24 Front knock sensor

    7/192 Water detection sensor

    8/3 Electromagnetic clutch, climate control system, Diesel

    9/38 Heated fuel filter, Diesel

    31/66 Left B-post

    3/26 Switch unit, power drivers seat, LHD

    3/27 Switch unit, power passenger seat, RHD

    3/76 Lock unit, left rear door

    3/78 Lock unit, trunk lid/tailgate

    3/85 Power window switch, left rear door

    3/260 Contact, locking, rear left

    3/264 Contact, unlocking, rear left

    3/128 Left Rear Door Module (LDM)

    4/52 Power Seat Module (PSM), LHD

    6/32 Rear window wiper motor, V50

    6/35 Fuel pump, auxiliary heater9/12 Seat Heater Module (SHM), drivers side, LHD

    9/13 Seat Heater Module (SHM), passenger side, RHD

    10/3 License plate lighting, S40

    10/19 Auxiliary brake light, V50

    Ground connections

    31/11 - 31/66

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    25/121TP3984202 S40 (04-)/V50 2005 25

    31/67 Right B-post

    3/26 Switch unit, power drivers seat, RHD

    3/27 Switch unit, power passenger seat, LHD

    3/77 Lock unit, right rear door

    3/86 Power window switch, right rear door

    3/129 Right Rear Door Module (RDM)

    3/261 Locking switch, rear right

    3/265 Unlocking switch, rear right

    4/52 Power Seat Module (PSM), RHD

    4/82 Differential Electronic Module (DEM)

    4/93 Keyless Vehicle Module (KVM)

    7/93 Occupant Weight Sensor (OWS), USA/CDN

    9/12 Seat Heater Module (SHM), drivers side, RHD

    9/13 Seat Heater Module (SHM), passenger side, LHD

    31/80 Left MacPherson strut tower

    4/16 Brake Control Module (BCM), valves

    31/83 A-post, drivers side

    3/1 Ignition switch

    3/6 Switch, hazard warning flashers

    3/254 Steering Wheel Module (SWM)

    4/103 Remote Entry (RRX)

    5/1 Driver Information Module (DIM)

    17/13 Data link connector

    31/84 A-post, passenger side

    4/56 Central Electronic Module (CEM)

    7/51 Accelerator pedal sensor

    7/149 Rain Sensor Module (RSM)

    8/31 Airbag igniter, passenger side

    8/32 Igniter, airbag stage 2, passenger side

    16/1 Infotainment Control Module (ICM)

    16/46 RTI Display

    16/60 Phone Module (PHM)

    16/93 Control module, cellular phone handsfree

    16/107 Media Player Module (MPM)16/108 Multimedia Module (MMM)

    Ground connections

    31/67 - 31/84

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    31/88 Engine

    9/32 PTC resistor, oil trap

    20/3 Spark plug and ignition coil

    20/4 Spark plug and ignition coil

    31/89 Engine20/5 Spark plug and ignition coil

    20/6 Spark plug and ignition coil

    20/7 Spark plug and ignition coil

    31/102 Front member

    2/192 Relay (230V), electric engine heater

    31/107 Tailgate (V50)

    16/16 Window antenna amplifier

    31/110 Right MacPherson strut tower

    3/271 Contact, immobilizer, clutch pedal

    4/7 Combustion Preheater Module (CPM)

    4/113 Control module, gas discharge lamp slave, right

    6/1 Wiper Motor Module (WMM)

    6/104 Pump, high pressure headlight washer

    7/4 Brake fluid level sensor

    7/5 Washer fluid level sensor

    8/119 Pressure monitor, climate control system

    8/127 Pressure switch, climate control system, Diesel

    10/2 Lamp housing, front right

    10/6 Fog light, front right

    31/112 Right MacPherson strut tower

    9/41 PTC element, Diesel

    31/114 Left MacPherson strut tower

    2/142 Relay, pre-heater, fuel filter

    3/62 Hood alarm contact

    4/71 Cooling fan control module

    4/109 Glow plug control module

    4/112 Gas Discharge Lamp Module (GDL), master

    6/71 Electrical Power Steering Module (EPS)

    6/114 Vacuum pump, gasoline

    10/1 Lamp housing, front left

    10/5 Fog light, front left

    16/10 Horn 1

    16/11 Horn 2

    16/35 Siren Control Module (SCM)

    Ground connections

    31/88 - 31/114

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    27/121TP3984202 S40 (04-)/V50 2005 27

    31/115 Left A-post

    3/126 Drivers Door Module (DDM), LHD

    4/83 Fuel pump control module, RHD, gasoline

    31/116 Right A-post

    3/127 Passenger Door Module (PDM), LHD4/83 Fuel pump control module, LHD, gasoline

    4/111 Additive Dosing Module (ADM)

    6/33 Fuel pump

    31/119 Left MacPherson strut tower

    4/16 Brake Control Module (BCM)

    Grounded directly to chassis

    3/47 Parking brake contact

    4/9 Supplemental Restraint System Module (SRS)

    6/25 Starter motor

    8/3 Electromagnetic clutch, climate control system, gasoline

    8/33 Igniter, belt tensioner, drivers side

    8/34 Igniter, belt tensioner, passenger side

    8/55 Igniter, left rear belt tensioner

    8/56 Igniter, right rear belt tensioner

    8/66 Igniter, left inflatable curtain

    8/67 Igniter, right inflatable curtain

    8/128 Drivers belt force limiter

    8/129 Passenger belt force limiter

    10/19 Auxiliary brake light, S40

    16/16 Window antenna amplifier

    16/49 Traffic Message Channel Module (TMC)

    16/94 AM/FM Tuner Module (AFM)

    16/141 Interference filter, rear window, left

    16/142 Interference filter, rear window, right

    Ground connections

    31/115 - Ground connections in chassis

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    TP3984202 S40 (04-)/V50 2005

    AQS

    17/13

    DDM

    KVM

    PSM

    RSM

    SCL

    AUD

    ICM

    GPS

    SUB

    TMC

    AFM

    TRM

    LDM

    CCM

    AEM

    DMM

    RRX

    SHM

    BCM

    SWM

    DIM

    GSM BSC

    SHMOWS

    SRS

    RDM

    Control modules

    Overview of locations

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    Unit Designation

    ACM 6/26 Alternator Control Module (ACM)

    AEM 4/78 Accessory Electronic Module (AEM)

    AFM 16/94 AM/FM Tuner Module (AFM)

    AQS 7/159 Air Quality Sensor (AQS)

    AUD 16/105 Audio Module (AUD)BCM 4/16 Brake Control Module (BCM)

    BSC 7/164 Body Sensor Cluster (BSC)

    CCM 3/112 Climate Control Module (CCM)

    CEM 4/56 Central Electronic Module (CEM)

    CPM 4/7 Combustion Preheater Module (CPM)

    DDM 3/126 Drivers Door Module (DDM)

    DIM 5/1 Driver Information Module (DIM)

    DMM Damper Motor Module (DMM)

    -6/48 Damper Motor Module (DMM), recirculation

    -6/95 Damper Motor Module (DMM), left-hand side

    -6/96 Damper Motor Module (DMM), right-hand side

    -6/102 Damper Motor Module (DMM), defroster-6/103 Damper Motor Module (DMM), floor/ventilation

    ECM 4/46 Engine Control Module (ECM)

    EPS 6/71 Electrical Power Steering Module (EPS)

    GDL Gas Discharge Lamp Module (GDL)

    -4/112 Control module, gas discharge lamp (GDL), master, left

    -4/113 Control module, gas discharge lamp (GDL), slave, right

    GPS 16/139 Global Positioning System Module (GPS)

    GSM 3/156 Gear Selector Module (GSM)

    ICM 16/1 Infotainment Control Module (ICM)

    KVM 4/93 Keyless Vehicle Module (KVM)

    LDM 3/128 Left Rear Door Module (LDM)MMM 16/108 Multimedia Module (MMM)

    MPM 16/107 Media Player Module (MPM)

    OWS 7/93 Occupant Weight Sensor (OWS)

    PDM 3/127 Passenger Door Module (PDM)

    PHM 16/60 Phone Module (PHM)

    PSM 4/52 Power Seat Module (PSM)

    RDM 3/129 Right Rear Door Module (RDM)

    RRX 4/103 Remote Entry (RRX)

    RSM 7/149 Rain Sensor Module (RSM)

    SCL 4/102 Steering Column Lock Module (SCL)

    SCM 16/35 Siren Control Module (SCM)

    SCU 3/1 Start Control Module (SCU)

    SHM Seat Heater Module (SHM)

    -9/12 Seat Heater Module (SHM), drivers side

    -9/13 Seat Heater Module (SHM), passenger side

    SRS 4/9 Supplemental Restraint System Module (SRS)

    SUB 16/79 Subwoofer Module (SUB)

    SWM 3/254 Steering Wheel Module (SWM)

    TCM 4/28 Transmission Control Module (TCM)

    TMC 16/49 Traffic Message Channel Module (TMC)

    TRM 4/110 Trailer Module (TRM)

    WMM 6/1 Wiper Motor Module (WMM)

    17/13 17/13 Data link connector

    Control modules

    Overview of designations

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    16/60

    PHM

    7

    4

    #

    1

    CAN

    0

    5

    8

    6

    9

    2 3

    A:3

    A:12

    3/127

    CAN

    PDM

    A:4

    CAN

    A:5

    4/7

    CPM

    CAN

    3/26

    PSM

    CAN

    3/126

    DDM

    CAN

    SRS

    4/9

    10

    9

    CAN

    3/27

    PSM

    B:16

    B:15

    4/56

    CAN

    CEM

    B:9

    B:8 GY-BK

    BU-YE

    BU-RD

    GY-RD

    11

    17/13

    CAN

    3

    BU-RD

    GY-RDG:16

    G:32

    A:11

    A:12

    BU-BK B:25

    GY-OG B:24

    BU-RDA:53

    A:56 GY-RD

    63/221

    WHA:3

    A:12 BK

    64/43

    BK5

    WH4

    A:51

    A:52

    BU-YE

    GY-BK

    63/220

    4

    5

    64/41

    GY-RD

    BU-RD

    63/228

    63/232

    63/233

    63/229

    BU-RD

    GY-RD

    F:30 F:15

    A

    B

    4/93

    CAN

    KVMB:4

    B:3

    B:11

    B:12

    LIN

    RHD BU-RD

    RHD GY-RD

    14

    7

    1

    2

    CAN

    4/86

    PAS

    CAN

    4/110

    TOW

    64/322

    63/421

    63/422

    BU-RD

    GY-RD

    BU-RD

    GY-RD

    GY-RD

    GY-RD

    BU-RD

    GY-RD

    BU-RD

    BU-RD

    GY-RD

    BU-RD

    RHD GY-RD

    GY-RD

    RHD

    BU

    -RD

    BU-RD

    RHD

    GY

    -RD

    RHD

    BU

    -RD

    BU-RD

    GY-RD

    GY-RD

    BU-RD

    1 2

    Control modules

    Data communication Low speed CAN 1:2

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    Control modules

    Low speed CAN data communication 2:2

    A

    B

    9

    10

    CAN

    5/1

    DIM

    BU-WH

    GY-VT

    A:9

    CAN

    A:10ICM

    16/1

    A:8

    A:7 GY-RD

    BU-WH

    C/F

    CAN

    11

    9

    8

    10

    CCM

    3/112

    GY-BK

    BU-YE

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    Control modules

    Data communication LIN 1:2

    3/156

    WH-GN3

    7/149

    LIN

    H:23

    WH-GN

    WH-GN

    G:3

    WH-R

    D

    1

    6/1 LHD

    WMM

    4

    6/1 RHD

    WH-BK

    LIN

    G:26

    G:1

    CEM

    4/56

    A:11 A:11

    LIN

    A:12

    ECU SLAVE

    4/112

    GDLECU MASTER

    SCM

    16/35

    2

    64/90A:7 RD RD

    33

    64/111

    2 2

    LIN

    4/102

    LIN

    A:2

    LIN

    3/1

    GSM

    LIN

    RSM

    LIN

    WMM

    LIN

    4/113

    GDL

    4/28

    LIN

    TCM

    I5

    AW55-51

    WH-RD

    WH-G

    N

    WH-GNWH-GN

    LIN

    4/103

    WH

    4

    5A:35

    B:17

    RD

    SCU

    SCL

    RRX

    63/339G

    LIN

    64/90A:1 RD RD

    33

    4/28

    LIN

    TCM

    1.8L

    DV 6 , CVT

    3/155

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    Control modules

    LIN data communication 2:2

    LIN

    16/1

    ICM

    3/112

    7

    12

    LIN

    C/F

    CCM

    LIN

    3/254

    SWM

    SHM

    LIN

    9/12

    SHM

    9/13

    LIN

    3

    64/545

    64/1127

    6

    6

    A:2 A:2

    WH

    WH-G

    N

    WH WH-GN

    WH

    WH

    WH-GN

    WH-GN

    C:5A:2 WH-BU

    LIN

    RDM

    3/129

    PDM

    LIN

    3/127

    LDM

    3/128

    LIN

    DDM

    3/126

    LIN

    64/47

    1

    15

    64/41

    15

    64/43

    1

    64/45

    WH-G

    N

    WH-G

    N

    BKBK

    BK BK

    A:13A:13

    2

    66

    AQS

    6/102

    LIN

    7/159 LHD

    LIN

    ECC

    DMM

    4 4

    BU

    BU

    RHD

    WH

    WH-GN

    RHD

    LHDLHD

    64/30 64/31LIN

    7/159 RHD

    LIN

    ECCAQS

    6/103

    DMM

    YE

    YE

    VT

    VT

    6/95

    6/48 RHD

    2

    2

    2

    6/96

    6/48 LHD

    2

    ACM

    6/26

    LIN

    ECM

    LIN

    4/46

    ECM

    TURBO

    LIN

    4/46.1

    88

    21

    WH-RD

    WH-RD

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    34/121TP3984202 S40 (04-)/V50 2005 34

    A:8

    A:6

    CAN

    4/28

    TCM

    AW 55-51

    CAN

    B:58

    B:45

    B:57

    B:44

    4/46.1

    ECM

    63/223

    11

    15

    CAN

    BCM4/16

    CAN

    4/56

    CEM G:14

    G:15

    F:14

    63/216

    BU-RD

    GY-RD

    A:2

    A:3

    CAN

    6/71

    63/215

    F:16

    63/222GY-RD

    BU-RD1

    15

    64/90

    GY-RD

    BU-RD

    GY-RD

    BU-RD

    29

    25

    7/164

    CAN

    1

    2

    17 1864/113

    BU

    GY

    BU

    GY

    B:11

    B:12

    14

    CAN

    617/13

    GY-R

    D

    BU-R

    D

    BSC

    EPS

    ECM

    4/46.3

    CAN

    F:31

    F:19

    GY-RD

    BU-RD

    5 cyl

    1.6 L

    Sigma

    DSTC

    GY-RD

    BU-RD

    ECM

    4/46.4

    CAN

    A:A4

    A:A3

    GY-RD

    BU-RD

    DV 6

    63/226

    ECM

    4/46.5

    CAN

    41

    30

    GY-RD

    BU-RD

    1.8 L

    1

    15

    1

    15

    64/90

    64/90

    1

    15

    64/90

    1

    15

    64/90

    CAN

    CFT 23

    4/28

    TCM

    GY-RD

    BU-RD

    6

    2

    GY-RDGY-RD

    GY-RDGY-RD

    BU-RDBU-RD

    BU-RDBU-RD

    GY-R

    D

    BU-R

    D

    CAN

    3/254

    SWM

    CAN

    4/111

    ADM

    5

    4

    64/112

    7

    6

    64/650

    2

    6

    64/51

    5

    6

    64/50

    4

    3

    64/50

    CAN

    4/82

    DEM

    GY-RD

    A:7

    A:8

    C:9

    C:8BU-RD

    GY-RD

    BU-R

    D

    GY-R

    D

    BU-RD

    GY-RD

    BU-RD

    GY-RD63/224

    63/225

    BU-RDBU-RD

    GY-RD

    BU-RD

    GY-RD

    BU-RD

    GY-RD

    BU-RD

    GY-RD

    BU-RD

    GY-RD2 WD & GDL

    AWD

    GDL/AWD

    2WD

    63/227

    ECM

    4/46.2

    CAN

    A:A4

    A:A3

    GY-RD

    BU-RD

    Diesel

    DW 10

    1

    15

    64/90

    STAGE 5

    Control modules

    Data communication High speed CAN

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    35/121TP3984202 S40 (04-)/V50 2005 35

    Control modules

    Data communication MOST

    CAN

    16/60

    PHM

    D:1

    D:2

    #

    7

    0

    8

    1

    4 5

    2

    9

    6

    3

    CAN

    ICM

    16/1.2

    16/105

    AUD

    2 1 64/977A

    16/108

    MMM

    2 1 64/977

    16/139

    GPS TMC

    16/4916/105

    AUD

    D:1

    D:2

    C:1

    C:2

    21 B:1 B:2

    D:2

    D:1

    C:2

    C:1

    C:2

    C:1

    O

    O

    O

    O

    OO

    O

    O

    O

    O O

    O O

    O

    O O

    O

    O

    O

    O

    O

    OO

    O

    O

    O

    O

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    OG

    CAN

    IAM

    16/1

    OGO

    O

    O

    2 164/978

    OG

    O

    OG

    IAM

    PHM

    AUD, GPS

    AUD,GPS,

    TMC

    RTI

    OG

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    36/121TP3984202 S40 (04-)/V50 2005 36

    6

    5

    4

    1

    2

    3

    2

    1

    R14

    2

    1

    2/32

    8/81

    2

    8/91

    2

    2(85)

    1(86)

    3(30)

    5(87)

    8/71

    2

    2

    18/6

    30+

    BN

    BN

    BN

    WH

    7/161

    2

    1

    2

    F35F34

    2

    11

    2

    F32

    ETA

    B:F13

    RD

    6/120

    64/60

    64/60

    63/SH8

    63/SH7

    C

    GN-OG

    GN-YE

    GN-YE

    GN-YE

    GN-YE

    GN-WH

    GN-YE

    4/46.3

    7/24

    7/25

    WH-BK

    BN-YE

    WH-RD

    BN-RD

    WH-RD

    A

    A:M27

    F16

    A:M13

    A:M28

    A:M12

    A:M31

    BK

    SCR

    SCR A:M16

    A:M32

    B:F37

    B:F26

    B:F41

    B:F42

    ECM

    A:M21

    YE

    A:M6BN

    CAN

    WH-BU

    GN-RD

    WH-BU

    YE-BU

    WH-RD

    YE

    BN

    WH-BU

    WH-BU

    YE-BU

    B

    GN-RD

    D

    GN-YE

    A:M22

    A:M48

    1

    2

    B:F36

    B:F37

    B:F26

    B:F9

    1.6 L

    SIGMA

    WH-GN

    GN-WH

    A:M52

    B:F17

    P7/165

    3

    2

    1

    4

    WH-VT

    WH-VTWH-VT

    YE-GN

    BN-GN

    BN-WH

    WH-VT

    BN-WH

    BN-WH

    B:F35

    7/6

    1

    P

    BK-OG

    BK-BU

    BK-OG

    BK-YE

    BK-WH

    BK-BU

    BK-OG

    BK-YE

    BK-WH

    A:M20

    B:F3

    15/31

    1

    2

    F30

    RD-O

    G

    RD-O

    G

    F9

    21

    64/90

    39 64/90

    63/99

    63/52

    12 1413

    BK-BU BK-BU

    GN-B

    U

    GN-B

    U

    GN-Y

    E

    GN-Y

    E

    GN-R

    D

    1

    2

    F36

    41

    GN-B

    U 8

    7

    2

    3

    1

    4

    1

    27/163

    B:F38

    B:F2711

    12

    9

    10

    16

    5

    15

    14

    13

    1

    27/25

    B:F29BN-WH12

    8/65

    BK-OG2

    1

    8/18

    2

    3

    4

    1

    1

    4

    3

    2B:F2

    A:M49

    GN-YE

    BK-YE

    WH

    BN

    BN/BU

    WH/BU

    BK-OG

    7/15

    2O

    O2

    GN-RD

    7/82

    B:F6

    B:F14

    A:M38

    B:F39

    Group 23 Fuel system

    Engine management system, 4-cyl 1.6l 1:2

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    37/121TP3984202 S40 (04-)/V50 2005 37

    M

    5 6

    6/33

    I4 PETROL

    2 WD

    1 4 2

    ECM

    B:F7

    B:F40

    A:M42

    B:16

    4/46.3

    A BK-BU

    B

    CAN

    3/9 2

    1

    C

    GN-W

    H

    BK-O

    G

    63/53

    30+

    1

    2

    F18

    CAN

    CEM

    F74

    15/31

    E:21

    LIN

    3/1 30

    15X

    5

    50 S

    B:7

    B:2

    64/1115

    RD

    RD

    GY-BK

    1

    2

    4/56

    F57

    1

    2

    1

    2

    F4

    1

    2

    F26

    1

    2

    F23

    1

    2

    F30

    RD-Y

    E

    RD-B

    U

    RD

    RD

    64/90

    23

    13

    8

    37

    28

    32

    GY

    GN-BU

    GN-WH

    64/111

    64/51

    7

    7/5115

    2

    6

    3

    4

    2

    R15

    2/23

    5

    1 3

    E:22

    C:16

    A:42

    E:40

    E:10

    G:22

    G:31

    G:7

    A:28

    B:F9

    A:M47

    A:M40

    B:F21

    A:M39

    63/56

    GN-WH

    GN-BU

    GY

    4B:F30 BK-RD

    34A:M10 WH-RD

    17A:M9 BK-YE

    1A:M33 GY

    2A:M7 BU

    5B:F22 BK-OG

    29A:M17 YE-RD

    19B:F34 WH-VT

    RDRD

    WH

    YE

    BN

    E:28E:41

    OG

    OG-W

    H

    BK-Y

    E

    31/10

    7 8

    BN-RD

    31/84

    63/12

    BK-Y

    E

    BK

    GN-Y

    E

    B:F8

    1

    2

    3

    20/17

    BK-YE

    A:M5

    A:M1

    A:M3

    BK-YE

    BK-YE

    BK-YE

    BK-GN

    BK-OG

    31/52

    GN-OG

    D GN-RD

    BK

    GN-W

    H

    RD

    31/11531/116

    BK-O

    G

    63/25

    BK

    BK

    BK-O

    G

    LHD

    RHD

    1.6 L

    SIGMA

    MAN

    4

    B:45

    B:58

    B:44

    B:57

    Group 23 Fuel system

    Engine management system, 4-cyl 1.6l 2:2

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    3

    4

    1

    6

    2

    MAF

    R14

    2

    1

    2/32

    2(85)

    1(86)

    3(30)

    5(87)

    30+

    BN

    WH

    7/16

    7/190

    7/191

    1

    1

    1

    2

    2

    2

    1

    2

    F32

    1

    2

    F35F34

    2

    11

    2

    F36

    GN-RD

    GN-RD

    7/17

    1

    2

    5

    BK-BU

    BN-RD

    WH-BU

    WH-BU

    WH-RD

    WH-RD

    B:F2

    C:C2

    8/120

    B

    63/54

    4/46.4

    WH-GN

    BN-GN

    B:G2

    B:H3

    B:J3

    C:A3

    C:D4

    C:D3

    4 CYL

    ECM

    B:A4YE-GN

    B:D2BK-GN

    CAN

    GN-BK

    A

    D

    C

    B:C2

    B:H1

    DIESEL

    A:E3

    7/6

    1

    P

    BK-GN

    B:E2

    B:E1

    15/31

    RD-O

    G

    RD-O

    G

    F9

    21

    64/90

    4

    GN-BU

    M

    BK-BU

    BK

    31/52

    7/174B:K1WH-VT

    BN-WH B:F3

    YE-VT B:G4

    2

    1

    BK-WH C:G3

    C:H1

    2

    18/7

    8/6

    BK-YE C:G4

    C:G2

    3

    1

    2 7/192

    B:J1BK-BU

    2

    1

    8/8 BK-BU C:H4

    C:H2

    GN-WH

    GN-YE

    GN-BU

    2

    2

    1

    1

    8/9 BK-OG

    BK-OG

    C:H3

    C:G1GN-RD

    2

    1

    8/82

    7/86

    BK-BU

    GN-BU

    C:E1

    2

    1

    F24

    2

    1

    F6

    R52/142

    1(86)

    2(85)

    3(30)

    5(87)

    WH-VT B:F1

    B:L4

    P 27/713

    1

    BN-GN

    BN-BU

    BN-WH

    B:D4

    C:D2

    WH-GN B:K2

    YE-GN B:E4

    BN-BU

    WH-BU

    7/1541

    2

    B:H2

    C:F1

    7/25B:B1WH-RD

    BN-RD B:C1

    YE-RD B:F31

    2

    3

    C:A4WH-BU

    BK-YE C:F22

    64/90

    16

    P

    P

    7/21

    B:D1WH-UT

    BN-WH B:A1

    YE-RD B:F4

    2

    3

    P

    2

    7/162

    3

    1

    1

    BN-GN B:C4

    YE-GN B:B4

    WH-GN B:G3

    4 8 3

    5

    1267

    2

    1

    2

    1

    63/121

    9/38

    BK

    GN-Y

    E

    GN-YE

    BK

    GN-B

    U

    64/902627 25 24

    64/60034 2 1

    2

    1

    2

    1

    2

    1

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    GN-O

    G

    20/25 20/24 20/23 20/22

    63/53

    BK

    31/114

    63/120

    BK-Y

    E

    BK

    4/109

    RD

    DRIVER

    N

    GLOW P4 GLOW P3 GLOW P2 GLOW P1

    PUISSANCE

    MOS

    PUISSANCE

    MOS

    PUISSANCE

    MOS

    PUISSANCE

    MOS

    DRIVER

    N

    DRIVER

    N

    DRIVER

    N

    BK-YE

    GLOW PLUG RELAY BOX

    WH-BU

    BK-BU

    RD-B

    K

    RD

    14

    64/90

    12

    39

    GN-BU

    GN-BU

    GN-BK

    GN-BU

    6 64/90

    GN-R

    D

    GN-R

    D

    63/41

    YE-VT

    YE-VTSTAGE 3

    STAGE 5 STAGE 5

    Group 23 Fuel system

    Engine management system 4-cyl. 1.6l Diesel 1:2

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    39/121TP3984202 S40 (04-)/V50 2005 39

    ECM

    A:G1

    B:M2

    4/46.4 8/111

    A

    CAN

    3/9 2

    1

    B

    C

    D

    1.6

    DV6

    31/84

    30+

    1

    2

    F18

    CAN

    CEM

    15/31

    E:21

    LIN

    3/1 30

    15X

    5

    50 S

    B:7

    B:2

    64/1115

    RD

    RD

    GY-BK

    4/56

    F57

    1

    2

    1

    2

    F26

    1

    2

    F30

    RD-YE

    RD

    1

    2

    F23

    64/90

    7

    8

    37

    28 GY

    GN-BU

    GN-WH

    GN-WH

    64/111

    64/51

    64/650

    7

    7/51

    CFT 23

    15

    2

    6

    3

    4

    A:42

    E:40

    E:10

    G:22

    G:31

    G:7

    C:B3

    A:B3

    A:A2

    A:C3

    GN-WH

    GN-BU

    GY

    BU WH

    YE

    BN

    E:28E:41C:16

    OG

    OG-WH

    BK-YE

    BK-OG

    BK-OG

    BK-OG

    GN-WH

    BK-RD

    GN-OG

    63/12

    63/42

    63/41

    6/99

    BK-YE

    BK

    GN-YE

    A:H4

    A:G4

    63/53

    BK-YE

    BK-YE

    31/52 31/11631/115

    GN-OG

    GN-OG

    BK

    RHD

    WH-GN

    A:G3 BK-BU

    G:30

    13

    23

    19

    A:C4 BK-YE5

    C:E2 BK-YE17

    A:B2 WH-RD34

    B:A3 GY1

    C:B1

    C:D1

    B:K3

    B:J2

    B:M1

    B:F4

    B:L1

    2

    40

    9 10 8 1

    7

    8

    C:A1 BK-RD

    BN-RD BN-RD

    WH-RD

    YE-RD

    BK-BU

    BN-GN

    BN-GN

    WH-GN

    WH-GNYE-RD

    BK-GN

    5

    6

    1

    4

    3

    4

    B:M4

    1 2

    BK-YE

    GN-YE

    12

    WH-GN

    A:H1 BK-YE

    64/90

    41

    B:G4 RD

    A:A3

    A:A4

    GN-BU

    GN-BU

    GN-BK

    M

    8/122

    4/111

    5

    6

    1

    3

    4

    M

    6/33

    1

    2

    ADM

    Group 23 Fuel system

    Engine management system, 4-cyl 1.6l Diesel 2:2

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    40/121TP3984202 S40 (04-)/V50 2005 40

    6

    5

    4

    1

    2

    3

    2

    1

    R14

    2

    1

    2/32

    8/81

    2

    8/91

    2

    2(85)

    1(86)

    3(30)

    5(87)

    8/71

    2

    2

    1

    8/6

    30+

    BN

    BN

    WH

    BN7/16

    1

    2

    1

    2

    F35F34

    2

    11

    2

    F32

    GN-BU

    ETA

    B:16

    BK

    BK

    BK

    BK

    GN-BK

    3 1

    2

    20/6

    WH-BU

    GN-RD

    3 1

    2

    20/5

    20/4

    2

    13

    GN-BU

    WH-RD

    WH

    GN-YE

    3 1

    2

    20/3

    GN-B

    U

    6/120

    GN-RD

    C

    GN-BU

    63/95

    WH-GN

    GN-RD

    GN-BU

    GN-YE

    GN-WH

    63/54

    4/46.5

    7/24

    7/25

    WH-BK

    GN-BK

    YE-GN

    SCR SCR

    WH-GN

    WH-VT

    BN-YE

    WH-RD

    BN-RD

    GN-RD

    BN-BU

    BW-RD

    GN-YE

    GN-RD

    BK-OG

    A

    B:2

    B:3

    B:13

    B:14

    A:41

    B:36

    B:39

    B:27

    A:29

    B:11

    B:46

    A:6

    A :17

    B:23

    B:34

    A:22

    A:10

    1.8L

    I4

    ECM

    A:37WH-BU

    A:38BN-BU

    CAN

    WH-BU

    YE-BU

    BGN-YE

    DBK-BU

    A:25

    A:26

    1

    2

    B:30

    A:25

    1

    3

    2

    4

    WH-BU

    BK-GN

    A:26

    A:5

    W/O T

    7/6

    7/165

    1

    P

    B:31BK-OG

    3

    21

    4

    WH-GN

    BK-GN

    A:27

    A:72

    43

    1

    7/15

    7/82

    63/74

    63/67

    63/63

    1

    28/45

    GN-YE

    B:8BK-YE

    1

    2

    8/18

    GN-RD

    A:3BK-OG

    BK-BU

    BK-GN

    BU

    BK-WH

    15/31

    RD-O

    G

    RD-O

    G

    F9

    21

    64/90

    39 64/90

    63/99

    12 14

    BN-RD

    1

    2

    F36

    GN-Y

    E

    BK-BU BK-BU

    GN-B

    U

    GN-B

    U

    GN-B

    U

    41 32

    BN-WH B:7

    WH-VT B:187/172

    2

    1

    Group 23 Fuel system

    Engine management system, 4-cyl 1.8l 1:2

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    ECM

    A:10

    A:11

    A:23

    B:44

    B:32

    B:33

    B:45

    A:35

    4/46.5

    A BK-BU

    B

    CAN

    3/9 2

    1

    C

    D

    1.8L

    I4

    GN-W

    H

    BK-O

    G

    31/84

    63/53

    30+

    1

    2

    F18

    CAN

    CEM

    F74

    15/31

    E:21

    LIN

    LIN

    3/1 30

    15X

    5

    50 S

    B:7

    B:2

    64/1115

    RD

    RD

    GY-BK

    1

    2

    4/56

    F57

    1

    2

    1

    2

    F4

    1

    2

    F26

    1

    2

    F23

    RD-Y

    E

    RD-B

    U

    RD

    64/90

    23

    8

    37

    28

    4

    34

    17

    5

    GY

    GN -BU

    GN-WH

    64/1117

    7/5115

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    6

    3

    4

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    R15

    2/23

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    1 5

    E:22

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    A:42

    E:40

    E:10

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    G:31

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    A:39

    A:46

    B:18

    B:7

    63/56

    GN-WH

    GN-BU

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    A:1

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    BK-RD

    WH-RD

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    A:14

    A:28

    BK-OG

    YE-RD

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    WH-VT

    BN-WH

    RDRD

    WH

    YE

    BN

    E:28E:41

    OG

    OG-W

    H

    BK-Y

    E

    64/51

    6/99

    6/26

    31/10

    7 8

    63/12

    BK-Y

    E

    BK

    GN-Y

    E

    A:34

    BK-YE

    BK-YE

    BK-YE

    GN-BU

    31/52

    GN-BU

    BK-BU

    BK

    GN-W

    H

    RD

    31/11531/116

    BK-O

    G

    63/25

    BK

    BK

    BK-O

    G

    LHD

    RHD

    W/O T

    M

    5 6

    6/33

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    MAN

    4

    B:45

    B:58

    B:44

    B:57

    29

    19

    4

    1

    3

    6

    BK-OG

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    2

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    P4

    P1

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    P5P6

    M63/54

    7/25_22

    1

    WH-VT

    ACM

    Group 23 Fuel system

    Engine management system 4-cyl. 1.8l 2:2

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    6

    5

    4

    1

    2

    3

    2

    1

    MAF

    R14

    R11

    2

    1

    2/32

    8/81

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    8/91

    2

    2(85)

    1(86)

    3(30)

    5(87)

    8/71

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    2

    18/6

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    WH-GN

    BN

    WH-VT

    BN-WH7/16

    3

    1

    2

    2

    1

    1

    2

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    1

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    GN-BU

    7/17

    4

    3

    5

    BN-BU

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    A:67

    BK

    BK

    BK

    BK

    BK

    31/89

    31/88

    GN-NU

    3 1

    2

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    20/7

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    2

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    20/6

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    GN-BU

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    2

    4

    20/5

    20/4

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    2

    13

    GN-BU

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    WH

    GN-BU

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    2

    4

    20/3

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    GN-BU

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    GN-YE

    63/103

    WH-GN

    WH-BU

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    GN-YE

    GN-YE

    GN-YE

    GN-YE

    63/54

    4/46.1

    7/24

    7/25

    WH-BK

    BN-YE

    WH-RD

    BN-RD

    GN-RD

    BK-OG

    A

    A:1

    A:25

    A:3

    A:2

    A:26

    A:18

    A:63

    A:87

    A:80

    A:56

    A:82

    A:58

    A:77

    A:53

    A:35

    A:83

    A:59

    A:75

    A:40

    5 CYL

    ECM

    A:19WH-BU

    A:74BN-BU

    CAN

    WH-BU

    YE-BU

    C

    GN-BU

    B

    GN-BU

    A:88

    A:65

    1

    2/22

    1

    2

    A:42

    A:17

    T

    WH-BU

    A:66

    A:91

    P7/156

    3

    2

    1

    4

    GN-RD

    YE-BU

    BN-BU

    A:33

    7/6

    1

    P

    BK-GN

    A:62

    A:39

    BK-OG

    BK-BU

    BK-GN

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    BK-WH

    A:15

    A:44

    15/31

    RD-O

    G

    RD-O

    G

    F9

    21

    64/90

    64/90

    63/98

    12 14 39

    2

    BN-RD

    WH-RD

    A:79

    A:55

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    4

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    1

    8/28

    7/165P

    4

    GN-BU

    A:51BN-YE

    BK-GN A:38

    M

    GN-BU

    BK-BU

    41 40 35

    2

    8/84

    1

    6/114

    P

    63/121

    31/114

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    GN-R

    D

    BK

    63/120

    BK

    1

    2

    F33

    GN-Y

    E

    GN-B

    U

    GN-Y

    E

    GN-Y

    E

    GN-B

    U

    GN-B

    U

    GN-Y

    E

    63/13

    GN-YE

    1

    2

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    9/322 GN-WH

    BK-WH

    BK-BU

    7/15

    GN-YE

    GN-YE WH-RD

    BN-RD

    BN-RD

    A:73

    A:92

    A:43

    A:49

    4

    3

    7/822 3

    1 4

    WH

    GY

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    A:70

    A:94

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    2

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    BK-RD

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    A:69

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    A:72

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    5

    GN-BU

    GN-BU

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    2

    18/19

    2

    18/81

    BK-OG A:502

    18/18

    Group 23 Fuel system

    Engine management system 5-cyl. Turbo 1.8l 1:2

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    ECM

    A:3

    A:2

    A:1

    CAN

    3/9 2

    1

    5 CYL

    4/836/671

    4

    2

    5

    34 3 2 1

    WH-B

    K

    GN-W

    H

    BK-O

    G

    31/84

    63/53

    30+

    1

    2

    F18

    CAN

    CEM

    F74

    15/31

    E:21

    LIN

    3/1 30

    15X

    5

    50 S

    B:7

    B:2

    64/1115

    RD

    RD

    GY-BK

    1

    2

    4/56

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    1

    2

    1

    2

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    1

    2

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    1

    2

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    RD-B

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    RD

    64/113

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    12

    11

    10

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    64/90

    23

    8

    37

    28

    24

    25

    26

    27

    GY

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    GN-WH

    64/1117

    7/5115

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    3

    4

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    2/23

    E:22

    C:16

    A:42

    E:40

    E:10

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    A:28

    B:54

    B:26

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    B:30

    B:33

    B:23

    B:45

    B:20

    63/56

    GN-WH

    GN-YE

    GY

    RDRD

    WH

    YE

    BN

    E:28E:41

    OG

    OG-W

    H

    BK-Y

    E

    64/51

    31/10

    1412 9 10 1 1 7 8

    63/12

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    BK-WH

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    BK-WH

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    BK-WH

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    BKG

    N-Y

    E

    GN-B

    U

    B:6

    B:4

    63/65

    BK-YE

    BK-YE

    BK-YE

    GN-BU

    GN-BU

    31/52

    GN-BU

    BK

    GN-W

    H

    BK-W

    H

    WH-V

    T

    YE-V

    T

    GN-B

    U

    RD

    1 4

    31/11531/116

    BK-O

    G

    63/25

    BK

    BK

    BK-O

    G

    LHD

    RHD

    T

    M

    5 6

    6/33.2

    I5 PLASTIC

    AWD 2WD

    I5 PZEV

    METAL TANK

    6/331 4 2

    BK-RD

    M

    5 6

    1

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    GN-OG

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    D

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    D

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    A BK-BU

    B:45

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    B:44

    B:57

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    2 5

    1 3

    4

    YE-RD

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    BN-WH

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    WH-BK

    BN-YE

    A:16

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    A:36

    A:13

    A:61

    A:37

    7/1721

    2

    3

    7/1731

    2

    3

    DCB

    BK-O

    G

    BK-O

    G

    63/33

    Group 23 Fuel system

    Engine management system 5-cyl. Turbo 2:2

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    6/29

    4/71

    WH-RD

    WH-RD

    WH-RD

    P

    1

    3

    2

    7/8

    B:13

    B:18

    4/46.1

    ECMB:7

    1

    30+

    2

    BK

    31/114

    CAN

    F1

    2

    1

    4

    34

    B:2532

    29

    19

    YE-RD

    WH-VT

    BN-RD

    YE-RD

    WH-RD

    BN-RD BN-RD

    64/90

    WH

    -+

    GN-Y

    E

    BK

    2

    1

    OG-B

    U

    15/31

    1

    2

    7/16

    BN-WH

    YE-VT

    WH-VT

    BN-WH

    T

    W/O T

    T

    W/O T

    A:42

    A:22

    A:67

    63/120

    BK

    B:45

    B:58

    B:44

    B:57

    63/63

    CAN

    ECM

    1.8 L

    I5

    4/46.5

    A:12

    CAN

    ECM

    1.6L

    SIGMA

    4/46.3

    A:10

    Group 26 Cooling system

    Cooling fan

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    6/29

    4/71WH-RD

    WH-RD

    A:D2

    4/46.2

    ECMA:B2

    1

    30+

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    31/114

    CAN

    F1

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    1

    4

    34

    A:H25

    19BK-BU

    BU

    64/90

    WH

    -+

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    E

    BK

    2

    1

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    U

    15/31

    1

    2

    7/16

    WH

    BN C:G1

    C:A2

    63/120

    BK

    1

    2

    8/119

    2

    14

    38/127

    BK

    31/110

    63/108

    BK

    63/109

    BK-RD

    BK-B

    U

    BK-BU

    BK-BU

    BK-YE

    DW10

    A:A3

    A:A4

    H

    L

    2

    1

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    CAN

    ECM

    4/46.4

    A:B2

    Group 26 Cooling system

    Cooling fan Diesel

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    46/121TP3984202 S40 (04-)/V50 2005 46

    A:2

    A:3

    SWS

    3/4

    A:118/4

    SWM

    3/254

    C:9

    C:8

    B:58

    B:45

    F36

    2

    1

    31/83

    7/5165

    2

    3

    1

    4

    4/46.3

    ECM

    G:22

    G:31

    G:7

    GY

    63/12

    BK

    BK-Y

    E

    GN-YE

    WH

    BN

    BK-YE

    CAN

    CAN

    30+

    5(87)

    3(30)

    2(85)

    1(86)

    1

    2

    F9

    R142/32

    WH-BU

    WH-RD

    BN

    YE

    WH-BU

    YE-BU

    ETA

    6/120

    A:48

    A:22

    A:6

    A:21

    B:42

    B:41

    M

    1

    2

    3

    4

    5

    6

    64/111

    21I.6 L

    SIGMA 28

    7

    YE

    GY

    BK-BU

    A:47

    A:8

    CEM

    7/123

    G:12

    G:23

    G:21BN

    YE

    WH

    3

    2

    1

    63/5

    64/60

    BK

    C:4BK-WH

    31/84

    F68

    2

    1

    C:1

    A:45

    2/193:3

    RD-O

    G

    RD-O

    G

    15/31

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    U

    4/56

    4/56

    63/30

    B:3

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    RD

    WH

    BN

    7/1241

    3

    2

    CAN

    BCM

    4/16

    15

    1122

    3

    21

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    K

    CAN

    G:15

    G:14

    F:14

    F:16

    MAN

    F:6

    F:3

    F:5D:1

    D:3

    D:4

    8

    7

    2

    3

    1

    4

    Group 27 Engine control

    Cruise control 1.6l

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

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    A:2

    A:3

    SWS

    3/4

    A:118/4

    SWM

    3/254

    C:9

    C:8

    B:58

    B:45

    F36

    2

    1

    31/83

    7/5165

    2

    3

    1

    4

    4/46.5

    ECM

    G:22

    G:31

    G:7

    GY

    63/12

    BK

    BK-Y

    E

    GN-YE

    WH

    BN

    BK-YE

    CAN

    CAN

    30+

    5(87)

    3(30)

    2(85)

    1(86)

    1

    2

    F9

    R142/32

    WH-BU

    BK-OG

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    BN-BU

    WH-BU

    YE-BU

    ETA

    6/120

    A:26

    A:25

    A:38

    A:37

    A:10

    A:22

    M

    4 CYL W/O T

    4 CYL W/O T

    4 CYL W/O T

    4 CYL W/O T

    4 CYL W/O T

    4 CYL W/O T

    1

    2

    3

    4

    5

    6

    64/111

    21I4

    28

    7

    YE

    GY

    BK-BU

    A:32

    A:35

    CEM

    7/123

    G:12

    G:23

    G:21BN

    YE

    WH

    3

    2

    1

    63/5

    BK

    C:4BK-WH

    31/84

    F68

    2

    1

    C:1

    A:45

    2/193:3

    RD-O

    G

    RD-O

    G

    15/31

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    4/56

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    RD

    WH

    BN

    7/1241

    3

    2

    CAN

    BCM

    4/16

    15

    1122

    3

    21

    OG-B

    K

    CAN

    G:15

    G:14

    F:14

    F:16

    MAN

    F:6

    F:3

    F:5D:1

    D:3

    D:4

    Group 27 Engine control

    Cruise control 1.8l

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    Group 27 Engine control

    Cruise control 5-cyl.

    A:2

    A:3

    SWS

    3/4

    A:118/4

    SWM

    3/254

    C:9

    C:8

    B:58

    B:45

    F36

    2

    1

    31/83

    7/5165

    2

    3

    1

    4

    4/46.1

    ECM

    G:22

    G:31

    G:7

    GY

    63/12

    BK

    BK-Y

    E

    GN-YE

    WH

    BN

    BK-YE

    CAN

    CAN

    30+

    5(87)

    3(30)

    2(85)

    1(86)

    1

    2

    F9

    R142/32

    YE

    BK-OG

    GN-RD

    BN-BU

    WH-BU

    YE-BU

    ETA

    6/120

    A:96

    A:15

    A:72

    A:24

    A:74

    A:75

    5CYL T

    M

    5CYL T

    5CYL T

    5CYL T

    5CYL T

    5CYL T

    WH-BU A:193

    M

    5

    6

    4 A:74

    YE-BU

    A:88WH-BU

    BN-BU

    A:65

    5CYL W/O T

    ETA

    6/120

    2

    1 A:75

    BK-OG

    GN-RD

    A:40

    5CYL W/O T

    5CYL W/O T

    5CYL W/O T

    5CYL W/O T

    5CYL W/O T

    1

    2

    3

    4

    5

    6

    64/111

    21I5

    28

    7

    YE

    GY

    BK-BU

    B:26

    B:16

    CEM

    7/123

    G:12

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    YE

    WH

    3

    2

    1

    63/5

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    C:4BK-WH

    31/84

    F68

    2

    1

    C:1

    A:45

    2/193:3

    RD-O

    G

    RD-O

    G

    15/31

    BK-B

    U

    4/56

    4/56

    63/30

    B:3

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    RD

    WH

    BN

    7/1241

    3

    2

    CAN

    BCM

    4/16

    15

    1122

    3

    21

    OG-B

    K

    CAN

    G:15

    G:14

    F:14

    F:16

    MAN

    F:6

    F:3

    F:5D:1

    D:3

    D:4

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    Group 27 Engine control

    Cruise control 4-cyl. Diesel

    SWM

    3/254

    C:9

    C:8

    A:A4

    A:A3

    F36

    2

    1

    31/83

    7/5165

    2

    3

    1

    4

    4/46

    ECM

    DV6/

    DW10

    G:22

    G:31

    G:7

    GY

    63/12

    BK

    BK-Y

    E

    GN-YE

    WH

    BN

    BK-YE

    CAN

    CAN

    30+

    5(87)

    3(30)

    2(85)

    1(86)

    1

    2

    F9

    R142/32

    64/111

    21

    28

    7

    YE

    GY

    BK-BU

    A:F3

    B:H3

    A:B3

    B:E1

    CEMG:21

    G:24BN

    GN-YE

    63/5

    BK

    C:4BK-WH

    31/84

    F68

    2

    1

    C:1

    A:45

    2/193:3

    RD-O

    G

    RD-O

    G

    15/31

    BK-B

    U

    4/56

    4/56

    64/90

    RD

    WH

    BN

    7/1241

    3

    2

    CAN

    BCM

    4/16

    15

    1122

    3

    21

    OG-B

    K

    CAN

    G:15

    G:14

    F:14

    F:16

    MAN

    3/39 2

    3

    D:4 F:3 B:5

    D:1

    D:3

    F:5

    F:6

    18/4B:3

    B:2

    63/30

    A:3

    SWS

    3/4

    A:1

    A:2

    1.6 DV6

    DW10

    DW10

    1.6 DV6 GY

    BK-BU

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    50/121TP3984202 S40 (04-)/V50 2005 50

    Group 32 Generator and voltage regulator

    Power supply 4-cyl.

    A:3

    VOLT. REG.

    6/26

    M

    6/25

    31/4

    31/3

    BK

    BK

    7/3

    2

    1

    B:1

    BN

    WH

    B:1

    RD

    RD

    1 2

    PF1

    1

    2

    BN

    WH

    GY

    GY

    CEM

    4/56

    CANG:13

    LIN

    G:6

    12V

    1/1

    - +

    A:1 A:2

    BU

    BU

    GY

    GY

    BU

    BU

    A:A1

    B:H4

    B:20

    B:15

    F31

    2

    1

    20 64/90

    PF22

    RD

    RD

    RD

    15/31

    B+

    1

    A:1

    ECM

    4/46.5

    CAN

    1.8 L

    ECM

    ACM

    4/46.2

    CAN

    DW10

    A:M33

    A:M7

    ECM

    4/46.3

    CAN

    1,6 L

    SIGMA

    B:A3

    C:B1

    ECM

    4/46.4

    CAN

    DV6

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    51/121TP3984202 S40 (04-)/V50 2005 51

    A:2

    VOLT.REG.

    B+6/26

    M

    6/25

    31/4

    31/3

    BK

    BK

    CEM

    ACM

    CAN

    7/3

    2

    1

    B:1

    G:13

    BN

    WH

    LIN

    B:1

    RD

    RD

    1 2

    PF1

    1

    2

    BN

    WH

    G:6

    12V

    1/1

    - +

    A:1

    4/56

    CAN

    4/46.1

    ECM

    CAN

    4/46.1

    ECM

    Turbo

    W/O T

    88

    21

    WH-RD

    WH-RD

    Group 32 Generator and voltage regulator

    Power supply 5-cyl.

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    52/121TP3984202 S40 (04-)/V50 2005 52

    Group 33 Starting system

    Starting system 4-cyl.

    12V

    1/1

    1

    F26

    2

    E:9

    CEM

    4/56

    RD

    A:42

    CAN

    GY

    3/1 30

    15X

    5

    50 S

    B:7

    B:2

    4 1164/90

    64/120

    31/3

    BK

    31/4

    BK

    1

    F13

    2

    5 64/111

    GY

    BK-RD

    GY-B

    K

    15/31

    2

    PF2

    1

    5

    1

    R13

    2/353

    2

    2

    PF1

    1

    RD

    RD

    RD

    3/39 2

    3

    BN

    GN-YE

    G:24

    G:21

    RD-GN

    6/26 B:1RD

    M

    A:16/25 B:1

    CAN

    4/46.5

    ECM

    A:4 1.8 L

    CAN

    4/46.3

    ECM

    B:F30 1.6 LSIGMA

    CAN

    4/46.4

    ECM

    C:A1 DV6

    MAN

    5

    1

    R1

    3

    2

    2/165

    31

    CAN

    4/46.2

    ECM

    A:D1 DW 10

    GY

    GY

    GY-OG

    BK-R

    D

    BK-R

    D

    BK-R

    D

    BK-R

    D

    CAN

    4/28

    TCM

    10

    GY-O

    G

    1

    F54

    2

    E:1A:17

    B:3 GN-Y

    E

    MAN

    GY-BK

    GY

    1

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    53/121TP3984202 S40 (04-)/V50 2005 53

    Group 33 Starting system

    Starting system 5-cyl.

    12V

    1/1

    1(86)3(30)

    1

    R132/35

    F13

    2

    E:9

    CEM

    4/56

    RD A:42

    CAN

    BK-R

    D

    3/1

    30

    15X

    5

    50 S

    B:7

    B:2

    RD

    GY-BK

    GY

    4 31

    64/90

    5(87) 2(85)

    CAN

    4/28TCM

    A:5

    A:9

    31/52

    BK-Y

    E

    31/3

    BK

    31/4

    BK

    1

    F26

    2

    5 64/111

    RD-G

    N

    RD

    RD

    CAN

    4/46.1

    ECM B:15

    63/53

    BK

    B:17

    I5

    B:8

    GN-B

    U

    BK-R

    D11 GY

    64/90

    GN-B

    U

    GY-WH

    LIN

    15/31

    B:1 6/26B+

    L

    G31

    2

    PF1

    1

    MAN

    AUTO

    A:3

    3

    2

    1

    7/123BN

    WH

    YE

    G:21

    G:23

    G:12

    M

    A:1 6/25 B:1

    GN-B

    U

    2

    PF2

    1

    RD

    ACM

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    54/121TP3984202 S40 (04-)/V50 2005 54

    BK

    GN-BK

    CAN

    63/211

    31/11 31/12

    F:14

    F:16

    D:14

    D:15

    A:6

    A:8

    TCM

    4/28

    30+

    F18

    2

    11

    2

    F4

    MAN

    63/53

    MAN

    M5

    6/M66,I5LT

    NA/LT

    GN-BUGN-YE

    GN-W

    H

    64/90

    10

    31/52

    E:14

    4/56

    AW55-51

    CFT 23

    CEM

    3/10 2, 3

    1

    GN-BKGN-BK

    BK

    V50

    10/55

    10/48

    BK

    V50

    BK

    F79

    2

    1

    LIN

    CAN

    LIN

    15/31

    C:45

    E:21

    E:22

    GN-BK

    S40 S40

    BK

    BK

    2/80

    R2

    TAIL

    FOG

    BACK

    10/18

    10/18

    A:4

    C:4

    C:2

    A:2

    TAIL

    FOG BACK

    GND GND2

    TURNSTOP

    10/55

    10/17

    A:2

    A:4

    TAIL

    FOGBACK

    GNDGND2

    TURNSTOP

    10/48

    TURN

    STOP

    A:2A:3 C:3 C:1

    A:4

    TAIL

    FOG

    BACK

    10/17

    C:2

    C:4

    TURN

    STOP

    A:2 A:3C:1C:3

    A:4

    C:4 C:2

    A:1 C:1C:3C:4C:2C:1A:3C:3

    V50V50

    S40S40

    3/156

    3/15664/90

    A:1 WH-RD RD33

    64/111

    2 2

    LIN

    3/155GSMWH-RD

    64/90A:1 WH-RD RD

    33

    64/111

    2 2

    LIN

    3/155GSMWH-RD

    AUTO

    RD-YE

    RD-BU

    GN-B

    K

    UP

    UP

    UP UP

    MAN

    IB5

    SIGMA

    MAN

    M56

    DW10I4

    MAN

    MT

    X75/MMT6

    I4DV6/D

    W10

    Group 35 Lighting

    Reversing lights

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    55/121TP3984202 S40 (04-)/V50 2005 55

    Group 36 Additional electrical equipment

    Electronic immobilizer

    F4

    2

    1

    30+

    1

    2

    F18

    CAN

    CEM

    4/56

    31/83

    63/5

    E:21 E:22

    LIN

    RD-Y

    E

    RD-B

    U

    15/31

    B

    K

    G:14

    1

    2

    F26

    64/1115

    63/339G

    WH-GN B:17WH-GN

    A:15

    B:13

    BK-Y

    E

    WH-G

    N

    RD-B

    K

    RD-G

    N

    RD-G

    N

    A:2A:1A

    :3B:5B:6B:8

    RD

    RD

    B:7

    PATS

    MODULE

    0

    12

    3

    KEY ININHIBIT

    32 1

    0

    B05

    IMOBILIAIZERSUPPLY

    S B1

    B2

    50

    15

    XB4

    30

    POWER

    GROUND

    3/1

    LIN

    SCU

    G:15

    F:16

    F:14

    A:42GY-BK

    BU-R

    D

    B:2 B:3 B:1

    POWER

    LIN BUS

    GND

    31/6

    63/6

    B

    K

    BK

    WH-GN

    OG-BK

    3

    4

    2

    4/102

    SCL

    B:10

    R13

    2/35

    4 5 1

    3 2

    F13

    2

    1

    64/90 11 4

    RD-G

    N

    BK-R

    D

    GY

    CAN

    ECMBK-R

    D

    B:8

    4/46.1

    6/25A:1

    GN-B

    U

    Petrol

    GY

    Diesel

    GY

    E:9

    LIN

    63/88

    CAN

    ECM

    DW10

    I5

    4/46.2

    CAN

    ECM

    1.8 L

    DV6

    4/46.5

    BK-R

    D

    BK-R

    D

    BK

    -RD

    A:D1

    A:4

    CAN

    ECM

    1.6L

    SIGMA

    4/46.3

    CAN

    ECM4/46.4

    B:30

    C:A1

  • 7/27/2019 2005_Supplement_S40(04-)_V50_wiring_diagram.pdf

    56/121TP3984202 S40 (04-)/V50 2005 56

    CAN

    4/56

    CEM

    CAN

    A:9

    A:18

    A:14

    3/126

    DDM

    A:12

    A:3

    BK

    WH

    16

    64/41

    8

    3/78

    M

    3

    2

    8

    1