1.cvp_e day1
TRANSCRIPT
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CVP/E_EU0001 November 2011
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Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.Instrumentation & Automation Education Center (IAEC)
Yokogawa (Thailand) Ltd.“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
ENGINEERING COURSEENGINEERING COURSEENGINEERING COURSE
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Course title:Course title:
Engineering CourseEngineering CourseLesson:Lesson:
09.00 am09.00 am –– 04.30 pm04.30 pm
Break I:Break I:
10.30 am10.30 am –– 10.45 am10.45 am
Lunch break:Lunch break:
12.00 pm12.00 pm –– 01.00 pm01.00 pm
Break II:Break II:
02.30 pm02.30 pm –– 02.45 pm02.45 pm
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Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Course ContentsCourse ContentsCourse Contents
DAY 1DAY 1DAY 1 Yokogawa DCS History Yokogawa DCS History
System SpecificationSystem Specification
System configuration forSystem configuration for CentumVPCentumVP
Project common and utility functionProject common and utility function
Project Creation and Attribute UtilityProject Creation and Attribute Utility
IO ClassificationIO Classification
I/O module definitionI/O module definition
DAY 2DAY 2DAY 2 FCS ConfigurationFCS Configuration
Control Drawing BuilderControl Drawing Builder
Regulatory control function definitionRegulatory control function definition
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Course ContentsCourse ContentsCourse Contents
DAY 3DAY 3DAY 3 Sequence Control FunctionSequence Control Function
Sequence Table Block Sequence Table Block
Logic ChartLogic Chart
Sequence function chart (SFC)Sequence function chart (SFC)
Software input and outputSoftware input and output
Sequence Element BlocksSequence Element Blocks
DAY 4DAY 4DAY 4 HIS Configuration , HIS FUNCTIONHIS Configuration , HIS FUNCTION
HIS Constant , Function KeysHIS Constant , Function Keys
Scheduler , Panel SetScheduler , Panel Set
Sequence Message Request BuilderSequence Message Request Builder
Trend Acquisition Pen AssignmentTrend Acquisition Pen Assignment
Change Reconfirmation Button StyleChange Reconfirmation Button Style
Change Block ModeChange Block Mode
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Course ContentsCourse ContentsCourse Contents
DAY 5DAY 5DAY 5 GRAPHIC BUILDER GRAPHIC BUILDER
Control Group WindowControl Group Window
Overview WindowOverview Window
Graphic WindowGraphic Window
Help WindowHelp Window
Off Line Down load projectOff Line Down load project
Instrumentation & Automation Education Center ( IAEC) Yokogawa (Thailand) Ltd.Instrumentation & Automation Education Center ( IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
DAY 1 DAY 1 DAY 1
Yokogawa DCS History Yokogawa DCS History
System SpecificationSystem Specification
System configuration forSystem configuration for CentumVPCentumVP
Project common and utility functionProject common and utility function
Project Creation and Attribute UtilityProject Creation and Attribute Utility
IO ClassificationIO Classification
I/O module definitionI/O module definition
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Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Yokogawa DCS HistoryYokogawa DCS History
System SpecificationSystem Specification
System configuration for Centum VPSystem configuration for Centum VP
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Yokogawa DCS History Yokogawa DCS History
PFCS
LFCS
1975
1983 1988
1993
CENTUM
CFCDCFCS
COPSF-Bus
CENTUM V
CFFSCFCS2
COPSV
CFCD2
HF-Bus1MBPS
Dual RedundantToken Pass
CENTUM-XL
EOPS
CFCS EFCD
ENGSBCV
CENTUM CS
ICS
EWS
PICS
Vnet10 MBPS
Dual Redundant
Token Pass
Vnet/IP Router
2008CENTUM VP
Vnet/IP1 GBPS
Dual Redundant
Ethernet
1998CENTUM CS3000 R3
HIS
EWS
FFCS
KFCS
AFV10
World’s first DCS
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
System SpecificationSystem Specification
ABC-H
HF-Bus
CENTUM-XL
LFCS PFCS KFCS FFCS ProSafe-RS
Console Open HIS
EWS APCS SOE GSGW
HIS-TS
Web Server
VnetIProuter
Conventional Analog
Digital IOs
Fieldbus
Subsystems
Safety Loop
Ethernet
Vnet
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
CENTUM VP System Configuration - OverviewCENTUM VP System ConfigurationCENTUM VP System Configuration -- OverviewOverview
CENTUM VP
Integrated std.Field control
station
RIO series FIO series
KFCS/KFCS2
PFCSFFCS
CompactField
controlstation
LFCS/LFCS2
FFCS-L
FIO series
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Centum VP System Configuration LFCSCentum VP System Configuration LFCSCentum VP System Configuration LFCS
MAX : NODE 8 PER FCSMAX : NODE 8 PER FCS
MAX : UNIT 5 PER NODEMAX : UNIT 5 PER NODE
V netV net
EthernetEthernet
FCS0101FCS0101 FCS0102FCS0102 FCS0103FCS0103
HIS0164HIS0164 HIS0163HIS0163 HIS0162HIS0162
NODE RIONODE RIO
EngEng
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
Terminator 50Ω
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Nodes Picture of LFCSNodes Picture of LFCS
RIO Bus
Slave Interface card ( RB401 )
Power supply Node Interface Unit
( NIU )
Nest For I/O
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Remote I/O (RIO)Remote I/O (RIO)
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
System Configuration PFCSSystem Configuration PFCSSystem Configuration PFCS
V netV net
EthernetEthernet
FCS0101FCS0101 FCS0102FCS0102
HIS0164HIS0164 HIS0163HIS0163 HIS0162HIS0162
EngEng
Terminator 50 Ω
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
System Configuration PFCSSystem Configuration PFCSSystem Configuration PFCS
Power Supply
Module
Control Processor Card
Vnet CouplerUnits
1
Process
Input/Output
(Nest/IO units)
2
3 4 5
Battery Units
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
CENTUM VP System Configuration KFCSCENTUM VP System Configuration KFCSCENTUM VP System Configuration KFCS
V netV net
EthernetEthernet
FCS0101FCS0101 FCS0102FCS0102 FCS0103FCS0103
ER BUSER BUS
ESB BUSESB BUSESB BUSESB BUS
ESB BUSESB BUS
REMOTE NODEREMOTE NODE
LOCAL NODELOCAL NODE
HIS0164HIS0164 HIS0163HIS0163 HIS0162HIS0162
MAX. NODE 10MAX. NODE 10
EngEng
Terminator 50 Ω
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
HARDWARE DESCRIPTIONHARDWARE DESCRIPTION -- KFCSKFCS
FCS
FCU
FIO
KFCS (With FIO NODE) I/O Module capacity:
Up to 10 nodes per FCS(expandable to 15 nodes)
and 8 I/O units per node.Power Supply
Module
ControlProcessor
Card
Interface Card
Vnet CouplerUnit
I/O Modules
ESB BusModule
Power SupplyModule
ESB Bus CouplerUnit
Battery Unit
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
CENTUM VP System Configuration FFCSCENTUM VP System Configuration FFCSCENTUM VP System Configuration FFCS
V netV net
EthernetEthernet
FCS0101FCS0101 FCS0102FCS0102 FCS0103FCS0103
ER BUSER BUS
ESB BUSESB BUS ESB BUSESB BUS ESB BUSESB BUS
REMOTE NODEREMOTE NODE
LOCAL NODELOCAL NODE
HIS0164HIS0164 HIS0163HIS0163 HIS0162HIS0162
MAX. LOCAL NODE 3MAX. LOCAL NODE 3
(expandable to 14 nodes)(expandable to 14 nodes)
EngEng
Terminator 50Ω
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Nodes Picture of FFCSNodes Picture of FFCS
V net coupler unit Bus 1 V net coupler unit Bus 2
CPU Card
Power Supply Unit
IO Modules
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
CENTUM VP System Configuration FFCS-LCENTUM VP System Configuration FFCSCENTUM VP System Configuration FFCS--LL
V netV net
FCS0101FCS0101FCS0102FCS0102 FCS0103FCS0103
ESB BUSESB BUS
LOCAL NODELOCAL NODE
HIS0164HIS0164 HIS0163HIS0163 HIS0162HIS0162
MAX. LOCAL NODE 3MAX. LOCAL NODE 3
EngEng
ER BUSER BUS
REMOTE NODEREMOTE NODE
BUS1BUS1 BUS2BUS2
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Power supply unitCP451 CPU module
8 FIO slots8 FIO slots
EC401 ESB bus coupler (Note)
Vnet/IP
Nodes Picture of FFCSNodes Picture of FFCS--LL
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
L3 switch1 Gbps
MultipleMultiple--domain configurationdomain configuration
Domain1 Domain2
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
FIO NODEFIO NODE
Type of node units
Remote NodeRemote NodeLocal NodeLocal Node
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“Professional Instrument Engineer Training Program”
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Local NodeLocal Node
1 2 3 4 5 6 7 8
The node unit has fixed positions for 4 common slots, along with 8 slots that can be usedfor I/O modules.
Power Supply UnitSB401I/O SLOT
ANB10D
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“Professional Instrument Engineer Training Program”
“ CENTUM VP Engineering Training Course “
Remote NodeRemote Node
Power Supply Unit
EB501I/O SLOT
The node unit has fixed positions for 4 common slots, along with 8 slots that can be usedfor I/O modules.
Instrumentation & Automation Education Center (IAEC)
Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
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I/O RacksI/O Racks
Single or dual redundantpower supplies
Dual redundant I/O bus
8 I/O slots per node/rack
10 nodes/racks per FCS(expandable to 15)
19 “ standard panel
CONTROLLER ARCHITECTURECONTROLLER ARCHITECTURE -- FCSFCS
Bus 1
Bus 2Vnet
Redundantconnection to
Vnet
ESB BusESB Bus
Dual redundant
Trans. Speed: 128 Mbps
Trans. distance :10 meter
HKUHKU
Air temperature
Fans speed
FCU / CPUFCU / CPU
Single or dual redundantconfiguration
VR5432 Processor (133 Mhz)
Memory: 32 MB
KFCS (With FIO)
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“Professional Instrument Engineer Training Program”
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Remote area 2
Remote area 1
ER Bus CouplingER Bus Coupling
ModuleModule
Dual redundant
Max. 4 pairsper FCS
ER BUSER BUS Dual redundant
10 Mb/s 4 segments per FCS
185 m (10 base 2)
500 m (10 base 5)
RemoteRemote I/O racksI/O racks
I/O modules single or dualI/O modules single or dual redundantredundant
DualDual redundantredundant couplingcoupling to ER busto ER bus
8 I/O slots per8 I/O slots per nodenode /rack /rack
8 racks per FCS8 racks per FCS
19 "x 5 U (22cm)19 "x 5 U (22cm)
CONTROLLER ARCHITECTURECONTROLLER ARCHITECTURE -- FCSFCS
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“Professional Instrument Engineer Training Program”
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Field Input/Output CapabilitiesField Input/Output Capabilities
Full isolation available (chanelto chanel and system to field)
On-line replacement
Easy cabling system
Full dual redundancy whenrequired
Support various field busprotocols
FIO
CONTROLLER ARCHITECTURECONTROLLER ARCHITECTURE -- FCSFCS
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The HIS is mainly used for operation and monitoring.
It displays process variables, control parameters, and alarmsnecessary for users to quickly grasp the operating status of the
plant.
Human Interface Station (HIS)Human Interface Station (HIS)
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
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Processor : Pentium 4 , 2.8GHzor better
: Intel Core 2 Duo (2.66GHz)
Memory : 2 GB RAM
HDD : 40 GB
Monitor : CRT or LCD 19”
Drive : DVD Rom
PCI slot : Matrox card (dual-stacked)
PCI slot : Vnet card (VF701 or VI701)
USB port : Operation keyboard: Printers , Mouse , Keyboard
Ethernet port : LAN connection
Serial port : Operation keyboard
Operator Keyboard [Optional]
Minimum Requirement
HIS : Human Interface StationHIS : Human Interface Station
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“Professional Instrument Engineer Training Program”
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HIS TypeHIS Type
Open Display
ConsoleEnclosed Display
Console
PC
Human Interface Stations (HIS)
The HIS is mainly used for operation and monitoring – it displays process variables, control parameters,alarm, trend windows, etc.
There are 2 types of HIS:
Console TypeDesktop Type
Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.
“Professional Instrument Engineer Training Program”
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Types of HISTypes of HIS
Generic PCCPU
LHS1100
Std Operation &Monitoring Func
19” LCD or CRT
Operation kybd(optional)
Single monitorDesktop PC
LHS1100
Std Operation &Monitoring Func
LHS4600Multiple-monitorPackage
19” LCD or CRT
Operation kybd(optional)
Matrox card
Dual monitorDesktop PC
LHS1100
Std Operation &Monitoring Func
LHS1130 ConsoleHIS SupportPackage forOpen Display
Style
18” TFT LCD
Touch panel
Operation kybd
32 keys
Contact inputs
Fan status,
AIP261
Open ConsoleType HIS
YPCKIT
LHS1100
Std Operation &Monitoring Func
LHS1120 ConsoleHIS SupportPackage forEnclosed DisplayStyle
19” TFT LCD
Touch panel
Operation kybd
64 keys
Contact inputs
Fan status,temp, AIP261
EnclosedConsole TypeHIS
LPCKIT
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Vnet Vnet CableCable
Vnet Control Network
Token-passing, Deterministic, High speed (10 MBPs)Bus topology, coaxial or fiber optic cableType of communication transmitted:
read/write of FCS databroadcast of FCS messagesbroadcast of HIS messagestime equalizationcommunication of operating status displayonline maintenance
Medium: Coaxial Cable
Data Rate: 10 Mbps
Segment Length: max. 185m./500m
Termination: 50 ohm, 1 Watt
Connection: BNC
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“Professional Instrument Engineer Training Program”
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EthernetEthernet
Ethernet Information Network
Bus contention method, Non-DeterministicHigh speed (10/100 MBPs)Star topology, UTP or fiber-opticType of communication transmitted:
equalization communicationacquisition of status display dataother station trenddownload, IOM download, tuning parameter saverecipe equalizationclient-server processingopen data interface
Medium: 4-Pair Category 5 Cable
Data Rate: 10 Mbps (10BASE-T)100 Mbps (100BASE-TX)
Segment Length: max. 100 m. (point-to-point)
Connection: RJ-45 Connector
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DOMAIN 1DOMAIN 1
Total 64 StationTotal 64 Station
HIS Max. 16 StationHIS Max. 16 Station FCS Max. 48 StationFCS Max. 48 Station
Station 64Station 64
Station 63Station 63
Station 62Station 62
Station 61Station 61
Station 1Station 1
Station 2Station 2
Station 3Station 3
Station 4Station 4
Domain Max. 16 DomainDomain Max. 16 Domain
Domain & StationDomain & Station