1010cj wiring manual - honeywell process · pdf file1.1 cpu card - s10cpu-xxx-i3 1.1.1 card...
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Card Descriptions and Wiring ManualLoad Computer 1010 CB
Honeywell Enraf
2000 Northfield Court,
Roswell, GA 30076
U.S.A.
Tel: +1 770 475 1900
Email: [email protected]
www.honeywellenraf.com
4418028 - Revision 1
April 2010
© 2010 Honeywell International Inc.
iii Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
Table of Contents
CHAPTER 1 Card Descriptions and Terminal Layouts
1.1 CPU Card - S10CPU-xxx-I3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.2 Replacement Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.3 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 Input Card - S10NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.4 Switch Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.2.5 Flowmeter Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.2.6 Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3 Output Relay Card - S10RA-XXX-RB-XXX . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3.2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.3.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.3.4 Solid State Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.3.5 Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4 Power Supply Card—S800PS4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.2 Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1.4.3 Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
CHAPTER 2 Typical Wiring Diagram
CHAPTER 3 Model 1010 Communication Cables
3.1 1010 to PC via ADAM 4520 RS232/422 Converter . . . . . . . . . . . . . . . . . . 3-1
3.1.1 2 Twisted Pairs + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 1 Twisted Pair + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 1010 to PC via Black Box IC109A RS232/485 Converter . . . . . . . . . . . . . 3-3
3.2.1 2 Twisted Pairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.2 RS 485: 1 Twisted Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3 1010 to PC (RS232) via ENTRELEC 84233-11 Converter . . . . . . . . . . . . . 3-5
3.3.1 RS 422: 2 Twisted Pairs + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.2 RS 485: 1 Twisted Pair + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.4 1010 to PC (RS232) via ADVANTEC PCL8442 . . . . . . . . . . . . . . . . . . . . . 3-7
3.5 1010 to PC (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.6 1010 to RFI-9256 Radio Modem (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.7 Multiple 1010s to RFI-9256 Radio Modem (RS232). . . . . . . . . . . . . . . . . 3-10
3.8 PC to RFI-9256 Radio Modem (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.9 1010 to EFT Mini-Pak Additive Injector . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
iv Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.10 1010 to RTD (PT100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.11 1010 to NexWatch DR4208S Card Reader . . . . . . . . . . . . . . . . . . . . . . . . 3-13
CHAPTER 4 Solid State Relays
CHAPTER 5 Internal Additives
5.1 1010CB Internal Additives DC termination via MonoBlock . . . . . . . . . . . 5-1
5.2 1010CB Internal Additives AC termination via MonoBlock . . . . . . . . . . . 5-2
Glossary
1 - 1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
CHAPTER 1 CARD DESCRIPTIONS AND TERMINAL LAYOUTS
The terminal layouts in this document show a typical 4-armconfiguration. Where the number of arms is less than 4 ignore the armconnections on the terminal diagrams that relate to the arms not beingused.
1.1 CPU Card - S10CPU-xxx-I3
1.1.1 Card Description
This CPU card is designed to work in the 1010 C series of loadinginstruments. The 1010 C series instruments feature a large graphicsdisplay, battery backed real time clock, and non-volatile flash memory,which is used to store all configuration and transaction data.
The card has three isolated communication ports, which can be set upthrough software via configuration settings.
Port 1: Isolated RS485/422/232 (standard)
Port 2: Isolated RS485/232 (standard)
Port 3: Isolated RS485/232 (standard)
S10CPU- 0 0 0 -I3
D8
D12
D1
D7
D13
D17
D18
D29
C D E R
2
1
3
Card Descriptions and Terminal Layouts
1 - 2 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
The card also has inputs that are software selectable for the following:
RF ID reader
Touch Key (2 key inputs) using MTL zener barrier
Touch Key (2 key inputs) without barrier
Two logic inputs
Touch Key via MTL zener barrier and one logic input
Touch Key without barrier and one logic input
1.1.2 Replacement Batteries
Use only 3 volt lithium batteries, size CR2032.
Item Description
1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals
Card Descriptions and Terminal Layouts
1 - 3 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
1.1.3 Terminal Descriptions
1.2 Input Card - S10NA
1.2.1 Card Description
The S10NA is a general purpose input card designed for 1 to 4 armsystems. This is a general purpose input card and is composed of thefollowing input functions:
4 x RTD/4-20 mA temperature inputs
4 x 4-20 mA inputs, which can be used for pressure or density
4 x flow meter inputs (dual inputs on each channel)
16 x general purpose inputs
Each input has transient protection.
D8
D10D9
D11D12
- Port 2 Rx RS232 - Port 2 Tx RS232 - Port 2 0V Common - Port 2 Rx/Tx+ RS485 - Port 2 Rx/Tx- RS485
D13
D15D14
D16D17
- Port 3 Rx RS232 - Port 3 Tx RS232 - Port 3 0V Common - Port 3 Rx/Tx+ RS485 - Port 3 Rx/Tx- RS485
D1
D3D2
D5D4
D6D7
- Port 1 Rx RS232 - Port 1 Tx RS232
- Port 1 Tx+ RS422
- Port 1 Tx- RS422
- Port 1 Rx- RS422 - Port 1 Rx+ RS422 - Port 1 0V Common
D18D19D20D21D22D23D24D25D26D27D28D29
- Signal Ground - Signal Ground - +5V to Reader- Card Int/Touch Key#1/In #1- Card Data/Touch Key#2/In #2- Card Present- 4-20mA Channel 1 V+- 4-20mA Channel 1 Iout
- 4-20mA Channel 2 V+
- 4-20mA Channel 3 V+- 4-20mA Channel 2 Iout
- 4-20mA Channel 3 Iout
Card Descriptions and Terminal Layouts
1 - 4 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
An unscaled opto output is coupled to the “A” side of the flowmeterinput circuitry to retransmit the flow signal. This output can be usedfor proving or for driving additional registers.
S10NA-I1
Lithium Battery
LNK1
1
2
3
Item Description
1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals
Card Descriptions and Terminal Layouts
1 - 5 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
1.2.2 Terminal Descriptions
1.2.3 Notes
1. Flow inputs provide for dual pulse signals from each flow meter asa pulse integrity check of the flow signal. Flow meter 1 thereforehas two inputs, 1A and 1B.
2. Temperature inputs share a common ground.
3. All switch inputs on CA20 to CA28 must be voltage-free switchcontacts from a relay or switch.
4. All inputs must be shielded. Connect only one end of the cableshield to chassis earth unless the equipotential bonding is reliableand there is no potential difference between both ends of the cable.
5. Unused flow meter channels can be used for the internal additivefeature that allow 2 injectors per flowmeter channel.
6. GP Inputs 2 through 16 are configurable to any function of eitherpermissive, system input or arm input. Defaults are shown inbrackets above.
CA1
CA3CA2
CA5CA4
CA6CA7
RTD 3 Source -RTD 3 Sense (+) / 4-20 mA 5 (+) -
RTD 4 Sense (+) / 4-20 mA 6 (+) -RTD 4 Sense (-) -
RTD 4 Source -
- RTD 1 Source
- RTD 1 Sense (-)- RTD 1 & 2 Sink
- RTD 2 Sense (+) / 4-20 mA 2 (+)
- RTD 1 Sense (+) / 4-20 mA 1 (+)
- RTD 2 Source
- RTD 2 Sense (-)
CB1
CB3CB2
CB5CB4
CB6CB7
CA8
CA10CA9
CA11CA12
CB8
CB10CB9
CB11CB12
CA13
CA15CA14
CA17CA16
CA18
CB13
CB15CB14
CB17CB16
CB18
CA19CA20CA21CA22
CA23CA24CA25CA26CA27CA28
CB19CB20CB21CB22
CB23CB24CB25CB26CB27CB28
- 4-20 mA 3 (+)
- Opto Output 1- Opto Output 2
- Signal Ground (Flow)/ 4-20mA (-)
- 4-20 mA 4 (+)
- Opto 0 V
- Flow Input Meter 1A
4-20 mA 7 (+) -
Opto Output 3 -Opto Output 4 -
- Flow Input Meter 1B
4-20 mA 8 (+) -
Opto 0 V -
- Signal Ground (Flow)/ 4-20mA (-)- Flow Input Meter 2A- Flow Input Meter 2B
- Signal Ground- GP Input 1 (Emergency Stop)- GP Input 2 (Permissive # 1 – Overfill/Ground)- GP Input 3 (Permissive # 2 – Vapour Recovery)
- GP Input 4 (Permissive # 3 – Programmable Permissive)- Signal Ground- GP Input 5 (Programmable In # 1)- GP Input 6 (Programmable In # 2)- GP Input 7 (Programmable In # 3)- GP Input 8 (Programmable In # 4)
RTD 3 Sense (-) -RTD 3 & 4 Sink -
Signal Ground (Flow)/ 4-20mA (-) -Flow Input Meter 3A -Flow Input Meter 3B -
Signal Ground (Flow)/ 4-20mA (-) -Flow Input Meter 4A -Flow Input Meter 4B -
GP Input 9 (Programmable In # 5) -GP Input 10 (Programmable In # 6) -
GP Input 12 -Signal Ground -
Signal Ground -
GP Input 11 -
GP Input 13 -GP Input 14 -
GP Input 16 -GP Input 15 -
Temp Arm 1
Temp Arm 2
Temp Arm 3
Temp Arm 4
Card Descriptions and Terminal Layouts
1 - 6 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
1.2.4 Switch Inputs
1.2.5 Flowmeter Inputs
The type of flow meter input can be selected through the configurationmenu.
Voltage FreeContact
+5V
1KOhm
10KOhm
+12 or 24V
+5V/GND
F
Flowmeter
Open Collector (Pullup to +5V)Namur (Pullup to 0V)
SwitchingLevel = 2.5V
Card Descriptions and Terminal Layouts
1 - 7 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
1.2.6 Temperature Inputs
1.3 Output Relay Card - S10RA-XXX-RB-XXX
1.3.1 Card Description
This card is a general purpose relay output card and is made up of 24relay outputs. The S10RB-XXX-I1 card is mounted onto the S10RA-XXX-I1 card, each providing 12 relay outputs.
Relays can be 100-240 Vac solid state or Electromechanical
The X in S10RA-XXX can either be S or R depending upon the typeof relays on board. (S indicates solid state and R indicates Electro-mechanical relays).
There are a total of 6 relay banks each having 4 relays. Each bankcan be of different relay types. The default combination is S10RA-SSR-RB- RRR.
Electromechanical relay outputs have MOV’s across the output.
Solid state relay outputs are suitable for driving digital controlvalves where continual switching of the outputs would otherwisewear out a mechanical relay. The outputs are fully isolated andcapable of driving only A.C. voltages. The outputs have a snubbernetwork across the output to minimise voltage spikes whenswitching inductive loads such as coils.
+24V
Precision100Ohm
4-20mA
-
+
Temperature/Pressure/Density Transmitter
Ground common to all 4-20mA inputs
Card Descriptions and Terminal Layouts
1 - 8 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
BA
1
8
13
2
9
14
3
10
15
4
11
16
5
12
17
6
18
7
BB
S10RA-XXX-I1
LK1
B1
B6
B7
B12
B13
B18
S10RB-XXX-I1
LK2
SLO
TC
SLO
TB
32
1
Item Description
1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals
Card Descriptions and Terminal Layouts
1 - 9 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
1.3.2 Terminal Descriptions
1.3.3 Notes
Link 1 provides addressing for the board so that it may be mounted inslot B or C.
Card Mounted in Slot B (Default)
Link in positions A & B (as shown above)
Card Mounted in Slot C
Link in positions B & C
NOTE: Link 2 is not required.
Relay B1,B3,B5&B7
Two Stage Valve - Slow Flow
Digital Control Valve - Inlet
On/Off Valve - On and Off
Relay B2,B4,B6&B8
Two Stage Valve - High Flow
Digital Control Valve - Outlet
Relay B3,B4,B5,B6,B7&B8 also used, dependant on Sales Code, asinternal additives solenoid control outputs.
- Relay B2 (GP Ouput#8)
- Relay B1 (GP Output#7)- Common for Relays 1 & 2
BB1
BB3BB2
BB5BB4
BB6
BB7BB8BB9BB10BB11BB12
BB13
BB15BB14
BB17BB16
BB18
Relay B13 (GP Output #19) -
Outputs(S10RA-xxx-RB-xxx)
BA1
BA3BA2
BA5BA4
BA6
BA7BA8BA9
BA10BA11BA12
BA13
BA15BA14
BA17BA16
BA18
Relay B14 (GP Output #20) -Relay B15 (GP Output #21) -
Relay B16 (GP Output #22) -
Common for Relays 13 & 14 -
Common for Relays 15 & 16 -
Relay B17 (GP Output #23) -
Relay B18 (GP Output #24) -Relay B19 (GP Output #25) -
Relay B20 (GP Output #26) -
Common for Relays 17 & 18 -
Common for Relays 19 & 20 -
Relay B21 (GP Output #27) -
Relay B22 (GP Output #28) -Relay B23 (GP Output # 29) -
Relay B24 (GP Output #30) -
Common for Relays 21 & 22 -
Common for Relays 23 & 24 -
- Relay B3 (GP Output#9)
- Relay B4 (GP Output#10)- Common for Relays 3 & 4
- Relay B6 (GP Output#12)
- Relay B5 (GP Output#11)- Common for Relays 5 & 6
- Relay B7 (GP Output#13)
- Relay B8 (GP Output#14)- Common for Relays 7 & 8
- Relay B9 - (GP Output #15)- Common for Relays 9 & 10
- Relay B12 - (GP Output #18)- Common for Relays 11 & 12
- Relay B10 - (GP Output #16)- Relay B11 - (GP Output #17)
Card Descriptions and Terminal Layouts
1 - 10 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
1.3.4 Solid State Relay Outputs
Switching Voltage: AC Only 90 - 240 Vac, 1 Amp max.
Transient Protection: Snubber Network 47 nF, 47R
1.3.5 Electromechanical Relays
Rating: 240 Vac, 30 Vdc Max, 1 Amp max.
Protection: 275 Vac MOV transient protection
1.4 Power Supply Card—S800PS4-6
1.4.1 Card Description
This card is a general purpose power supply card. It is made of thefollowing:
110/220 Vac mains input
6 electromechanical relay outputs
5 to 30 Vdc power out (100 mA max.)
12 Vdc power out (250 mA max.)
Mains voltage is selected by a switch on the board and can be either110 Vac (95 to 135 Vac) or 220 Vac (190 to 260 Vac). A 500 mA fuseand varistor provide protection on the mains inputs against powerspikes and short term overvoltage connection.
The 5 to 30 Vdc power output is adjustable by means of a trimpotentiometer adjacent to terminal A3. This should be adjusted with ascrewdriver while monitoring the resultant voltage on terminal A2 with avoltmeter. The default value when shipped from the factory is 24V.
Solid State Relay Outputs
Solid State Relay
Snubber Network
Coil
ACMains
Card Descriptions and Terminal Layouts
1 - 11 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
Item Description
1 Motherboard connector
2 Link
3 DC fuse, 250 Vac, 1.5 A Slow-Blow Size: 20 x 5 mm (used only in DC operation)
4 DC voltage adjustment
5 Wiring terminals
6 To chassis (earth for CE compliance)
7 Mains fuse, 250 Vac, 500 mA Slow-Blow Size: 20 x 5 mm
8 Mains selection, 110 or 220 VAC
9 Part and issue numbers
10 Mains transformer
LK1
LK2
LK3
A1
A3
A8
A9
A17
L1 not connectedN
A4
S800PS4-6-Iss4
230V
A
B
A
B
INOUT3
4
6
78910
1
22
5
Card Descriptions and Terminal Layouts
1 - 12 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
1.4.2 Terminal Layout
L1
A1A2A3
A4A5A6A7A8
A13
A9
A14
A10
A15
A11
A16
A12
A17
N- Not Used- 110/220 Vac Supply (Neutral)
- DC Ground (0 Vdc)- Supply Out (8 - 30 Vdc, 100mA)
- Not Used
- Internal Connection
- 110/220 Vac Supply (Active)
- Supply Out (12 Vdc, 250mA)
- Internal Connection
- Internal Connection- Internal Connection
- Relay A1 (GP Output #1)
- Relay A2 (GP Output #2)
- Relay A3 (GP Output #3)- Relay A4 (GP Output #4)- Relay A5 (GP Output #5)- Relay A6 (GP Output #6)- Relay Common A13 - A16
Card Descriptions and Terminal Layouts
1 - 13 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
1.4.3 Electromechanical Relays
Rating: 240 Vac, 30 Vdc Max 1 Amp max.
Protection: 275 Vac MOV transient protection
Relay Outputs
Electromechanical Relays 1 & 2
MOVTransientProtection
Electromechanical Relays 3 to 6
A13
A14
A15
A16
A17
Card Descriptions and Terminal Layouts
1 - 14 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
Intentionally left blank.
2 - 1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
CHAPTER 2 TYPICAL WIRING DIAGRAM
This section describes a typical wiring diagram for a single arm 1010installation. This is intended as a guide only.
EARTH
ACTIVE
NEUTRAL
Chassis
N
L1
AC POWER
FLOW CONTROL
VALVE
AC MAINS
GANTRY ISOLATIONVALVE
ADDITIVE SYSTEM
GANTRY ISOLATION VALVE
RELAY COMMON FOR A13 to A16
A13PUMP CONTROL
PUMP DEMAND
BB1
BA13 ADDITIVE PULSE
A17Power Supply for Pump / GIV Outputs
BA1
RELAY COMMON FOR B1 and B2
BA2
DeadmanTimer Beacon
DEAD MANINDICATOR
A9
A10
Model 1010 Explosion proof enclosure
25
mm
Ca
ble
Gla
nd
25 m
m C
able
G
land
SIGNAL ASIGNAL B
+12VDC
FLOWMETER INPUT METER 1
TEMPERATUREINPUT
CA14CA15
A3A1 0 VDC
A2
CA19
CA19
CA19
CA2
CA21
CA20
+24 VDC (ADJUSTED)
+VE SUPPLYCOMMON
OUTPUT AOUTPUT B
FLOWMETERPULSER
All Communications & Signal Cablesto be IS & OS Twisted Pair
4 - 20 MATEMPERATURETRANSMITTER
+-
25 m
m
Cab
le
G
lan
d
OVERFILL / EARTH SENSOR
VAPOUR RECOVERY
EMERGENCYSTOP
OVERFILL INPUT
VAPOUR RECOVERY INPUT
EMERGENCY STOP INPUT
SWITCH COMMON
SWITCH COMMON
SWITCH COMMON
CA22
FLOW CONTROL
VALVE BA3
RELAY COMMON FOR Relay B13 & B14
BB2
RELAY COMMON FOR Relay B9 & B10
BA14
DENSITY/PRESSUREINPUT
A2CA8
+24 VDC (ADJUSTED)4 - 20 MADENSITY/PRESSURETRANSMITTER
+-
Typical Wiring Diagram
2 - 2 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
RS422TAS Server
RS232TAS Server
RS485TAS Server
ALARM OUTPUT(Voltage freecontact 1 Amp)
Mini-Pak 3000
D3 (0V)
D10 (0V)
D4 (Rx+)
D8 (Rx)
D17 (-)D16 (+)
D5 (Rx-)
D9 (Tx)
D6 (Tx+)D7 (Tx-)
BB13BB14
D11 (+)D12 (-) RS485
CommunicationsRS485COMMS
RS422Communications
RS232Communications
RS485Communications
GENERAL ALARM OUTPUT
Terminal Strip
25 m
m C
able
Gla
nd
If Port 1 set to RS422
If Port 2 set to RS232
If Port 3 set to RS485
D15 (0V)
25 m
m C
able
Gla
nd
All Communications & Signal Cablesto be IS & OS Twisted Pair
TB1-5TB1-6
Additive Injection System
D10 (0V)TB1-4
If Port 2 set to RS485
3 - 1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
CHAPTER 3 MODEL 1010 COMMUNICATION CABLES
3.1 1010 to PC via ADAM 4520 RS232/422 Converter
3.1.1 2 Twisted Pairs + 0V
RS4
22U
se s
hiel
ded
RS2
32 c
able
wire
d st
raig
ht th
roug
h (ie
: pin
1 to
pin
1,
pin
2 to
pin
2, e
tc) w
ith9-
25 w
ay c
onve
rters
if re
quire
d.
NO
TES
1)Tx
+ m
ust b
e pa
ired
with
Tx-
, Rx+
mus
t be
paire
d w
ith R
x-.
Shie
lded
twis
ted
pairs
with
in
divi
dual
scr
een
and
over
all s
cree
n. S
ee N
ote
1.
101
Tx-
Tx+
Rx-
Rx+
PO
D DDD D
0V
AD
AM
45
20
To P
C
Rx-
Rx+ Tx
-
Tx+
(B)G
ND
(R)+
Vs
RS422
Inte
rnal
Sw
itch
Setti
ngs
SW2 1-
9D
on't
care
10O
N
0V+V
10 to
30V
DC
SW1
(See
Not
e 2)
1O
N
9 W
ay
Fem
aleRS232
2O
FF
2)11
dat
a bi
ts, 1
sta
rt, 8
dat
a,
1 pa
rity,
1 s
top
: S
W1
OFF
, SW
2 O
N10
dat
a bi
ts, 1
sta
rt, 8
dat
a, n
o pa
rity,
1 s
top
: S
W1
ON
, SW
2 O
FF
AD
AM
45
2010
10
PO
RT
1
Rx+
Rx-
Tx+
Tx-
GN
D
D7
D3
D6
D5
D4
Model 1010 Communication Cables
3 - 2 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.1.2 1 Twisted Pair + 0V
RS4
85
Use
shi
elde
d R
S23
2 ca
ble
wir
ed s
trai
ght t
hrou
gh (
ie:
pin
1 to
pin
1, p
in 2
to p
in
2, e
tc)
wit
h 9-
25 w
ay
conv
erte
rs if
req
uire
d. NO
TE
S
Shi
elde
d tw
iste
d pa
ir w
ith
indi
vidu
al s
cree
n an
dov
eral
l scr
een.
1010
Tx-
/Rx-
Tx+
/Rx+
PO
RT
2P
OR
T 3
D10
D15D17
D16
D12
D11
0V
AD
AM
452
0
To
PC
DA
TA
-
DA
TA
+
(B)G
ND
(R)+
Vs
RS485
Inte
rnal
Sw
itch
Sett
ings
SW2 10
OF
F
0V+
V10
to 3
0V D
C
SW
1 (S
ee N
ote
1)1
OF
F9
Way
F
emal
e
RS232
1 2 3 4 5 6 7 8 9
1200
bps
2400
bps
4800
bps
9600
bps
19.2
Kbp
s38
.4 K
bps
57.6
Kbp
s11
5.2
Kbp
sO
FF
Sel
ect
one
(1)
only
ON
2O
N
1)11
dat
a bi
ts, 1
sta
rt, 8
dat
a,
1 pa
rity
, 1 s
top
: S
W1
OF
F, S
W2
ON
10 d
ata
bits
, 1 s
tart
, 8 d
ata,
no
pari
ty, 1
sto
p :
SW
1 O
N,
SW2
OFF
AD
AM
45
20
RS
485
DA
TA
-
RS
485
DA
TA
+
GN
D
1010
PO
RT
2P
OR
T 3
D10
D15
D16
D11
D12
D17
Model 1010 Communication Cables
3 - 3 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.2 1010 to PC via Black Box IC109A RS232/485 Converter
3.2.1 2 Twisted Pairs
RS
422
Use
shi
elde
d R
S232
cab
le
wir
ed s
trai
ght t
hrou
gh (
ie:
pin
1 to
pin
1, p
in 2
to p
in 2
, et
c) w
ith 9
-25
way
co
nver
ters
if r
equi
red.
NO
TE
S
1)T
x+ m
ust b
e pa
ired
wit
h T
x-, R
x+ m
ust b
e pa
ired
wit
h R
x-.
1010
Tx-
Tx+
PO
RT
1
D7
D3
D6
0V
To
PC
IC10
9A
25 W
ay F
emal
e
TxATxBRxARxB
Ope
ratin
gM
ode
XW
1AX
W1B T
ER
MB
IAS
W5 W
9
W15
W19
W17
W8
W16
IC10
9A L
ink
Set
ting
s
DIP
Shu
nt (
IC10
9A S
et to
DC
E)
TE
RM
BIA
SW
5
W9
W15
W19
W17
W8
W16
As
Req
uire
d -
Usu
ally
OF
FA
s R
equi
red
- U
sual
ly O
FF
A-B A Not
Use
d
Ope
r. M
ode
Nor
mal
EB-C
CA-B
XW
1AX
W1B
Ope
n (N
o D
IP S
hunt
)
Shi
elde
d tw
iste
d pa
irs
wit
h sc
reen
and
ove
rall
sc
reen
. See
Not
e 1.
IC10
9A10
10
RxA
RxB
PO
RT
2
D7
D6
2)
If m
ulti
ple
1010
s ar
e co
nnec
ted
to a
n IC
109A
, the
0V
term
inal
s (D
3)of
the
1010
s sh
ould
all
be
join
ed to
geth
er.
Rx-
Rx+
D5
D4
A 0
V c
onne
ctio
n is
not
ava
ilab
le f
or R
S485
on
the
IC10
9A.
3)
D5
D4
TxA
TxB
Model 1010 Communication Cables
3 - 4 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.2.2 RS 485: 1 Twisted Pair
RS
485
Use
shi
elde
d R
S232
cab
le
wir
ed s
trai
ght t
hrou
gh (
ie:
pin
1 to
pin
1, p
in 2
to p
in 2
, et
c) w
ith
9-25
way
co
nver
ters
if r
equi
red.
NO
TE
S
1)A
0V
con
nect
ion
is n
ot a
vail
able
for
RS4
85 o
n th
e IC
109A
.
1010
Rx-
/Tx-
Rx+
/Tx+
PO
RT
2P
OR
T 3
D12
D10
D15
D17
D16
D11
0V
To
PCIC
109A
25 W
ay F
emal
e
TxATxBRxARxB
Ope
rati
ngM
ode
XW
1AX
W1B T
ER
MB
IAS
W5 W
9
W15
W19
W17
W8
W16
IC10
9A L
ink
Set
tings
DIP
Shu
nt (
IC10
9A S
et to
DC
E)
TE
RM
BIA
SW
5
W9
W15
W19
W17
W8
W16
As
Req
uire
d -
Usu
ally
OF
FA
s R
equi
red
- U
sual
ly O
FF
B-C A Not
Use
d
Ope
r. M
ode
Nor
mal
EB-C
CA-B
XW
1AX
W1B
Ope
n (N
o D
IP S
hunt
)
Shi
elde
d tw
iste
d pa
ir w
ith
scre
en.
IC10
9A10
10
RxA
, TxA
RxB
, TxB
PO
RT
2PO
RT
3
D12
D11
D17
D16
2)If
mul
tiple
101
0s a
re c
onne
cted
to a
n IC
109A
, the
0V
term
inal
s (D
10,D
15)
of th
e 10
10s
shou
ld a
ll be
join
ed to
geth
er.
Model 1010 Communication Cables
3 - 5 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.3 1010 to PC (RS232) via ENTRELEC 84233-11 Converter
3.3.1 RS 422: 2 Twisted Pairs + 0V
EN
TR
EL
EC
842
33-1
1
RS
422
1010
Tx-
Tx+ Rx-
Rx+
POR
T 1
D5
D3
D4
D7
D6
0V
25 W
ay F
emal
e
RS
232
2 T
x
3 R
x
7 0
V
9 W
ay F
emal
e
3 T
x
2 R
x
NO
TE
S1)
Tx+
mus
t be
pair
ed w
ith
Tx-
, Rx+
mus
t be
pair
ed w
ith
Rx-
.
5 0
V
DSR
6
CD
8
DT
R 2
0
CD
1D
SR 6
DT
R 4
RT
S 7
CT
S 8
Shi
elde
d tw
iste
d pa
irs
wit
h in
divi
dual
scr
een
and
over
all
scre
en.
See
Not
e 1.
RT
S 4
CT
S 5
120
Ohm
220
Ohm
INT
1 se
lect
s th
e li
nete
rmin
atio
n re
sist
orva
lue.
No
term
inat
ion
E B D A C
MKG
Pow
erC
onne
ctor
Inte
rnal
Lin
k S
etti
ngs
INT
1
INT
2
INT
3
Lin
k Se
ttin
gs(u
nder
side
)
P+
P-
0V5V
V-
V+
0V+
V
8.5
to 2
8V D
C
OR
EN
TR
EL
EC
8423
3-11
G KM
To
PC
EN
TR
EL
EC
8423
3-11
E B D A C
1010
PO
RT
1
D7
D5
D4
D6
D3
Model 1010 Communication Cables
3 - 6 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.3.2 RS 485: 1 Twisted Pair + 0V
EN
TR
EL
EC
842
33-1
1
RS4
85
1010
Rx-
/Tx-
Rx+
/Tx+
POR
T 2
POR
T 3
D10
D15
D17
D16
D12
D11
0V
25 W
ay F
emal
e 2 T
x
3 R
x
7 0
V
9 W
ay F
emal
e 3 T
x
2 R
x
5 0
V
DSR
6
CD
8
DT
R 2
0
CD
1D
SR 6
DT
R 4
RT
S 7
CT
S 8
Shi
elde
d tw
iste
d pa
ir
wit
h in
divi
dual
scr
een
and
over
all s
cree
n.
RT
S 4
CT
S 5
120
Ohm
220
Ohm
INT
1 se
lect
s th
e li
ne
term
inat
ion
resi
stor
va
lue.
No
term
inat
ion
E B D A C
MKG
Pow
erC
onne
ctor
Inte
rnal
Lin
k Se
ttin
gs
INT
1
INT
2
INT
3
Lin
k Se
tting
s(u
nder
side
)
P+
P-
0V5V
V-
V+
0V+
V
8.5
to 2
8V D
C
OR
EN
TR
EL
EC
8423
3-11
G KM
To
PC
L
LRS
232
EN
TR
EL
EC
8423
3-11
D, E
A, B C
1010
PO
RT
2 P
OR
T 3
D12
D15
D17
D16
D11
D10
Model 1010 Communication Cables
3 - 7 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.4 1010 to PC (RS232) via ADVANTEC PCL8442
RS 422: 2 Twisted Pairs + 0V
1010
RS
422
Use
25M
/25M
con
vert
er
or 9
F-2
5M w
ay c
onve
rter
fo
r co
nnec
tion
NO
TE
S1)
Tx+
mus
t be
pair
ed w
ith
Tx-
, Rx+
mus
t be
pair
ed w
ith
Rx-
.
Shi
elde
d tw
iste
d pa
irs
wit
h in
divi
dual
scr
een
and
over
all s
cree
n. S
ee N
ote
1.
Tx-
Tx+
Rx-
Rx+
POR
T 1
D5
D3
D4
D7
D6
0V
AD
VA
NT
EC
H
PCL
8442
To
PC
2
3
1416
25 W
ay M
ale 7
12
34
56
78
RS4
22 P
orts
(x8
)25
Way
Fem
ale
RS
232
Por
ts (
x8)
25 W
ay F
emal
e
Con
nect
to a
ny
RS4
22 P
ort o
n A
DV
AN
TE
CH
P
CL
8442
Pow
er J
ack
5VD
CC
entr
e Po
siti
ve
Model 1010 Communication Cables
3 - 8 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.5 1010 to PC (RS232)
Tx
Rx
PORT 1 PORT 2
D1
D3 D10
D8
D9D2
0V
2 Tx
3 Rx
7 0V
RTS 4
CTS 5
DSR 6
CD 8DTR 20
To PC
1010
RS232
25 Way Female
PORT 3
D15
D13
D14
Model 1010 Communication Cables
3 - 9 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.6 1010 to RFI-9256 Radio Modem (RS232)
To
RF
I-92
56
NO
TE
S
RS2
32
0V 2
5
2 T
x (M
ain
Mod
em P
ort)
3 R
x (M
ain
Mod
em P
ort)
+12
V 1
4
13 0
V
4 T
x (A
uxili
ary
Mod
em P
ort)
5 R
x (A
uxili
ary
Mod
em P
ort)
2 Tx
3 Rx
7 0V
RS232
+12
V0V
Fro
m 1
2V D
CPo
wer
Sup
ply
25 W
ay
Fem
ale
To
PC
25 W
ay F
emal
e
1) 2)A
ux p
ort o
f R
FI-9
256
used
onl
y w
hen
conf
igur
ing
the
mod
em.
Mod
em s
etti
ngs
depe
nd o
n in
stal
lati
on.
Ref
er to
RF
I-92
56 d
ocum
enta
tion
.
Tx
Rx
POR
T 2
POR
T 3
D8
D10
D15
D13
D14
D9
0V
1010
(Not
e 1,
2)
3 Tx
2 Rx
5 0V
RTS 7
CTS 8
DSR 61 CD
4 DTR
9 W
ay F
emal
e
OR
4 RTS
5 CTS6 DSR
8 CD
20 D
TR
POR
T 1
D1
D3
D2
Model 1010 Communication Cables
3 - 10 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.7 Multiple 1010s to RFI-9256 Radio Modem (RS232)
To
RF
I-92
56
NO
TE
S
RS
232
13 0
V
2 T
x (M
ain
Mod
em P
ort)
3 R
x (M
ain
Mod
em P
ort)
+12
V 1
4
0V 2
5
4 T
x (A
uxili
ary
Mod
em P
ort)
5 R
x (A
uxili
ary
Mod
em P
ort)
2 Tx
3 Rx
7 0V
RS232
25 W
ay F
emal
e
To
PC
25 W
ay F
emal
e
1) 2)
Aux
por
t of
RF
I-92
56 u
sed
only
whe
n co
nfig
urin
g th
e m
odem
.
Mod
em s
etti
ngs
depe
nd o
n in
stal
lati
on.
Ref
er to
RF
I-92
56 d
ocum
enta
tion
.
1010
1010
0V+
12V
From
12V
DC
Pow
er S
uppl
y
RT
S 1
5
4.7
KO
hm
0.25
W
RS
232
1N41
48
1N41
48
(Not
e 1,
2)
4 RTS
5 CTS
6 DSR
8 CD20 D
TR
3 Tx
2 Rx
5 0V
RTS 7
CTS 8
DSR 61 CD
4 DTR
9 W
ay F
emal
e
OR
Tx Rx
PO
RT
2P
OR
T 3
D8
D10
D15
D13
D14
D9
0V
PO
RT
1
D1
D3
D2
Tx Rx
POR
T 2
PO
RT
3
D8
D10
D15
D13
D14
D9
0V
PO
RT
1
D1
D3
D2
Model 1010 Communication Cables
3 - 11 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.8 PC to RFI-9256 Radio Modem (RS232)
To RFI-9256
25 Way Female
2 Tx
3 Rx
7 0V
NOTES
DSR 6
CD 8
DTR 20
RTS 4
CTS 5
To PC
RS232
0V 25
Tx ( MainModem Port) 2
Rx (Main Modem Port) 3
1 +12V
13 0V
Tx (Auxiliary Modem Port) 4
Rx (Auxiliary Modem Port) 5
2T
x3
Rx
7 0V
RS232
+12V 0V
From 12V DC Power Supply
25 Way Female
To PC
25 Way Female
1)2)
Aux port of RFI-9256 used only when configuring the modem.Modem settings depend on installation. Refer to RFI-9256 documentation.
(Note 1,2)
3T
x
2R
x
5 0V
RT
S 7
CT
S 8
DSR
61
CD
4D
TR
9 Way Female
OR
4R
TS
5C
TS
6D
SR
8 C
D
20 DTR
9 Way Female
3 Tx
2 Rx
5 0V
CD 1DSR 6
DTR 4
RTS 7
CTS 8
OR
Model 1010 Communication Cables
3 - 12 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.9 1010 to EFT Mini-Pak Additive Injector
EF
T M
ini-
Pak
300
0 or
Min
i-P
ak 6
RS
485
Shie
lded
twis
ted
pair
w
ith
indi
vidu
al s
cree
n an
d ov
eral
l scr
een.
1010
Tx-
/Rx-
Tx+
/Rx+
PO
RT
2P
OR
T 3
D10
D15D17
D16
D12
D11
0V
RS
485
-
RS
485
+
DC
Com
mon
RS
485
-
RS
485
+0
Vol
t
1010
POR
T 2
PO
RT
3
D10
D15
D16
D11
D12
D17
Min
i-P
ak -
Con
nect
ions
MP
3000
MP
6
TB
1-4
TB
8-1
TB
8-2
TB
1-5
TB
1-6
TB
8-3
PO
RT
1
D5
& D
7
D3
D4
& D
6
Not
e: 1
010
Por
t use
d m
ust b
e se
t to
RS4
85 in
con
figu
ratio
n m
enu
PO
RT
1
D3
D5
& D
7
D4
& D
6
Model 1010 Communication Cables
3 - 13 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
3.10 1010 to RTD (PT100)
3.11 1010 to NexWatch DR4208S Card Reader
RTD Shielded twisted pair with individual screen and overall screen.
1010
RTD Source
RTD Sink
RTD Sense +
RTD Sense -
RT(PT100)
NexWatch DR4208Scard reader
RS485
Shielded twisted pair with individual screen and overall screen.
1010
Tx-/Rx-
Tx+/Rx+
PORT 2 PORT 3
D10 D15
D17
D16
D12
D11
0V
S-NET B
S-NET A
Supply ground, S-NET DC return
green
white
black
Power Supply10.8 – 28 V DC(250 mA max)
redPositive supply
+ -
PORT 1
D3
D5&D7
D4&D6
RS485 -
RS485 +
0 Volt
1010
PORT 2 PORT 3
D10 D15
D16D11
D12 D17
NexWatchConnections
S-NET DC return
S-NET A
S-NET B
PORT 1
D5 & D7
D3
D4 & D6
Note: 1010 Port 1 must be set to RS485 in configuration menu
Model 1010 Communication Cables
3 - 14 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
Intentionally left blank.
4 - 1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
CHAPTER 4 SOLID STATE RELAYS
Solid State relays are an ideal method of switching high use equipmentsuch as digital control valve solenoids and additive systems. There ispractically no limit to the number switching operations compared toelectro-mechanical relays.
The following outputs are Solid State relays:
The control valve (digital, 2-stage and on/off)
The following outputs are normally electromechanical relays, but can bedelivered as Solid State relays if required:
Pump control outputs
Gantry isolation valve outputs
Solenoid Control for Internal Additives
Solid state relays are semiconductor switches which electronicallyswitch the power on and off, rather than using an electro-mechanicalcontact.
The advantages of Solid State relays are:
Long life
Elimination of contact arcing and pitting
No contact bounce, thereby reducing electrical transients inside theinstrument
Faster switching times.
The Solid State relays are particularly important when controlling digitalcontrol valves since the control solenoids on these valves arecontinually being switched on and off to control the flow rate. Usingnormal moving coil relays in this application would lead to reduced lifeexpectancy.
When applying the Solid State relay, the following output parametersmust be observed:
Most digital control valves meet these specifications, but some caremust be taken when driving relays or contactors etc, particularly inrelation to the leakage current, which is of particular concern inintrinsically safe solenoids.
Unless the load has a holding current greater than 20 mA it may notrelease. For example, when a relay is first turned on it takes a largeamount of current (called the Pickup current) to move the contacts.
Minimum Voltage across relay: 24 VAC Min
Maximum Voltage across relay: 280 VAC Max
AC/DC Switching: AC Only, (do not apply DC)
Maximum Current: 1 Amp AC
Maximum Surge Current: 1.5 Amp AC
Leakage Current: 20 mA AC Max
Solid State Relays
4 - 2 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
Once the relay has been activated it takes far less current (the holdingcurrent) to hold the contacts in the active state, called the Holdingcurrent.
If a relay had a pickup current of 30 mA and a holding current of 15 mA,the leakage current through the solid state relay would not be enough toactivate the relay, but would be enough to hold the relay in the activestate, even if the solid state relay was turned off, as the leakage currentis always present.
Alternatively, a resistor or other load may need to be placed in parallelacross the coil. The resistor diverts some of the leakage current awayfrom the coil so that the relay will deactivate.
5 - 1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
CHAPTER 5 INTERNAL ADDITIVES
The Internal Additives feature of the 1010CB can be utilised by theHoneywell Enraf products Monoblock II and Monoblock III, which areadditive manifolds that contain a flowmeter output and a solenoid input.The instrument can accept up to 6 of these monoblock manifolds,depending on the sales code of the instrument used.
Typical wiring for internal additives is provided as follows:
5.1 1010CB Internal Additives DC termination via MonoBlock
Mon
o-B
lock
II
orM
ono-
Blo
ck I
II
1010
CA
17
CA
16
Sig
nal
DC
Com
mon
Sole
noid
Coi
l 1
Sig
nal
DC
Com
mon
+12
VD
C
1010
Inpu
t Car
dO
utpu
t Car
d
CA
16
CA
17
Mon
o-B
lock
Con
nect
ions
IIII
I
Red
Red
Bla
ckB
lack
Blu
eB
lue
Pow
er
Pupp
ly
A3
Not
e: C
urre
nt L
imit
on
+12
VD
C O
utpu
t on
pow
er te
rmin
als
A3/
A1
need
s to
be
take
n in
to a
ccou
nt w
hen
usin
g th
is s
ourc
e. A
n ex
tern
al
sour
ce w
ill b
e re
quir
ed if
tota
l cur
rent
of
250m
A is
exc
eede
d.
* In
tern
al A
ddit
ive
1 at
term
inal
s B
A4/
BA
5 is
onl
y ap
plic
able
to
Sale
s C
ode
A, f
or S
ales
Cod
e D
use
BA
7/B
A8
and
for
Sal
es C
odes
E
& F
use
BA
10/B
A11
by
defa
ult.
Flow
Inp
ut 2
A
Sign
al G
roun
d
A3
+12
VD
C O
utpu
t
A1
DC
Gro
und
+12
VD
C
BA
4In
tern
al A
dditi
ve 1
Com
mon
BA
5So
leno
id C
oil 2
Sole
noid
Ear
th
Sole
noid
Coi
l 2
Sol
enoi
d C
oil 1
Red
Gre
en/Y
ello
wG
reen
/Yel
low
Sol
enoi
d E
arth
Red
Red
Red
BA
4*
Internal Additives
5 - 2 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
5.2 1010CB Internal Additives AC termination via MonoBlock
NOTE: For detailed instructions on the MonoBlock, refer to the MonoBlock III - Installation & Operation Manual - P/N: 4418201.
Mon
o-B
lock
II
orM
ono-
Blo
ck I
II
1010
CA
17
CA
16
Sig
nal
DC
Com
mon
Sole
noid
Coi
l 1
Sig
nal
DC
Com
mon
+12
VD
C
1010
Inpu
t Car
dO
utpu
t Car
d
CA
16
CA
17
Mon
o-B
lock
Con
nect
ions
IIII
I
Red
Red
Bla
ckB
lack
Blu
eB
lue
Pow
er
Pupp
ly
A3
Not
e: C
urre
nt L
imit
on
+12
VD
C O
utpu
t on
pow
er te
rmin
als
A3/
A1
need
s to
be
take
n in
to a
ccou
nt w
hen
usin
g th
is s
ourc
e. A
n ex
tern
al
sour
ce w
ill b
e re
quir
ed if
tota
l cur
rent
of
250m
A is
exc
eede
d.
* In
tern
al A
ddit
ive
1 at
term
inal
s B
A4/
BA
5 is
onl
y ap
plic
able
to
Sal
es C
ode
A, f
or S
ales
Cod
e D
use
BA
7/B
A8
and
for
Sal
es C
odes
E
& F
use
BA
10/B
A11
by
defa
ult.
Flo
w I
nput
2A
Sig
nal G
roun
d
A3
+12
VD
C O
utpu
t
A1
DC
Gro
und
+12
VD
C
BA
4In
tern
al A
ddit
ive
1
Com
mon
BA
5So
leno
id C
oil 2
Sole
noid
Ear
th
Sol
enoi
d C
oil 2
Sole
noid
Coi
l 1R
ed
Gre
en/Y
ello
wG
reen
/Yel
low
Sol
enoi
d E
arth
Red
Red
Red
BA
4*
AC
MA
INS
Neu
tral
Act
ive
Ear
th
Glossary - 1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
GLOSSARY
authorisation Type of authorisation. Can be PIN, touch key, RF ID, or NexWatch. Formore information, see chapter 10 “Authorisation Entry Mode” in the1010CB Programming Manual.
authorisation number A number that is programmed into the instrument to allow access to theinstrument after presenting authorisation.
batch Individual loading of product using a single loading arm.
bay The location were a vehicle parks to connect the loading arm andreceive product movements—usually also the location of theinstrument. A typical site can contain multiple bays.
BOL Bill of Lading. A document that is used to acknowledge the receipt of ashipment of goods.
computer A computer, Distributed Control System (DCS), Load Rack Computers(LRC), or Terminal Automation System (TAS) that is attached to aninstrument.
CTPL Correction for the effect of Temperature and Pressure on Liquid.
This is the combined correction for the combined effect of Temperatureand Pressure on Liquid.
The temperature portion of this correction is termed the Correction forthe effect of Temperature on Liquid (CTL).
The pressure portion is termed the Correction for the effect of Pressureon Liquid (CPL).
entry Term formally used to describe a batch.
extended wait period Time, in addition to the wait period, required because a commandprevents the instrument responding for an extended time.
GOV Gross Observed Volume.
GSV Gross Standard Volume.
instrument A 1010 Loading System.
intelligent additiveinjection
An automated additive injection system that connects to the instrumentby a serial communications port. Mini-Pak is one example of this.
load See also “batch”
Honeywell EnrafMini-Pak
See “Mini-Pak”
Glossary - 2 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
Mini-Pak An automated additive injection system.
OIML International Organization of Legal Metrology
product stream A stream consisting of a pure product. Both the main and blend streamsare product streams.
proving run One completed batch or loading operation carried out with theAutomated Proving Mode enabled.
ratio blending A process of loading multiple products into a vessel simultaneously. Allproduct streams that make up the loading arm have their own dedicatedflow meter, pump, and control valve. Two independently controlledproduct streams are blended down-stream of the custody meters.
recipe An entity that describes an end product in terms of its primary productsand additives. It also includes clean line volume for blending and flushvolumes for additive injection.
RIT RIT stands for Remote Interaction Terminal. It is designed to aid theoperator in using the instrument without using the keypad.
The RIT panel has 3 keys per arm: START, STOP and ACK. These areconnected to GP inputs of the instrument. The three indicator lampsoutputs per arm are RED, AMBER and GREEN. These are connectedto GP outputs of the instrument.
service display Two line display that shows the loading information for a selectedparameter for the selected arm.
side stream blending This is a form of ratio blending where a minor product stream is meteredand blended into a main product stream upstream from the maincustody transfer meter.
transaction The record of product movement created once the operator isauthorised to use the instrument. A single transaction can be composedof multiple batches, each batch representing the individual productmovements that are required to fill the compartments of a vehicle.
unauthorised flow Flow that is recorded by a meter without being authorised (by anoperator pressing the START key button).
unit address The address byte a computer uses to direct information to the desiredinstrument
vessel A device for containing product, such as a compartment within a trucktanker.
wait period The time the computer waits for a response after sending a command tothe instrument. Generally 300 millisecond.
Glossary - 3 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
See also “extended wait period”.
Weights and Measuresswitch
A switch that is mounted on the instrument exterior, that be fitted with atamper seal for W&M requirements.
On the Model 1010 the switch is located on the lower right-hand side ofthe enclosure.
Glossary - 4 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1Card Descriptions and Wiring Manual
Intentionally left blank.