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Card Descriptions and Wiring Manual Load Computer 1010 CJ

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Card Descriptions and Wiring ManualLoad Computer 1010 CJ

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ iiiCard Descriptions and Wiring Manual

Table of Contents

CHAPTER 1 Card Descriptions and Terminal Layouts

1.1 CPU Card - S10CPU-xxx-I3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.1.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.1.2 Replacement Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.1.3 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.2 Input Card - S10NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.2.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.2.2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.2.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.2.4 Switch Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.2.5 Flowmeter Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.2.6 Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.3 Output Relay Card - S10RA-XXX-RB-XXX . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

1.3.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

1.3.2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.3.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.3.4 Solid State Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.3.5 Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.4 Power Supply Card—S800PS4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1.4.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1.4.2 Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.4.3 Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

CHAPTER 2 Typical Wiring Diagram

CHAPTER 3 Model 1010 Communication Cables

3.1 1010 to PC/Printer via ADAM 4520 RS232/422 Converter . . . . . . . . . . . . 3-1

3.1.1 2 Twisted Pairs + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.2 1 Twisted Pair + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2 1010 to PC/Printer via Black Box IC109A RS232/485 Converter . . . . . . . 3-3

3.2.1 2 Twisted Pairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2.2 RS 485: 1 Twisted Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.3 1010 to PC/Printer (RS232) via ENTRELEC 84233-11 Converter . . . . . . . 3-5

3.3.1 RS 422: 2 Twisted Pairs + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.3.2 RS 485: 1 Twisted Pair + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.4 1010 to PC/Printer (RS232) via ADVANTEC PCL8442 . . . . . . . . . . . . . . . 3-7

3.5 1010 to Tally Printer (RS422) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3.6 1010 to PC/Printer (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

3.7 1010 to RFI-9256 Radio Modem (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3.8 Multiple 1010s to RFI-9256 Radio Modem (RS232). . . . . . . . . . . . . . . . . 3-11

3.9 PC to RFI-9256 Radio Modem (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

iv Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

3.10 1010 (Isolated RS485) to PC via ADAM 4520 Converter . . . . . . . . . . . 3-13

3.11 1010 (Isolated RS485) to PC via Black Box IC109A Converter . . . . . . . 3-14

3.13 1010 to EFT Mini-Pak Additive Injector . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3.14 1010 to RTD (PT100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

3.15 1010 to NexWatch DR4208S Card Reader . . . . . . . . . . . . . . . . . . . . . . . . 3-17

CHAPTER 4 Solid State Relays

Glossary

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 1Card Descriptions and Wiring Manual

CHAPTER 1 CARD DESCRIPTIONS AND TERMINAL LAYOUTS

The terminal layouts in this document show a typical 4-armconfiguration. Where the number of arms is less than 4 ignore the armconnections on the terminal diagrams that relate to the arms not beingused.

1 - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.1 CPU Card - S10CPU-xxx-I3

1.1.1 Card Description

This CPU card is designed to work in the 1010 C series of loadinginstruments. The 1010 C series instruments feature a large graphicsdisplay, battery backed real time clock, and non-volatile flash memory,which is used to store all configuration and transaction data.

The card has three isolated communication ports, which can be set upthrough software via configuration settings.

Port 1: Isolated RS485/422/232 (standard)

Port 2: Isolated RS485/232 (standard)

Port 3: Isolated RS485/232 (standard)

The card also has inputs that are software selectable for the following:

RF ID reader

Touch Key (2 key inputs) using MTL zener barrier

Touch Key (2 key inputs) without barrier

S10CPU- 0 0 0 -I3

D8

D12

D1

D7

D13

D17

D18

D29

C D E R

2

1

3

Item Description1 Motherboard connector

2 Part and Issue numbers

3 Wiring terminals

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 3Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

Two logic inputs

Touch Key via MTL zener barrier and one logic input

Touch Key without barrier and one logic input

1.1.2 Replacement Batteries

Use only 3 volt lithium batteries, size CR2032.

1.1.3 Terminal Descriptions

D8

D10D9

D11D12

- Port 2 Rx RS232 - Port 2 Tx RS232 - Port 2 0V Common - Port 2 Rx/Tx+ RS485 - Port 2 Rx/Tx- RS485

D13

D15D14

D16D17

- Port 3 Rx RS232 - Port 3 Tx RS232 - Port 3 0V Common - Port 3 Rx/Tx+ RS485 - Port 3 Rx/Tx- RS485

D1

D3D2

D5D4

D6D7

- Port 1 Rx RS232 - Port 1 Tx RS232

- Port 1 Tx+ RS422

- Port 1 Tx- RS422

- Port 1 Rx- RS422 - Port 1 Rx+ RS422 - Port 1 0V Common

D18D19D20D21D22D23D24D25D26D27D28D29

- Signal Ground - Signal Ground - +5V to Reader- Card Int/Touch Key#1/In #1- Card Data/Touch Key#2/In #2- Card Present- 4-20mA Channel 1 V+- 4-20mA Channel 1 Iout

- 4-20mA Channel 2 V+

- 4-20mA Channel 3 V+- 4-20mA Channel 2 Iout

- 4-20mA Channel 3 Iout

1 - 4 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.2 Input Card - S10NA

1.2.1 Card Description

The S10NA is a general purpose input card designed for 1 to 4 armsystems. This is a general purpose input card and is composed of thefollowing input functions:

4 x RTD/4-20 mA temperature inputs

4 x 4-20 mA inputs, which can be used for pressure

4 x flow meter inputs (dual inputs on each channel)

16 x general purpose inputs

Each input has transient protection.

An unscaled opto output is coupled to the “A” side of the flowmeterinput circuitry to retransmit the flow signal. This output can be usedfor proving or for driving additional registers.

S10NA-I1

Lithium Battery

LNK1

1

2

3

Item Description1 Motherboard connector

2 Part and Issue numbers

3 Wiring terminals

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 5Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.2.2 Terminal Descriptions

1.2.3 Notes

1. Flow inputs provide for dual pulse signals from each flow meter asa pulse integrity check of the flow signal. Flow meter 1 thereforehas two inputs, 1A and 1B.

2. Temperature Input share a common ground.

3. All switch inputs on CA20 to CA28 must be voltage-free switchcontacts from a relay or switch.

4. All inputs must be shielded. For CE compliance, shields should beconnected at one end only and wired to the chassis earth.

CA1

CA3CA2

CA5CA4

CA6CA7

RTD 3 Source -RTD 3 Sense (+) / 4-20 mA 5 (+) -

RTD 4 Sense (+) / 4-20 mA 6 (+) -RTD 4 Sense (-) -

RTD 4 Source -

- RTD 1 Source

- RTD 1 Sense (-)- RTD 1 & 2 Sink

- RTD 2 Sense (+) / 4-20 mA 2 (+)

- RTD 1 Sense (+) / 4-20 mA 1 (+)

- RTD 2 Source

- RTD 2 Sense (-)

CB1

CB3CB2

CB5CB4

CB6CB7

CA8

CA10CA9

CA11CA12

CB8

CB10CB9

CB11CB12

CA13

CA15CA14

CA17CA16

CA18

CB13

CB15CB14

CB17CB16

CB18

CA19CA20CA21CA22

CA23CA24CA25CA26CA27CA28

CB19CB20CB21CB22

CB23CB24CB25CB26CB27CB28

- 4-20 mA 3 (+)

- Opto Output 1- Opto Output 2

- Signal Ground (Flow)/ 4-20mA (-)

- 4-20 mA 4 (+)

- Opto 0 V

- Flow Input Meter 1A

4-20 mA 7 (+) -

Opto Output 3 -Opto Output 4 -

- Flow Input Meter 1B

4-20 mA 8 (+) -

Opto 0 V -

- Signal Ground (Flow)/ 4-20mA (-)- Flow Input Meter 2A- Flow Input Meter 2B

- Signal Ground- GP Input 1 (Emergency Stop)- GP Input 2 (Permissive # 1 – Overfill/Ground)- GP Input 3 (Permissive # 2 – Vapour Recovery)

- GP Input 4 (Permissive # 3 – Programmable Permissive)- Signal Ground- GP Input 5 (Programmable In # 1)- GP Input 6 (Programmable In # 2)- GP Input 7 (Programmable In # 3)- GP Input 8 (Programmable In # 4)

RTD 3 Sense (-) -RTD 3 & 4 Sink -

Signal Ground (Flow)/ 4-20mA (-) -Flow Input Meter 3A -Flow Input Meter 3B -

Signal Ground (Flow)/ 4-20mA (-) -Flow Input Meter 4A -Flow Input Meter 4B -

GP Input 9 (Programmable In # 5) -GP Input 10 (Programmable In # 6) -

GP Input 12 -Signal Ground -

Signal Ground -

GP Input 11 -

GP Input 13 -GP Input 14 -

GP Input 16 -GP Input 15 -

Temp Arm 1

Temp Arm 2

Temp Arm 3

Temp Arm 4

1 - 6 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.2.4 Switch Inputs

1.2.5 Flowmeter Inputs

1.2.6 Temperature Inputs

The type of flow meter input can be selected through the configurationmenu.

Switch Inputs

Voltage FreeContact

5 V

1K

Flowmeter Inputs

F

+12 or 24V

Flowmeter

Open Collector (Pullup to 5V)Pulse (Pullup not connected)Namur (Pullup to 0V)

1K1K

+5V/NC/Gnd

Temperature Inputs24 Vdc

Precision250 ohm

T

TemperatureTransmitter

4-20 mA

+

-

Ground commonto all temperature inputs

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 7Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.3 Output Relay Card - S10RA-XXX-RB-XXX

1.3.1 Card Description

This card is a general purpose relay output card and is made up of 24relay outputs. The S10RB-XXX-I1 card is mounted onto the S10RA-XXX-I1 card, each providing 12 relay outputs.

Relays can be 100-240 Vac solid state or Electromechanical

The X in S10RA-XXX can either be S or R depending upon the typeof relays on board. (S indicates solid state and R indicates Electro-mechanical relays).

There are a total of 6 relay banks each having 4 relays. Each bankcan be of different relay types. The default combination is S10RA-SSR-RB- RRR.

Electromechanical relay outputs have MOV’s across the output.

The solid state relay outputs are suitable for driving digital control valveswhere continual switching of the outputs would otherwise wear out amechanical relay. The outputs are fully isolated and capable of drivingonly A.C. voltages. The outputs have a snubber network across theoutput to minimise voltage spikes when switching inductive loads suchas coils.

BA

1

8

13

2

9

14

3

10

15

4

11

16

5

12

17

6

18

7

BB

S10RA-XXX-I1

LK1

B1

B6

B7

B12

B13

B18

S10RB-XXX-I1

LK2

SLO

TC

SLO

TB

32

1

Item Description1 Motherboard connector

2 Part and Issue numbers

3 Wiring terminals

1 - 8 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.3.2 Terminal Descriptions

1.3.3 Notes

Link 1 provides addressing for the board so that it may be mounted inslot B or C.

Card Mounted in Slot B (Default)

Link in positions A & B (as shown above )

Card Mounted in Slot C

Link in positions B & C

NOTE: Link 2 is not required.

Notes:* Relay B1, B3, B5 & B7 - Two Stage Valve - Slow Flow Digital Control Valve - Inlet

** Relay B2, B4, B6 & B8 - Two Stage Valve - High Flow Digital Control Valve - Outlet

- Relay B2 – Arm 1 - DCV Outlet

- Relay B1 – Arm 1 - DCV Inlet- Common for Relays 1 & 2

BB1

BB3BB2

BB5BB4

BB6BB7BB8BB9BB10BB11BB12

BB13

BB15BB14

BB17BB16

BB18

Relay B13 (GP Output #11) - BA1

BA3BA2

BA5BA4

BA6BA7BA8BA9

BA10BA11BA12

BA13

BA15BA14

BA17BA16

BA18

Relay B14 (GP Output #12) -Relay B15 (GP Output #13) -

Relay B16 (GP Output #14) -

Common for Relays 13 & 14 -

Common for Relays 15 & 16 -

Relay B17 (GP Output # 15) -

Relay B18 (GP Output #16) -Relay B19 (GP Output #17) -

Relay B20 (GP Output #18) -

Common for Relays 17 & 18 -

Common for Relays 19 & 20 -

Relay B21 (GP Output #19) -

Relay B22 (GP Output #20) -Relay B23 (GP Output # 21) -

Relay B24 (GP Output #22) -

Common for Relays 21 & 22 -

Common for Relays 23 & 24 -

- Relay B3 – Arm 2 - DCV Inlet

- Relay B4 – Arm 2 - DCV Outlet- Common for Relays 3 & 4

- Relay B6 – Arm 3 - DCV Outlet

- Relay B5 – Arm 3 - DCV Inlet- Common for Relays 5 & 6

- Relay B7 – Arm 4 - DCV Inlet

- Relay B8 – Arm 4 - DCV Outlet- Common for Relays 7 & 8

- Relay B9 - (GP Output #7)- Common for Relays 9 & 10

- Relay B12 - (GP Output #10)- Common for Relays 11 & 12

- Relay B10 - (GP Output #8)- Relay B11 - (GP Output #9)

On/Off Valve - On and Off

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 9Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.3.4 Solid State Relay Outputs

Switching Voltage: AC Only 90 - 240 Vac, 1 Amp max.

Transient Protection: Snubber Network 47 nF, 47R

1.3.5 Electromechanical Relays

Rating: 240 Vac, 30 Vdc Max, 1 Amp max.

Protection: 275 Vac MOV transient protection

Solid State Relay Outputs

Solid State Relay

Snubber Network

Coil

ACMains

1 - 10 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.4 Power Supply Card—S800PS4-6

1.4.1 Card Description

This card is a general purpose power supply card. It is made of thefollowing:

110/220 Vac mains input

6 electromechanical relay outputs

5 to 30 Vdc power out (100 mA max.)

12 Vdc power out (250 mA max.)

Mains voltage is selected by a switch on the board and can be either110 Vac (95 to 135 Vac) or 220 Vac (190 to 260 Vac). A 500 mA fuseand varistor provide protection on the mains inputs against powerspikes and short term overvoltage connection.

The 5 to 30 Vdc power output is adjustable by means of a trimpotentiometer adjacent to terminal A3. This should be adjusted with ascrewdriver while monitoring the resultant voltage on terminal A2 with avoltmeter. The default value when shipped from the factory is 24V.

LK1

LK2

LK3

A1

A3

A8

A9

A17

L1 not connectedN

A4

S800PS4-6-Iss4

230V

A

B

A

B

INOUT3

4

6

78910

1

22

5

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 11Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.4.2 Terminal Layout

Item Decription1 Motherboard connector

2 Link

3 DC fuse, 250 Vac, 1.5 A Slow-Blow Size: 20 x 5 mm (used only in DC operation)

4 DC voltage adjustment

5 Wiring terminals

6 To chassis (earth for CE compliance)

7 Mains fuse, 250 Vac, 500 mA Slow-Blow Size: 20 x 5 mm

8 Mains selection, 110 or 220 VAC

9 Part and issue numbers

10 Mains transformer

L1

A1A2A3

A4A5A6A7A8

A13

A9

A14

A10

A15

A11

A16

A12

A17

N- Not Used- 110/220 Vac Supply (Neutral)

- DC Ground (0 Vdc)- Supply Out (8 - 30 Vdc, 100mA)

- Not Used

- Internal Connection

- 110/220 Vac Supply (Active)

- Supply Out (12 Vdc, 250mA)

- Internal Connection

- Internal Connection- Internal Connection

- Relay A1 (GP Output #1)

- Relay A2 (GP Output #2)

- Relay A3 (GP Output #3)- Relay A4 (GP Output #4)- Relay A5 (GP Output #5)- Relay A6 (GP Output #6)- Relay Common A13 - A16

1 - 12 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Card Descriptions and Terminal Layouts

1.4.3 Electromechanical Relays

Rating: 240 Vac, 30 Vdc Max 1 Amp max.

Protection: 275 Vac MOV transient protection

Relay Outputs

Electromechanical Relays 1 & 2

MOVTransientProtection

Electromechanical Relays 3 to 6

A13

A14

A15

A16

A17

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 2 - 1Card Descriptions and Wiring Manual

CHAPTER 2 TYPICAL WIRING DIAGRAM

This section describes a typical wiring diagram for a single arm 1010installation. This is intended as a guide only.

EARTH

ACTIVE

NEUTRAL

Chassis

N

L1

AC POWER

FLOW CONTROL

VALVE

AC MAINS

GANTRY ISOLATIONVALVE

ADDITIVE SYSTEM

GANTRY ISOLATION VALVE

RELAY COMMON FOR A13 to A16

A13PUMP CONTROL

PUMP DEMAND

BB1

BA13 ADDITIVE PULSE

A17Power Supply for Pump / GIV Outputs

BA1

RELAY COMMON FOR B1 and B2

BA2

Three MinuteTimer Beacon

DEAD MANINDICATOR

A9

A10

Model 1010-1 Explosion proof enclosure

25 m

m C

able

G

land

25

mm

Cab

le

Gla

nd

SIGNAL ASIGNAL B

+12VDC

FLOWMETER INPUT ARM 1

TEMPERATUREINPUT

CA14CA15

A3A1 0 VDC

A2

CA19

CA19

CA19

CA2

CA21

CA20

+24 VDC (ADJUSTED)

+VE SUPPLYCOMMON

OUTPUT AOUTPUT B

FLOWMETERPULSER

All Communications & Signal Cablesto be IS & OS Twisted Pair

4 - 20 MATEMPERATURETRANSMITTER

+-

25 m

m

C

able

G

land

OVERFILL / EARTH SENSOR

VAPOUR RECOVERY

EMERGENCYSTOP

OVERFILL INPUT

VAPOUR RECOVERY INPUT

EMERGENCY STOP INPUT

SWITCH COMMON

SWITCH COMMON

SWITCH COMMON

CA22

FLOW CONTROL

VALVE BA3

RELAY COMMON FOR Relay B13 & B14

BB2

RELAY COMMON FOR Relay B9 & B10

BA14

2 - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Typical Wiring Diagram

RS422PC/Printer

RS232PC/Printer

RS485PC/Printer

ALARM OUTPUT(Voltage freecontact 1 Amp)

Mini-Pak 3000

D3 (0V)

D10 (0V)

D4 (Rx+)

D8 (Rx)

D17 (-)D16 (+)

D5 (Rx-)

D9 (Tx)

D6 (Tx+)D7 (Tx-)

BB13BB14

D11 (+)D12 (-) RS485

CommunicationsRS485COMMS

RS422Communications

RS232Communications

RS485Communications

GENERAL ALARM OUTPUT

Terminal Strip

25

mm

Cab

le G

lan

d

Port 1 set to RS422

Port 2 set to RS232

Port 3 set to RS485

D15 (0V)

25 m

m C

abl

e G

lan

d

All Communications & Signal Cablesto be IS & OS Twisted Pair

TB1-5TB1-6

Additive Injection System

D10 (0V)TB1-4

If MP3000 is used then it would replace the Port 2 Printer connection above

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 1Card Descriptions and Wiring Manual

CHAPTER 3 MODEL 1010 COMMUNICATION CABLES

3.1 1010 to PC/Printer via ADAM 4520 RS232/422 Converter

3.1.1 2 Twisted Pairs + 0V

R

S422

Use

shie

lded

RS2

32 c

able

wire

d st

raig

ht th

roug

h(ie

: pin

1 to

pin

1, p

in2

to p

in 2

, etc

) with

9-25

way

con

verte

rsif

requ

ired.

NO

TES

1)Tx

+ m

ust b

e pa

ired

with

Tx-

, Rx+

mus

t be

paire

d w

ith R

x-.

Shie

lded

twis

ted

pairs

with

indi

vidu

al sc

reen

and

over

all s

cree

n. S

ee N

ote

1.

1010

Tx-

Tx+

Rx-

Rx+

POR

T

D5

D3

D4

D7

D6

0V

AD

AM

452

0

To P

C o

r Prin

ter

Rx-

Rx+

Tx-

Tx+

(B)G

ND

(R)+

Vs

RS422

Inte

rnal

Sw

itch

Setti

ngs

SW2 1-

9D

on't

care

10O

N

0V+V

10 to

30V

DC

SW1

(See

Not

e 2)

1O

N

9 W

ayFe

mal

e

RS232

2O

FF

2)11

dat

a bi

ts, 1

star

t, 8

data

, 1

par

ity, 1

stop

: S

W1

OFF

, SW

2 O

N

10 d

ata

bits

, 1 st

art,

8 da

ta, n

o pa

rity,

1 st

op :

SW

1 O

N,

SW2

OFF

3)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

AD

AM

452

010

10

PO

RT

1

Rx+

Rx-

Tx+

Tx-

GN

D

D7

D3

D6

D5

D4

3 - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.1.2 1 Twisted Pair + 0V

RS4

85U

se sh

ield

ed R

S232

cab

lew

ired

stra

ight

thro

ugh

(ie: p

in 1

to p

in 1

, pin

2 to

pin

2, e

tc) w

ith9-

25 w

ay c

onve

rters

if re

quire

d.

NO

TES

Shie

lded

twis

ted

pair

with

indi

vidu

al sc

reen

and

over

all s

cree

n.

1010

Tx-/R

x-

Tx+/

Rx+

POR

T 2

POR

T 3

D10

D15D17

D16

D12 D11

0V

AD

AM

452

0

To P

C

DA

TA-

DA

TA+

(B)G

ND

(R)+

Vs

RS485

Inte

rnal

Sw

itch

Setti

ngs

SW2 10

OFF

0V+V

10 to

30V

DC

SW1

(See

Not

e 1)

1O

FF9

Way

Fem

ale

RS2321 2 3 4 5 6 7 8 9

1200

bps

2400

bps

4800

bps

9600

bps

19.2

Kbp

s38

.4 K

bps

57.6

Kbp

s11

5.2

Kbp

sO

FF

Sele

cton

e (1

)on

lyO

N

2O

N

1)11

dat

a bi

ts, 1

star

t, 8

data

, 1

par

ity, 1

stop

: S

W1

OFF

, SW

2 O

N10

dat

a bi

ts, 1

star

t, 8

data

, no

parit

y, 1

stop

: S

W1

ON

, SW

2 O

FF

AD

AM

452

0

RS4

85 D

ATA

-R

S485

DA

TA+

GN

D

1010

POR

T 2

POR

T 3

D10

D15

2)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

D16

D11

D12

D17

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 3Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.2 1010 to PC/Printer via Black Box IC109A RS232/485 Converter

3.2.1 2 Twisted Pairs

RS4

22

Use

shie

lded

RS2

32 c

able

wire

d st

raig

ht th

roug

h(ie

: pin

1 to

pin

1, p

in2

to p

in 2

, etc

) with

9-25

way

con

verte

rsif

requ

ired.

NO

TES

1) 2)A

0V

con

nect

ion

is n

ot a

vaila

ble

for R

S422

on

the

IC10

9A.

Tx+

mus

t be

paire

d w

ith T

x-, R

x+ m

ust b

e pa

ired

with

Rx-

.

1010

Tx-

Tx+

Rx-

Rx+

POR

T 1

D5

D3

D4

D7

D6

0V

To P

C o

r Prin

ter

IC10

9A

25 W

ay F

emal

e

TxATxBRxARxB

Ope

ratin

gM

ode

XW

1AX

W1B TE

RM

BIA

S

W5 W

9

W15

W19

W17

W8

W16

IC10

9A L

ink

Setti

ngs

DIP

Shu

nt (I

C10

9A S

et to

DC

E)

TER

MB

IAS

W5

W9

W15

W19

W17

W8

W16

As R

equi

red

- Usu

ally

OFF

As R

equi

red

- Usu

ally

OFF

A-B

A Not

Use

d

Ope

r. M

ode

Nor

mal

EB-C

CA-B

XW

1AX

W1B

Ope

n (N

o D

IP S

hunt

)

Shie

lded

twis

ted

pairs

with

indi

vidu

al sc

reen

and

over

all s

cree

n. S

ee N

ote

1.

3)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.4)

If m

ultip

le 1

010s

are

con

nect

ed to

an

IC10

9A, t

he 0

V te

rmin

als (

D3)

of t

he 1

010s

shou

ld a

ll be

join

ed to

geth

er.

RxA

RxB

TxA

TxB

IC10

9A10

10

POR

T 1

D5

D4

D7

D6

3 - 4 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.2.2 RS 485: 1 Twisted Pair

RS4

85

Use

shie

lded

RS2

32 c

able

wire

d st

raig

ht th

roug

h(ie

: pin

1 to

pin

1, p

in2

to p

in 2

, etc

) with

9-25

way

con

verte

rsif

requ

ired.

NO

TES

1)A

0V

con

nect

ion

is n

ot a

vaila

ble

for R

S485

on

the

IC10

9A.

1010

Rx-

/Tx-

Rx+

/Tx+PO

RT

2PO

RT

3

D12

D10

D15D17

D16

D11

0V

To P

CIC

109A

25 W

ay F

emal

e

TxATxBRxARxB

Ope

ratin

gM

ode

XW

1AX

W1B TE

RM

BIA

S

W5 W

9

W15

W19

W17

W8

W16

IC10

9A L

ink

Setti

ngs

DIP

Shu

nt (I

C10

9A S

et to

DC

E)

TER

MB

IAS

W5

W9

W15

W19

W17

W8

W16

As R

equi

red

- Usu

ally

OFF

As R

equi

red

- Usu

ally

OFF

B-C

A Not

Use

d

Ope

r. M

ode

Nor

mal

EB-C

CA-B

XW

1AX

W1B

Ope

n (N

o D

IP S

hunt

)

Shie

lded

twis

ted

pair

with

scre

en.

IC10

9A10

10

RxA

, TxA

RxB

, TxB

POR

T 2

POR

T 3

D12

D11

D17

D16

2)If

mul

tiple

101

0s a

re c

onne

cted

to a

n IC

109A

, the

0V

term

inal

s (D

10,D

15) o

f the

101

0s sh

ould

all

be jo

ined

toge

ther

.3)

This

con

nect

ion

diag

ram

is a

lso

appl

icab

le fo

r the

mod

els 1

030,

104

0, a

nd 1

050.

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 5Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.3 1010 to PC/Printer (RS232) via ENTRELEC 84233-11 Converter

3.3.1 RS 422: 2 Twisted Pairs + 0V

ENTR

ELEC

842

33-1

1

RS4

22

1010

Tx-

Tx+

Rx-

Rx+

POR

T 1

D5

D3

D4

D7

D6

0V

PC :

25 W

ay F

emal

e

RS2

32

2 T

x

3 R

x

7 0

V

PC :

9 W

ay F

emal

e

3 T

x

2 R

x

NO

TES

1)Tx

+ m

ust b

e pa

ired

with

Tx-

, Rx+

mus

t be

paire

d w

ith R

x-.

5 0

V

DSR

6

CD

8D

TR 2

0

CD

1D

SR 6

DTR

4

RTS

7C

TS 8

Shie

lded

twis

ted

pairs

with

indi

vidu

al sc

reen

and

over

all s

cree

n. S

ee N

ote

1.

RTS

4C

TS 5

120

Ohm

220

Ohm

INT1

sele

cts t

he li

nete

rmin

atio

n re

sist

orva

lue.

No

term

inat

ion

E B D A CMKG

Pow

erC

onne

ctor

Inte

rnal

Lin

k Se

tting

s

INT1

INT2

INT3

Link

Set

tings

(und

ersi

de)

P+P-

0V5V

V-

V+

0V+V

8.5

to 2

8V D

C

OR

ENTR

ELEC

8423

3-11

G KM

To P

C o

r Prin

ter

Prin

ter :

25

Way

Mal

e

2)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

ENTR

ELEC

8423

3-11

E B D A C

1010

PO

RT

1

D7

D5

D4

D6

D3

3 - 6 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.3.2 RS 485: 1 Twisted Pair + 0V

EN

TREL

EC 8

4233

-11

RS4

85

1010

Rx-

/Tx-

Rx+

/Tx+

POR

T 2

POR

T 3

D10

D15

D17

D16

D12

D11

0V

25 W

ay F

emal

e 2 T

x

3 R

x

7 0

V

9 W

ay F

emal

e

3 T

x

2 R

x

NO

TES

5 0

V

DSR

6

CD

8D

TR 2

0

CD

1D

SR 6

DTR

4

RTS

7C

TS 8

Shie

lded

twis

ted

pair

with

indi

vidu

al sc

reen

and

over

all s

cree

n.

RTS

4C

TS 5

120

Ohm

220

Ohm

INT1

sele

cts t

he li

nete

rmin

atio

n re

sist

orva

lue.

No

term

inat

ion

E B D A C

MKG

Pow

erC

onne

ctor

Inte

rnal

Lin

k Se

tting

s

INT1

INT2

INT3

Link

Set

tings

(und

ersi

de)

P+P-

0V5V

V-

V+

0V+V

8.5

to 2

8V D

C

OR

ENTR

ELEC

8423

3-11

G KM

To P

C

L

LRS2

32

ENTR

ELEC

8423

3-11

D, E

A, B C

1010

PO

RT

2 P

OR

T 3

D12

D15

D17

D16

D11

D10

1)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 7Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.4 1010 to PC/Printer (RS232) via ADVANTEC PCL8442

RS 422: 2 Twisted Pairs + 0V

1010

RS4

22

Use

25M

/25M

con

verte

ror

9F-

25M

way

con

verte

rfo

r con

nect

ion

to P

C.

NO

TES

1)Tx

+ m

ust b

e pa

ired

with

Tx-

, Rx+

mus

t be

paire

d w

ith R

x-.

Shie

lded

twis

ted

pairs

with

indi

vidu

al sc

reen

and

over

all s

cree

n. S

ee N

ote

1.

Tx-

Tx+

Rx-

Rx+

POR

T 1

D5

D3

D4

D7

D6

0V

AD

VA

NTE

CH

PC

L844

2

To P

C o

r Prin

ter

23

141625 W

ay M

ale 7

12

34

56

78

RS4

22 P

orts

(x8)

25 W

ay F

emal

e

RS2

32 P

orts

(x8)

25 W

ay F

emal

e

Con

nect

to a

nyR

S422

Por

t on

AD

VA

NTE

CH

PCL8

442

Pow

er Ja

ck5V

DC

Cen

tre P

ositi

ve

)hi

idi

il

libl

fh

dl

d

3 - 8 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.5 1010 to Tally Printer (RS422)

RS 422: 2 Twisted Pairs + 0V

NO

TES

To P

rinte

r

1)Ta

lly p

rinte

r mus

t hav

e R

S422

inte

rfac

e in

stal

led.

4 A

RxD

B R

xD 1

12

A T

xDB

TxD

9

8 G

ND

15 W

ay M

ale

1010

RS4

22

Shie

lded

twis

ted

pairs

with

indi

vidu

al sc

reen

and

over

all s

cree

n. S

ee N

ote

1.

Tx-

Tx+

Rx-

Rx+

POR

T 1

D5 D3

D4

D7

D6

0V

2)Tx

+ m

ust b

e pa

ired

with

Tx-

, Rx+

mus

t be

paire

d w

ith R

x-.

3)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 9Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.6 1010 to PC/Printer (RS232)

NO

TES

Tx Rx

POR

T 1

POR

T 2

D1

D3

D10D8

D9

D2

0V

2 T

x

3 R

x

7 0

V

RTS

4C

TS 5

DSR

6

CD

8D

TR 2

0

To P

C o

r Prin

ter 1)

Suita

ble

for A

LL p

rinte

r typ

es (T

M29

5, T

ally

, or 8

0 co

lum

n te

xt p

rinte

r).10

10

2)Ta

lly p

rinte

r mus

t hav

e R

S232

inte

rfac

e in

stal

led.

Prin

ter :

25

Way

Mal

e

RS2

32

PC :

25 W

ay F

emal

e

3)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

POR

T 3

D15D13

D14

3 - 10 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.7 1010 to RFI-9256 Radio Modem (RS232)

To R

FI-9

256

NO

TES

RS2

32

0V 2

5

2 T

x (M

ain

Mod

em P

ort)

3 R

x (M

ain

Mod

em P

ort)

+12V

14

13 0

V

4 T

x (A

uxili

ary

Mod

em P

ort)

5 R

x (A

uxili

ary

Mod

em P

ort)

2 Tx3 Rx

7 0V

RS232

+12V

0VFr

om 1

2V D

CPo

wer

Sup

ply

25 W

ay F

emal

e

To P

C25

Way

Fem

ale

1) 2)A

ux p

ort o

f RFI

-925

6 us

ed o

nly

whe

n co

nfig

urin

g th

e m

odem

.M

odem

setti

ngs d

epen

d on

inst

alla

tion.

Ref

er to

RFI

-925

6 do

cum

enta

tion.

Tx Rx

POR

T 2

POR

T 3

D8

D10

D15D13

D14

D9

0V

1010

(Not

e 1,

2)

3 Tx2 Rx

5 0V

RTS 7CTS 8

DSR 61 CD

4 DTR

9 W

ay F

emal

e

OR

4 RTS5 CTS6 DSR

8 CD

20 D

TR

3)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

POR

T 1

D1 D3

D2

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 11Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.8 Multiple 1010s to RFI-9256 Radio Modem (RS232)

To

RFI

-925

6

NO

TES

RS2

32

13 0

V

2 T

x (M

ain

Mod

em P

ort)

3 R

x (M

ain

Mod

em P

ort)

+12V

14

0V 2

5

4 T

x (A

uxili

ary

Mod

em P

ort)

5 R

x (A

uxili

ary

Mod

em P

ort)

2 Tx3 Rx

7 0V

RS232

25 W

ay F

emal

e

To P

C25

Way

Fem

ale

1) 2)A

ux p

ort o

f RFI

-925

6 us

ed o

nly

whe

n co

nfig

urin

g th

e m

odem

.M

odem

setti

ngs d

epen

d on

inst

alla

tion.

Ref

er to

RFI

-925

6 do

cum

enta

tion.

1010

1010

0V+1

2VFr

om 1

2V D

CPo

wer

Sup

ply

RTS

15

4.7

kOhm

0.2

5W

RS2

32

1N41

48

1N41

48

(Not

e 1,

2)

4 RTS5 CTS6 DSR

8 CD

20 D

TR

3 Tx2 Rx

5 0V

RTS 7CTS 8

DSR 61 CD

4 DTR

9 W

ay F

emal

e

OR

3)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

Tx Rx

POR

T 2

POR

T 3

D8

D10

D15D13

D14

D9

0V

POR

T 1

D1 D3

D2

Tx Rx

POR

T 2

POR

T 3

D8

D10

D15D13

D14

D9

0V

POR

T 1

D1 D3

D2

3 - 12 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.9 PC to RFI-9256 Radio Modem (RS232)

To RFI-9256

25 Way Female

2 T x

3 Rx

7 0V

NOTES

DSR 6

CD 8

DTR 20

RT S 4

CT S 5

To PC

RS232

0V 25

T x (MainModem Port) 2

Rx (Main Modem Port) 3

1 +12V

13 0V

T x (Auxiliary Modem Port) 4

Rx (Auxiliary Modem Port) 5

2 T

x3 R

x

7 0V

RS

232

+12V 0V

From 12V DCPower Supply

25 Way Female

To PC

25 Way Female

1)2)

Aux port of RFI-9256 used only when configuring the modem.Modem sett ings depend on installat ion. Refer to RFI-9256 documentation.

(Note 1,2)

3 T

x

2 Rx

5 0V

RT

S 7

CT

S 8

DSR

61 C

D

4 D

TR

9 Way Female

OR

4 RT

S

5 CT

S

6 DSR

8 CD

20 DTR

9 Way Female

3 T x

2 Rx

5 0V

CD 1DSR 6

DTR 4

RTS 7

CTS 8

OR

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 13Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.10 1010 (Isolated RS485) to PC via ADAM 4520 Converter

Isolated RS 485, Single Twisted Pair + 0V

R

S485

Use

shie

lded

RS2

32 c

able

wire

d st

raig

ht th

roug

h(ie

: pin

1 to

pin

1, p

in2

to p

in 2

, etc

) with

9-25

way

con

verte

rsif

requ

ired.

NO

TES

Shie

lded

twis

ted

pair

with

indi

vidu

al sc

reen

and

over

all s

cree

n.

1010

RS4

85-

RS4

85+

AD

AM

452

0

To P

C

DA

TA-

DA

TA+

(B)G

ND

(R)+

Vs

RS485

Inte

rnal

Sw

itch

Setti

ngs

SW2 10

OFF

0V+V

10 to

30V

DC

SW1

(See

Not

e 1)

1O

FF9

Way

Fem

ale

RS2321 2 3 4 5 6 7 8 9

1200

bps

2400

bps

4800

bps

9600

bps

19.2

Kbp

s38

.4 K

bps

57.6

Kbp

s11

5.2

Kbp

sO

FF

Sele

cton

e (1

)on

lyO

N

2O

N

1)11

dat

a bi

ts, 1

star

t, 8

data

, 1

par

ity, 1

stop

: S

W1

OFF

, SW

2 O

N10

dat

a bi

ts, 1

star

t, 8

data

, no

parit

y, 1

stop

: S

W1

ON

, SW

2 O

FF

AD

AM

452

0

RS4

85 D

ATA

-R

S485

DA

TA+

GN

D

1010

POR

T 2

D7

D8

D10

2)Th

is c

onne

ctio

n di

agra

m is

als

o ap

plic

able

for t

he m

odel

s 103

0, 1

040,

and

105

0.

POR

T 2

POR

T 3

D10

D15

D17

D16

D12

D11

0V

1010

POR

T 3

D7

D8

D15

3 - 14 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.11 1010 (Isolated RS485) to PC via Black Box IC109A Converter

Isolated RS 485, Single Twisted Pair

RS4

85

Use

shie

lded

RS2

32 c

able

wire

d st

raig

ht th

roug

h(ie

: pin

1 to

pin

1, p

in2

to p

in 2

, etc

) with

9-25

way

con

verte

rsif

requ

ired.

NO

TES

1)A

0V

con

nect

ion

is n

ot a

vaila

ble

for R

S485

on

the

IC10

9A.

1010

RS4

85-

RS4

85+

POR

T 2

D10

D12

D11

0V

To P

CIC

109A

25 W

ay F

emal

e

TxATxBRxARxB

Ope

ratin

gM

ode

XW

1AX

W1B TE

RM

BIA

S

W5 W

9

W15

W19

W17

W8

W16

IC10

9A L

ink

Setti

ngs

DIP

Shu

nt (I

C10

9A S

et to

DC

E)

TER

MB

IAS

W5

W9

W15

W19

W17

W8

W16

As R

equi

red

- Usu

ally

OFF

As R

equi

red

- Usu

ally

OFF

B-C

A Not

Use

d

Ope

r. M

ode

Nor

mal

EB-C

CA-B

XW

1AX

W1B

Ope

n (N

o D

IP S

hunt

)

Shie

lded

twis

ted

pair

with

scre

en.

IC10

9A10

10

RxA

, TxA

RxB

, TxB

POR

T 2

D12

D11

2)If

mul

tiple

101

0s a

re c

onne

cted

to a

n IC

109A

, the

0V

term

inal

s (D

10,D

15) o

f the

101

0s sh

ould

all

be jo

ined

toge

ther

.3)

This

con

nect

ion

diag

ram

is a

lso

appl

icab

le fo

r the

mod

els 1

030,

104

0, a

nd 1

050.

POR

T 3

D15

D17

D16

POR

T 3

D17

D16

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 15Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.12 1010 (Isolated RS485) to PC (RS232) via ENTRELEC 84233-11 Converter

Isolated RS 485, Single Twisted Pair + 0V

ENTR

ELEC

842

33-1

1

RS4

85

25 W

ay F

emal

e 2 T

x

3 R

x

7 0

V

9 W

ay F

emal

e

3 T

x

2 R

x

NO

TES

5 0

V

DSR

6

CD

8D

TR 2

0

CD

1D

SR 6

DTR

4

RTS

7C

TS 8

Shie

lded

twis

ted

pair

with

indi

vidu

al sc

reen

and

over

all s

cree

n.

RTS

4C

TS 5

120

Ohm

220

Ohm

INT1

sele

cts t

he li

nete

rmin

atio

n re

sist

orva

lue.

No

term

inat

ion

E B D A CMKG

Pow

erC

onne

ctor

Inte

rnal

Lin

k Se

tting

s

INT1

INT2

INT3

Link

Set

tings

(und

ersi

de)

OR

ENTR

ELEC

8423

3-11

G KM

To P

C

L

LRS2

32

ENTR

ELEC

8423

3-11

D, E

A, B C

D10

This

con

nect

ion

diag

ram

is a

lso

appl

icab

le fo

r the

mod

els 1

030,

104

0, a

nd 1

050.

1010

RS4

85-

RS4

85+

POR

T 2

D10

D12

D11

0V

POR

T 3

D15

D17

D16

1010

POR

T 2

D12

D11

POR

T 3

D17

D16

D15

3 - 16 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.13 1010 to EFT Mini-Pak Additive Injector

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 17Card Descriptions and Wiring Manual

Model 1010 Communication Cables

3.14 1010 to RTD (PT100)

3.15 1010 to NexWatch DR4208S Card Reader

RTD Shielded twisted pair with individual screen and overall screen.

1010

RTD Source

RTD Sink

RTD Sense +

RTD Sense -

RT(PT100)

NexWatch DR4208Scard reader

RS485

Shielded twisted pair with individual screen and overall screen.

1010

Tx-/Rx-

Tx+/Rx+

PORT 2 PORT 3

D10 D15

D17

D16

D12

D11

0V

S-NET B

S-NET A

Supply ground, S-NET DC return

green

white

black

Power Supply10.8 – 28 V DC(250 mA max)

redPositive supply

+ -

3 - 18 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Model 1010 Communication Cables

Intentionally left blank.

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 4 - 1Card Descriptions and Wiring Manual

CHAPTER 4 SOLID STATE RELAYS

Solid State relays are an ideal method of switching high use equipmentsuch as digital control valve solenoids and additive systems. There ispractically no limit to the number switching operations compared toelectro-mechanical relays.

The following outputs are Solid State relays:

The control valve (both digital and on/off)

The 240 Vac additive

The following outputs are normally electromechanical relays, but can bedelivered as Solid State relays if required:

Pump control outputs

Gantry isolation valve outputs

Solid state relays are semiconductor switches which electronicallyswitch the power on and off, rather than using an electro-mechanicalcontact.

The advantages of Solid State relays are:

Long life

Elimination of contact arcing and pitting

No contact bounce, thereby reducing electrical transients inside theinstrument

Faster switching times.

The Solid State relays are particularly important when controlling digitalcontrol valves since the control solenoids on these valves arecontinually being switched on and off to control the flow rate. Usingnormal moving coil relays in this application would lead to reduced lifeexpectancy.

When applying the Solid State relay, the following output parametersmust be observed:

Most digital control valves meet these specifications, but some caremust be taken when driving relays or contactors etc, particularly inrelation to the leakage current, which is of particular concern inintrinsically safe solenoids.

Unless the load has a holding current greater than 20 mA it may notrelease. For example, when a relay is first turned on it takes a largeamount of current (called the Pickup current) to move the contacts.

Minimum Voltage across relay: 24 VAC Min

Maximum Voltage across relay: 280 VAC Max

AC/DC Switching: AC Only, (do not apply DC)

Maximum Current: 1 Amp AC

Maximum Surge Current: 1.5 Amp AC

Leakage Current: 20 mA AC Max

4 - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

Solid State Relays

Once the relay has been activated it takes far less current (the holdingcurrent) to hold the contacts in the active state, called the Holdingcurrent.

If a relay had a pickup current of 30 mA and a holding current of 15 mA,the leakage current through the solid state relay would not be enough toactivate the relay, but would be enough to hold the relay in the activestate, even if the solid state relay was turned off, as the leakage currentis always present.

Alternatively, a resistor or other load may need to be placed in parallelacross the coil. The resistor diverts some of the leakage current awayfrom the coil so that the relay will deactivate.

Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ Glossary - 1Card Descriptions and Wiring Manual

GLOSSARY

authorisation Type of authorisation. Can be PIN, touch key, RF ID, or NexWatch. Formore information, see chapter 8 “Authorisation Entry Mode” in the1010CJ Programming Manual.

authorisation number A number that is programmed into the instrument to allow access to theinstrument after presenting authorisation.

batch Individual loading of product using a single loading arm.

BOL Bill of Lading. A document that is used to acknowledge the receipt of ashipment of goods.

computer A computer, Distributed Control System (DCS), Load Rack Computers(LRC), or Terminal Automation System (TAS) that is attached to aninstrument.

entry term formally used to describe a batch

extended wait period Time, in addition to the wait period, required because a commandprevents the instrument responding for an extended time.

instrument A 1010 Loading System.

References to 1010-1 (Single arm unit), 1010-2 (two arm unit) and1010-4 (four arm unit), relate to those models of the generic Model 1010loading system.

intelligent additiveinjection

An automated additive injection system that connects to the instrumentby a serial communications port. Mini-Pak is one example of this.

load See also “batch”

Honeywell EnrafMini-Pak

See “Mini-Pak”

Mini-Pak An automated additive injection system.

OIML International Organization of Legal Metrology

proving run One completed batch or loading operation carried out with theAutomated Proving Mode enabled.

service display Two line display that shows the loading information for a selectedparameter for the selected arm.

unathorised flow Flow that is recorded by a meter without being authorised (by anoperator pressing the START key button).

Glossary - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual

unit address The address byte a computer uses to direct information to the desiredinstrument

wait period The time the computer waits for a response after sending a command tothe instrument. Generally 300 millisecond.

See also “extended wait period”.

Weights and Measuresswitch

A switch that is mounted on the instrument exterior, that be fitted with alead tamper seal for W&M requirements.

On the Model 1010A the switch is located on the lower right-hand sideof the enclosure.

Honeywell Enraf

2000 Northfield Court,

Roswell, GA 30076

U.S.A.

Tel: +1 770 475 1900

Email: [email protected]

www.honeywellenraf.com

4418008 - Revision 1

October 2008

© 2008 Honeywell International Inc.