1010cj wiring manual - honeywell...connections on the terminal diagrams that relate to the arms not...
TRANSCRIPT
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ iiiCard Descriptions and Wiring Manual
Table of Contents
CHAPTER 1 Card Descriptions and Terminal Layouts
1.1 CPU Card - S10CPU-xxx-I3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.2 Replacement Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.3 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 Input Card - S10NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.4 Switch Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.2.5 Flowmeter Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.2.6 Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.3 Output Relay Card - S10RA-XXX-RB-XXX . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3.2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.3.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.3.4 Solid State Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.3.5 Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4 Power Supply Card—S800PS4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.2 Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1.4.3 Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
CHAPTER 2 Typical Wiring Diagram
CHAPTER 3 Model 1010 Communication Cables
3.1 1010 to PC/Printer via ADAM 4520 RS232/422 Converter . . . . . . . . . . . . 3-1
3.1.1 2 Twisted Pairs + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 1 Twisted Pair + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 1010 to PC/Printer via Black Box IC109A RS232/485 Converter . . . . . . . 3-3
3.2.1 2 Twisted Pairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.2 RS 485: 1 Twisted Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3 1010 to PC/Printer (RS232) via ENTRELEC 84233-11 Converter . . . . . . . 3-5
3.3.1 RS 422: 2 Twisted Pairs + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.2 RS 485: 1 Twisted Pair + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.4 1010 to PC/Printer (RS232) via ADVANTEC PCL8442 . . . . . . . . . . . . . . . 3-7
3.5 1010 to Tally Printer (RS422) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.6 1010 to PC/Printer (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.7 1010 to RFI-9256 Radio Modem (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.8 Multiple 1010s to RFI-9256 Radio Modem (RS232). . . . . . . . . . . . . . . . . 3-11
3.9 PC to RFI-9256 Radio Modem (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
iv Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
3.10 1010 (Isolated RS485) to PC via ADAM 4520 Converter . . . . . . . . . . . 3-13
3.11 1010 (Isolated RS485) to PC via Black Box IC109A Converter . . . . . . . 3-14
3.13 1010 to EFT Mini-Pak Additive Injector . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.14 1010 to RTD (PT100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.15 1010 to NexWatch DR4208S Card Reader . . . . . . . . . . . . . . . . . . . . . . . . 3-17
CHAPTER 4 Solid State Relays
Glossary
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 1Card Descriptions and Wiring Manual
CHAPTER 1 CARD DESCRIPTIONS AND TERMINAL LAYOUTS
The terminal layouts in this document show a typical 4-armconfiguration. Where the number of arms is less than 4 ignore the armconnections on the terminal diagrams that relate to the arms not beingused.
1 - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.1 CPU Card - S10CPU-xxx-I3
1.1.1 Card Description
This CPU card is designed to work in the 1010 C series of loadinginstruments. The 1010 C series instruments feature a large graphicsdisplay, battery backed real time clock, and non-volatile flash memory,which is used to store all configuration and transaction data.
The card has three isolated communication ports, which can be set upthrough software via configuration settings.
Port 1: Isolated RS485/422/232 (standard)
Port 2: Isolated RS485/232 (standard)
Port 3: Isolated RS485/232 (standard)
The card also has inputs that are software selectable for the following:
RF ID reader
Touch Key (2 key inputs) using MTL zener barrier
Touch Key (2 key inputs) without barrier
S10CPU- 0 0 0 -I3
D8
D12
D1
D7
D13
D17
D18
D29
C D E R
2
1
3
Item Description1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 3Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
Two logic inputs
Touch Key via MTL zener barrier and one logic input
Touch Key without barrier and one logic input
1.1.2 Replacement Batteries
Use only 3 volt lithium batteries, size CR2032.
1.1.3 Terminal Descriptions
D8
D10D9
D11D12
- Port 2 Rx RS232 - Port 2 Tx RS232 - Port 2 0V Common - Port 2 Rx/Tx+ RS485 - Port 2 Rx/Tx- RS485
D13
D15D14
D16D17
- Port 3 Rx RS232 - Port 3 Tx RS232 - Port 3 0V Common - Port 3 Rx/Tx+ RS485 - Port 3 Rx/Tx- RS485
D1
D3D2
D5D4
D6D7
- Port 1 Rx RS232 - Port 1 Tx RS232
- Port 1 Tx+ RS422
- Port 1 Tx- RS422
- Port 1 Rx- RS422 - Port 1 Rx+ RS422 - Port 1 0V Common
D18D19D20D21D22D23D24D25D26D27D28D29
- Signal Ground - Signal Ground - +5V to Reader- Card Int/Touch Key#1/In #1- Card Data/Touch Key#2/In #2- Card Present- 4-20mA Channel 1 V+- 4-20mA Channel 1 Iout
- 4-20mA Channel 2 V+
- 4-20mA Channel 3 V+- 4-20mA Channel 2 Iout
- 4-20mA Channel 3 Iout
1 - 4 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.2 Input Card - S10NA
1.2.1 Card Description
The S10NA is a general purpose input card designed for 1 to 4 armsystems. This is a general purpose input card and is composed of thefollowing input functions:
4 x RTD/4-20 mA temperature inputs
4 x 4-20 mA inputs, which can be used for pressure
4 x flow meter inputs (dual inputs on each channel)
16 x general purpose inputs
Each input has transient protection.
An unscaled opto output is coupled to the “A” side of the flowmeterinput circuitry to retransmit the flow signal. This output can be usedfor proving or for driving additional registers.
S10NA-I1
Lithium Battery
LNK1
1
2
3
Item Description1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 5Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.2.2 Terminal Descriptions
1.2.3 Notes
1. Flow inputs provide for dual pulse signals from each flow meter asa pulse integrity check of the flow signal. Flow meter 1 thereforehas two inputs, 1A and 1B.
2. Temperature Input share a common ground.
3. All switch inputs on CA20 to CA28 must be voltage-free switchcontacts from a relay or switch.
4. All inputs must be shielded. For CE compliance, shields should beconnected at one end only and wired to the chassis earth.
CA1
CA3CA2
CA5CA4
CA6CA7
RTD 3 Source -RTD 3 Sense (+) / 4-20 mA 5 (+) -
RTD 4 Sense (+) / 4-20 mA 6 (+) -RTD 4 Sense (-) -
RTD 4 Source -
- RTD 1 Source
- RTD 1 Sense (-)- RTD 1 & 2 Sink
- RTD 2 Sense (+) / 4-20 mA 2 (+)
- RTD 1 Sense (+) / 4-20 mA 1 (+)
- RTD 2 Source
- RTD 2 Sense (-)
CB1
CB3CB2
CB5CB4
CB6CB7
CA8
CA10CA9
CA11CA12
CB8
CB10CB9
CB11CB12
CA13
CA15CA14
CA17CA16
CA18
CB13
CB15CB14
CB17CB16
CB18
CA19CA20CA21CA22
CA23CA24CA25CA26CA27CA28
CB19CB20CB21CB22
CB23CB24CB25CB26CB27CB28
- 4-20 mA 3 (+)
- Opto Output 1- Opto Output 2
- Signal Ground (Flow)/ 4-20mA (-)
- 4-20 mA 4 (+)
- Opto 0 V
- Flow Input Meter 1A
4-20 mA 7 (+) -
Opto Output 3 -Opto Output 4 -
- Flow Input Meter 1B
4-20 mA 8 (+) -
Opto 0 V -
- Signal Ground (Flow)/ 4-20mA (-)- Flow Input Meter 2A- Flow Input Meter 2B
- Signal Ground- GP Input 1 (Emergency Stop)- GP Input 2 (Permissive # 1 – Overfill/Ground)- GP Input 3 (Permissive # 2 – Vapour Recovery)
- GP Input 4 (Permissive # 3 – Programmable Permissive)- Signal Ground- GP Input 5 (Programmable In # 1)- GP Input 6 (Programmable In # 2)- GP Input 7 (Programmable In # 3)- GP Input 8 (Programmable In # 4)
RTD 3 Sense (-) -RTD 3 & 4 Sink -
Signal Ground (Flow)/ 4-20mA (-) -Flow Input Meter 3A -Flow Input Meter 3B -
Signal Ground (Flow)/ 4-20mA (-) -Flow Input Meter 4A -Flow Input Meter 4B -
GP Input 9 (Programmable In # 5) -GP Input 10 (Programmable In # 6) -
GP Input 12 -Signal Ground -
Signal Ground -
GP Input 11 -
GP Input 13 -GP Input 14 -
GP Input 16 -GP Input 15 -
Temp Arm 1
Temp Arm 2
Temp Arm 3
Temp Arm 4
1 - 6 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.2.4 Switch Inputs
1.2.5 Flowmeter Inputs
1.2.6 Temperature Inputs
The type of flow meter input can be selected through the configurationmenu.
Switch Inputs
Voltage FreeContact
5 V
1K
Flowmeter Inputs
F
+12 or 24V
Flowmeter
Open Collector (Pullup to 5V)Pulse (Pullup not connected)Namur (Pullup to 0V)
1K1K
+5V/NC/Gnd
Temperature Inputs24 Vdc
Precision250 ohm
T
TemperatureTransmitter
4-20 mA
+
-
Ground commonto all temperature inputs
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 7Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.3 Output Relay Card - S10RA-XXX-RB-XXX
1.3.1 Card Description
This card is a general purpose relay output card and is made up of 24relay outputs. The S10RB-XXX-I1 card is mounted onto the S10RA-XXX-I1 card, each providing 12 relay outputs.
Relays can be 100-240 Vac solid state or Electromechanical
The X in S10RA-XXX can either be S or R depending upon the typeof relays on board. (S indicates solid state and R indicates Electro-mechanical relays).
There are a total of 6 relay banks each having 4 relays. Each bankcan be of different relay types. The default combination is S10RA-SSR-RB- RRR.
Electromechanical relay outputs have MOV’s across the output.
The solid state relay outputs are suitable for driving digital control valveswhere continual switching of the outputs would otherwise wear out amechanical relay. The outputs are fully isolated and capable of drivingonly A.C. voltages. The outputs have a snubber network across theoutput to minimise voltage spikes when switching inductive loads suchas coils.
BA
1
8
13
2
9
14
3
10
15
4
11
16
5
12
17
6
18
7
BB
S10RA-XXX-I1
LK1
B1
B6
B7
B12
B13
B18
S10RB-XXX-I1
LK2
SLO
TC
SLO
TB
32
1
Item Description1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals
1 - 8 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.3.2 Terminal Descriptions
1.3.3 Notes
Link 1 provides addressing for the board so that it may be mounted inslot B or C.
Card Mounted in Slot B (Default)
Link in positions A & B (as shown above )
Card Mounted in Slot C
Link in positions B & C
NOTE: Link 2 is not required.
Notes:* Relay B1, B3, B5 & B7 - Two Stage Valve - Slow Flow Digital Control Valve - Inlet
** Relay B2, B4, B6 & B8 - Two Stage Valve - High Flow Digital Control Valve - Outlet
- Relay B2 – Arm 1 - DCV Outlet
- Relay B1 – Arm 1 - DCV Inlet- Common for Relays 1 & 2
BB1
BB3BB2
BB5BB4
BB6BB7BB8BB9BB10BB11BB12
BB13
BB15BB14
BB17BB16
BB18
Relay B13 (GP Output #11) - BA1
BA3BA2
BA5BA4
BA6BA7BA8BA9
BA10BA11BA12
BA13
BA15BA14
BA17BA16
BA18
Relay B14 (GP Output #12) -Relay B15 (GP Output #13) -
Relay B16 (GP Output #14) -
Common for Relays 13 & 14 -
Common for Relays 15 & 16 -
Relay B17 (GP Output # 15) -
Relay B18 (GP Output #16) -Relay B19 (GP Output #17) -
Relay B20 (GP Output #18) -
Common for Relays 17 & 18 -
Common for Relays 19 & 20 -
Relay B21 (GP Output #19) -
Relay B22 (GP Output #20) -Relay B23 (GP Output # 21) -
Relay B24 (GP Output #22) -
Common for Relays 21 & 22 -
Common for Relays 23 & 24 -
- Relay B3 – Arm 2 - DCV Inlet
- Relay B4 – Arm 2 - DCV Outlet- Common for Relays 3 & 4
- Relay B6 – Arm 3 - DCV Outlet
- Relay B5 – Arm 3 - DCV Inlet- Common for Relays 5 & 6
- Relay B7 – Arm 4 - DCV Inlet
- Relay B8 – Arm 4 - DCV Outlet- Common for Relays 7 & 8
- Relay B9 - (GP Output #7)- Common for Relays 9 & 10
- Relay B12 - (GP Output #10)- Common for Relays 11 & 12
- Relay B10 - (GP Output #8)- Relay B11 - (GP Output #9)
On/Off Valve - On and Off
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 9Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.3.4 Solid State Relay Outputs
Switching Voltage: AC Only 90 - 240 Vac, 1 Amp max.
Transient Protection: Snubber Network 47 nF, 47R
1.3.5 Electromechanical Relays
Rating: 240 Vac, 30 Vdc Max, 1 Amp max.
Protection: 275 Vac MOV transient protection
Solid State Relay Outputs
Solid State Relay
Snubber Network
Coil
ACMains
1 - 10 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.4 Power Supply Card—S800PS4-6
1.4.1 Card Description
This card is a general purpose power supply card. It is made of thefollowing:
110/220 Vac mains input
6 electromechanical relay outputs
5 to 30 Vdc power out (100 mA max.)
12 Vdc power out (250 mA max.)
Mains voltage is selected by a switch on the board and can be either110 Vac (95 to 135 Vac) or 220 Vac (190 to 260 Vac). A 500 mA fuseand varistor provide protection on the mains inputs against powerspikes and short term overvoltage connection.
The 5 to 30 Vdc power output is adjustable by means of a trimpotentiometer adjacent to terminal A3. This should be adjusted with ascrewdriver while monitoring the resultant voltage on terminal A2 with avoltmeter. The default value when shipped from the factory is 24V.
LK1
LK2
LK3
A1
A3
A8
A9
A17
L1 not connectedN
A4
S800PS4-6-Iss4
230V
A
B
A
B
INOUT3
4
6
78910
1
22
5
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 1 - 11Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.4.2 Terminal Layout
Item Decription1 Motherboard connector
2 Link
3 DC fuse, 250 Vac, 1.5 A Slow-Blow Size: 20 x 5 mm (used only in DC operation)
4 DC voltage adjustment
5 Wiring terminals
6 To chassis (earth for CE compliance)
7 Mains fuse, 250 Vac, 500 mA Slow-Blow Size: 20 x 5 mm
8 Mains selection, 110 or 220 VAC
9 Part and issue numbers
10 Mains transformer
L1
A1A2A3
A4A5A6A7A8
A13
A9
A14
A10
A15
A11
A16
A12
A17
N- Not Used- 110/220 Vac Supply (Neutral)
- DC Ground (0 Vdc)- Supply Out (8 - 30 Vdc, 100mA)
- Not Used
- Internal Connection
- 110/220 Vac Supply (Active)
- Supply Out (12 Vdc, 250mA)
- Internal Connection
- Internal Connection- Internal Connection
- Relay A1 (GP Output #1)
- Relay A2 (GP Output #2)
- Relay A3 (GP Output #3)- Relay A4 (GP Output #4)- Relay A5 (GP Output #5)- Relay A6 (GP Output #6)- Relay Common A13 - A16
1 - 12 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Card Descriptions and Terminal Layouts
1.4.3 Electromechanical Relays
Rating: 240 Vac, 30 Vdc Max 1 Amp max.
Protection: 275 Vac MOV transient protection
Relay Outputs
Electromechanical Relays 1 & 2
MOVTransientProtection
Electromechanical Relays 3 to 6
A13
A14
A15
A16
A17
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 2 - 1Card Descriptions and Wiring Manual
CHAPTER 2 TYPICAL WIRING DIAGRAM
This section describes a typical wiring diagram for a single arm 1010installation. This is intended as a guide only.
EARTH
ACTIVE
NEUTRAL
Chassis
N
L1
AC POWER
FLOW CONTROL
VALVE
AC MAINS
GANTRY ISOLATIONVALVE
ADDITIVE SYSTEM
GANTRY ISOLATION VALVE
RELAY COMMON FOR A13 to A16
A13PUMP CONTROL
PUMP DEMAND
BB1
BA13 ADDITIVE PULSE
A17Power Supply for Pump / GIV Outputs
BA1
RELAY COMMON FOR B1 and B2
BA2
Three MinuteTimer Beacon
DEAD MANINDICATOR
A9
A10
Model 1010-1 Explosion proof enclosure
25 m
m C
able
G
land
25
mm
Cab
le
Gla
nd
SIGNAL ASIGNAL B
+12VDC
FLOWMETER INPUT ARM 1
TEMPERATUREINPUT
CA14CA15
A3A1 0 VDC
A2
CA19
CA19
CA19
CA2
CA21
CA20
+24 VDC (ADJUSTED)
+VE SUPPLYCOMMON
OUTPUT AOUTPUT B
FLOWMETERPULSER
All Communications & Signal Cablesto be IS & OS Twisted Pair
4 - 20 MATEMPERATURETRANSMITTER
+-
25 m
m
C
able
G
land
OVERFILL / EARTH SENSOR
VAPOUR RECOVERY
EMERGENCYSTOP
OVERFILL INPUT
VAPOUR RECOVERY INPUT
EMERGENCY STOP INPUT
SWITCH COMMON
SWITCH COMMON
SWITCH COMMON
CA22
FLOW CONTROL
VALVE BA3
RELAY COMMON FOR Relay B13 & B14
BB2
RELAY COMMON FOR Relay B9 & B10
BA14
2 - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Typical Wiring Diagram
RS422PC/Printer
RS232PC/Printer
RS485PC/Printer
ALARM OUTPUT(Voltage freecontact 1 Amp)
Mini-Pak 3000
D3 (0V)
D10 (0V)
D4 (Rx+)
D8 (Rx)
D17 (-)D16 (+)
D5 (Rx-)
D9 (Tx)
D6 (Tx+)D7 (Tx-)
BB13BB14
D11 (+)D12 (-) RS485
CommunicationsRS485COMMS
RS422Communications
RS232Communications
RS485Communications
GENERAL ALARM OUTPUT
Terminal Strip
25
mm
Cab
le G
lan
d
Port 1 set to RS422
Port 2 set to RS232
Port 3 set to RS485
D15 (0V)
25 m
m C
abl
e G
lan
d
All Communications & Signal Cablesto be IS & OS Twisted Pair
TB1-5TB1-6
Additive Injection System
D10 (0V)TB1-4
If MP3000 is used then it would replace the Port 2 Printer connection above
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 1Card Descriptions and Wiring Manual
CHAPTER 3 MODEL 1010 COMMUNICATION CABLES
3.1 1010 to PC/Printer via ADAM 4520 RS232/422 Converter
3.1.1 2 Twisted Pairs + 0V
R
S422
Use
shie
lded
RS2
32 c
able
wire
d st
raig
ht th
roug
h(ie
: pin
1 to
pin
1, p
in2
to p
in 2
, etc
) with
9-25
way
con
verte
rsif
requ
ired.
NO
TES
1)Tx
+ m
ust b
e pa
ired
with
Tx-
, Rx+
mus
t be
paire
d w
ith R
x-.
Shie
lded
twis
ted
pairs
with
indi
vidu
al sc
reen
and
over
all s
cree
n. S
ee N
ote
1.
1010
Tx-
Tx+
Rx-
Rx+
POR
T
D5
D3
D4
D7
D6
0V
AD
AM
452
0
To P
C o
r Prin
ter
Rx-
Rx+
Tx-
Tx+
(B)G
ND
(R)+
Vs
RS422
Inte
rnal
Sw
itch
Setti
ngs
SW2 1-
9D
on't
care
10O
N
0V+V
10 to
30V
DC
SW1
(See
Not
e 2)
1O
N
9 W
ayFe
mal
e
RS232
2O
FF
2)11
dat
a bi
ts, 1
star
t, 8
data
, 1
par
ity, 1
stop
: S
W1
OFF
, SW
2 O
N
10 d
ata
bits
, 1 st
art,
8 da
ta, n
o pa
rity,
1 st
op :
SW
1 O
N,
SW2
OFF
3)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
AD
AM
452
010
10
PO
RT
1
Rx+
Rx-
Tx+
Tx-
GN
D
D7
D3
D6
D5
D4
3 - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.1.2 1 Twisted Pair + 0V
RS4
85U
se sh
ield
ed R
S232
cab
lew
ired
stra
ight
thro
ugh
(ie: p
in 1
to p
in 1
, pin
2 to
pin
2, e
tc) w
ith9-
25 w
ay c
onve
rters
if re
quire
d.
NO
TES
Shie
lded
twis
ted
pair
with
indi
vidu
al sc
reen
and
over
all s
cree
n.
1010
Tx-/R
x-
Tx+/
Rx+
POR
T 2
POR
T 3
D10
D15D17
D16
D12 D11
0V
AD
AM
452
0
To P
C
DA
TA-
DA
TA+
(B)G
ND
(R)+
Vs
RS485
Inte
rnal
Sw
itch
Setti
ngs
SW2 10
OFF
0V+V
10 to
30V
DC
SW1
(See
Not
e 1)
1O
FF9
Way
Fem
ale
RS2321 2 3 4 5 6 7 8 9
1200
bps
2400
bps
4800
bps
9600
bps
19.2
Kbp
s38
.4 K
bps
57.6
Kbp
s11
5.2
Kbp
sO
FF
Sele
cton
e (1
)on
lyO
N
2O
N
1)11
dat
a bi
ts, 1
star
t, 8
data
, 1
par
ity, 1
stop
: S
W1
OFF
, SW
2 O
N10
dat
a bi
ts, 1
star
t, 8
data
, no
parit
y, 1
stop
: S
W1
ON
, SW
2 O
FF
AD
AM
452
0
RS4
85 D
ATA
-R
S485
DA
TA+
GN
D
1010
POR
T 2
POR
T 3
D10
D15
2)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
D16
D11
D12
D17
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 3Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.2 1010 to PC/Printer via Black Box IC109A RS232/485 Converter
3.2.1 2 Twisted Pairs
RS4
22
Use
shie
lded
RS2
32 c
able
wire
d st
raig
ht th
roug
h(ie
: pin
1 to
pin
1, p
in2
to p
in 2
, etc
) with
9-25
way
con
verte
rsif
requ
ired.
NO
TES
1) 2)A
0V
con
nect
ion
is n
ot a
vaila
ble
for R
S422
on
the
IC10
9A.
Tx+
mus
t be
paire
d w
ith T
x-, R
x+ m
ust b
e pa
ired
with
Rx-
.
1010
Tx-
Tx+
Rx-
Rx+
POR
T 1
D5
D3
D4
D7
D6
0V
To P
C o
r Prin
ter
IC10
9A
25 W
ay F
emal
e
TxATxBRxARxB
Ope
ratin
gM
ode
XW
1AX
W1B TE
RM
BIA
S
W5 W
9
W15
W19
W17
W8
W16
IC10
9A L
ink
Setti
ngs
DIP
Shu
nt (I
C10
9A S
et to
DC
E)
TER
MB
IAS
W5
W9
W15
W19
W17
W8
W16
As R
equi
red
- Usu
ally
OFF
As R
equi
red
- Usu
ally
OFF
A-B
A Not
Use
d
Ope
r. M
ode
Nor
mal
EB-C
CA-B
XW
1AX
W1B
Ope
n (N
o D
IP S
hunt
)
Shie
lded
twis
ted
pairs
with
indi
vidu
al sc
reen
and
over
all s
cree
n. S
ee N
ote
1.
3)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.4)
If m
ultip
le 1
010s
are
con
nect
ed to
an
IC10
9A, t
he 0
V te
rmin
als (
D3)
of t
he 1
010s
shou
ld a
ll be
join
ed to
geth
er.
RxA
RxB
TxA
TxB
IC10
9A10
10
POR
T 1
D5
D4
D7
D6
3 - 4 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.2.2 RS 485: 1 Twisted Pair
RS4
85
Use
shie
lded
RS2
32 c
able
wire
d st
raig
ht th
roug
h(ie
: pin
1 to
pin
1, p
in2
to p
in 2
, etc
) with
9-25
way
con
verte
rsif
requ
ired.
NO
TES
1)A
0V
con
nect
ion
is n
ot a
vaila
ble
for R
S485
on
the
IC10
9A.
1010
Rx-
/Tx-
Rx+
/Tx+PO
RT
2PO
RT
3
D12
D10
D15D17
D16
D11
0V
To P
CIC
109A
25 W
ay F
emal
e
TxATxBRxARxB
Ope
ratin
gM
ode
XW
1AX
W1B TE
RM
BIA
S
W5 W
9
W15
W19
W17
W8
W16
IC10
9A L
ink
Setti
ngs
DIP
Shu
nt (I
C10
9A S
et to
DC
E)
TER
MB
IAS
W5
W9
W15
W19
W17
W8
W16
As R
equi
red
- Usu
ally
OFF
As R
equi
red
- Usu
ally
OFF
B-C
A Not
Use
d
Ope
r. M
ode
Nor
mal
EB-C
CA-B
XW
1AX
W1B
Ope
n (N
o D
IP S
hunt
)
Shie
lded
twis
ted
pair
with
scre
en.
IC10
9A10
10
RxA
, TxA
RxB
, TxB
POR
T 2
POR
T 3
D12
D11
D17
D16
2)If
mul
tiple
101
0s a
re c
onne
cted
to a
n IC
109A
, the
0V
term
inal
s (D
10,D
15) o
f the
101
0s sh
ould
all
be jo
ined
toge
ther
.3)
This
con
nect
ion
diag
ram
is a
lso
appl
icab
le fo
r the
mod
els 1
030,
104
0, a
nd 1
050.
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 5Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.3 1010 to PC/Printer (RS232) via ENTRELEC 84233-11 Converter
3.3.1 RS 422: 2 Twisted Pairs + 0V
ENTR
ELEC
842
33-1
1
RS4
22
1010
Tx-
Tx+
Rx-
Rx+
POR
T 1
D5
D3
D4
D7
D6
0V
PC :
25 W
ay F
emal
e
RS2
32
2 T
x
3 R
x
7 0
V
PC :
9 W
ay F
emal
e
3 T
x
2 R
x
NO
TES
1)Tx
+ m
ust b
e pa
ired
with
Tx-
, Rx+
mus
t be
paire
d w
ith R
x-.
5 0
V
DSR
6
CD
8D
TR 2
0
CD
1D
SR 6
DTR
4
RTS
7C
TS 8
Shie
lded
twis
ted
pairs
with
indi
vidu
al sc
reen
and
over
all s
cree
n. S
ee N
ote
1.
RTS
4C
TS 5
120
Ohm
220
Ohm
INT1
sele
cts t
he li
nete
rmin
atio
n re
sist
orva
lue.
No
term
inat
ion
E B D A CMKG
Pow
erC
onne
ctor
Inte
rnal
Lin
k Se
tting
s
INT1
INT2
INT3
Link
Set
tings
(und
ersi
de)
P+P-
0V5V
V-
V+
0V+V
8.5
to 2
8V D
C
OR
ENTR
ELEC
8423
3-11
G KM
To P
C o
r Prin
ter
Prin
ter :
25
Way
Mal
e
2)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
ENTR
ELEC
8423
3-11
E B D A C
1010
PO
RT
1
D7
D5
D4
D6
D3
3 - 6 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.3.2 RS 485: 1 Twisted Pair + 0V
EN
TREL
EC 8
4233
-11
RS4
85
1010
Rx-
/Tx-
Rx+
/Tx+
POR
T 2
POR
T 3
D10
D15
D17
D16
D12
D11
0V
25 W
ay F
emal
e 2 T
x
3 R
x
7 0
V
9 W
ay F
emal
e
3 T
x
2 R
x
NO
TES
5 0
V
DSR
6
CD
8D
TR 2
0
CD
1D
SR 6
DTR
4
RTS
7C
TS 8
Shie
lded
twis
ted
pair
with
indi
vidu
al sc
reen
and
over
all s
cree
n.
RTS
4C
TS 5
120
Ohm
220
Ohm
INT1
sele
cts t
he li
nete
rmin
atio
n re
sist
orva
lue.
No
term
inat
ion
E B D A C
MKG
Pow
erC
onne
ctor
Inte
rnal
Lin
k Se
tting
s
INT1
INT2
INT3
Link
Set
tings
(und
ersi
de)
P+P-
0V5V
V-
V+
0V+V
8.5
to 2
8V D
C
OR
ENTR
ELEC
8423
3-11
G KM
To P
C
L
LRS2
32
ENTR
ELEC
8423
3-11
D, E
A, B C
1010
PO
RT
2 P
OR
T 3
D12
D15
D17
D16
D11
D10
1)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 7Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.4 1010 to PC/Printer (RS232) via ADVANTEC PCL8442
RS 422: 2 Twisted Pairs + 0V
1010
RS4
22
Use
25M
/25M
con
verte
ror
9F-
25M
way
con
verte
rfo
r con
nect
ion
to P
C.
NO
TES
1)Tx
+ m
ust b
e pa
ired
with
Tx-
, Rx+
mus
t be
paire
d w
ith R
x-.
Shie
lded
twis
ted
pairs
with
indi
vidu
al sc
reen
and
over
all s
cree
n. S
ee N
ote
1.
Tx-
Tx+
Rx-
Rx+
POR
T 1
D5
D3
D4
D7
D6
0V
AD
VA
NTE
CH
PC
L844
2
To P
C o
r Prin
ter
23
141625 W
ay M
ale 7
12
34
56
78
RS4
22 P
orts
(x8)
25 W
ay F
emal
e
RS2
32 P
orts
(x8)
25 W
ay F
emal
e
Con
nect
to a
nyR
S422
Por
t on
AD
VA
NTE
CH
PCL8
442
Pow
er Ja
ck5V
DC
Cen
tre P
ositi
ve
)hi
idi
il
libl
fh
dl
d
3 - 8 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.5 1010 to Tally Printer (RS422)
RS 422: 2 Twisted Pairs + 0V
NO
TES
To P
rinte
r
1)Ta
lly p
rinte
r mus
t hav
e R
S422
inte
rfac
e in
stal
led.
4 A
RxD
B R
xD 1
12
A T
xDB
TxD
9
8 G
ND
15 W
ay M
ale
1010
RS4
22
Shie
lded
twis
ted
pairs
with
indi
vidu
al sc
reen
and
over
all s
cree
n. S
ee N
ote
1.
Tx-
Tx+
Rx-
Rx+
POR
T 1
D5 D3
D4
D7
D6
0V
2)Tx
+ m
ust b
e pa
ired
with
Tx-
, Rx+
mus
t be
paire
d w
ith R
x-.
3)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 9Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.6 1010 to PC/Printer (RS232)
NO
TES
Tx Rx
POR
T 1
POR
T 2
D1
D3
D10D8
D9
D2
0V
2 T
x
3 R
x
7 0
V
RTS
4C
TS 5
DSR
6
CD
8D
TR 2
0
To P
C o
r Prin
ter 1)
Suita
ble
for A
LL p
rinte
r typ
es (T
M29
5, T
ally
, or 8
0 co
lum
n te
xt p
rinte
r).10
10
2)Ta
lly p
rinte
r mus
t hav
e R
S232
inte
rfac
e in
stal
led.
Prin
ter :
25
Way
Mal
e
RS2
32
PC :
25 W
ay F
emal
e
3)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
POR
T 3
D15D13
D14
3 - 10 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.7 1010 to RFI-9256 Radio Modem (RS232)
To R
FI-9
256
NO
TES
RS2
32
0V 2
5
2 T
x (M
ain
Mod
em P
ort)
3 R
x (M
ain
Mod
em P
ort)
+12V
14
13 0
V
4 T
x (A
uxili
ary
Mod
em P
ort)
5 R
x (A
uxili
ary
Mod
em P
ort)
2 Tx3 Rx
7 0V
RS232
+12V
0VFr
om 1
2V D
CPo
wer
Sup
ply
25 W
ay F
emal
e
To P
C25
Way
Fem
ale
1) 2)A
ux p
ort o
f RFI
-925
6 us
ed o
nly
whe
n co
nfig
urin
g th
e m
odem
.M
odem
setti
ngs d
epen
d on
inst
alla
tion.
Ref
er to
RFI
-925
6 do
cum
enta
tion.
Tx Rx
POR
T 2
POR
T 3
D8
D10
D15D13
D14
D9
0V
1010
(Not
e 1,
2)
3 Tx2 Rx
5 0V
RTS 7CTS 8
DSR 61 CD
4 DTR
9 W
ay F
emal
e
OR
4 RTS5 CTS6 DSR
8 CD
20 D
TR
3)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
POR
T 1
D1 D3
D2
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 11Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.8 Multiple 1010s to RFI-9256 Radio Modem (RS232)
To
RFI
-925
6
NO
TES
RS2
32
13 0
V
2 T
x (M
ain
Mod
em P
ort)
3 R
x (M
ain
Mod
em P
ort)
+12V
14
0V 2
5
4 T
x (A
uxili
ary
Mod
em P
ort)
5 R
x (A
uxili
ary
Mod
em P
ort)
2 Tx3 Rx
7 0V
RS232
25 W
ay F
emal
e
To P
C25
Way
Fem
ale
1) 2)A
ux p
ort o
f RFI
-925
6 us
ed o
nly
whe
n co
nfig
urin
g th
e m
odem
.M
odem
setti
ngs d
epen
d on
inst
alla
tion.
Ref
er to
RFI
-925
6 do
cum
enta
tion.
1010
1010
0V+1
2VFr
om 1
2V D
CPo
wer
Sup
ply
RTS
15
4.7
kOhm
0.2
5W
RS2
32
1N41
48
1N41
48
(Not
e 1,
2)
4 RTS5 CTS6 DSR
8 CD
20 D
TR
3 Tx2 Rx
5 0V
RTS 7CTS 8
DSR 61 CD
4 DTR
9 W
ay F
emal
e
OR
3)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
Tx Rx
POR
T 2
POR
T 3
D8
D10
D15D13
D14
D9
0V
POR
T 1
D1 D3
D2
Tx Rx
POR
T 2
POR
T 3
D8
D10
D15D13
D14
D9
0V
POR
T 1
D1 D3
D2
3 - 12 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.9 PC to RFI-9256 Radio Modem (RS232)
To RFI-9256
25 Way Female
2 T x
3 Rx
7 0V
NOTES
DSR 6
CD 8
DTR 20
RT S 4
CT S 5
To PC
RS232
0V 25
T x (MainModem Port) 2
Rx (Main Modem Port) 3
1 +12V
13 0V
T x (Auxiliary Modem Port) 4
Rx (Auxiliary Modem Port) 5
2 T
x3 R
x
7 0V
RS
232
+12V 0V
From 12V DCPower Supply
25 Way Female
To PC
25 Way Female
1)2)
Aux port of RFI-9256 used only when configuring the modem.Modem sett ings depend on installat ion. Refer to RFI-9256 documentation.
(Note 1,2)
3 T
x
2 Rx
5 0V
RT
S 7
CT
S 8
DSR
61 C
D
4 D
TR
9 Way Female
OR
4 RT
S
5 CT
S
6 DSR
8 CD
20 DTR
9 Way Female
3 T x
2 Rx
5 0V
CD 1DSR 6
DTR 4
RTS 7
CTS 8
OR
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 13Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.10 1010 (Isolated RS485) to PC via ADAM 4520 Converter
Isolated RS 485, Single Twisted Pair + 0V
R
S485
Use
shie
lded
RS2
32 c
able
wire
d st
raig
ht th
roug
h(ie
: pin
1 to
pin
1, p
in2
to p
in 2
, etc
) with
9-25
way
con
verte
rsif
requ
ired.
NO
TES
Shie
lded
twis
ted
pair
with
indi
vidu
al sc
reen
and
over
all s
cree
n.
1010
RS4
85-
RS4
85+
AD
AM
452
0
To P
C
DA
TA-
DA
TA+
(B)G
ND
(R)+
Vs
RS485
Inte
rnal
Sw
itch
Setti
ngs
SW2 10
OFF
0V+V
10 to
30V
DC
SW1
(See
Not
e 1)
1O
FF9
Way
Fem
ale
RS2321 2 3 4 5 6 7 8 9
1200
bps
2400
bps
4800
bps
9600
bps
19.2
Kbp
s38
.4 K
bps
57.6
Kbp
s11
5.2
Kbp
sO
FF
Sele
cton
e (1
)on
lyO
N
2O
N
1)11
dat
a bi
ts, 1
star
t, 8
data
, 1
par
ity, 1
stop
: S
W1
OFF
, SW
2 O
N10
dat
a bi
ts, 1
star
t, 8
data
, no
parit
y, 1
stop
: S
W1
ON
, SW
2 O
FF
AD
AM
452
0
RS4
85 D
ATA
-R
S485
DA
TA+
GN
D
1010
POR
T 2
D7
D8
D10
2)Th
is c
onne
ctio
n di
agra
m is
als
o ap
plic
able
for t
he m
odel
s 103
0, 1
040,
and
105
0.
POR
T 2
POR
T 3
D10
D15
D17
D16
D12
D11
0V
1010
POR
T 3
D7
D8
D15
3 - 14 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.11 1010 (Isolated RS485) to PC via Black Box IC109A Converter
Isolated RS 485, Single Twisted Pair
RS4
85
Use
shie
lded
RS2
32 c
able
wire
d st
raig
ht th
roug
h(ie
: pin
1 to
pin
1, p
in2
to p
in 2
, etc
) with
9-25
way
con
verte
rsif
requ
ired.
NO
TES
1)A
0V
con
nect
ion
is n
ot a
vaila
ble
for R
S485
on
the
IC10
9A.
1010
RS4
85-
RS4
85+
POR
T 2
D10
D12
D11
0V
To P
CIC
109A
25 W
ay F
emal
e
TxATxBRxARxB
Ope
ratin
gM
ode
XW
1AX
W1B TE
RM
BIA
S
W5 W
9
W15
W19
W17
W8
W16
IC10
9A L
ink
Setti
ngs
DIP
Shu
nt (I
C10
9A S
et to
DC
E)
TER
MB
IAS
W5
W9
W15
W19
W17
W8
W16
As R
equi
red
- Usu
ally
OFF
As R
equi
red
- Usu
ally
OFF
B-C
A Not
Use
d
Ope
r. M
ode
Nor
mal
EB-C
CA-B
XW
1AX
W1B
Ope
n (N
o D
IP S
hunt
)
Shie
lded
twis
ted
pair
with
scre
en.
IC10
9A10
10
RxA
, TxA
RxB
, TxB
POR
T 2
D12
D11
2)If
mul
tiple
101
0s a
re c
onne
cted
to a
n IC
109A
, the
0V
term
inal
s (D
10,D
15) o
f the
101
0s sh
ould
all
be jo
ined
toge
ther
.3)
This
con
nect
ion
diag
ram
is a
lso
appl
icab
le fo
r the
mod
els 1
030,
104
0, a
nd 1
050.
POR
T 3
D15
D17
D16
POR
T 3
D17
D16
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 15Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.12 1010 (Isolated RS485) to PC (RS232) via ENTRELEC 84233-11 Converter
Isolated RS 485, Single Twisted Pair + 0V
ENTR
ELEC
842
33-1
1
RS4
85
25 W
ay F
emal
e 2 T
x
3 R
x
7 0
V
9 W
ay F
emal
e
3 T
x
2 R
x
NO
TES
5 0
V
DSR
6
CD
8D
TR 2
0
CD
1D
SR 6
DTR
4
RTS
7C
TS 8
Shie
lded
twis
ted
pair
with
indi
vidu
al sc
reen
and
over
all s
cree
n.
RTS
4C
TS 5
120
Ohm
220
Ohm
INT1
sele
cts t
he li
nete
rmin
atio
n re
sist
orva
lue.
No
term
inat
ion
E B D A CMKG
Pow
erC
onne
ctor
Inte
rnal
Lin
k Se
tting
s
INT1
INT2
INT3
Link
Set
tings
(und
ersi
de)
OR
ENTR
ELEC
8423
3-11
G KM
To P
C
L
LRS2
32
ENTR
ELEC
8423
3-11
D, E
A, B C
D10
This
con
nect
ion
diag
ram
is a
lso
appl
icab
le fo
r the
mod
els 1
030,
104
0, a
nd 1
050.
1010
RS4
85-
RS4
85+
POR
T 2
D10
D12
D11
0V
POR
T 3
D15
D17
D16
1010
POR
T 2
D12
D11
POR
T 3
D17
D16
D15
3 - 16 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.13 1010 to EFT Mini-Pak Additive Injector
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 3 - 17Card Descriptions and Wiring Manual
Model 1010 Communication Cables
3.14 1010 to RTD (PT100)
3.15 1010 to NexWatch DR4208S Card Reader
RTD Shielded twisted pair with individual screen and overall screen.
1010
RTD Source
RTD Sink
RTD Sense +
RTD Sense -
RT(PT100)
NexWatch DR4208Scard reader
RS485
Shielded twisted pair with individual screen and overall screen.
1010
Tx-/Rx-
Tx+/Rx+
PORT 2 PORT 3
D10 D15
D17
D16
D12
D11
0V
S-NET B
S-NET A
Supply ground, S-NET DC return
green
white
black
Power Supply10.8 – 28 V DC(250 mA max)
redPositive supply
+ -
3 - 18 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Model 1010 Communication Cables
Intentionally left blank.
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ 4 - 1Card Descriptions and Wiring Manual
CHAPTER 4 SOLID STATE RELAYS
Solid State relays are an ideal method of switching high use equipmentsuch as digital control valve solenoids and additive systems. There ispractically no limit to the number switching operations compared toelectro-mechanical relays.
The following outputs are Solid State relays:
The control valve (both digital and on/off)
The 240 Vac additive
The following outputs are normally electromechanical relays, but can bedelivered as Solid State relays if required:
Pump control outputs
Gantry isolation valve outputs
Solid state relays are semiconductor switches which electronicallyswitch the power on and off, rather than using an electro-mechanicalcontact.
The advantages of Solid State relays are:
Long life
Elimination of contact arcing and pitting
No contact bounce, thereby reducing electrical transients inside theinstrument
Faster switching times.
The Solid State relays are particularly important when controlling digitalcontrol valves since the control solenoids on these valves arecontinually being switched on and off to control the flow rate. Usingnormal moving coil relays in this application would lead to reduced lifeexpectancy.
When applying the Solid State relay, the following output parametersmust be observed:
Most digital control valves meet these specifications, but some caremust be taken when driving relays or contactors etc, particularly inrelation to the leakage current, which is of particular concern inintrinsically safe solenoids.
Unless the load has a holding current greater than 20 mA it may notrelease. For example, when a relay is first turned on it takes a largeamount of current (called the Pickup current) to move the contacts.
Minimum Voltage across relay: 24 VAC Min
Maximum Voltage across relay: 280 VAC Max
AC/DC Switching: AC Only, (do not apply DC)
Maximum Current: 1 Amp AC
Maximum Surge Current: 1.5 Amp AC
Leakage Current: 20 mA AC Max
4 - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
Solid State Relays
Once the relay has been activated it takes far less current (the holdingcurrent) to hold the contacts in the active state, called the Holdingcurrent.
If a relay had a pickup current of 30 mA and a holding current of 15 mA,the leakage current through the solid state relay would not be enough toactivate the relay, but would be enough to hold the relay in the activestate, even if the solid state relay was turned off, as the leakage currentis always present.
Alternatively, a resistor or other load may need to be placed in parallelacross the coil. The resistor diverts some of the leakage current awayfrom the coil so that the relay will deactivate.
Part No.: 4418008 - Revision 1 Model 1010 Application Pack CJ Glossary - 1Card Descriptions and Wiring Manual
GLOSSARY
authorisation Type of authorisation. Can be PIN, touch key, RF ID, or NexWatch. Formore information, see chapter 8 “Authorisation Entry Mode” in the1010CJ Programming Manual.
authorisation number A number that is programmed into the instrument to allow access to theinstrument after presenting authorisation.
batch Individual loading of product using a single loading arm.
BOL Bill of Lading. A document that is used to acknowledge the receipt of ashipment of goods.
computer A computer, Distributed Control System (DCS), Load Rack Computers(LRC), or Terminal Automation System (TAS) that is attached to aninstrument.
entry term formally used to describe a batch
extended wait period Time, in addition to the wait period, required because a commandprevents the instrument responding for an extended time.
instrument A 1010 Loading System.
References to 1010-1 (Single arm unit), 1010-2 (two arm unit) and1010-4 (four arm unit), relate to those models of the generic Model 1010loading system.
intelligent additiveinjection
An automated additive injection system that connects to the instrumentby a serial communications port. Mini-Pak is one example of this.
load See also “batch”
Honeywell EnrafMini-Pak
See “Mini-Pak”
Mini-Pak An automated additive injection system.
OIML International Organization of Legal Metrology
proving run One completed batch or loading operation carried out with theAutomated Proving Mode enabled.
service display Two line display that shows the loading information for a selectedparameter for the selected arm.
unathorised flow Flow that is recorded by a meter without being authorised (by anoperator pressing the START key button).
Glossary - 2 Model 1010 Application Pack CJ Part No.: 4418008 - Revision 1Card Descriptions and Wiring Manual
unit address The address byte a computer uses to direct information to the desiredinstrument
wait period The time the computer waits for a response after sending a command tothe instrument. Generally 300 millisecond.
See also “extended wait period”.
Weights and Measuresswitch
A switch that is mounted on the instrument exterior, that be fitted with alead tamper seal for W&M requirements.
On the Model 1010A the switch is located on the lower right-hand sideof the enclosure.
Honeywell Enraf
2000 Northfield Court,
Roswell, GA 30076
U.S.A.
Tel: +1 770 475 1900
Email: [email protected]
www.honeywellenraf.com
4418008 - Revision 1
October 2008
© 2008 Honeywell International Inc.