#1 welding safety

Upload: hakim-yahiaoui

Post on 03-Apr-2018

230 views

Category:

Documents


3 download

TRANSCRIPT

  • 7/28/2019 #1 Welding Safety

    1/78

    1/05

  • 7/28/2019 #1 Welding Safety

    2/78

    2

    To provide the minimum requirements to

    prevent fire and,

    To protect our employees and company

    property.

  • 7/28/2019 #1 Welding Safety

    3/78

    3

    To identify the potential welding hazards.

    To practice the general safety procedures in welding.

    To understand the importance of how to use the hot

    work permit system.

    To explain the different types of fire extinguishers andits uses.

    To perform how to use the fire extinguishers.

  • 7/28/2019 #1 Welding Safety

    4/78

    4

    B. HOT WORK PERMIT

    C. FIRE SAFETY AND FIRE EXTINGUISER

    A. WELDING SAFETY

    Introduct ion to Welding

    General Safety Prac tices

    Arc Welding Safety

    Gas Welding Safety

  • 7/28/2019 #1 Welding Safety

    5/78

    5

  • 7/28/2019 #1 Welding Safety

    6/78

    6

    Arc Welding Machines

    Fusion Welding Machines

    Plasma Cutt ing Mach ines

    Resis tance Welding Machines

    Solid -State Welding Mach ines

    Other Welding Mach ines

    WELDING EQUIPMENT

  • 7/28/2019 #1 Welding Safety

    7/78

    7

    WELDING EQUIPMENT

    ELECTRIC ARC WELDING

    OXY-ACETYLENE WELDING

  • 7/28/2019 #1 Welding Safety

    8/78

    8

    Determine who isaccountable for enforcementof welding operations

    Hot work permit system

    Perform a job hazardassessment of weldingequipment

    Welding Safety Program Guidelines

  • 7/28/2019 #1 Welding Safety

    9/78

    9

    Special procedures for equipment used in

    welding process

    Care of Cyl inders

    Venti lat ion Systems

    Fire Prevent ion

    Welding Safety Program Guidelines

  • 7/28/2019 #1 Welding Safety

    10/78

    10

    Engineering controls

    Administrative controls

    Personal protectiveequipment

    Equipment inspection

    and maintenance

    Incident investigation

    Welding Safety Program Guidelines

  • 7/28/2019 #1 Welding Safety

    11/78

    11

  • 7/28/2019 #1 Welding Safety

    12/78

    12

  • 7/28/2019 #1 Welding Safety

    13/78

    13

  • 7/28/2019 #1 Welding Safety

    14/78

    14

  • 7/28/2019 #1 Welding Safety

    15/78

    15

    Use a platform with toeboards when

    working from elevated surfaces

    Protect workers from stray sparks or slag

    in areas below elevated work surfaces

    General Safe Work Practices

  • 7/28/2019 #1 Welding Safety

    16/78

    16

    Warn others of hot metal by marking

    work areas.

    Keep floor areas clear of electrodes

    and/or electrode stubs.

    General Safe Work Practices

  • 7/28/2019 #1 Welding Safety

    17/78

    17

    Never use bareconductors, damagedregulators, torches, or

    electrode holders.

    Never arc weld or resistweld while standing ondamp surfaces.

    General Safe Work Practices

  • 7/28/2019 #1 Welding Safety

    18/78

    18

    Always keep fire

    extinguishers

    near areas wherehot work is

    performed

    General Safe Work Practices

  • 7/28/2019 #1 Welding Safety

    19/78

    19

  • 7/28/2019 #1 Welding Safety

    20/78

    20

  • 7/28/2019 #1 Welding Safety

    21/78

    21

  • 7/28/2019 #1 Welding Safety

    22/78

    22

  • 7/28/2019 #1 Welding Safety

    23/78

    23

  • 7/28/2019 #1 Welding Safety

    24/78

    24

  • 7/28/2019 #1 Welding Safety

    25/78

    25

  • 7/28/2019 #1 Welding Safety

    26/78

    26

  • 7/28/2019 #1 Welding Safety

    27/78

    27

  • 7/28/2019 #1 Welding Safety

    28/78

    28

  • 7/28/2019 #1 Welding Safety

    29/78

    29

  • 7/28/2019 #1 Welding Safety

    30/78

    30

  • 7/28/2019 #1 Welding Safety

    31/78

    31

  • 7/28/2019 #1 Welding Safety

    32/78

    32

  • 7/28/2019 #1 Welding Safety

    33/78

    33

  • 7/28/2019 #1 Welding Safety

    34/78

    34

  • 7/28/2019 #1 Welding Safety

    35/78

    35

  • 7/28/2019 #1 Welding Safety

    36/78

    36

  • 7/28/2019 #1 Welding Safety

    37/78

    37

  • 7/28/2019 #1 Welding Safety

    38/78

    38

  • 7/28/2019 #1 Welding Safety

    39/78

    39

  • 7/28/2019 #1 Welding Safety

    40/78

    40

  • 7/28/2019 #1 Welding Safety

    41/78

    41

  • 7/28/2019 #1 Welding Safety

    42/78

    42

  • 7/28/2019 #1 Welding Safety

    43/78

    43

  • 7/28/2019 #1 Welding Safety

    44/78

    44

  • 7/28/2019 #1 Welding Safety

    45/78

    45

  • 7/28/2019 #1 Welding Safety

    46/78

    46

  • 7/28/2019 #1 Welding Safety

    47/78

    47

  • 7/28/2019 #1 Welding Safety

    48/78

    48

  • 7/28/2019 #1 Welding Safety

    49/78

    49

  • 7/28/2019 #1 Welding Safety

    50/78

    50

  • 7/28/2019 #1 Welding Safety

    51/78

    51

  • 7/28/2019 #1 Welding Safety

    52/78

    52

  • 7/28/2019 #1 Welding Safety

    53/78

    53

  • 7/28/2019 #1 Welding Safety

    54/78

    54

  • 7/28/2019 #1 Welding Safety

    55/78

    55

  • 7/28/2019 #1 Welding Safety

    56/78

    56

  • 7/28/2019 #1 Welding Safety

    57/78

    57

  • 7/28/2019 #1 Welding Safety

    58/78

    58

  • 7/28/2019 #1 Welding Safety

    59/78

    59

  • 7/28/2019 #1 Welding Safety

    60/78

    60

  • 7/28/2019 #1 Welding Safety

    61/78

    61

  • 7/28/2019 #1 Welding Safety

    62/78

    62

  • 7/28/2019 #1 Welding Safety

    63/78

    63

  • 7/28/2019 #1 Welding Safety

    64/78

    64

  • 7/28/2019 #1 Welding Safety

    65/78

    65

  • 7/28/2019 #1 Welding Safety

    66/78

    66

  • 7/28/2019 #1 Welding Safety

    67/78

    67

  • 7/28/2019 #1 Welding Safety

    68/78

    68

    DESIGNATE A FIRE WATCHWHEN THESE CONDITIONS EXIST

    Combustible material is within 35 feet

    of the point of operation.

    Combustibles are more than 35 feet

    away, but are easily ignited by sparks.

  • 7/28/2019 #1 Welding Safety

    69/78

    69

    DESIGNATE A FIRE WATCHWHEN THESE CONDITIONS EXIST

    Wall or floor openings within a 35-foot

    radius expose combustible material in

    adjacent areas.

    Combustible materials opposite of walls or

    ceilings can be ignited by conduction orradiation.

  • 7/28/2019 #1 Welding Safety

    70/78

    70

    Have fire extinguishers

    readily available, and be

    trained in their use

    Be familiar with alarm

    systems and their

    operation in the event

    of a fire

    FIRE WATCHERS WILL

  • 7/28/2019 #1 Welding Safety

    71/78

    71

    FIRE WATCHERS WILL

    Watch for fires in all

    exposed areas.

    Only try to extinguish

    fires obviously within

    the capacity of the

    equipment.

  • 7/28/2019 #1 Welding Safety

    72/78

    72

    Stay in hot work areas for atleast one half hour after hotwork operations haveceased to detect andextinguish smoldering fires.

    FIRE WATCHERS WILL

  • 7/28/2019 #1 Welding Safety

    73/78

    73

    WELDING SAFETY IN CONFINED SPACES

    Before entry, test the work space for the following types ofhazards:

    Flammabi l i ty

    Combust ib i l i ty

    Toxic fumes Slippery f loor

    surfaces

    When and where applicable, wear respiratory protectionand a safety harness attached to a lifeline.

    WHEN HOT WORK IN A

  • 7/28/2019 #1 Welding Safety

    74/78

    74

    WHEN HOT-WORK IN ACONFINED SPACE IS INTERRUPTED

    Disconnect power to arc welding or

    cutting equipment

    Remove electrodes from holders

    Turn off torch valves

    Turn off gas supply to gas welding and

    cutting units at a point outside the space

    Remove the torch and hose from the

    confined space, if possible

  • 7/28/2019 #1 Welding Safety

    75/78

    75

    Keep welding areas free of combustiblematerials.

    MAKE HOUSEKEEPING A PRIORITY

  • 7/28/2019 #1 Welding Safety

    76/78

    76

    Ensure proper storage of compressed gascylinders

    MAKE HOUSEKEEPING A PRIORITY

  • 7/28/2019 #1 Welding Safety

    77/78

    77

    Getting the job done safely

    is the first consideration.

    Always evaluate the job

    and implement appropriate

    safety precautions.

    Dont Take Shortcuts

  • 7/28/2019 #1 Welding Safety

    78/78