1 at&t inspection products fbp-att-1 fbp-att-2 fbpt-att-tk1 operations guide version 3.0 may 04,...
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AT&T Inspection ProductsAT&T Inspection Products
FBP-ATT-1FBP-ATT-2
FBPT-ATT-TK1
Operations GuideVersion 3.0
May 04, 2007
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AgendaAgenda
• Fiber Basics
• Equipment Overview
• Fiber Inspection
• Fiber Grading
• Maintenance
• KitsNote: For additional information about Westover
equipment as it pertains to AT&T processes &
procedures please reference the following Apex
document:
ATT-TELCO-002-200-381
“Construction FWG LFO-In SSIM I&R Outside Plant:
Fiber Optic Connector & Adapter Inspection and
Cleaning Tools & Procedures”
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Fiber Basics: ConnectorsFiber Basics: Connectors
BodyThe connector body holds the ferrule and holds the fiber in place
FerruleThin cylinder where the fiber is mounted; acts as the fiber alignment mechanism; the end of the fiber is located at the end of the ferrule
Fiber• Cladding
Optical fiber layer (lower refractive index) that has direct contact with the Core layer. Typically 125μ in diameter.
• Core
The critical center layer of the fiber (total internal reflection) where light passes through. Typically 9μ for singlemode fiber.
Body
Ferrule
Fiber
Microscope /Display View
Cladding (125μ)
CoreSinglemode (9μ)
LC Connector
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Why Inspect?Why Inspect?
Dirt & Contamination• Contamination is the number one cause of troubleshooting in optical networks
• Contaminated connectors that are mated cause embedded debris and pits, which are permanent forms of damage
• Contamination must be removed prior to mating connectors
Clean Dirt Pit
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Inspect before you connect!Inspect before you connect!
Note: For specific information regarding the AT&T cleaning procedures, please reference
ATT-TELCO-002-200-381
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Inspect Both SidesInspect Both Sides
Two Types of Inspection
Patch Cord Inspection
The HD2 Display has a microscope for patch cord inspection built into the device.
Bulkhead Inspection
Attaching the Probe microscope to the display enables inspection of fiber end-faces within a bulkhead.
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Where Inspection OccursWhere Inspection Occurs
Inspection of fiber end-faces is critical at EVERY STAGE of handling fiber!
Component Mfg.
System Assembly
System Test
Receiving & QC
Installation
Network Test
Troubleshooting & Maintenance
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Equipment OverviewEquipment Overview
Westover Fiber Inspection Microscopes are used for visual end-face
inspection of fiber optic connectivity.
Built-in Patch Cord Microscope
Dual (200X & 400X) mag. Probe inspects through bulkheads
Built-In coaxial illumination(100,000 hour life)
Ergonomic design easily fits in handChange tips to match
connector being inspected
3.5” LCD Video
display
IntegratedVisual Fault Locator
(VFL)Change adapters to
match connector being inspected
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HD2 DisplayHD2 Display
The HD2 Display is a compact and ergonomic multi-functional display with a 3.5” TFT LCD screen with a rugged design suitable for use indoors and outdoors.
Overview
Features
• Ruggedized, drop tested enclosure
• 3.5” TFT LCD display
• P5 Probe input
• Patch cord viewer
• Visual Fault Locator (VFL)
• Removable battery pack (8 “AA” batteries)
• Power saving Grip Switch
• Low battery warning LED
• AC adapter (power supply 110V/12VDC).
• Brightness control
• Socket for ¼-20 UNC Tripod mount
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HD2 DisplayHD2 Display
Battery Installation
1 2 3
1. Insert 8 fully charged “AA” batteries into the battery pack
2. Align the ‘positive’ and ‘negative’ ends (contacts) on the bottom of the battery tray to their respective ends inside the HD2 Display and insert the tray into the compartment on the top left-hand side of the display
3. Attach the cover to securely lock and conceal the battery pack
Power & Charging the Batteries
The HD2 display can also be powered by attaching the 110V/12VDC Power Supply
Once the batteries are too low in power, the screen will turn off and the Low Bat indicator will illuminate.
Note: The NiMH rechargeable batteries will not and cannot be recharged inside the HD2 Display. They must be removed from the tray and charged with the included battery charger.
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HD2 Display: Power SwitchHD2 Display: Power Switch
1. Switch the power setting to the On mode
2. The green LED indicator will illuminate next to “Power” at the bottom of the display
Power-On Mode
Front View Side View
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HD2 Display: Power SwitchHD2 Display: Power Switch
Grip Switch Mode: This setting is used to maximize battery life
1. Switching to “Grip” Mode activates a pressure-sensitive Grip Switch at the back of the unit.
2. In the Grip mode power can be turned On or Off as pressure is applied and released
1 2
Grip Switch
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HD2 DisplayHD2 Display
Brightness Control, Tripod Socket, Table Stand & Hanger
1. Brightness Control: Adjusts the brightness of the display screen with the aperture wheel
2. Tripod Socket: Allows the display to be mounted on tripod stands for hands-free operation
3. Table Stand: Position the display on flat surfaces for hands-free operation
4. Hanging Accessory: Hand the display where suitable for hands-free operation
1. Brightness Control2. Tripod
Socket
3. Table Stand4. Hanging Accessory
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Patch Cord Module (integrated microscope)Patch Cord Module (integrated microscope)
To use the integrated microscope (patch cord-view)…
1. Select the appropriate patch cord adapter from the three listed on the next page and install onto the patch cord module
2. Insert/attach the patch cord into the adapter on the patch cord module input
3. Use the Power Selector to select either “On” or “Grip”
4. Verify that the internal patch cord microscope is selected (the A/B LED which is controlled by pushing the “A/B” button should be illuminated)
5. Use the Focus wheel to adjust the focus on the fiber end image
6. If the FMAE-MTPA MPO is used:
• The “Large” Panning Knob on the MPO adapter should be facing front, aligned vertically with the “A/B” button and set in a fixed position
• Use the “Small” Panning Knob to adjust/center the fibers vertically on the display
• Use the “Large” Panning Knob to pan across the connector to view the fibers individually
Steps 1 & 2
Step 4
Step 5
FMAE-MTPA MPOSmallPanning Knob
Large Panning Knob
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Patch Cord Module AdaptersPatch Cord Module Adapters
FMAE-MTPA MPO (angled) adapter
FMAE-U12 Universal 1.25mm adapter
FMAE-U25 Universal 2.5mm adapter
The various adapters are interchangeable on the Patch Cord module of the HD2 Display, allowing inspection of different types of fiber optic connectors.
Overview
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P5 Probe MicroscopeP5 Probe Microscope
The P5 Probe Microscope incorporates an imaging system, integrated light source, video camera, focus mechanism, magnification control and connector-specific tips. The P5 Probe Microscope can be used to inspect both sides of an optical interconnect.
Overview
Magnification Control
used to adjust between “low” and “high” magnification settings
Focus Wheel
used to adjust focus on the display screen
Dust Cap
remove before attaching probe tips
4-pin Connector
ensures a secure and firm latch-lock connection with the HD2 display
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P5 Probe MicroscopeP5 Probe Microscope
Connecting the Probe and Display
1. Locate the “female” connection on the right-hand side of the display unit
2. Align the notch-key configuration of the “male” end of the probe microscope to the “female” end of the display unit and attach
3. Secure by tightening the screw
1 2 3
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Inspection Tip ConfigurationInspection Tip Configuration
Bulkhead Tips:
Long Reach
Bulkhead Tips:
60° Angled
Barrel Assembly
Bulkhead Tips:
Ribbon Connectors
Patchcord Tips
Bulkhead Tips:
Standard
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Simplex Inspection Tips
Bulkhead tips can inspect simplex connectors located behind a bulkhead
60° angled tip can inspect connectors located in tight, hard-to-reach areas
Barrel AssemblyFBPP-BAP1
SC Bulkhead TipFBPT-SC
Bulkhead Inspection TipsBulkhead Inspection Tips
SC Bulkhead TipAngled 60
○
FBPT-SC-A6
Simplex Fiber View
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RibbonDrive™ Inspection Tips Provide stable and repeatable inspection of all fibers on the ribbon ferrule
endface
Provide inspection of high density, multi fiber array connectors mounted within a bulkhead adapter.
Panning knob allows the user to view each fiber in a liner array.
MTP APC Bulkhead Inspection TipExtra Long Reach FBPT-MTPA-XL
Bulkhead Inspection TipsBulkhead Inspection Tips
Ribbon Fiber View
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Bulkhead AdaptersBulkhead Adapters
Within each kit are 3 bulkhead adapters to compliment the 3 probe tips (LC, SC, MPO).
These adapters can be used in conjunction with the probe tips to inspect patch cords at both low and high magnification settings.
Overview
LC
SC
MPO
Patch Cord Inspection
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The integrated Visual Fault Locator (VFL) module employs a powerful red laser designed to couple to optical connectors, giving you the ability to locate damaged or broken optical fibers.
Overview
Visual Fault Locator (VFL) Visual Fault Locator (VFL)
Step 1
Step 2 Step 4Step 3
1. Insert the connector (SC Connector shown) into the VFL input located on the top of the display
2. Press the On/Off button to activate the VFL
3. The red LED indicator (next to Power) will illuminate when the VFL is active
4. Press the Flash button to activate the flashing-mode
Note: The VFL is equipped with a 2.5mm interface. Converters for other ferrule types such as 1.25mm are available from Westover Scientific.
Another method for interface conversion includes using a hybrid patch cord and adapter.
Illumination indicating damage or break
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Fiber Inspection ProceduresFiber Inspection Procedures
Simplex Patch Cords
1. Switch/toggle the “A/B” button to turn the patch cord module ON (red indicator).
2. Remove the dust cap from the patch cord and place in an anti-static (ESD-sensitive) bag (save/secure the dust cap for later use).
3. Insert the patch cord into the patch cord module and focus the image to inspect.
4. Focus Image w/ Focus Wheel
Note: It is essential to implement Electrostatic Discharge (ESD) preventive measures (such as using anti-static bags and wristbands) when working with ESD-sensitive equipment.
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Inspection ProceduresInspection Procedures
Bulkhead Adapters (Simplex Connectors)
1. Select the appropriate probe tip and patch cord adapter that match the connector and attach them to the system.
2. Remove the dust cap from the bulkhead adapter and place in an anti-static (ESD-sensitive) bag (save/secure the dust cap for later use).
3. Inspect the connector within the bulkhead.
INSPECT (SC & LC)
Note: It is essential to implement Electrostatic Discharge (ESD) preventive measures (such as using anti-static bags and wristbands) when working with ESD-sensitive equipment.
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Inspection ProceduresInspection Procedures
Ribbon Patch Cords1. Switch/toggle the “A/B” button to turn the patch cord
module ON (red indicator).
2. Attach the MPO APC Patch Cord Adapter to the patch cord module Remove the dust cap from the patch cord and place in an anti-static (ESD-sensitive) bag (save/secure the dust cap for later use).
3. Insert the patch cord into the patch cord module and focus the image to inspect.
4. Use the “Small” and “Large” Panning Knobs on the MPO adapter to adjust the display image vertically and to pan horizontally across the fiber ribbon array, respectively.
Note: It is essential to implement Electrostatic Discharge (ESD) preventive measures (such as using anti-static bags and wristbands) when working with ESD-sensitive equipment.
MPO APC Adapter
Panning Knobs
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Inspection ProceduresInspection Procedures
Bulkhead Inspection (Ribbon Connectors)
1. Select the MPO bulkhead tip and attach to the probe.
2. Remove the dust cap from the bulkhead adapter and place in an anti-static (ESD-sensitive) bag (save/secure the dust cap for later use).
3. Inspect the MPO connector behind the bulkhead.
4. Use the Panning Knob on the MPO probe tip to view each fiber across the ribbon array.
Note: It is essential to implement Electrostatic Discharge (ESD) preventive measures (such as using anti-static bags and wristbands) when working with ESD-sensitive equipment.
Panning Knob
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Cleaning ToolsCleaning Tools
Note: AT&T has recently updated cleaning procedures by transition away from using swabs for bulkhead cleaning. The
new procedures involve use of the tools shown below. Further details on these procedures can be found in ATT-TELCO-
002-200-381
CLEANER FIBER OPTIC MPO (PID 310095690)
Used for cleaning the ferrule end faces of MPO connectors. This device cleans all
12 fibers at once. Capable of cleaning ferrules with or without guide pins.
Cleaning count: 500
FERRULE MATE SFM-250 (PID 310111984)
Used for cleaning the ferrule end faces of 2.5mm simplex fiber connectors (ex:
SC, ST, FC). Cleaning count: 350
FERRULE MATE SFM-125 (PID 310111992)
Used for cleaning the ferrule end faces of 1.25mm simplex fiber connectors (ex:
LC). Cleaning count: 350
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Inspect before you connect!Inspect before you connect!
Note: For specific information regarding the AT&T cleaning procedures, please reference
ATT-TELCO-002-200-381
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Dirt & Defects
Grading Fiber: Pass Fail CriteriaGrading Fiber: Pass Fail Criteria
Pass/Fail criteria for AT&T can be found in the following section of ATT-TELCO-002-200-381:
The Universal Grading Template is only used when there is a defect that can not be removed in the cleaning process described in ATT-TELCO-002-200-381
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Dirt & Defects
Grading Fiber: Pass Fail CriteriaGrading Fiber: Pass Fail Criteria
• Identify the debris and defects which can not be removed
• To grade these defects, place the template over the fiber on the “low” side
• Use the “Keys to Zone” section of the template to determine in which zone the identified defects are located
• Use the reference dots on the template to identify the size of the defects
• Refer to the appropriate table for Pass/Fail Criteria in ATT-TELCO-0020200-381
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Grading Fiber: Pass / Fail CriteriaGrading Fiber: Pass / Fail Criteria
• The following Pass/Fail criteria can be found in ATT-TELCO-002-200-381
• Suggestion: Keep this criteria readily available when inspecting (print and keep in kit with grading guide).
Defects (diameter)4,5 Scratches (width)6
A Critical Zone 25μm None Visible @ 200X None Visible @ 200X
B Cladding Zone 25 to 120μmany < 2μm
5 from 2 - 5μmNone > 5μm
None > 3μm
C Adhesive Zone 120 to 130μm None > 10μm Any scratch OK
D Contact Zone 130 to 250μm None > 10μm Any scratch OK
Allowable Defects and Scratches2,3
Single Mode Criteria
Inspection is performed at 200X
DiameterDescriptionZone
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MaintenanceMaintenance
Contamination
Note: All service work is performed at Westover Scientific’s factory just outside Seattle, Washington.
In general, this kit requires little or no maintenance. However, there are issues that can arise and it’s important to know how to recognize when the unit needs service.
If the optical system becomes contaminated, it can degrade the image quality. There are 3 symptoms of this condition:
• Camera Sensor Contamination
• Lens Contamination
• Tip Contamination
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Camera Sensor ContaminationCamera Sensor Contamination
• If the black spot stays in one place on the display while the image moves, then there is dirt on the camera and it is in need of service
• If the black spot moves around the display with the fiber image, then it is on the fiber
Black Spot (Dirt)
Camera Sensor Contamination
Note: All service work is performed at Westover Scientific’s factory just outside Seattle, Washington.
This sort of contamination will show as a black spot. These spots look like dirt on the fiber and it can be difficult to determine if the dirt you see is on the fiber or on the camera. There is a simple way to discern the difference.
If you suspect the camera may have been contaminated:
Insert a fiber, focus and rotate the probe or the fiber…
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Lens ContaminationLens Contamination
ShadowLens Contamination
If there is a lens contamination, it creates a brown or gray shadow on the display image. Most users will never notice this, but if you do and would like to fix it, ship it back to the factory for cleaning.
This type of contamination does not impact the scope’s ability to perform well, as you can still see and discern all details of the fiber.
Note: All service work is performed at Westover Scientific’s factory just outside Seattle, Washington.
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Tip ContaminationTip Contamination
Tip Contamination
The tips in this kit all have self-contained, recessed imaging lenses within them. As such, they can become contaminated through regular use.
Contamination of these lenses will not affect the image until they are heavily covered. If this occurs, the image will become uniformly cloudy. You will see a haze across the entire image
Note: All service work is performed at Westover Scientific’s factory just outside Seattle, Washington.
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MaintenanceMaintenance
The probe and display are ruggedized and should fair very well over their life in the field. Nevertheless, they are electro-optical devices and should be handled with care whenever possible.
The tips are somewhat more sensitive and should be protected as best possible. All of the tips should be stored in the provided plastic bags and hard case when not being used.
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Kits: FBP-ATT-1 (PID 310108329)Kits: FBP-ATT-1 (PID 310108329)
• Hard-sided case
• Display-HD2 w/ Patchcord Scope (200X) & Visual Fault Locator
• Probe, 200/400X, 4-pin connector
• Tip: SC Bulkhead, Angled 60○
• Tip: Univ. 1.25mm, Angled 60○
• Tip: MTP-APC Bulkhead, extra long reach
• LC Bulkhead adapter
• SC Bulkhead adapter
• MTP Bulkhead adapter
• Adapter: MTP-APC, for E series
• Adapter: Universal, 2.5mm
• Adapter: Universal, 1.25mm
• 2 battery trays
• 12 “AA” NiMH batteries
• 15-min battery charger w/ 4 “AA” NiMH
• Power supply, 110V/12VDC
• Pouch, for HD2 Display
• Operations Manual
* Note: Kit does not include FBPP-BAP1
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Kits: FBP-ATT-2 (PID 310124102)Kits: FBP-ATT-2 (PID 310124102)
• Hard-sided case
• Display-HD2 w/ Patchcord Scope (200X) & Visual Fault Locator
• Probe, 200/400X, 4-pin connector w/ FBPP-BAP1 Barrel Assembly
• Tip: SC Bulkhead
• Tip: LC Bulkhead, Long Reach
• LC Bulkhead adapter
• SC Bulkhead adapter
• Adapter: Universal, 2.5mm
• Adapter: Universal, 1.25mm
• 2 battery trays
• 12 “AA” NiMH batteries
• 15-min battery charger w/ 4 “AA” NiMH
• Power supply, 110V/12VDC
• Pouch, for HD2 Display
• Operations Manual
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Kits: FBPT-ATT-TK1 (PID 310124110)Kits: FBPT-ATT-TK1 (PID 310124110)
• Tip: SC Bulkhead, Angled 60○
• Tip: Univ. 1.25mm, Angled 60○
• Tip: MTP-APC Bulkhead, extra long reach
• Adapter, MPO/MTP Bulkhead
• Adapter, SC Bulkhead
• Adapter, LC Bulkhead
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Individual ItemsIndividual Items
Part Number PID # Description
FBP-P5 310124136 Dual Magnification Probe Microscope (200x & 400x)
FBP-HD2-P2-V 310124144 3.5" HD2 Display with Integrated Patch Cord Scope and Visual Fault Locator (includes FMAE-U25)
FBPT-MTPA-XL 310124151 Tip, MTP/MPO APC Bulkhead, Extra Long Reach
FBPT-SC-A6 310124169 Tip, SC Bulkhead, Angled 60 Degrees
FBPT-U12-A6 310124177 Tip, Universal 1.25mm Bulkhead, Angled 60 Degrees
FBPT-SC-APC 310124185 Tip, SC-APC Bulkhead
FBPT-LC-APC 310124193 Tip, LC-APC Bulkhead
FBPT-U25M 310124201 Tip, Universal 2.5mm Patch-cord
FBPT-U25MA 310124219 Tip, Universal 2.5mm APC Patch-cord
FBPT-U12M 310124227 Tip, Universal 1.25mm Patch-cord
FBPT-U12MA-SF 310124235 Tip, Universal 1.25mm APC Patch-cord
FMAE-U25 310124243 Adapter, Universal 2.5mm Patch-cord
FMAE-U12 310124250 Adapter, Universal 1.25mm Patch-cord
FMAE-MTPA 310124268 Adapter, MTP/MPO APC Patch-cord
FBPP-BK1 310124276 Battery Kit, Extra Battery Tray, Charger and 12 Rechargeable Batteries
FBPT-ST 310124284 Tip, ST Bulkhead
FBPT-ST-A6 310124292 Tip, ST Bulkhead, Angled 60 Degrees
FBPT-LC 310124300 Tip, LC Bulkhead
FBPT-LC-L 310124318 Tip, LC Bulkhead, Long Reach
FBPT-SC 310124326 Tip, SC Bulkhead
FBPP-HSC11 310124334 Large Hard Case
FBPP-MK1 310124342 Mating Adapters - MTP, SC, LC (1 ea.)