ABB

Universal Motor Controller UMC22-FBP

Excellent motor protection and control

NEW:

- PTC input

- Earth-Fault-Monitoring

ATEX

ABB’snewcommunicationsproductfamilycomprisesarangeofswitchingandautomationcomponentscanbeeasily

combinedwithallcommonstandardfieldbussystems.

One device for all fieldbuses

Eachcompleteunitandeachfunctionmodulewithintheproductfamilyhasafieldbus-neutralinterface.Aspeciallypre-assembledconnectioncableactsasacommunicativelinktoitsbus-specificpluginterface.Processflexibility,transparencyandreliabilityaretherebyeasilyattained.Theconnection,operatinganddiagnosiselementsarefittedonthefrontofallunitsintheseries,makingforveryconvenienthandling.

The components

TheFieldBusPlugliesattheheartofthenewproductfamily’scommunications.Thispluglinksdevicesandcombinationsofdeviceswithdifferentfunctionsandcharacteristicsaswellasconnectingstandardsensorstoautomationunits.Thepro-ductfamilyalsoincludesawiderangeofswitchingandauto-mationmodules,availableinpowerlevelssuitedtoreal-lifeapplications,e.g.devicesforengineprotectionandcontrolaswellasstandardsensors.

FieldBusPlug: the concept

Process monitoring/control

Automation units/PC (buyer’s choice)

Field level

FBP devices (fieldbus-neutral)

Connection using the FieldBusPlug

All importantfieldbus types, e.g.

PROFIBUS-DP

AS-Interface

DeviceNet

MODBUS

Bus-specific electronics

Fieldbus-neutralDevice connection

Fieldbus connection(M 12)

Fieldbus transfer

Different cable lengths

NEW:

- PTC input

- Earth-Fault-Monitoring

Overview

Assembly with the aid of four screws (M4)

Bushing type transformer

Connection terminals for the digital outputs

Operating panel (optional)

FieldBusPlug interface

Connection terminals for the digital inputs

Connection terminals for the external supply voltage

PTC input

1 2

3

4

5

67

1

2

3

4

5

6

7

8

Operating panel (optional)

The functions (extracts thereof)

MENU

ENTERLOC REM

MENU

ENTER

LOC

REM

FAULT ∞Cprm

kHz%

mAVs

OUTPUT PAR SET MENU FWD REV

Edit 2e.g. password change

control function

fault input

behaviour ifbus fails

...

Edit 1e.g. passwordcheck

local control

address adjust

current

trip class

...

Monitoringe.g.

address

Current

fault incl.acknowledgeI/O-signals

Start

...

n Assemblysete.g.forplug-inmodules,IP65n CablebetweenUMC22-FBPandoperatingpanel

8

Motor protection and monitoringnElectronicoverloadprotectionnTrippingclasses5,10,20,30nPhasefailureln Motorblockingn MotortemperaturewithPTCn EarthconnectionviaexternalsensorCEM11-FBP

Control functions and operation n Directstart,reversingstart,star-trianglestart-up,slide valve/valvecontrol(open-closed),pinchangeoverdrive, actuatordriven Emergencystartn Devicecontrolvia - theautomationsystemandfieldbus - manualcontrolsusingtheremovableoperatingpanel - manualcontrolsusingthedigitalinputsandswitches/ buttons

General propertiesn Currentrangeof0.24to63Ainonedevicen Currentsofupto850Aviaexternaltransformer (accessories)n 6digitalinputs,3relayoutputsn ConnectionforFieldBusPlugforcommunicationvia thefieldbusnOperatingpanel(option)fordisplayandparameter settingpurposesnIndicationofmotorcurrentinAoras%ofnominalcurrentnOperatinghourscounter,countstheprotectiveswitching cyclesnErroroutputwithflashingoptionnATEXapproval

Accessories (optional)

PROFIBUS integration with PDQ22

…

PDQ22 PDQ22 PDQ22 PDQ22 PDQ22

n UptofourFBPdevicesatonebusnoden Reliablesystemconcept - Detectionofinterchanged/incorrectdevices - Indicationofbusanddevicestatusn Simplesystemintegration: - Transparentaccesstoparameter,service anddiagnosisdataoftheattacheddevices - Integrationinmaintenancemanagement

PDQ22

PDQ22

PROFIBUS IN

OUTPROFIBUS

Innovative solutions for your drawer system

1CDP13-FBP:Passivecableforplug-inconnection(internal)

2 ACS100-CAB.070:extensioncableforconnectingupan ACS100-PANoperatingdeviceforUMC22-FBP

3 Shieldearthing

4 CDP11-FBP:passiveplugretainingbracketforconnectingthe CDP13-FBPtotheUMC22-FBP

5 ACS100-PAN:operatingdeviceforUMC22-FBP

6 Plugonrearofplug-inmodule

4

3 21

7 Pluginsupplyroom

8 UMC22-FBP:UniversalMotorController

9 CDP12-FBPpassivecableforplug-inconnection (external)

10 Partitiontoplug-inmoduleareae.g.perforated plate

11 ThankstotheCDP12-FBPangle,theplugLEDs canalsobeobservedintheterminalchamber

12 PDX11-FBPPROFIBUSextensioncable

13 Passivecableforplug-inconnection(external)

PC/DCS (master class 1, plus optional master class 2)

Master class 2 (egconnected at times for servicing

5

6

3

3

10

39

11

4

85

6

7

7

13 12

A___ A_ 25

Addressing

Examples of correct settings

1. Theaddressisdisplayedontheoperatingpanel: -whenswitchingon(withtheoperatingpanel pluggedin) -whenpluggingintheoperatingpanel

2. Theaddresscanbechangedontheoperating panel.

3. IftheUMC22-FBPdoesnothaveanaddress, buttheFieldBusPlugdoes,theFieldBusPlug’s addressapplies.

4. TheUMC22-FBPdoesnotstartifanaddressis notissued.

5. DifferentaddressesintheUMC22-FBPandplug aresignalled.Insuchcases,theaddresswillhave tobeenteredmanually.

No address Address 25

Operating panel

UMC22

0V

10

24V

11

24V

12

DI0

13

DI1

14

DI2

15

DI3

16

DI4

17

DI5

18

5

DOC

T1 T2 7

DO0

6

DOC

8

DO1

9

DO2

EX

T

INT

SWITCH

0 V 24 V24 V

N24...230 V 690 / 400 V

K1

K1

externalsupply

Control Panel

Faultlamp

2CD

C 3

42 0

45 F

0206

24 V supply

PTC connection

FieldBusPlug

1 Control function

2 Feedback via auxiliary contact

3 Error output, e.g. to a lamp

4 PTC input

5 On-site control via inputs

6 Earth connection monitor connection

314

52

Direct starter with all functions

Controlfunctions:

PROFIBUS DP master

6

Maincircuitdiagram

Monitoring signals, commands and diagnosis signals

UM

C o

utp

uts

UM

C in

put

s

Automation unit/PC (buyer’s choice)

I/O module

Co

mm

and

s

Mo

nito

ring

sig

nals

21

4 5

1 Commands nForwardsoperations nOff nReverseoperations nAutooperations nErrorreset

2 Monitoring signals nForwardsoperations nOff nReverseoperations nOn-sitecontrol nError nWarning nLimitationtimeforchangeindirection

3 Diagnosis nSelf-test nExternalerro nOverloaderror nMotorblocked** nCommunicationerror nParameteroutsidepermissiblerange nCurrentfeedbackerror** nRelayfor1-3feedbackerrors** nMotorcurrentofmaximum/minimumlimitvalue** nCoolingtime**running nReversedlimitationtimerunning** nParameternumber nEarthconnectormonitoractivated nPTCactivated nPTCwirefailure nPTCshortcircuit

4 UMC outputs nDigitaloutputDO0* nDigitaloutputDO1* nDigitaloutputDO2*

5 UMC inputs nDigitalinput DI0*–multifunctional nDigitalinpu DI1*–multifunctional nDigitalinput DI2*–multifunctional nDigitalinput DI3* nDigitalinput DI4* nDigitalinput DI5* nPTCinput

* is used with the corresponding control function* if activated by the corresponding control function

Dia

gno

sis

3

NEW

Mains power supplyVoltage (three-phase) max. 690 V AC, 50 Hz conductor holes through the max. 25 mm² (incl. 11 mm insulation) transformerSet current range 0.24 ... 63 Afor overload protectionTripping classes 5, 10, 20, 30Short circuit protection separate fuses on mains side

Control unitType of voltage supply via FieldBusPlug or external Supply voltage 19,2 ... 31.2 V DC incl. ripple Supply current max. 130 mA (at 18 ... 30 V DC) Total power dissipation max. 3.1 W (at 24 V DC) Reverse polarity protection yesNumber of PTC inputs 1Number of digital inputs 6Number relay outputs 3Number of bus interfaces 1, for ABB FieldBusPlug or connection to PDQ22-FBP Number of interfaces 1, for ACS100-PANfor operating panelParameter setting via fieldbus and/or operating panelBus address setting e.g. with operating panelLEDs at front LED 1 green device ready for use LED 2 yellow motor current > 33% of IS LED 3 red Error (trip,…)

FieldBusPlug connectionAssembly plug connection, screw fasteningFieldBusPlugs PDP22-FBP PROFIBUS DP (V0/V1) DNP21-FBP DeviceNet MRP21-FBP Modbus

Connection to PDQ22-FBPConnection Standard sensor cablefieldbus PROFIBUS DP (V0/V1)Quantity 1 to 4 UMC22-FBP can be connected to a PDQ22-FBP

Technical data and dimensions

Digital inputsQuantity 6Supply internal or external output current for inputs max. 70 mA Insulation noneBounce suppression 4 ms1-signal +13 ... 31.2 V0-signal -31,2 ... 5 V Input current typ. 6 mA (24 V DC) Input resistance 3.9 kΩ Line length shielded max. 1000 m unshielded max. 600 m

PTC thermistor motor protection Activation resistance 3.4- 3.8 kΩ Drop resistance 1.5 – 1.8 kΩ Detection of wire failure > 5 kΩShort circuit trip resistance < 15 – 27 Ω incl. connection cableCold resistance of sensor chain < 1.5 kΩ Activation time 800 mS Line length 2.5 mm² 2 x 250 m 1.5 mm² 2 x 150 m 0.5 mm² 2 x 50 mInsulation no

Digital outputsQuantity 3Type RelaysGrouping of contacts 3 contacts with common rootVoltage range of contacts 12 ... 250 V AC/DC (see Manual)Total current of all contacts max. 4 A (thermal limit) Lowest switching power for 1 W or 1 VAcorrect signals

Environmental and mechanical dataMounting on DIN rail (EN50022-35) or with 4 M4 screwsDimensions (W x H x D) 70 x 105 x 110 mm (incl. FieldBusPlug and operating panel) Weight 0.39 kgConnection cross-section max. 2.5 mm² or 2 x 1.5 mm²Approvals CE, UL, CSA, LRS, RMRS

Ordering data Order number for Universal Motor ControllerUMC22-FBP.0 1SAJ 510 000 R0400UMC22-FBP.0 ATEX 1SAJ 510 000 R0200

Operating panel ACS100-PAN 1SAJ 510 001 R0001

PDQ22-FBP 1SAJ 240 200 R0050

Earth connector monitorCEM11-FBP.20 1SAJ 929 200 R0020Ø 20 mm, 80, 275, 500, 700,1000, 1200, 1500, 1700 mACEM11-FBP.35 1SAJ 929 200 R0035Ø 35 mm, 100, 500, 1000, 1400,2000, 2400, 3000, 3400 mACEM11-FBP.60 1SAJ 929 200 R0060Ø 60 mm, 120, 1000, 2000, 2800,4000, 4800, 6000, 6800 mA FBP system CD 2CDC 190 008 E0403

56.5

90

87.570

97.5

105

ca. 4

0

103110

11

20 20

15

181716151413121110

DIDIDIDIDIDI24V

240543210OutVV

Power

T1

8DO1

7DO0

6DOC

5DOC

9DO2

8765 9T2 3 4

UMC22

READY

MOT.ON

FAULT

INT.EXT.

Power Relay230VAC1A

Inputs24VDC

DC

Front view of FieldBusPlug and connected operating panel

View from left of FieldBusPlug and connected operating panel

NEW

NEW

NEW

Excellent motor protection and control

Universal Motor Controller UMC22-FBP

n Assemblysete.g.forplug-inmodules,IP65n CablebetweenUMC22-FBPandoperatingpanel

ATEX

Bro

chur

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o.2

CD

C1

350

03D

0204

Prin

ted

inth

eFe

dera

lRep

ublic

ofG

erm

any

(04/

06•

5•

GV

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Sub

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tom

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ABBABB Global Contact Directory

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ABB STOTZ-KONTAKT GmbHP.O.Box101680D-69006HeidelbergTelephone:++496221/701-0Telefax: ++496221/701-723http://www.abb.de/stotz-kontakt