03 generalbearing.net.au/wp-content/uploads/2015/02/cooper... · 02,03 100 1 1 1.25 1 1.25 * n/a *...

03 GENERAL03 Bearingtypes

04 Housingtypes

05 Cylindricalroller

bearingselection

08 Shafttolerance

09 Sealingsolutions

12 Blankingplates

14 Installationandassembly

18 Initiallubrication

22 Screwtorques

24 Bearingcapacities

27 PEDESTALUNITS27 Introduction

28 Pedestalunits100Series

30 Pedestalunits01/01ESeries

36 Pedestalunits02/02ESeries

42 Pedestalunits03Series

46 Compatiblepedestals

47 SNCompatiblepedestals

48 SDCompatiblepedestals

49 SAFCompatiblepedestals

50 FLANGES50 Introduction

51 Roundflanges100Series

52 Roundflanges01/01ESeries

54 Roundflanges02/02ESeries

56 Squareflanges

57 HANGERS57 Introduction

60 Singleanddoublebosshangers100Series

61 Singleanddoublebosshangers01/01ESeries

62 Triplebosshangers

63 TAKE-UPUNITS63 Introduction

64 Take-uppushunits100Series

65 Take-uppushunits01/01ESeries

67 Take-uppushunits02Series

69 Take-uptensionunits100Series

70 Take-uptensionunits01/01ESeries

72 Take-uptensionunits02Series

74 RODENDS74 Introduction

75 Rodends'T'type100Series

76 Rodends'T'type01/01ESeries

77 Rodends'T'type02Series

78 Rodendsshoetype100Series

79 Rodendsshoetype01/01ESeries

80 Rodendsshoetype02Series

82 SPLITTAPEREDBEARINGS82 Introduction

83 Bearingselection

84 Assembly

Greasequantityforinitiallubrication

85 Routinegreasing

Tighteningtorques

86 Bearingdata

87 Cartridgedata

88 Taperedbearingpedestalunits

89 Taperedbearingflangeunits

90 Largeborebearings

92 04Seriesbearings

93 Usedbearings

94 Specialfeatures

Contents

www.CooperBearings.comP01

CONTENTS

Contents

P02www.CooperBearings.com

96 BEARINGAPPLICATIONS97 Mining

98 Sugar

99 Marine

100 PowerGeneration

102 Steel

103 Cement/Aggregates

106 Miscellaneous

105 BespokeSolutions

Bearing Types


EXPANSIONTYPEBEARINGS(EX)Theexpansion(EX)bearinghasaplainouterracerollertrack.Thisbearingtakesradialloadonly.

Theinnerraceisclampedtotheshaft,andmoves

axiallywithitwhenexpansionorcontractionoccurs.

TheCooperexpansionbearingoffersvirtuallynoresistancetoaxialmovementastherollersspiralthroughtheouterrace.

FIXEDTYPEBEARINGS(GR)

Theouterraceofthefixed(GR)bearinghasshouldersintegralwiththerollertrack,whiletheinnerraceassemblyhasshouldersformedbyhardenedlipsontheclampingringsorsimilarintegralshoulders.

Thistypeofbearingprovidesaxiallocationtotherotatingportionsofmachineryandcansustainbothradialandaxialloading.

Theinnerracehalvesareaccuratelyalignedbymeansoffittedclampingrings.

GRBEARING(DTYPE)01and02Seriesthrough300mm/12”shaftsizeand03Seriesthrough155mm/6”shaftsize.100Seriesallshaftsizes.

GRBEARING(CTYPE)01and02Seriesover300mm/12”shaftsizeand03Seriesover155mm/6”shaftsize.

EXBEARING(DTYPE)01and02Seriesthrough300mm/12”shaftsizeand03Seriesthrough155mm/6”shaftsize.100Seriesallshaftsizes.

EXBEARING (CTYPE)01and02Seriesover300mm/12”shaftsizeand03Seriesover155mm/6”shaftsize.

BEARINGTYPESCooper bearings are commonly supplied in two forms: the Fixed Type (‘GR’) and Expansion Type (‘EX’) as described below. Where conditions are unsuitable for these standard types other configurations are possible.

Housing Types


HOUSINGTYPESMost styles of Cooper housing are available in cast iron, ductile iron or steel. Special types of housing, alternative materials and housings to special dimensions are available on request.

TAKE-UPANDRODENDMOUNTINGS

Take-upunitsareavailableastensiontype(shown)orpushtype.Rod-endunitsareavailableasshoetype(shown)orteetype.

RODENDUNITS TAKE-UPUNITS

PEDESTALS

Pedestals(alsocalledpillowblocks)arethemostcommonmountingsforCooperbearings.Detaildesignandnumberoffixingboltsvarieswithbearingseriesandsize.

CooperofferrangesofpedestalsthatallowdirectreplacementofSNC,SD,andSAFpillowblockunits.

LARGEBOREBASE TWOBOLTBASE

FLANGEMOUNTINGS

ROUNDFLANGEUNITS SQUAREFLANGEUNITS HANGERUNITS

HANGERMOUNTINGS

Cylindrical Roller Bearing Selection


SELECTIONFORRADIALLOADCALCULATINGBEARINGLIFE Selectionforradialloadingisusuallybasedontheradialloadratingdenotedby“Cr”.TheradialloadratingslistedinthiscataloguearebasedonISOstandards.Thesystemestablishesacommonbasisforcalculatingloadratingsforallanti-frictionbearings.Itisbasedonthestatisticallifeexpectancyforrollingcontactfatigue,andprovidesareasonableestimateofservicelifeunderconditionsofadequatelubrication,freedomfromcontaminationandexcessivemisalignment.Inpractice,theservicelifeofthebearingmaybedeterminedbyfactorsotherthantherollingcontactfatigue.Generally,theterm‘life’usedintheBearingSelectionsectionofthiscataloguereferstothestatisticallifeofthebearingagainstrollingcontactfatigueascalculatedusingISOstandards.

Selectionforradialloadisdeterminedindependentlyfromtheaxialload.Determinetheradialload,speedandminimumliferequired.Generallytheshaftsizehasbeenpredetermined.Selectionofthebearingcanbemadeusingthefollowingformula:

Cr≥PxfnxfLxfd.WhereCr=radialdynamicrating.P =calculatedeffectiveradialload.fn =speed(rpm)factor.fL =life(hours)factor.fd =dynamicorservicefactor.

fn =(rpmx0.03)0.3.fL =(L10hours/500)0.3.L10hoursistheexpectedlifeinhoursof90%ofsimilarbearingsundersimilaroperatingconditions.

Note:TheproductfnxfLshouldnotbelessthan1.0.

Alternatively,bearinglifemaybecalculatedbytheequationL10=[Cr/(Pxfd)]10/3,where:L10=expectedlifeof90%ofsimilarbearingsundersimilaroperatingconditions,inmillionsofrevolutions.

WhentheequivalentradialloadequalstheCrrating,multipliedbytheservicefactor,theL10lifewillbe1millionrevolutions.

Ifhightemperatures(above100°C)areinvolved,pleaserefertonotesonpage7.

Refertothenextpageforfurthernotes.



BEARINGLIFEREQUIREMENTSSuggestedlivesandfactorsforspecificoperatingconditionsareshownbelow.

Life factor Life hours (fL) (L10)8hourdailyworking 3.0-4.0 20,000-50,000Continuousoperationmaindrives,largeelectricalmachinery,flywheels,mining4.4-5.0 70,000-100,000Continuousoperationandanexceptionallyhighdegreeofreliability 5.0-6.0 100,000-200,000

WerecommendthatbearingsarespecifiedtoprovideanL10lifeofatleast10,000hours,exceptforbearingsselectedonthebasisofstaticrating.

DYNAMICFACTORTheappropriatedynamicfactorfdmaybetakenfromthechartbelow.

Conditions fdSteadyloadorsmallfluctuations 1.0-1.3Lightshock 1.3-2.0Heavyshock,vibrationorreciprocation 2.0-3.5

LIFEADJUSTMENTFACTORSFORCRITICALAPPLICATIONSThebasicL10lifeobtainedbyusingtheequationsortablesinthiscatalogueareadequatefornormalapplications.

BearingsformostnormalapplicationsarespecifiedusingtheL10lifeasabove.Forreliabiltygreaterthan90%,replaceL10intheaboveequationswithLnawhereLna=a1xL10andisgiveninthetablebelow.

MINIMUMRADIALLOADTheradialloadmustexceedacertainvalueinordertopreventtherollersskiddingratherthanrolling.Cooperbearingsareabletooperateatlowerloadsthanothertypesofrollingelementbearings.MinimumradialloadsaregenerallyCr/65forGRbearingsandCr/120forEXbearings.Lowerloadscanbeaccommodatedundercertainconditions.Pleaserefertoourtechnicaldepartment.

BASICSTATICLOADRATINGS(Cor)ThevaluesofCorgiveninthispublicationhavebeencalculatedinaccordancewithISOstandards.Thebasicstaticloadratingisdefinedasthatstatic(radial)loadwhichcorrespondstoacontactstressof4,000MPa(580,000psi)atthecentreofthemostheavilyloadedroller/racewaycontactandproducesapermanentdeformationof0.0001timestherollerdiameter.

Whererotationisveryslow(lessthan5rpm)orintermittent,bearingsizecanbeselectedbasedonthestaticloadcarryingcapacity.Therequisitebasicstaticloadratingcanbedeterminedfrom:

Cor=SoxPwhere:Cor=basicstaticradialloadrating(kN)P=effectivebearingload(kN)So=staticsafetyfactor

BearingStaticSafetyFactors,soTypeof Requirementsforoperation smoothrunning Low Normal High

Vibrationfree 1 1.5 3Normal 1 2 3.5Highshockloads 2.5 3 4

Operating conditions

% 95 96 97 98 99

a1 0.62 0.53 0.44 0.33 0.21

Reliability



SELECTIONFORAXIALLOADSelectionforaxialloadisconsideredindependentlyfromtheradialload.Determinetheaxialloadappliedtothebearing.Knowingthespeedanddesiredshaftsize,selectabearingusingthefollowingformula:

Ca>(fdaxfdnxPa)/fbWhere: Ca =axialrating|fda =dynamicorservicefactorPa =calculatedaxialloadfdn =Velocity(dn)factor(Seescaleopposite)fb =bearingfactor(seescaleopposite)

Thedynamicorservicefactorfdamaybe1forpeakoverloadperiodsand1.1to1.2forgeneralrunning(dependingonsmoothness),wheretheloadisaccuratelyknown.Anallowanceforanyinaccuraciesinthecalculatedloadsmustbemadetoensurethatthebearingaxialcapacityisnotexceeded.

RetainingringsorrecessedjournalsarerequiredwhenPa>0.5Cafor01,02and03Series,ifPa>0.25Cafor01Eand02ESeriesbearings,andifPa>0.2Cafor100Seriesbearings.Refertoourtechnicaldepartment.

Iftheaxialloadexceeds40%oftheradialload,pleaseconsultourtechnicaldepartment.Theaxialloadcapacityisdecreasedby50%ifthelubricantdoesnothaveextremepressure(EP)additives.

TEMPERATUREANDBEARINGCLEARANCEThenormaltemperaturerangeforstandardbearingsis0°Cto100°C.Fortemperaturesoutsidethisrange,ourtechnicaldepartmentshouldbeconsultedasspecialattentionmayberequiredtomaterials,sealsandlubrication.

Thestandardbearingclearanceisusuallysuitablefortemperaturesupto100°Cprovidedthatthedifferencebetweenshaftandhousingtemperaturesisnotmorethan40°C.Forhighertemperaturesorgreatertemperaturedifferentials,bearingsofC3orC5clearanceareoffered.

Reduced(C2)clearancebearingsareofferedwhereappropriate(e.g.forreciprocatingorvibratoryapplications).

Bearingdynamiccapacityisdecreasedbyincreasedclearanceoroperationover150°C

01/01E,02,03

100

1 1

1.25 1

1.25 *n/a *

VelocityfactorfdnappliesonlytoaxialloadsonGRbearings.

dn(mm)=bearingbore(mm)xshaftspeed(rpm)

*refertotechnicaldepartment

hours1000

dn(mm)1000fn fl fdn

SpeedFactor

LifeFactor

VelocityFactor

BearingFactor (fb)


SHAFTTOLERANCEJournaldiametertoleranceisgenerallyh7.

Forspeedsover150,000mmdnandallC2clearancebearingsthetoleranceish6.

Forlightloadsandslowspeedswidertolerancesuptoh9maybepermissible.Pleaseconsultourtechnicaldepartmentifawidertoleranceisrequired,orifitisrequiredtomountabearingonanexistingshaftwithadifferenttolerancetothosespecifiedabove.

ThetoleranceonroundnessandparallelismofthejournalisIT6inallcases.

Wheretheshaftissteppedsothatthediameteroftheshaftatthesealsisdifferenttothejournaldiameter,awidertolerance(h9)ispermissiblefortheshaftdiameterattheseals.

Thetablebelowshowsrelevanttolerancesforshaftdiametersupto600mm.Themaximumsurfaceroughnessofthejournalshouldnotexceed3.2µmRawhendiametertoleranceh7applies,or1.6µmRawhentoleranceh6applies.Themaximumsurfaceroughnessoftheportionoftheshaftunderthesealsisspecifiedonpages10and11.

Diameter (mm)

Over

Up to and including

- 50 80 120 180 250 315 400 500

50 80 120 180 250 315 400 500 630

Tolerance in µm

Tolerance band

(to BS 4500)

h6+0 +0 +0 +0 +0 +0 +0 +0 +0

-16 -19 -22 -25 -29 -32 -36 -40 -44

h7+0 +0 +0 +0 +0 +0 +0 +0 +0

-25 -30 -35 -40 -46 -52 -57 -63 -70

h9+0 +0 +0 +0 +0 +0 +0 +0 +0

-62 -74 -87 -100 -115 -130 -140 -155 -175

IT6 16 19 22 25 29 32 36 40 44

TOLERANCESOFSHAFTDIAMETERS

Shaft Tolerance

Sealing Solutions


SEALINGSOLUTIONSEfficientperformanceandlonglifeoftherollerbearingdependtoalargeextentupontheexclusionofforeignmatterfromtheinternalbearingsurfaces.Grease,oroil,servesthedualpurposeoflubricatingthesesurfacesandprotectingthemfromcorrosion.Thusthesealmustpreventdust,gritandmoisturefromenteringthebearingandatthesametimepreventgreaseoroilfromescaping.

ALIGNMENTFEATURECoopersuppliesvariousmountingoptionsandforall,exceptthehangermountings,thebearingishousedinacartridgesupportedbythemountingunit.Cartridgeshaveasphericaloutersurfacethatfitsintoaconformingsurfaceinthemountingunit(suchaspedestalorflange)inthemannerofaballandsocketjoint.

Anyshaftmisalignmentthatmayexisttendstomovethecartridge,sealandbearingtogether,maintainingthesealonanaxisparalleltotheshaft.Standardpedestalsandflangesaredesignedtoallowupto2½°misalignmentbetweentheshaftandhousing,underconstantorslowlychangingalignmentconditions,withoutcompromisingsealing.

Comparethiswiththesituationthatoccurswithadoublerowsphericalbearinginastandardpedestal.Ifthepedestalisnotaccuratelyalignedwiththeshaft,contactbetweenthesealandtheshafttendstobelostatoneside,andthesealpressesmoreheavilyagainsttheshaftattheother.Intheworstcaseagapmayopen,compromisingthesealing,orthesealmaybindontheshaft.Althoughfeltsealsareshownintheillustration,asimilarsituationoccurswithlabyrinthorlipseals.

SEALTYPESCartridgesforshaftsizesupto300mm/12”areusuallysuppliedwithageneralpurposefeltseal.Thefeltgroovewillalsoaccommodatehightemperaturepackingseals,lippedsealsorsuitableblankingplates.

Triplelabyrinthsealsareoftensuppliedasanalternativeandareprecisionnon-rubbingsealscapableofhighspeedoperation.Duetothealigningfeaturedescribedabove,extremelyclosetolerancescanbemaintainedbetweenthehousingandtheshaft.Theresultisaneffectivesealingelementwhichisoneofthebestintheanti-frictionbearingindustry.

Cartridgesforshaftsizesover300mm/12”aresuppliedwithgreasegroovesealsasstandard.Cooperofferawiderangeofsealingoptions,themorecommonofwhichareillustratedoverleaf.Forspecialapplicationssealsmaybemadefromothermaterialsandalternativespecialsealscanbesuppliedtosuitspecificconditions.

Thispictureillustratesanaluminiumtriplelabyrinthsealonan01ESeriesbearingandcartridge.Thetwin‘O’ringsarevisibleintheboreoftheseal.Thecompressionofthe‘O’ringscausesthesealtorotatewiththeshaft,buttheamountofcompressionissodesignedthattheshaftmovesthroughthesealwhenaxialexpansionoccursinEXbearings.

Gapbetweensealandshaft

Sealbinds

DOUBLEROWSPHERICALBEARING

Sealremainsparalleltotheshaft COOPER

SPLITROLLERBEARING

Sealing Solutions


GREASEGROOVE(LAB)

Suitableforhighorslowspeedoperations.Particularlysuccessfulonmarineapplications.

Temperaturelimits BearingmaximumMaximumspeed BearingmaximumShaftsurfacefinish 3.2µmRamax.

FELT(F)

StandardinUKandEurope

Temperaturelimits -70°Cto100°CMaximumspeed 150000dn(mm)Shaftsurfacefinish 1.6µmRamax.

HIGHTEMPERATUREPACKING(HTP)

Adirectreplacementforfeltinhightemperatureapplications.


ALUMINUMTRIPLELABYRINTH(ATL)

Hightemperatureversion(ATLHT)Lowtemperatureversion(ATLLT)

Machinedaluminiumbodiedtriplelabyrinthsealforhighspeedandgeneralapplications.ATLsuppliedasstandardsealingarrangementinUSAandCanada.ATLHTandATLLTarefittedwithOringsofdifferentmaterials.

Temperaturelimits ATL-20°Cto100°C ATLHT-20°Cto175°C ATLLT-60°Cto100°C

Maximumspeed BearingmaximumShaftsurfacefinish 3.2µmRamax.

Sealing Solutions


SYNTHETICRUBBERSINGLELIP(SRS)

Hightemperatureversion(SRSHT)Lowtemperatureversion(SRSLT)

Suitableforwetbutnotsubmergedconditions.Canbeusedforimprovedlubricantretentionbymountinglipinwards.


SPRING-LOADEDSINGLELIPWITHRETAININGPLATE(SRSRP)

Highpressureversion(SRSRP40M)

Suitableforseveresplashorcompletelysubmergedconditions.Thestandardversionissuitableforupto2mofwater.thehighpressureversionissuitableforupto40mofwater.


BULKHEADSEALINGItisoftenfoundeconomicaltocombineabearingandbulkheadsealintooneunit.Thisreducesthenumberofindividualunitsrequired,andpreventsproblemswithshafteccentricitysometimesencounteredatthebulkheadsealwhenitisseparatedfromthebearing.

Generally,aspeciallyadaptedflangemountingisusedandthebearingisfittedwithSRSRPseals.

Generally,theflangeincorporatesadditionalsealingtothecartridgeseating,andmayincludesealingonthemountingface(‘backface’).

WheretheshaftsurfacespeedistoohighforstandardSRSRPseals,analternativehighspeedversionisavailable,oralternativesealtypescanbeusedifamoderateleakageofwaterispermittedthroughthebearinginanemergency.

Sealingtoflangemountingface(“BFS”)Sealingtoswivelseating(“SSE”)

SRSRPSeal

Blanking Plates


BLANKINGPLATESWhereshaftsterminateatthebearings,‘blankingplates’maybeusedtocloseoffthecartridgeends.BlankingplatesareavailabletosuitstandardsinglegrooveandTLcartridges.

Onsizesupto90mm/3½”blankingplatesaccommodatingthrustbearingscanbeusedforaxiallocationofshafts.Atypicalapplicationisontheshaftsofbeltconveyors.

Forblankingplateswiththrustbearings,theshaftendsmustbemachinedsmoothandsquare.Uponassembly,theremustbeslightclearancebetweentheshaftendsandthethrustbearings(i.e.slightendfloat),withoutthepossibilityofpreload.Blankingplateswiththrustbearingsarelimitedtoamaximumspeedof20,000mmdn(calculatedusingtheshaftsize,nottheboreofthethrustbearing)andtoshaftlocationonly(i.e.onlynominalaxialloading).

ORDERINGForblankingplatestosuitsinglegroovecartridges,thepartcodeismadeupasfollows:

ForblankingplatestosuitTLcartridges,thepartcodeismadeupasfollows:

BTandBTTLblankingplatesareonlyregardedas

standarditemsfor01and02seriescartridgesupto90mm/3½”boresize.

Forallblankingplates,ifthecartridgeendboreismachinedtosuitashaftdiameterthatisdifferenttotheboreofthebearing,refertoCooperfortherelevantpartcode.

BP BPTL BTTLBT

Blanking Plates


Shaft diameter d

01 Series 02 SeriesK t K t

35mm 13⁄16"

27 2-

-1¼"

40mm17⁄16"1½"

45mm111⁄16"

29 1 - -1¾"

50mm115⁄16"

29 1 35 12"

55mm 30 2 - -

60mm23⁄16"

30 2 38 22¼"

65mm27⁄16"2½"

70mm211⁄16"

35 4 41 02¾"

75mm215⁄16"

3"

80mm 33⁄16"

40 4 48 385mm 3¼"

90mm37⁄16"3½"

DIMENSIONSDimensionsforshaftterminations,whenusingblankingplateswiththrustbearings,areshownbelow:

K

t

K

t

Installation & Assembly


INSTALLATIONANDASSEMBLYThefollowingisatypicalassemblysequenceofapedestalorflangemountedbearingandisincludedtoallowengineersusingthiscataloguetounderstandtheassemblyprocessoftheCooperbearingandtoallowthemtoproducerelevantdocumentationfortheirownmachines,whichmayrequirethisinformation.Afullsetofassemblyinstructionsisusuallypackagedwitheachstandardbearing,forusebythefitters.Ifnon-standardbearingsaretobeused,and/oradifferentassemblysequenceisrequiredfortheapplication,specificassemblyinstructionscanbesuppliedonrequest.

Theillustrationsuseapedestalmountedunitasanexample.

PRELIMINARYNOTESBearingsmustbedisassembledbeforeassemblingintoposition.

Unwrapthebearingparts,removetheouterracehalves(ifsuppliedassembledaroundotherparts),andseparatethehalvesofthecage(ifrequired).Variouscagejointingmethodsareuseddependingonsizeandseriesofbearing.Undotheclampingringscrewsandremovetheclampingringsfromtheinnerrace.

Removethepreservativefromallsurfacesofalltheparts.

Allbearingandhousingcomponents(withtheexceptionofpressedsteel,diecastandplasticcages)aremarkedwithmatchingnumbersorlettersoneachhalf.Ensurethatthematchmarksonthehalvesarethesameandareplacedtogetheroneachcomponentwhenthebearingisassembled.

Eventhoughcagehalvesarenotnecessarilymatch-marked,theymustnotbemixed,astherollersaregradedintosets.

CompleterollerbearingsareinterchangeablebetweensimilarCoopercartridges.Individualpartsshouldnotbeinterchanged.Cartridgesareinterchangeablebetweenstandardouterhousingsprovidedthatstandardclearancesarespecified.

STEP1–HOUSINGBASEPlacethepedestalbaseorflangelowerhalfintoposition.Ifthepreciselocationofthehousingispredetermineditmaybeboltedintoposition.Generally,pedestalbasesmayrequireslightmovementatalaterstageinordertoaccuratelypositiontheshaft.

Note: The pedestal base is not shown in most of the illustrations that follow, for clarity of other details.

STEP2–INNERRACELightlyoiltheshaftwiththinmachineoil,thenremovetheexcesswithacleanwiper.Placetheinnerraceatthecorrectpositiononthecleanedshaft.Softpackingonthejointfaces,orfeelergauges,shouldbeusedtoensurethatthejointgapsareapproximatelyequal.Innerracesofexpansionbearingsareusuallysetcentrallywiththeouterrace,butincasesofsignificantaxialexpansiontheremaybeadeliberateoffset.(Thisisusuallyuptoamaximumof10%oftherollerlength,butmaybemoreinthecaseofspecialtypesofbearing).



STEP3–CLAMPINGRINGSFittheclampingringswithjointsatapproximately90°totheinnerracejoints(45°inthecaseoflargebearingswith4-partclampingrings).Progressivelytightenallclampingringscrews.

Tapdowneachhalfoftheinnerraceandclampingringsallaroundtheshaftusingasoft-facedhammer,orinsertahardwoodblockbetweenasteelhammerandthebearingparts.Retightentheclampingringscrews.Repeatuntilscrewsremainfullytight.

Checkthatthereareapproximatelyequalgapsatbothjointsoftheinnerrace.

Checkthatthereareapproximatelyequaljointsatboth(orall4)jointsofeachclampingring.

STEP4–CAGEANDROLLERSCoattheboreofthecageandrollerassemblywithgreaseandlightlycovertheinnerraceassembly(fittedtotheshaft)alloverwithgreaseforprotection.

Assemblethecage(completewithrollers)aroundtheinnerrace.Thetwohalvesofthecagearefixedtogetherbyvariousmeansdependingonsizeandseriesofbearing.(Furtherdetailsaretobefoundintheassemblyleafletssuppliedwiththebearing,ordetailsofthejointofaparticularsizeandseriesofcagecanbesuppliedonrequest).

STEP5–CARTRIDGEANDOUTERRACESUB-ASSEMBLYPlacethehalfouterracewiththelubricationholeinthetophalfofthecartridgeandthesecondhalfouterraceintothelowerhalfofthecartridge.Ensurethattheendsoftheouterraceprojectfromthecartridgejointfacebyequalamounts.Alllippedouterracesmustbeclampedaxially.Sidescrews‘A’arefittedtoallGRcartridges.Siderods‘B’arefittedtosomesizesonly.



Radialscrews‘C’andwashersarefittedtobothEXandGRcartridgesoflargersizesonly.

EXCARTRIDGES:Justenterradialscrews‘C’(wherefitted,completewithwashers)intothecorrespondingouterraceholes,butdonottighten.Placethetwohalfcartridgestogether,completewithhalfouterraces,andfullytightenthejointscrews‘D’.Fullytightentheradialscrews‘C’.

CARTRIDGESFORLIPPEDOUTERRACES(GRANDSPECIALTYPES):Justenterradialscrews‘C’(wherefitted,completewithwashers)intothecorrespondingouterraceholes,butdonottighten.Placethetwohalfcartridgestogether,completewithouterraces,andfullytightenthejointscrews‘D’.Enterthesiderods‘B’(wherefitted)andsidescrews‘A’.Progressivelyandfullytightenthesidescrews‘A’andradialscrews‘C’(wherefitted).

ALLTYPES:Injectgreasetofillthegreasepassages.Removejointscrews‘D’andseparatecartridgehalves,takingcarethattheouterracehalvesdonotfalloutofpositionintheirrespectivehalf-cartridges.

STEP6–SEALSIftheunitistobefittedwithaluminiumtriplelabyrinth(ATL)seals,fitthemontotheshaftasfollows:

SeparatetheATLsealhalvesbydrivingoutthetwojointingpins.Lubricatethe‘O’ringsintheborewithgrease.Reassembleontheshaftbycompressingthe‘O’ringsofbothhalvessufficientlytoallowthejointingpinstobereinserted,andreinsertthepins.Note:ATLsealsareabletoslidealongtheshaftonceassembled

Feltsealsshouldbesoakedinoilbeforefittingintothecartridgeendbores.MosttypesofsealotherthantriplelabyrinthsealsandSRSRPsealsarefittedintothecartridgeendboresbeforeassemblingthecartridgeintoposition.

STEP7–LUBRICATIONCoattheinsideofthecartridge,cageandrollersandallsealswithgrease(Seepage18forcorrectquantity).Forspeedsover150,000mmdn(shaftdiameterinmmmultipliedbyshaftspeedinrpm)approximately40%ofthegreaseusedshouldbeappliedtothebearingpartsandtheremainderappliedtotheinsideofthecartridge.Thisistoavoidexcessivechurningofgreasewhenrunningathighspeed.

A B

D

C



STEP8–CARTRIDGELubricatethesphericalseatingofthebottomhalfofthecartridgewithgrease.

Placethebottomhalfofthecartridgeontopofthebearingandrotate180°intothepedestalbaseorhalf-flange.

Placethetophalfofthecartridgeontopofthebottomhalf,closethecartridgeandfullytightenthejointscrews.Lubricatethesphericalseatingwithgrease.

STEP9–HOUSINGIfnotalreadydone,tightentheboltsfixingthepedestalbaseorlowerflangehalfintoposition.Placethepedestalcaporflangetophalfintoposition.Ifitissafetodoso,runningtheshaftforatimewithouttheouterhousingjointscrewsfullytightenedwillhelpthebearingtoaccuratelyalign.Fullytightenthejointscrews.

Initial Lubrication


GREASEQUANTITIESFORINITIALLUBRICATIONThequantityofgreaserequiredoninitialassemblyisdependentuponoperatingspeedandtemperature.

Iftheoperatingtemperatureisbelow80°Cthequantityofgreasemaybedetermineddirectlyaccordingtobearingreferenceandoperatingspeedfromthefollowingtable.

Iftheoperatingtemperatureisabove80°C,a25%packofgreaseshouldbeusedregardlessofspeed(refertotherighthandcolumnofthetable).Witha‘fullpack’ofgreasethespacewithinthecartridge(i.e.surroundingthebearingcomponents)intheassembledunitiscompletelyfilledwithgrease.

Thetableassumesnormaldensitygrease(about0.85g/cm3).

Speed Grease Speed (rpm) Grease Speed (rpm) Grease Speed (rpm) Grease Speed Grease

Group Reference

(rpm) (full pack) from to (75% full pack) from to (50% full pack) from to (33% full pack) (rpm) (25% full pack)

up to (kg) (kg) (kg) (kg) over (kg)

100300 656 0.15 656 1312 0.11 1312 1969 0.08 1969 2625 0.05 2625 0.04

100307 573 0.22 573 1145 0.17 1145 1718 0.11 1718 2291 0.07 2291 0.06

100400 492 0.36 492 984 0.27 984 1476 0.18 1476 1969 0.12 1969 0.09

100408 437 0.36 437 875 0.27 875 1312 0.18 1312 1750 0.12 1750 0.09

100500 394 0.49 394 787 0.37 787 1181 0.25 1181 1575 0.16 1575 0.12

100508 358 0.64 358 716 0.48 716 1074 0.32 1074 1432 0.21 1432 0.16

100600 328 1.02 328 656 0.77 656 984 0.51 984 1312 0.34 1312 0.26

100SERIES

Initial Lubrication



Group Reference

(rpm) (full pack) from to (75% full pack) from to (50% full pack) from to (33% full pack) (rpm) (25% full pack)up to (kg) (kg) (kg) (kg) over (kg)

01108 1312 0.06 1312 2625 0.05 2625 3937 0.03 3937 5249 0.02 5249 0.02

01E200 984 0.09 984 1969 0.07 1969 2953 0.05 2953 3937 0.03 3937 0.02

01E208 787 0.15 787 1575 0.11 1575 2362 0.08 2362 3150 0.05 3150 0.04

01E300 656 0.18 656 1312 0.14 1312 1969 0.09 1969 2625 0.06 2625 0.05

01E308 562 0.30 562 1125 0.23 1125 1687 0.15 1687 2250 0.10 2250 0.08

01E400 492 0.36 492 984 0.27 984 1476 0.18 1476 1969 0.12 1969 0.09

01408 437 0.51 437 875 0.38 875 1312 0.26 1312 1750 0.17 1750 0.13

01500 394 0.60 394 787 0.45 787 1181 0.30 1181 1575 0.20 1575 0.15

01508 358 0.78 358 716 0.59 716 1074 0.39 1074 1432 0.26 1432 0.20

01600 328 0.90 328 656 0.68 656 984 0.45 984 1312 0.30 1312 0.23

01E608 303 1.00 303 606 0.75 606 909 0.50 909 1211 0.33 1211 0.25

01E700 281 1.20 281 562 0.90 562 844 0.60 844 1125 0.40 1125 0.30

01E800 246 1.40 246 492 1.05 492 738 0.70 738 984 0.46 984 0.35

01E900 219 1.40 219 437 1.05 437 656 0.70 656 875 0.46 875 0.35

01E1000 197 2.00 197 394 1.50 394 591 1.00 591 787 0.66 787 0.50

01E1100 179 2.00 179 358 1.50 358 537 1.00 537 716 0.66 716 0.50

01E1200 164 2.00 164 328 1.50 328 492 1.00 492 656 0.66 656 0.50

011300 151 2.76 151 303 2.07 303 454 1.38 454 606 0.91 606 0.69

011400 141 3.00 141 281 2.25 281 422 1.50 422 562 0.99 562 0.75

011500 131 3.00 131 262 2.25 262 394 1.50 394 525 0.99 525 0.75

011600 123 3.60 123 246 2.70 246 369 1.80 369 492 1.19 492 0.90

011700 116 4.20 116 232 3.15 232 347 2.10 347 463 1.39 463 1.05

011800 109 4.20 109 219 3.15 219 328 2.10 328 437 1.39 437 1.05

011900 104 4.80 104 207 3.60 207 311 2.40 311 414 1.58 414 1.20

012000 98 4.80 98 197 3.60 197 295 2.40 295 394 1.58 394 1.20

012100 94 5.40 94 187 4.05 187 281 2.70 281 375 1.78 375 1.35

012200 89 5.40 89 179 4.05 179 268 2.70 268 358 1.78 358 1.35

012300 86 6.00 86 171 4.50 171 257 3.00 257 342 1.98 342 1.50

012400 82 6.00 82 164 4.50 164 246 3.00 246 328 1.98 328 1.50

01/0ESERIES

Initial Lubrication



Group Reference


02200 984 0.15 984 1969 0.11 1969 2953 0.08 2953 3937 0.05 3937 0.04

02208 787 0.21 787 1575 0.16 1575 2362 0.11 2362 3150 0.07 3150 0.05

02300 656 0.30 656 1312 0.23 1312 1969 0.15 1969 2625 0.10 2625 0.08

02308 562 0.45 562 1125 0.34 1125 1687 0.23 1687 2250 0.15 2250 0.11

02400 492 0.60 492 984 0.45 984 1476 0.30 1476 1969 0.20 1969 0.15

02408 437 0.90 437 875 0.68 875 1312 0.45 1312 1750 0.30 1750 0.23

02500 394 1.20 394 787 0.90 787 1181 0.60 1181 1575 0.40 1575 0.30

02508 358 1.40 358 716 1.05 716 1074 0.70 1074 1432 0.46 1432 0.35

02600 328 1.40 328 656 1.05 656 984 0.70 984 1312 0.46 1312 0.35

02E608 303 1.40 303 606 1.05 606 909 0.70 909 1211 0.46 1211 0.35

02E700 303 2.00 303 606 1.50 606 909 1.00 909 1211 0.66 1211 0.50

02E800 246 2.70 246 492 2.03 492 738 1.35 738 984 0.89 984 0.68

02E900 219 3.60 219 437 2.70 437 656 1.80 656 875 1.19 875 0.90

02E1000 197 4.20 197 394 3.15 394 591 2.10 591 787 1.39 787 1.05

02E1100 179 4.80 179 358 3.60 358 537 2.40 537 716 1.58 716 1.20

02E1200 164 5.40 164 328 4.05 328 492 2.70 492 656 1.78 656 1.35

021300 151 6.60 151 303 4.95 303 454 3.30 454 606 2.18 606 1.65

021400 141 7.20 141 281 5.40 281 422 3.60 422 562 2.38 562 1.80

021500 131 7.80 131 262 5.85 262 394 3.90 394 525 2.57 525 1.95

021600 123 9.00 123 246 6.75 246 369 4.50 369 492 2.97 492 2.25

021700 116 9.60 116 232 7.20 232 347 4.80 347 463 3.17 463 2.40

021800 109 9.60 109 219 7.20 219 328 4.80 328 437 3.17 437 2.40

021900 104 10.20 104 207 7.65 207 311 5.10 311 414 3.37 414 2.55

022000 98 10.80 98 197 8.10 197 295 5.40 295 394 3.56 394 2.70

022100 94 11.40 94 187 8.55 187 281 5.70 281 375 3.76 375 2.85

022200 89 11.40 89 179 8.55 179 268 5.70 268 358 3.76 358 2.85

022300 86 12.60 86 171 9.45 171 257 6.30 257 342 4.16 342 3.15

022400 82 12.60 82 164 9.45 164 246 6.30 246 328 4.16 328 3.15

02/02ESERIES

Initial Lubrication



Group Reference


03400 492 1.20 492 984 0.90 984 1476 0.60 1476 1969 0.40 1969 0.30

03408 437 1.40 437 875 1.05 875 1312 0.70 1312 1750 0.46 1750 0.35

03500 394 1.40 394 787 1.05 787 1181 0.70 1181 1575 0.46 1575 0.35

03508 358 2.00 358 716 1.50 716 1074 1.00 1074 1432 0.66 1432 0.50

03600 328 2.70 328 656 2.03 656 984 1.35 984 1312 0.89 1312 0.68

03700 303 3.60 303 606 2.70 606 909 1.80 909 1211 1.19 1211 0.90

03800 246 5.40 246 492 4.05 492 738 2.70 738 984 1.78 984 1.35

03900 219 6.90 219 437 5.18 437 656 3.45 656 875 2.28 875 1.73

031000 197 8.10 197 394 6.08 394 591 4.05 591 787 2.67 787 2.03

03E1100 179 10.00 179 358 7.50 358 537 5.00 537 716 3.30 716 2.50

031200 164 11.00 164 328 8.25 328 492 5.50 492 656 3.63 656 2.75

031300 151 12.00 151 303 9.00 303 454 6.00 454 606 3.96 606 3.00

03E1400 141 15.00 141 281 11.25 281 422 7.50 422 562 4.95 562 3.75

031500 131 16.20 131 262 12.15 262 394 8.10 394 525 5.35 525 4.05

03E1700 116 21.60 116 232 16.20 232 347 10.80 347 463 7.13 463 5.40

03E1800 109 24.60 109 219 18.45 219 328 12.30 328 437 8.12 437 6.15

032000 98 30.00 98 197 22.50 197 295 15.00 295 394 9.90 394 7.50

03E2200 89 36.00 89 179 27.00 179 268 18.00 268 358 11.88 358 9.00

03E2300 86 38.40 86 171 28.80 171 257 19.20 257 342 12.67 342 9.60

03SERIES

Screw Torques


Group Reference

Clamping ring

screw

Cartridge joint

screw

Cartridge radial screw

Side screw

Pedestal joint

screw

Flange joint

screw

100300 M3 M4 - M4 M10 M10

100307 M4 M4 - M4 M12 M12

100400 M4 M5 - M4 M16 M12

100408 M5 M6 - M4 M16 M16

100500 M6 M6 - M6 M20 M16

100508 M6 M6 - M6 M20 M20

100600 M6 M8 - M6 M20 M20

100SERIES

Group Reference

Clamping ring

screw

Cartridge joint

screw


Side screw

Pedestal joint

screw

Flange joint

screw

01108 M4 M4 - M4 M8 M8

01E200 M4 M4 - M4 M8 M8

01E208 M4 M4 - M4 M10 M10

01E300 M4 M4 - M4 M12 M12

01E308 M5 M5 - M4 M16 M12

01E400 M6 M6 - M4 M16 M16

01408 M6 M6 - M6 M20 M16

01500 M6 M6 - M6 M20 M20

01508 M8 M8 - M6 M20 M20

01600 M8 M8 - M6 M20 M20

01E608 M8 M8 - M6 M16 M20

01E700 M8 M8 - M6 M16 M20

01E800 M8 M8 M10 M6 M16 M24

01E900 M10 M10 M10 M6 M16 M24

01E1000 M10 M10 M10 M6 M20 M24

01E1100 M10 M10 M10 M10 M20 M24

01E1200 M10 M10 M10 M10 M20 M24

011300 M12 M12 M10 M10 M20 M24

011400 M12 M12 M10 M10 M20 M24

011500 M12 M12 M10 M10 M20 M24

011600 M12 M12 M10 M10 M20 M24

011700 M12 M12 M12 M10 M20 -

011800 M12 M12 M12 M10 M20 -

011900 M12 M12 M12 M10 M20 -

012000 M16 M16 M12 M10 M20 -

012100 M16 M16 M12 M10 M20 -

012200 M16 M16 M12 M10 M20 -

012300 M16 M16 M12 M10 M20 -

012400 M16 M16 M12 M10 M20 -

01/01ESERIES

Tightening torques (Nm) Key size A/F

Screw size

Clamping ring

screw (1)

Pedestal or cartridge joint screw


Side scew

Socket head cap

screw (2)

Side screw

M3 2.0 - - - 2.5 -

M4 4.5 3.5 - 2.0 3 2

M5 8.5 6.5 - - 4 -

M6 15 11 - 7.8 5 3

M8 35 26.0 - - 6 -

M10 70.0 52.5 35.0 30.0 8 5

M12 120 90 60.0 - 10 -

M16 300 225 150 125 14 8

M20 560 420 - - 17 -

M24 950 712 - - 19 -

SCREWTIGHTENINGTORQUES

1)Forverticalshaftorhighthrustapplicationsthismaybe increasedbyupto20% 2)Allscrewsexceptsidescrew

Screw Torques


Group Reference

Clamping ring

screw

Cartridge joint

screw


Side screw

Pedestal joint

screw

Flange joint

screw

02200 M5 M5 - M4 M10 M10

02208 M5 M5 - M4 M12 M12

02300 M6 M6 - M4 M16 M12

02308 M6 M6 - M4 M16 M16

02400 M6 M6 - M4 M20 M16

02408 M8 M8 - M6 M20 M20

02500 M8 M8 - M6 M20 M20

02508 M8 M8 - M6 M20 M24

02600 M8 M8 - M6 M20 M24

02E608 M10 M10 - M6 M20 M24

02E700 M10 M10 M10 M6 M20 M24

02E800 M12 M12 M10 M6 M20 M24

02E900 M12 M12 M10 M6 M20 M24

02E1000 M12 M12 M10 M10 M20 M24

02E1100 M16 M16 M10 M10 M20 M24

02E1200 M16 M16 M10 M10 M20 M24

021300 M16 M16 M10 M10 M20 M24

021400 M16 M16 M12 M10 M20 -

021500 M16 M16 M12 M10 M20 -

021600 M16 M16 M12 M10 M20 -

021700 M16 M16 M12 M10 M20 -

021800 M16 M16 M12 M10 M20 -

021900 M20 M20 M12 M10 M24 -

022000 M20 M20 M12 M10 M24 -

022100 M20 M20 M12 M10 M24 -

022200 M20 M20 M12 M10 M24 -

022300 M20 M20 M12 M10 M24 -

022400 M20 M20 M12 M10 M24 -

02/02ESERIES

Group Reference

Clamping ring

screw

Cartridge joint

screw


Side screw

Pedestal joint

screw

03400 M10 M10 - M6 M16

03408 M10 M10 M10 M6 M16

03500 M10 M10 M10 M6 M16

03508 M10 M10 M10 M10 M20

03600 M10 M10 M10 M10 M20

03608 M12 M12 M12 M10 M20

03700 M12 M12 M12 M10 M20

03800 M12 M12 M12 M10 M24

03900 M16 M16 M12 M10 M20

031000 M16 M16 M12 M10 M20

03E1100 M20 M20 M12 M10 M20

031200 M20 M20 M12 M10 M20

031300 M20 M20 M12 M10 M24

03E1400 M24 M20 M12 M16 M24

031500 M24 M20 M12 M10 M24

03E1700 M24 M20 M12 M16 M24

03E1800 M24 M20 M12 M16 M24

032000 M24 M20 M16 M10 M24

032100 M24 M20 M16 M10 M24

03E2200 M24 M20 M12 M16 M24

03E2300 M24 M20 M12 M16 M24

03SERIES

Group ShaftDiameterd

BearingRatingsReference Cr Cor Ca Max.Speed

(kN) (kN) (kN) (rpm)

100300 75mm215/16"

91 128 7.0 48003"

100307 85mm 37/16" 142 209 12.3 4190

100400 100mm315/16"

191 288 18.3 36004"

100408110mm 47/16"

279 426 22.2 3200115mm 41/2"

100500120mm

415/16"5"

280 433 23.8 2880125mm130mm

100508 140mm57/16"

331 520 30.5 262051/2"

100600 150mm515/16"

397 606 31.4 24006"

100SERIES




0110835mm40mm

13-16"

67 67 3.2 540011/4"17/16"11/2"

01E20045mm50mm

111/16"

95 105 3.8 463013/4"

115/16"2"

01E20855mm60mm65mm

23/16"

135 157 7.2 394021/4"27/16"21/2"

01E30070mm75mm

211/16"

166 197 10.8 331023/4"

215/16"3"

01E30880mm85mm90mm

33/16"

234 299 13.6 279031/4"37/16"31/2"

01E40095mm100mm105mm

311/16"

320 421 19.6 234033/4"

315/16"4"

01408110mm115mm

43/16"47/16" 306 407 18.6 197041/2"

01/01ESERIES




01500120mm

415/16"5"

125mm 355 484 22.2 1740130mm

01508135mm140mm

53/16"57/16" 394 542 25.8 157051/2"

01600150mm 515/16"

428 616 29.4 1450160mm 6"

01E608160mm 67/16"

594 863 56.5 1320170mm 61/2"

01E700170mm

615/16"7"

557 845 52.2175mm 1220180mm

01E800190mm 715/16"

679 1078 72.5 1070200mm 8"

01E900220mm

9" 715 1191 79.8 930230mm

01E1000240mm

10"250mm 804 1367 96.6 820260mm

01E1100

260mm

11" 917 1560 127 730270mm275mm280mm

01E1200290mm

12" 1041 1885 139 650300mm

011300320mm

13"330mm 894 1638 89.0 590340mm

011400340mm

14"350mm 935 1774 99.6 540360mm

011500360mm

15" 1005 1925 110 500380mm

011600390mm

16" 1048 2071 116 460400mm

011700 420mm 17" 1089 2218 121 430

011800440mm

18" 1129 2366 127 410460mm

011900 480mm 19" 1169 2433 133 380

012000 500mm 20" 1213 2593 138 360

012100 530mm 21" 1253 2755 141 340

012200 560mm 22" 1294 2916 142 330

012300 580mm 23" 1387 3138 144 310

012400 600mm 24" 1431 3311 147 300

01/01ESERIES

Bearing Capacities





02E800190mm 715/16"

1137 1627 122 960200mm 8"

02E900220mm

9"1233 1863 138 850

230mm

02E1000240mm

10"250mm 1346 1986 167 750260mm

02E1100 280mm 11" 1545 2435 190 670

02E1200 300mm 12" 1660 2735 214 610

021300320mm

13" 1570 2622 144 550330mm

021400340mm

14"350mm 1744 2940 159 500360mm

021500 380mm 15" 1862 3254 174 460

021600 400mm 16" 1948 3438 188 430

021700 420mm 17" 2069 3702 202 400

021800440mm

18" 2195 4057 216 380460mm

021900 480mm 19" 2313 4419 230 360

022000 500mm 20" 2430 4776 244 340

022100 530mm 21" 2658 5137 258 330

022200 560mm 22" 2790 5556 272 310

022300 580mm 23" 2336 4836 227 300

022400 600mm 24" 2905 5992 300 290

02/02ESERIES




02200 50mm115/16"

119 125 6.2 43502"

0220860mm65mm

23/16"

168 193 8.8 368021/4"

27/16"21/2"

0230070mm75mm

211/16"

229 268 10.6 308023/4"

215/16"3"

0230880mm85mm90mm

33/16"

280 345 17.8 252031/4"

37/16"31/2"

02400100mm105mm

311/16"

362 456 25.0 213033/4"

315/16"4"

02408110mm115mm

43/16"47/16" 454 583 31.2 182041/2"

02500120mm

415/16"5"

125mm 547 713 38.2 1600130mm

02508140mm145mm

53/16"57/16" 608 808 45.4 145051/2"

02600150mm

515/16"6"

155mm 724 1005 52.4 1320160mm

02E608160mm 67/16"

887 1262 71.2 1200170mm 61/2"

02E700175mm 615/16"

936 1334 82.8 1120180mm 7"

02/02ESERIES


Bearing Capacities

Bearing Capacities





03400 100mm315/16"

610 684 31.2 18204"

03408110mm 47/16"

614 698 39.2 1640120mm 41/2"

03500 130mm415/16"

706 852 49.0 15005"

03508 140mm57/16"

886 1069 58.8 134051/2"

03600 150mm515/16"

994 1213 69.4 12206"

03608160mm 67/16"

1156 1564 79.2 1110170mm 61/2"

03700 180mm615/16"

1242 1704 89.0 10307"

03800190mm 715/16"

1451 2022 99.6 880200mm 8"

03900 220mm 9" 1586 2163 109.4 760

031000240mm

10"250mm 1778 2551 131 700260mm

03E1100 280mm 11" 2105 3233 153 620

031200290mm

12" 2156 3312 174 560300mm

031300 320mm 13" 2529 3795 199 500

03E1400340mm

14" 2750 4392 214 460360mm

031500380mm

15" 3019 4800 251 420400mm

03E1700420mm

17" 3474 6006 276 360440mm

03E1800 460mm 18" 3650 6156 302 340

032000500mm

20" 4087 7042 347 310530mm

03E2200 560mm 22" 4669 8511 383 280

03E2300 600mm 23" 4887 9130 400 270

03ESERIES

PEDESTALSPedestals(alsoknownasPillowBlocks)arethemostcommonmethodofmountingCoopersplitrollerbearings(incartridgesasexplainedabove).

Cooperstandardpedestalsareshownonthefollowingpages.Pedestalswithheight-to-centreandboltholeconfigurationstomatchindustrystandardSN,SDandSAFpillowblocksarelistedseparatelyinthiscatalogue.

Pedestalsarecommonbetweenexpansion(EX)andfixed(GR)units.

LOADSANDMOUNTINGThemaximumsaferadialloadforapedestalisbasedonthestaticrating(Cor)ofthecorrespondingsizeofrollerbearing.Thefullstaticratingcanbeappliediftheangleoftheloadfallswithintheshadedareaofthesketch.

Iftheradialloadfallsoutsidetheshadedarea,iftheradialloadexceedsCor,oriftheaxialloadsexceed50%oftheaxialrating(Ca)ofthe

correspondingrollerbearingpleaseconsultourtechnicaldepartment.For100Seriesbearings,themaximumaxialloadisreducedto35%Caandfor01Eand02Eseriesto26%Caduetotheirhigheraxialloadratings.

Pedestalsshouldbefullysupportedonaflat,rigidsurfacetoavoiddistortionofthepedestalordeflectionunderload.

Forloadswithin45°ofhorizontal,thebaseshouldbechockedordowelled.

StandardCooperpedestalsaremanufacturedfromgradeEN-GJL-250greyirontoBSEN1561:1997.Ductileironandsteelpedestalsarealsoavailableandshouldbeconsideredforshockorpulsatingloads.Particularsofpedestalsinalternativematerialsareavailablefromourtechnicaldepartment.

0°

120°


Pedestal units introduction

Pedestal Units 100 Series


Reference(1) B Axial MassD C B1 Float(2) (kg)

(mm) (mm) (mm) (mm)

100B75M100B215100B300

114.30 48.027.027.0

3.5 1.2

100B85M 100B307 133.35 60.031.831.8

5 2.1

100B100M100B315100B400

152.4 65.038.938.9

6 2.8

100B110M100B115M

100B407100B408

174.62 80.045.345.3

7 4.6

100B120M100B125M100B130M

100B415100B500

203.20 85.046.946.9

7 7.4

100B140M100B507100B508

222.25 90.054.054.0

7 9.3

100B150M100B515100B600

241.30 90.055.655.6

8 10.4

BEARINGDATA

CartridgeReferences(1) L Massfor

feltsealsfor

ATLsealsG J LI (kg)

(mm) (mm)(mm)

100C75M100C215100C300

100C03 134.94 32104104

3.6

100C85M 100C307 100C04 157.16 38114114

5.4

100C100M100C315100C400

100C05 177.80 50136136

7.4

100C110M100C115M

100C407100C408

100C06 203.20 50134134

7.9

100C120M100C125M100C130M

100C415100C500

100C07 231.78 64142142

11

100C140M100C507100C508

100C08 266.70 76156156

18.4

100C150M100C515100C600

100C09 279.40 76168168

19.4

CARTRIDGEDATA

1)Add‘EX’or‘GR’toreferenceforexpansionorfixedtype respectively,e.g:Bearing:100B75MEXor100B215EX Cartridge:100C75MEXor100C03EX

2)Totalmovementtabulated.Maximumoffsetfrom centrelinehalfthisamount.

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC

GroupReference

ShaftDiameterd

100300 75mm215/16"

3"

100307 85mm 37/16"

100400 100mm315/16"

4"

100408110mm115mm

47/16"41/2"

100500120mm125mm130mm

415/16"5"

100508 140mm57/16"51/2"

100600 150mm515/16"

6"


Reference H Min. Max. Ro S Bolts N O P T Mass(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (Kg)

P03 80 226 242 - -2-offM16or5/8”

280 70 32 180 4.9

P04 95 260 280 - -2-offM20or3/4”

330 76 38 208 6.9

P05 112 312 328 - -2-offM24or7/8”

380 90 44 252 13.3

P06 125 342 366 - -2-offM24or7/8”

420 10252

272 14.7

P07 143 374 410 - -2-offM24or7/8”

466 120 60 31420.6

P08 162 438 462 - 1204-offM24or7/8”

508 178 38 37243.3

P09 181 470 494 - 1204-offM24or7/8”

558 178 41 405 52

ShaftDiameterd

GroupReference

75mm215/16"

3"100300

85mm 37/16" 100307

100mm315/16"

4"100400

110mm115mm

47/16"41/2"

100408

120mm125mm130mm

415/16"5"

100500

140mm57/16"51/2"

100508

150mm515/16"

6"100600

PEDESTALDATA


T

H

P

RN

O S

T

H

P

RN

O

Pedestal Units 01/01E Series


GroupReference

ShaftDiameterd

011083540

13/16"11/4"17/16"11/2"

01E2004550

111/16"13/4"

115/16"2"

01E208556065

23/16"21/4"27/16"21/2"

01E3007075

211/16"23/4"

215/16"3"

01E308808590

33/16"31/4"37/16"31/2"

01E40095100105

311/16"33/4"

315/16"4"

110115

43/16"01408 47/16"

41/2"

01500120

415/16"5"

125130

135140

53/16"01508 57/16"

51/2"

01600150 515/16"160 6"

1)Add‘EX’or‘GR’toreferenceforexpansionorfixedtype respectively,e.g.Bearing:01B35MEXor01B103EX Cartridge:01C35MEXor01C01EX

2)Totalmovementtabulated.Maximumoffsetfromcentreline halfthisamount

CartridgeReferences(1)for

feltsealsfor G J L/L1 Mass

ATLseals (mm) (mm) (mm) (kg)

01C35M01C40M

01C103

01C01 100.00 258686

201C10401C10701C108

01C45M01C50M

01C111

01C02 117.48 259898

2.501C11201C11501C200

01C55M01C60M01C65M

01C203

01C03 134.94 32104104

3.201C20401C20701C208

01C70M01C75M

01C211

01C04 157.16 38114114

5.501C21201C21501C300

01C80M01C85M01C90M

01C303

01C05 177.80 50136136

701C30401C30701C308

01C95M01C100M01C105M

01C311

01C06 203.20 50134134

801C31201C31501C400

01C110M01C115M

01C40301C07 231.78 64

142142

11.901C40701C408

01C120M01C41501C500

01C08 266.70 76156156

19.501C125M01C130M

01C135M01C140M

01C50301C09 279.40 76

168168

20.801C50701C508

01C150M 01C51501C10* 295.28 82 174 24.4

01C600-160M*01C600

CARTRIDGEDATABEARINGDATAReference(1) Axial

D C B/B1 Float(2) Mass(mm) (mm) (mm) (mm) (kg)

01B35M01B40M

01B103

84.14 50.123.823.8

3.5 1.201B10401B10701B108

01EB45M01EB50M

01EB111

98.42 55.725.425.4

4 1.501EB11201EB11501EB200

01EB55M01EB60M01EB65M

01EB203

114.30 55.727.027.0

4.5 1.801EB20401EB20701EB208

01EB70M01EB75M

01EB211

133.35 61.231.831.8

5 2.501EB21201EB21501EB300

01EB80M01EB85M01EB90M

01EB303

152.40 70.738.938.9

6 4.001EB30401EB30701EB308

01EB95M01EB100M01EB105M

01EB311

174.62 81.045.345.3

7 6.001EB31201EB31501EB400

01B110M01B115M

01B403203.20 84.9

46.946.9

7 10.201B40701B408

01B120M01B41501B500

222.25 89.754.054.0

7 12.801B125M01B130M

01B135M01B140M

01B503241.30 98.4

55.655.6

8 15.001B50701B508

01B150M 01B515254.00 98.4

55.68 16.6

01B600-160M 01B600 55.6

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC



PEDESTALDATAR


P01 60 172 192 - - 2-offM12or1/2" 228 60 22 138 2.5

P02 70 203 227 - - 2-offM16or5/8" 270 60 25 158 3.2

P03 80 226 242 - - 2-offM16or5/8" 280 70 32 180 4.9

P04 95 260 280 - - 2-offM20or3/4" 330 76 38 208 6.9

P05 112 312 328 - - 2-offM24or7/8" 380 90 44 252 13.3

P06 125 342 366 - - 2-offM24or7/8" 420 102 52 272 14.7

P07 143 374 410 - - 2-offM24or7/8" 466 120 60 314 20.6

P08 162 438 462 - 120 4-offM24or7/8" 508 178 38 372 43.3

P09 181 470 494 - 120 4-offM24or7/8" 558 178 41 405 52

P10 181 484 508 - 120 4-offM24or7/8" 558 178 41 415 54

ShaftDiameterd GroupReferencemm inches

3540

13/16"

0110811/4"17/16"11/2"

4550

111/16"

01E20013/4"

115/16"2"

556065

23/16"

01E20821/4"27/16"21/2"

7075

211/16"

01E30023/4"

215/16"3"

808590

33/16"

01E30831/4"37/16"31/2"

95100105

311/16"

01E40033/4"

315/16"4"

110115

43/16"47/16" 0140841/2"

120415/16"

5"01500125

130

135140

53/16"57/16" 0150851/2"

150 515/16"01600

160 6"

T

H

P

RN

O

T

H

P

RN

O S

* Add'OTL'toreferenceforcartridgeforATLsealsif thecartridgeforfeltsealswiththesameboresizeis alsomarked*,eg01C10OTL.






01C160M 01C60701C11* 311.15 76

172192

3001C608-170M* 01C608

01C170M01C61501C700

01C12 323.85 70172200

3101C175M01C180M

01C190M 01C71501C13 358.78 86

172200

4101C200M 01C800

01C220M01C900 01C14 387.35 82

178216

4601C230M

01C240M01C1000 01C15* 419.10 90

188222

5801C250M01C1000-260M*

01C260M

01C1100 01C16 454.00 95204232

7001C270M01C275M01C280M

01C290M01C1200 01C17 489.00 98

216248

8601C300M

CARTRIDGEDATA

Reference(1) AxialD C B Float(2) Mass

(mm) (mm) B1 (mm) (kg)

01EB160M 01EB607273.05 109.0

60.38 21.0

01EB608-170M 01EB608 60.3

01EB170M01EB61501EB700

285.75 109.055.555.5

8 23.001EB175M01EB180M

01EB190M 01EB715311.15 109.0

60.38 25.0

01EB200M 01EB800 60.3

01EB220M01EB900 342.90 115.0

63.58 32

01EB230M 63.5

01EB240M01EB1000 374.65 122.0

66.766.7

9 4001EB250M01EB1000-260M

01EB260M

01EB1100 406.40 128.069.069.0

10 5001EB270M01EB275M01EB280M

01EB290M01EB1200 438.15 143.0

74.610 60

01EB300M 74.6

BEARINGDATA

Group ShaftDiameterReference d

01E608160mm170mm

67/16"61/2"

01E700170mm175mm180mm

615/16"7"

01E800190mm200mm

715/16"8"

01E900220mm230mm

9"

01E1000240mm250mm260mm

10"

01E1100

260mm270mm275mm280mm

11"

01E1200290mm300mm

12"



* Add'OTL'toreferenceforcartridgeforATLsealsifthe cartridgeforfeltsealswiththesameboresizeisalso marked*,eg01C11OTL

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC



PEDESTALDATA

RReference H Min. Max. Ro S Bolts N O P T Mass

(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (Kg)

P11 213 356 380 - 114 4-offM24or1" 508 178 32 430 53

P12 235 376 400 - 128 4-offM24or1" 534 190 35 470 63

P13 248 410 434 - 140 4-offM24or1" 572 204 38 495 83

P14 270 440 480 - 140 4-offM30or11/4" 636 216 40 540 90

P15 292 482 522 - 140 4-offM30or11/4" 686 228 44 585 114

P16 311 514 554 - 140 4-offM30or11/4" 724 228 48 620 142

P17 343 564 604 - 178 4-offM30or11/4" 762 254 50 685 169

ShaftDiameter Groupd Reference

160mm170mm

67/16"61/2"

01E608

170mm175mm180mm

615/16"7"

01E700

190mm200mm

715/16"8"

01E800

220mm230mm

9" 01E900

240mm250mm260mm

10" 01E1000

260mm270mm275mm280mm

11" 01E1100

290mm300mm

12" 01E1200

T

H

P

RN

O S



CARTRIDGEDATA

CartridgeReferences(1)for for G J L/L1 Mass

feltseals ATLseals (mm) (mm) (mm) (kg)

01C320M01C1300 01C18 520.70 95

260272

10601C330M01C1300-340M

01C340M01C1400 01C19 546.10 98

260272

11701C350M01C1400-360M

01C360M01C1500 01C20 571.50 98

260280

12601C380M

01C390M01C1600 01C21 603.30 102

280286

14101C400M

01C420M 01C1700 01C22 628.70 102292298

150

01C440M01C1800 01C23 650.90 108

304310

15101C460M

01C480M 01C1900 01C24 682.60 108304324

162

01C500M 01C2000 01C25 717.60 114304330

192

01C530M 01C2100 01C26 755.70 114 330 226336

01C560M 01C2200 01C27 781.10 114336

252342

01C580M 01C2300 01C28 816.00 120342

273348

01C600M 01C2400 01C29 841.40 120342

290348



BEARINGDATA

Reference(1) AxialD C B Float(2) Mass

(mm) (mm) B1 (mm) (kg)

01B320M01B1300 463.55 136.0

74.674.6

10 7201B330M01B1300-340M

01B340M01B1400 488.95 136.0

74.674.6

10 7801B350M01B1400-360M

01B360M01B1500 520.70 140.0

76.210 86

01B380M 76.2

01B390M01B1600 546.10 140.0

76.210 95

01B400M 76.2

01B420M 01B1700 571.50 140.076.2

10 10476.2

01B440M 01B1800 596.90 140.076.2

10 11476.2

01B480M 01B1900 628.65 144.081.0

11 12881.0

01B500M 01B2000 654.05 168.080.2

11 13680.2

01B530M 01B2100 692.15 168.081.081.0

11 164

01B560M 01B2200 717.55 168.081.0

11 17881.0

01B580M 01B2300 749.30 172.084.1

11 19584.1

01B600M 01B2400 774.70 172.084.1

11 21084.1

Group ShaftDiameterReference d

011300320mm

13"330mm340mm

011400340mm

14"350mm360mm

011500360mm

15”380mm

011600390mm

16"400mm

011700 420mm 17"

011800440mm

18"460mm

011900 480mm 19"

012000 500mm 20"

012100 530mm 21"

012200 560mm 22"

012300 580mm 23"

012400 600mm 24"

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC



PEDESTALDATA



P18 368 602 642 - 1784-offM36or

11/2"812 254 54 735 196

P19 387 634 674 - 1664-offM36or

11/2"850 254 57 775 213

P20 397 656 696 - 1664-offM36or

11/2"902 254 60 795 288

P21 432 704 744 - 166 4-offM36or11/2" 940 254 67 865 309

P22 445 736 776 - 166 4-offM36or11/2" 966 254 67 890 316

P23 464 768 808 - 190 4-offM42or13/4" 1042 280 70 925 370

P24 483 796 836 - 188 4-offM42or13/4" 1092 304 73 965 402

P25 489 824 864 - 216 4-offM42or13/4" 1092 304 76 980 402

P26 533 884 924 - 206 4-offM42or13/4" 1194 304 80 1065 495

P27 552 916 956 - 206 4-offM42or13/4" 1220 304 83 1110 570

P28 578 857 896 102 220 8-offM36or11/2" 1346 304 90 1156 630

P29 597 888 928 105220

8-offM36or11/2" 1372 304 90 1200 63084.1

ShaftDiameter Groupd Reference

320mm 13" 011300330mm340mm

340mm 14" 011400350mm360mm

360mm 15” 011500380mm

390mm16" 011600400mm

420mm 17" 011700

440mm18" 011800460mm

480mm 19" 011900

500mm 20" 012000

530mm 21" 012100

560mm 22" 012200

580mm 23" 012300

600mm 24" 012400

RN

O S

T

H

P

R RoN

O S

T

H

P

Ro






02C50M02C115

02C03 134.94 32114114

402C200

02C60M02C65M

02C203

02C04 157.16 38126126

702C20402C20702C208

02C70M02C75M

02C211

02C05 177.80 50140140

902C21202C21502C300

02C80M02C85M02C90M

02C303

02C06 203.20 50154154

1002C30402C30702C308

02C100M02C105M

02C311

02C07 231.78 64146146

1202C31202C31502C400

02C110M02C115M

02C40302C08 266.70 76

162162

1902C40702C408

02C120M02C41502C500

02C10 295.28 82184184

2602C125M02C130M

CARTRIDGEDATA

Reference(1) AxialD C B/B1 Float(2) Mass

(mm) (mm) (mm) (mm) (kg)

02B50M02B115

107.95 67.535.0

5 2.002B200 35.0

02B60M02B65M

02B203

127.00 72.338.938.9

5.5 3.002B20402B20702B208

02B70M02B75M

02B211

149.22 82.646.146.1

6 5.002B21202B21502B300

02B80M02B85M02B90M

02B303

169.86 89.748.448.1

7 7.002B30402B30702B308

02B100M02B105M

02B311

193.68 92.151.651.6

8 9.002B31202B31502B400

02B110M02B115M

02B403228.60 100.0

57.257.2

9 16.002B40702B408

02B120M02B41502B500

254.00 114.363.563.5

10 20.002B125M02B130M

BEARINGDATA


2)Totalmovementtabulated.Maximumoffsetfromcentreline halfthisamount.

Group ShaftDiameterdReference

02200 50mm115/16"

2"

0220860mm65mm

23/16"21/4"27/16"21/2"

0230070mm75mm

211/16"23/4"

215/16"3"

0230880mm85mm90mm

33/16"31/4"37/16"31/2"

02400100mm105mm

311/16"33/4"

315/16"4"

02408110mm115mm

43/16"47/16"41/2"

02500120mm

415/16"5"

125mm130mm

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC




P03 80 226 242 - - 2-offM16or5/8" 280 70 32 180 4.9

P04 95 260 280 - - 2-offM20or3/4" 330 76 38 208 6.9

P05 112 312 328 - - 2-offM24or7/8" 380 90 44 252 13.3

P06 125 342 366 - - 2-offM24or7/8" 420 102 52 272 14.7

P07 143 374 410 - - 2-offM24or7/8" 466 120 60 314 20.6

P08 162 438 462 - 120 4-offM24or7/8" 508 178 38 372 43.3

P10 181 484 508 - 120 4-offM24or7/8" 558 178 41 415 54

PEDESTALDATA

ShaftDiameterd

GroupReference

50mm115/16"

022002"

60mm65mm

23/16"

0220821/4"27/16"21/2"

70mm75mm

211/16"

0230023/4"

215/16"3"

80mm85mm90mm

33/16"

0230831/4"37/16"31/2"

100mm105mm

311/16"

0240033/4"

315/16"4"

110mm115mm

43/16"0240847/16"

41/2"

120mm415/16"

5"02500125mm

130mm

T

H

P

RN

O S

T

H

P

RN

O




feltsealsforATL G J L/L1 Mass

seals (mm) (mm) (mm) (kg)

02C140M02C145M

02C50302C30 323.85 90

188188

3302C50702C508

02C150M02C51502C600

02C31* 336.55 95204204

3902C155M02C600-160M*

02C160M 02C60702C32* 368.30 95

206232

5602C170M* 02C608

02C175M 02C61502C33 381.00 95

222242

6602C180M 02C700

02C190M 02C71502C34 425.50 105

235258

8402C200M 02C800

02C220M02C900 02C35 457.20 110

242274

9802C230M

02C240M02C1000 02C36* 495.30 118

248280

10502C250M02C260M

02C280M 02C1100 02C37 527.10 130264300

131

02C300M 02C1200 02C38 552.50 128268306

129

CARTRIDGEDATA

Reference(1) AxialD C B/B1 Float(2) Mass


02B140M02B145M

02B503273.05 117.5

66.766.7

10 24.002B50702B508

02B150M02B51502B600

292.10 123.868.368.3

10 29.002B155M02B600-160M

02EB160M 02EB607317.50 140.0

83.311 39.0

02EB170M 02EB608 83.3

02EB175M 02EB615330.20 140.0

83.311 45.0

02EB180M 02EB700 83.3

02EB190M 02EB715368.30 156.0

90.513 59.0

02EB200M 02EB800 90.5

02EB220M02EB900 393.70 163.0

90.513 68

02EB230M 90.5

02EB240M02EB1000 431.80 170.0

96.896.8

13 7702EB250M02EB260M

02EB280M 02EB1100 463.55 186.0101.6

14 86101.6

02EB300M 02EB1200 495.30 193.0103.2

14 123103.2

BEARINGDATA



* Add'OTL'toreferenceforcartridgeforATLsealsifthe cartridgeforfeltsealswiththesameboresizeisalso marked*,eg02C31OTL


02508140mm145mm

53/16"57/16"51/2"

02600150mm

515/16"6"

155mm160mm

02E608160mm 67/16"170mm 61/2"

02E700175mm 615/16"180mm 7"

02E800190mm 715/16"200mm 8"

02E900220mm

9"230mm

02E1000240mm

10"250mm260mm

02E1100 280mm 11"

02E1200 300mm 12"

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC




P30 203 534 558 - 120 4-offM24or1" 610 178 51 460 76

P31 210 546 570 - 128 4-offM24or1" 636 204 50 470 83

P32 267 428 468 - 172 4-offM30or11/4" 596 242 44 535 106

P33 273 438 478 - 166 4-offM30or11/4" 636 242 44 545 116

P34 305 488 528 - 190 4-offM30or11/4" 686 266 50 610 145

P35 324 530 570 - 190 4-offM36or11/2" 750 280 50 650 179

P36 356 576 616 - 204 4-offM36or11/2" 812 292 54 710 212

P37 378 514 554 101 254 8-offM30or11/4" 914 330 60 760 292

P38 394 546 586 101 254 8-offM30or11/4" 958 330 60 790 330

PEDESTALDATA

ShaftDiameterd

GroupReference

140mm145mm

53/16"0250857/16"

51/2"

150mm515/16"

6"02600155mm

160mm

160mm 67/16"02E608

170mm 61/2"

175mm 615/16"02E700

180mm 7"

190mm 715/16"02E800

200mm 8"

220mm9" 02E900

230mm

240mm10" 02E1000250mm

260mm

280mm 11" 02E1100

300mm 12" 02E1200

RN

O S

T

H

P

R RoN

O S

T

H

P

Ro






02C320M02C1300 02C39 587.40 128

298330

17202C330M

02C340M02C1400 02C40 628.70 146

305342

18602C350M02C360M

02C380M 02C1500 02C41 647.70 146305342

209

02C400M 02C1600 02C42 685.80 146324350

254

02C420M 02C1700 02C43 717.60 146324356

264

02C440M02C1800 02C44 733.40 146

324356

26502C460M

02C480M 02C1900 02C45 762.00 146338374

272

02C500M 02C2000 02C46 787.40 146350374

323

02C530M 02C2100 02C47 831.90 150350374

351

02C560M 02C2200 02C48 866.80 152356380

379

02C580M 02C2300 02C49 882.70 152356380

386

02C600M 02C2400 02C50 914.40 152388394

454

CARTRIDGEDATA

Reference(1) AxialD C B/B1 Float(2)Mass


02B320M02B1300 527.05 192.0

106.415 150

02B330M 106.4

02B340M02B1400 565.15 200.0

115.9115.9

16 18202B350M02B360M

02B380M 02B1500 584.20 200.0111.1

16 186111.1

02B400M 02B1600 615.95 200.0115.9

16 209115.9

02B420M 02B1700 647.70 200.0119.1

17 241119.1

02B440M02B1800 666.75 200.0

115.917 250

02B460M 115.9

02B480M 02B1900 698.50 223.0119.1

17 263119.1

02B500M 02B2000 717.55 226.0115.9

17 272115.9

02B530M 02B2100 762.00 229.0119.1

18 309119.1

02B560M 02B2200 793.75 233.0122.2

18 336122.2

02B580M 02B2300 812.80 232.0119.1

16 340119.1

02B600M 02B2400 838.20 214.0119.1

18 381119.1

BEARINGDATA




021300320mm

13"330mm

021400340mm

14"350mm360mm

021500 380mm 15"

021600 400mm 16"

021700 420mm 17"

021800440mm

18"460mm

021900 480mm 19"

022000 500mm 20"

022100 530mm 21"

022200 560mm 22"

022300 580mm 23"

022400 600mm 24"

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC




P39 419 590 630 101 210 8-offM30or11/4" 1016 292 64 840 383

P40 451 640 680 102 280 8-offM36or11/2" 1092 368 67 900 429

P41 464 662 702 102 280 8-offM36or11/2" 1092 368 67 925 445

P42 495 710 750 102 280 8-offM36or11/2" 1168 368 70 990 537

P43 514 748 788 102 280 8-offM36or11/2" 1194 368 70 1030 564

P44 533 768 808 104 280 8-offM36or11/2" 1244 368 73 1070 564

P45 552 792 832 115 280 8-offM36or11/2" 1270 368 76 1110 690

P46 572 824 864 115 280 8-offM36or11/2" 1296 368 80 1145 677

P47 591 870 910 114 280 8-offM36or11/2" 1398 368 83 1180 905

P48 616 904 956 114 280 8-offM42or13/4" 1422 382 86 1230 965

P49 635 932 984 115 280 8-offM42or13/4" 1448 382 90 1270 1000

P50 673 984 1036 114 280 8-offM42or13/4" 1524 382 92 1345 1050

PEDESTALDATA

ShaftDiameterd

GroupReference

320mm13" 021300

330mm

340mm14" 021400350mm

360mm

380mm 15" 021500

400mm 16" 021600

420mm 17" 021700

440mm18" 021800

460mm

480mm 19" 021900

500mm 20" 022000

530mm 21" 022100

560mm 22" 022200

580mm 23" 022300

600mm 24" 022400

T

H

P

R RoN

O S

Ro



CARTRIDGEDATA

CartridgeReferences(1) PrincipalDimensionsfor for G J L/L1 Mass


03C100M03C31503C400

03C54 308.00 95200

41206

03C110M03C120M

03C40703C55 323.85 102

21046

03C408 222

03C130M03C41503C500

03C56 323.85 102214

48222

03C140M03C50703C508

03C57 355.60 108216

52230

03C150M03C51503C600

03C58 393.70 114232

70254

03C160M03C170M

03C60703C59 422.30 120

24481

03C608 268

03C180M03C61503C700

03C60 431.80 132254

87284

03C190M03C200M

03C71503C61 489.00 146

270109

03C800 300

03C220M 03C900 03C62 546.10 165298

155334

03C240M03C250M03C260M

03C1000 03C63 558.80 165298

161334

Reference(1) AxialFloat(2)

MassD C B/B1 (kg)

(mm) (mm) (mm) (mm)

03B100M03B315

254.00 136.084.2

11 3003B400 84.2

03B110M 03B407266.70 147.0

87.311 36.0

03B120M 03B408 87.3

03B130M03B415

279.40 140.073.1

11 36.003B500 84.2

03B140M03B507

304.80 147.079.4

12 44.003B508 90.5

03B150M03B515

330.20 160.081.0

13 57.003B600 96.9

03B160M 03B607355.60 171.0

103.214 72.0

03B170M 03B608 103.2

03B180M03B615

374.65 178.092.1

15 79.003B700 108.8

03B190M 03B715419.10 191.0

97.716 105

03B200M 03B800 118.3

03B220M 03B900 469.90 212.0109.6

18 145131.8

03B240M03B1000 482.60 211.0

105.6124.6

18 15003B250M03B260M

BEARINGDATA


2) Totalmovementtabulated.Maximumoffsetfromcentreline halfthisamount.

Group ShaftDiameterdRef.

03400 100mm315/16"

4"

03408110mm 47/16"120mm 41/2"

03500 130mm415/16"

5"

03508 140mm57/16"51/2"

03600 150mm515/16"

6"

03608160mm 67/16"170mm 61/2"

03700 180mm615/16"

7"

03800190mm 715/16"200mm 8"

03900 220mm 9"

031000240mm

10"250mm260mm

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC





P54 191 426 450 - 82 4-offM24or7/8" 514 152 38 405 61

P55 197 446 470 - 88 4-offM24or1" 534 166 38 425 69

P56 203 458 482 - 96 4-offM24or1" 546 166 48 435 74

P57 229 494 534 - 102 4-offM30or11/4" 622 178 54 485 97

P58 254 538 578 - 120 4-offM30or11/4" 666 204 57 535 142

P59 267 608 648 - 140 4-offM30or11/4" 736 228 60 570 162

P60 279 616 656 - 152 4-offM30or11/4" 762 254 64 580 172

P61 311 616 656 - 172 4-offM36or11/2" 838 266 67 655 223

P62 349 716 756 - 178 4-offM42or13/4" 952 280 76 730 309

P63 394 650 690 - 304 4-offM42or13/4" 914 406 76 790 392

PEDESTALDATAShaftDiameter

dGroup

Reference

100mm315/16"

034004"

110mm 47/16"03408

120mm 41/2"

130mm415/16"

035005"

140mm57/16"

0350851/2"

150mm515/16"

036006"

160mm 67/16"03608

170mm 61/2"

180mm615/16"

037007"

190mm 715/16"03800

200mm 8"

220mm 9" 03900

240mm10" 031000250mm

260mm

RN

O S

T

H

P



CartridgeReferences(1)for for G J L/L1 Mass


02EC280M 03EC1100 03EC83 571.50 165356

204356

03C290M03C300M

03C1200 03C65 641.40 165346

239370

03C320M 03C1300 03C66 717.60 170368

273418

03EC340M03EC360M

03EC1400 03EC86 704.90 196432

385432

03C380M03C400M

03C1500 03C68 774.70 202400

399438

03EC420M03EC440M

03EC1700 03EC89 788.00 200440

408442

03EC460M03EC1800 03EC90 840.00 200450

454450

03C500M03C530M

03C2000 03C94 958.90 204495

770508

03EC560M03EC2200 03EC94 958.90 204490

671490

03EC600M03EC2300 03EC95 990.00 204490

720490

CARTRIDGEDATA



Reference(1) AxialFloat(2)(mm)

D C B/B1 Mass(mm) (mm) (mm) (kg)

03EB280M 03EB1100 495.30 244.0139.7

20 182139.7

03B290M03B1200 558.80 244.0

139.719 238

03B300M 139.7

03B320M 03B1300 622.30 272.0160.4

22 327160.4

03EB340M03EB1400 615.95 279.0

158.022 318

03EB360M 158.0

03B380M03B1500 685.80 292.0

166.723 431

03B400M 166.7

03EB420M03EB1700 700.00 284.0

160.023 395

03EB440M 160.0

03EB460M 03EB1800 740.00 294.0170.0

24 431170.0

03B500M03B2000 850.90 300.0

187.426 730

03B530M 187.4

03EB560M 03EB2200 863.60 310.0196.9

28 635196.9

03EB600M 03EB2300 890.00 310.0184.0

27 680184.0

BEARINGDATA


03E1100 280mm 11"

031200290mm

12"300mm

031300 320mm 13"

03E1400340mm

14"360mm

031500380mm

15"400mm

03E1700420mm

17"440mm

03E1800 460mm 18"

032000500mm

20"530mm

03E2200 560mm 22"

03E2300 600mm 23"

G

LJ

L1B

D d

Chamfer

Chamfer

BI

CC



R

ReferenceH Min. Max. Ro S Bolts N O P T Mass


P83 368 482 522 120 178 8-offM36or11/2" 940 280 70 785 205

P65 457 654 694 101 330 8-offM36or11/2" 1092 420 76 915 586

P66 518 742 782 108 266 8-offM36or11/2" 1194 356 80 1035 655

P86 470 634 686 134 190 8-offM42or13/4" 1220 318 82 1000 464

P68 559 780 832 115 292 8-offM42or13/4" 1270 394 92 1120 859

P89 508 664 716 150 210 8-offM48or2" 1270 360 90 1075 482

P90 550 754 806 150 220 8-offM48or2" 1370 380 95 1165 705

P94 622 914 966 165 242 8-offM56or21/4" 1600 406 102 1340 1000

P94 622 914 966 165 242 8-offM56or21/4" 1600 406 102 1340 1000

P95 622 914 966 165 242 8-offM56or21/4"1600

406 102 1340 930184.0

PEDESTALDATA

ShaftDiameterd

GroupReference

280mm 11" 03E1100

290mm12" 031200

300mm

320mm 13" 031300

340mm14" 03E1400

360mm

380mm15" 031500

400mm

420mm17" 03E1700

440mm

460mm 18" 03E1800

500mm20" 032000

530mm

560mm 22" 03E2200

600mm 23" 03E2300

T

H

P

R RoN

O S

Ro

Compatible Pedestals


COOPER‘COMPATIBLE’PEDESTALSCooperSNC500,SDC3100andSAFC500SeriespedestalsaredesignedforusewhereinterchangeabilitywithSN500,SD3100andSAF500seriespillowblockunitsisrequired.Theymaybeusedtoeconomicallyreplaceexistingsolidbearings,ormaybeincorporatedintonewmachinerywheretheenvelopedimensionsoftheseunitsaredesirable.

Generally,thebearingsandcartridgesarestandard01,01E,02or02ESeriesunits.Insomecasescartridgesandbearingsofreducedoutsidediameterareusedinordertoprovideadequatepedestalbasethickness.However,theloadratingsofthestandardbearingsofthesameboresizestillapply.

TheCooperpedestalshaveboltholespacingsandheightstocentrescorrespondingtotheequivalentindustrystandardunitsforsolidbearings.However,thefootprint,overallpedestalheightandlengthonshaftmaydifferandshouldbecheckedagainstavailablespace.

ThetablesonthefollowingpageslisttheCooperpedestalswiththebearingandcartridgeofthesameboresizeastheshaftdiameterthatiscommonlyaccommodatedintheequivalentpillowblockwithasolidbearingmountedonanadaptorsleeve.ThesepedestalsmayalsobeusedwithalternativesizesofCooperbearing.Bearingsandcartridgesofthesamegroupsize(astabulatedinthemainbearing,cartridgeandpedestalpages)maybeaccommodatedinthesamepedestal.Inmanycases,bearingsandcartridgesofdifferentseriesmayalsobeaccommodatedinthethesepedestals,providinganevenwiderchoiceofboresizeswherethepedestaldimensionsareappropriateandloadingconditionspermit.

SNC500pedestalsaremanufacturedfromgradeEN-GJL-250greyirontoBSEN1561:1997asstandard.SAFC500andSDC3100pedestalsaremanufacturedfromgradeEN-GJS-400/18ductileirontoBSEN1563:1997asstandard.

SN Compatible Pedestals


1) Forfullreferencesofbearingsandcartridgessee pages30to36

2) Appliesforcartridgeswitheithersinglesealgrooveor TLseals

*PedestalsequivalenttothesesizesarealsoavailableintheCooperSSNC500range.CooperSSNC500pedestalshavethesameheighttocentreastheSNC500rangebutdonothaveslotsfortheholding-downbolts.Theymaybedrilledbytheuserforeither2or4bolts.TheSSNC500pedestalsaremanufacturedfromductileiron.PleaseconsultCooperforfulldimensionalandloadingdata.

ShaftDiameter Bearing Reference(1) H R Bolt N) O P) T L(2) Pedestal)Reference(1) (pedestalonly) (mm) Min(mm) Max(mm)) size (mm) (mm) (mm) (mm) (mm) Mass((kg)

60 01EB60M SNC513 80 226 242 M16 280 70 32 180 104 4.9

65 01EB65M SNC515 80 226 242 M16 280 70 32 180 104 4.9

70 01EB70M SNC516 95 254 266 M20 315 90 38 208 114 7.3

75 01EB75M SNC517 95 254 266 M20 315 90 38 208 114 7.3

80 01EB80M SNC518 100 284 296 M20 345 100 32 240 136 13.4

85 01EB85M SNC519* 112 284 296 M20 345 100 44 252 136 15.2

90 01EB90M SNC520* 112 312 328 M24 380 90 44 252 136 13.3

100 01EB100M SNC522* 125 342 366 M24 420 102 52 272 134 14.7

110 01B110M SNC524* 140 344 356 M24 410 120 45 310 142 19.5

115 01B115M SNC526* 150 372 388 M24 450 130 50 320 142 22.7

125 01B125M SNC528* 150 414 426 M30 500 150 50 360 156 38.2

135 01B135M SNC530* 160 444 456 M30 530 160 56 386 168 40

140 01B140M SNC532* 170 462 478 M30 558 178 41 391 168 52

T

H

P

R

NO

L

SNCOMPATIBLE PEDESTALS

T

H

OS

P

RN

SD Compatible Pedestals


SDCOMPATIBLE PEDESTALS

ReferencesShaft Bearing Standard Cartridge TL Cartridge R Masses (kg)

Diameter Expansion/ Expansion/ Expansion/ Pedestal H Min. Max. S Bolt N O P T L L1 Pedestal Complete d (mm) Fixed Fixed Fixed Only (mm) (mm) (mm) (mm) Size (mm) (mm) (mm) (mm) (mm) (mm) only Unit

150

01B150MEX 01C150MEX 01C10EXSDC3134

170 424 436 100 M24 510 178 40401 174 174 48 98

01B150MGR 01C150MGR 01C10GR02B150MEX10 02C150MEX11 02C31EX20

PN3112 401 204 204 53 10902B150MGR11 02C150MGR11 02C31GR22

160

01EB600-160MEX 01C160MEX 01C11EXSDC3136

180 438 462 110 M24 530 190 40396 172 192 50 105

01EB600-160MGR 01C160MGR 01C11GR02EB600-160MEX 02C600-160MEX 02C31EXOTL

PN3113 440 204 204 69 17802EB600-160MGR 02C600-160MGR 02C31GROTL

170

01EB170MEX 01C170MEX 01C12EXSDC3138

190 468 492 120 M24 560 200 40425 172 200 59 113

01EB170MGR 01C170MGR 01C12GR02EB170MEX10 02C170MEX10 02C32EX11

PN3210 457 206 232 83 16402EB170MGR13 02C170MGR10 02C32GR13

180


210 503 517 130 M30 600 210 40445 172 200 66 120

01EB180MGR 01C180MGR 01C12GR02EB180MEX 02C180MEX 02C33EX

PN3312 482 222 242 109 22202EB180MGR 02C180MGR 02C33GR

200


220 533 547 140 M30 640 240 45467 172 200 87 153

01EB200MGR 01C200MGR 01C13GR02EB200MEX 02C200MEX10 02C34EX10

PN3410 525 235 258 115 23802EB200MGR 02C200MGR13 02C34GR15

220


240 593 607 150 M30 700 250 45510 178 216 96 174


PN3510 564 242 274 141 32802EB220MGR 02C220MGR 02C35GR

240


260 642 658 160 M36 770 280 49552 188 222 132 230


PN3610 614 248 280 174 39002EB240MGR 02C240MGR 02C36GR

260


280 662 678 160 M36 790 280 55591 204 232 160 280

01EB260MGR 01C260MGR 01C16GR02EB260MEX 02C260MEX 02C36EX10

PN3612 634 248 300 199 44502EB260MGR 02C260MGR 02C36GR11

280


300 702 718 190 M36 830 310 55611 204 232 175 295


PN3711 678 264 300 247 49302EB280MGR 02C280MGR 02C37GR

30001EB300MEX 01C300MEX 01C17EX

SDC3164 320 742 758 200 M36 880 320 60 663 216 248 208 35401EB300MGR 01C300MGR 01C17GR

L L1

OS

L

T

H

P

RNO

L

T

H

P

RN

SAF Compatible Pedestals


1)Forfullreferencesofbearingsandcartridgesseepages30and36to382)AppliesforcartridgeswitheithersinglesealgrooveorTLseals3)Specialbearingandcartridgerequiredforthissize.Bearingratingsareasforstandard02B415,

butoutsidediametersofbearingandcartridgedifferfromstandard.

References: Fixed-typebearing: 02B415GR16 Expansion-typebearing: 02B415EX16 Fixed-typecartridge(forTLseals): 02C10GR21 Expansion-typecartridge(forTLseals): 02C10EX21

R BoltsShaftDiameter Bearing Reference(1) H Min Max SS No. Size N O P T L(2) Pedestal

d(inches) Reference(1) (pedestalonly) Min. Max. Mass(kg)No. Size

115 ⁄16 01EB115 SAFC511 2¾" 73⁄8" 77⁄8" - 2 5 ⁄8" 95 ⁄8" 2¾" 7⁄8" 61 ⁄8" 313⁄16" 4.3

22 ⁄16 01EB203 SAFC513 3" 81 ⁄8" 9½" - 2 5 ⁄8" 11" 31 ⁄8" 1" 7" 41 ⁄16" 6.4

27⁄16 01EB207 SAFC515 3¼" 85 ⁄8" 95 ⁄8" - 2 5 ⁄8" 11¼" 31 ⁄8" 11 ⁄8" 7¼" 41 ⁄16" 7.4

211 ⁄16 01EB211 SAFC516 3½" 95 ⁄8" 11" - 2 ¾" 13" 3½" 13⁄16" 77⁄8" 4½" 9.7

215 ⁄1601EB215 SAFC517 3¾" 97⁄8" 11" - 2 ¾" 13" 3½" 17⁄16" 83⁄16" 4½" 11.502B215 FSAFC517 3¾" 10" 107⁄8" 23⁄16" 4 5 ⁄8" 13" 3½" 1¼" 8½" 5½" 11.5

33⁄16 01EB303 SAFC518 4" 103⁄8" 115 ⁄8" - 2 ¾" 133⁄8" 37⁄8" 1¼" 9½" 55 ⁄16" 15.4

SAFCOMPATIBLE PEDESTALS

.

37⁄16 01EB307 SAFC520 4½" 115 ⁄8" 131 ⁄8" - 2 7⁄8" 15¼" 37⁄8" 1¾" 10" 55 ⁄16" 19.302B307 FSAFC520 4½" 115 ⁄8" 131 ⁄8" 23 ⁄8" 4 ¾" 15¼" 47⁄8" 1¾" 10¼" 61 ⁄16" 15.0

315 ⁄16 02B315 SAFC522 415 ⁄16" 125 ⁄8" 14½" 2¾" 4 ¾" 16½" 4¾" 2" 115 ⁄8" 5¾" 19.5

47⁄16 02B407 SAFC526 6" 145 ⁄8" 16" 3¼" 4 7⁄8" 183 ⁄8" 51 ⁄8" 23 ⁄8" 14¼" 63 ⁄8" 43

415 ⁄16 02B415(3) SAFC528(3) 6" 16" 171 ⁄8" 33 ⁄8" 4 1" 201 ⁄8" 57⁄8" 13 ⁄8" 15 7¼" 54

57⁄16 02B507 SAFC532 611 ⁄16" 173 ⁄8" 19¼" 3¾" 4 1" 22" 6¼" 211 ⁄16" 16¾" 73 ⁄8" 74

515 ⁄16 02B515 SAFC534 71 ⁄16" 193 ⁄8" 215 ⁄8" 4¼" 4 1" 24¾" 6¾" 2¾" 17¼" 8" 83

Flanges


FLANGESFlangesprovideasimplemeansofmountingCoopersplitrollerbearingsagainstaverticalorhorizontalfaceorbulkhead.

Themostcommontypesofflangearetheroundflangeasshownonpages51to55andthemorecompactsquareflangeasshownonpage56.Standardroundflangesandsquareflangesaremadefromgreyironandductileironrespectively.Alternativematerialsanddesignsareavailable.

Flangesarecommonbetweenexpansion(EX)andfixed(GR)units.

Maximumradialloadsforstandardunitsare26%ofstaticrating(Cor)whenusedwith01or02

Seriesbearings,and20%ofstaticratingwhenusedwith01E,02Eand100Seriesbearings.Maximumaxialloadsare25%oftheaxialrating(Ca)of01or02Seriesbearings,18%for100Seriesand13%for01Eor02ESeriesbearings.Theseloadingscanbeexceededconsiderablywithmodifiedconstructionormaterials,anddependingonloadingdirection.

Thebulkheadorsupportplateonwhichtheflangeismountedmustbeofadequatestrengthandrigiditytosupporttheimposedloadwithlittledistortionoftheflangemountingarea.Squareflangesaremoreappropriateforsteelframesorskidmountedunits.

ROUNDFLANGE

FLATFLANGE

SQUARE(DF)FLANGE

T N d

P

V

Rp.c.d.–holesequallyspacedL

Round flanges 100 series


1) Forfullreferencesofbearingsandcartridgesseepage282) Dimensionshownisas-castdimension.Dependingupon manufacturingmethodused,flangessuppliedmaybe machined5mmsmaller

3) Dimensionsshownareforlocatingspigotformountingflange onto.Diametertoleranceoflocatingspigot:f8

Group ShaftDiameter

d

BearingReference Reference(1) Flange T(2) Bolts R P H N(3) V(3) L L1 Mass

Reference (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (flangeonly)(kg)

100300 75mm215/16"

100B75M100B215

F03 260 4-offM12or1/2" 218 16 67 166.69 3 119 119 9.13" 100B300

100307 85mm 37/16" 100B85M 100B307 F04 286 4-offM12or1/2" 242 16 73 192.09 3 130 130 12.4

100400 100mm315/16"

4"100B100M

100B315F05 330 4-offM16or5/8" 274 19 79 215.9 3 147 147 19.4

100B400

100408110mm 47/16" 100B110M 100B407

F06 356 4-offM16or5/8" 302 19 86 244.48 3 153 153 22115mm 41/2" 100B115M 100B408

100500120mm

415/16"5"

100B120M100B415100B500

F07 382 4-offM16or5/8" 334 22 92 276.23 3 163 163 26.6125mm 100B125M130mm 100B130M

100508 140mm57/16"

100B140M100B507

F08 432 4-offM24or1" 374 22 98 314.33 3 176 176 34.951/2" 100B508

100600 150mm515/16"

100B150M100B515

F09 444 4-offM24or1" 384 25 98 317.5 3 182 182 40.86" 100B600

100 SERIES

H

Round flanges 01/01E Series


1)Forfullreferencesofbearingsandcartridgesseepages30to342)Dimensionshownisas-castdimension.Dependingupon manufacturingmethodused,flangessuppliedmaybe machined5mmsmaller.

3)Dimensionsshownareforlocatingspigotformountingflange onto.Diametertoleranceoflocatingspigot:f8

Group ShaftDiameter BearingReference(1) Flange T(2) Bolts R P H N(3) V(3) L L1 MassReference d Reference (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (flange

only)(kg)

0110835mm40mm

13-16"01B35M01B40M

01B103

F01 204 4-offM12or1/2" 164 13 51 119.06 3 94 94 4.211/4" 01B10417/16" 01B10711/2" 01B108

01E20045mm50mm

111/16"01EB45M01EB50M

01EB111

F02 216 4-offM12or1/2" 180 13 57 136.53 3 106 106 5.113/4" 01EB112

115/16" 01EB1152" 01EB200

01E20855mm60mm65mm

23/16" 01EB55M01EB60M01EB65M

01EB203

F03 260 4-offM12or1/2" 218 16 67 166.69 3 119 119 9.121/4" 01EB20427/16" 01EB20721/2" 01EB208

01E30070mm75mm

211/16"01EB70M01EB75M

01EB211

F04 286 4-offM12or1/2" 242 16 73 192.09 3 130 130 12.423/4" 01EB212

215/16" 01EB2153" 01EB300

01E30880mm85mm90mm

33/16" 01EB80M01EB85M01EB90M

01EB303

F05 330 4-offM16or5/8" 274 19 79 215.9 3 147 147 19.431/4" 01EB30437/16" 01EB30731/2" 01EB308

01E40095mm100mm105mm

311/16" 01EB95M01EB100M01EB105M

01EB311

F06 356 4-offM16or5/8" 302 19 86 244.48 3 153 153 22.033/4" 01EB312

315/16" 01EB3154" 01EB400

01408110mm115mm

43/16"01B110M01B115M

01B403F07 382 4-offM16or5/8" 334 22 92 276.23 3 163 163 26.647/16" 01B407

41/2" 01B408

01500120mm

415/16"5"

01B120M01B41501B500

F08 432 4-offM24or1" 374 22 98 314.33 3 176 176 34.9125mm 01B125M130mm 01B130M

01508135mm140mm

53/16"01B135M01B140M

01B503F09 444 4-offM24or1" 384 25 98 317.5 3 182 182 40.857/16" 01B507

51/2" 01B508

01/01E SERIES

T

Rpcd–holesequallyspaced

N

P

V

LP

V

L1

H

Round flanges 01/01E Series


Group ShaftDiameter BearingReference(1) Flange T(2) Bolts R P H N(3) V(3) L L1 MassReference d Reference (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (flange

only)(kg)

01600150mm 515/16" 01B150M 01B515

F10 470 4-offM24or1" 412 25 114 346.07 3 201 201 50.2160mm 6" 01B600-160M 01B600

01E608160mm 67/16" 01EB160M 01EB607

F11 496 4-offM24or1" 426 25 105 352.43 3 191 201 58170mm 61/2" 01EB608-170M 01EB608

01E700170mm

615/16"7"

01EB170M01EB61501EB700

F12 508 4-offM24or1" 438 29 108 365.13 3 194 208 62175mm 01EB175M180mm 01EB180M

01E800190mm 715/16" 01EB190M 01EB715

F13 534 4-offM24or1" 474 32 108 400.05 3 194 208 71200mm 8" 01EB200M 01EB800

01E900220mm

9"01EB220M

01EB900 F14 584 4-offM30or11/4" 512 35 117 431.8 3 206 225 85230mm 01EB230M

01E1000240mm

10"01EB240M

01EB1000 F15 610 4-offM30or11/4" 542 35 117 463.55 3 211 228 100250mm 01EB250M260mm 01EB1000-260M

01E1100

260mm

11"

01EB260M

01EB1100 F16 660 4-offM30or11/4" 584 38 124 504.83 3 226 240 116270mm 01EB270M275mm 01EB275M280mm 01EB280M

01E1200290mm

12"01EB290M

01EB1200 F17 712 4-offM30or11/4" 626 38 133 539.75 3 241 257 119300mm 01EB300M

011300320mm

13"01B320M

01B1300 F18 812 4-offM36or11/2" 698 38 152 584.2 5 282 288 184330mm 01B330M340mm 01B1300-340M

011400340mm

14"01B340M

01B1400 F19 850 4-offM36or11/2" 738 40 140 610 7 270 276 207350mm 01B350M360mm 01B1400-360M

011500360mm

15"01B360M

01B1500 F20 914 8-offM30or11/4" 800 44 165 673.1 5 295 305 276380mm 01B380M

011600390mm

16"01B390M

01B1600 F21 914 8-offM30or11/4" 800 44 165 673.1 5 305 308 273.0400mm 01B400M

01/01E SERIES

T


N

P

V

LP

V

L1

H

Round flanges 02/02E series


1)Forfullreferencesofbearingsandcartridgesseepages36to402)Dimensionshownisas-castdimension.Dependingupon manufacturingmethodused,flangessuppliedmaybe machined5mmsmaller

3)Dimensionsshownareforlocatingspigotformountingflange onto.Diametertoleranceoflocatingspigot:f8

Group ShaftDiameter BearingReference(1) Flange T(2) Bolts R P H N(3) V(3) L L1 MassReference d Reference (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (flangeonly)

(kg)

02200 50mm115/16"

02B50M02B115

F03 260 4-offM12or1/2" 218 16 67 166.69 3 124 124 9.12" 02B200

0220860mm65mm

23/16"02B60M02B65M

02B203

F04 286 4-offM12or1/2" 242 16 73 192.09 3 136 136 12.421/4" 02B204

27/16" 02B20721/2" 02B208

0230070mm75mm

211/16"02B70M02B75M

02B211

F05 330 4-offM16or5/8" 274 19 79 215.9 3 149 149 19.423/4" 02B212

215/16" 02B2153" 02B300

0230880mm85mm90mm

33/16" 02B80M02B85M02B90M

02B303

F06 356 4-offM16or5/8" 302 19 86 244.48 3 163 163 22.031/4" 02B304

37/16" 02B30731/2" 02B308

02400100mm105mm

311/16"02B100M02B105M

02B311

F07 382 4-offM16or5/8" 334 22 92 276.23 3 165 165 26.633/4" 02B312

315/16" 02B3154" 02B400

02408110mm115mm

43/16"02B110M02B115M

02B403F08 432 4-offM24or1" 374 22 98 314.33 3 179 179 34.947/16" 02B407

41/2" 02B408

02500120mm

415/16"5"

02B120M02B41502B500

F10 470 4-offM24or1" 412 25 114 346.07 3 206 206 50125mm 02B125M130mm 02B130M

02/02E SERIES

T


N

P

V

LP

V

L1

H

Round flanges 02/02E series


Group ShaftDiameter BearingReference(1) Flange T(2) Bolts R P H N(3) V(3) L L1 MassReference d Reference (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (flangeonly)

(kg)

02508140mm145mm

53/16"02B140M02B145M

02B503F30 508 4-offM24or1" 444 25 114 377.82 3 208 208 6757/16" 02B507

51/2" 02B508

02600150mm

515/16"6"

02B150M02B51502B600

F31 534 4-offM24or1" 466 25 124 393.7 3 226 226 81155mm 02B155M160mm 02B600-160M

02E608160mm 67/16" 02EB160M 02EB607

F32 584 4-offM30or11/4" 508 29 124 428.63 5 227 240 95170mm 61/2" 02EB170M 02EB608

02E700175mm 615/16" 02EB175M 02EB615

F33 596 4-offM30or11/4" 524 32 130 444.5 5 241 251 100180mm 7" 02EB180M 02EB700

02E800190mm 715/16" 02EB190M 02EB715

F34 648 4-offM30or11/4" 572 32 137 492.13 5 254.5 266 138200mm 8" 02EB200M 02EB800

02E900220mm

9"02EB220M

02EB900 F35 712 4-offM36or11/2" 620 35 146 527.05 5 267 283 145230mm 02EB230M

02E1000240mm

10"02EB240M

02EB1000 F36 736 4-offM36or11/2" 660 38 149 568.33 5 273 289 178250mm 02EB250M260mm 02EB260M

02E1100 280mm 11" 02EB280M 02EB1100 F37 762 8-offM30or11/4" 682 38 159 603.25 5 291 309 195

02E1200 300mm 12" 02EB300M 02EB1200 F38 788 8-offM30or11/4" 708 41 162 628.65 5 296 315 195

021300320mm

13"02B320M

02B1300 F39 914 8-offM30or11/4" 800 45 190 680 7 339 355 309330mm 02B330M

02/02E SERIES

T


N

P

V

LP

V

L1

H

Square Flanges


1)Forfullreferencesofbearingsandcartridgesseepages28and30 2)AppliesforcartridgeswitheithersinglesealgrooveorTLseals

3)Dimensionappliestobackfaceofflange.Jointbosses projectbeyondfootprintofbackface.Widthoverjoint bosses:255mm

SHCS Hex.HeadBoltGroup ShaftDiameter Flange A Size G Size F C D E L(2) Mass

Reference d BearingReference(1) Reference (mm) centres centres (mm) (mm) (mm) (mm) (flange(mm) (mm) only)(kg)

01E20045mm50mm

111/16"01EB45M01EB50M

01EB111

DF02 165 M12 114 1/2" 118 52 120 13 101 413/4" 01EB112

115/16" 01EB1152" 01EB200

01E20855mm60mm65mm

23/16" 01EB55M01EB60M01EB65M

01EB203

DF03 184 M16 136 5/8" 141 55 146 16 107 5.621/4" 01EB20427/16" 01EB20721/2" 01EB208

01E30070mm75mm

211/16"01EB70M01EB75M

01EB211

DF04 217 M20 164 3/4" 171 60 178 16 117 8.523/4" 01EB212

215/16" 01EB2153" 01EB300

01E30880mm85mm90mm

33/16" 01EB80M01EB85M01EB90M

01EB303

DFN0510 214(3) M20 171 3/4" 171 79 180 25 147 10.931/4" 01EB30437/16" 01EB30731/2" 01EB308

01ESERIES

SHCS Hex.HeadBoltGroup ShaftDiameter Flange A Size G Size F C D E L(2) Mass

Reference d BearingReference(1) Reference (mm) centres centres (mm) (mm) (mm) (mm) (flange(mm) (mm) only)(kg)

100300 75mm215/16"

100B75M100B215

DF03 184 M16 136 5/8" 141 55 146 16 107 5.63" 100B300

100307 85mm 37/16" 100B85M 100B307 DF04 217 M20 164 3/4" 171 60 178 16 117 8.5

100400 100mm315/16"

100B100M100B315

DFN0510 214(3) M20 171 3/4" 171 79 180 25 147 10.94" 100B400

100SERIES

dDA

A

F-(Hex.headbolt)

G-(S.H.C.S.)

E

C

L

F-

(Hex

.hea

dbo

lt)

G-

(S.

H.C

.S.)


HANGERSHangerunitsareacompactmeansofsupportingtheshaftsofscrewconveyorsandsimilarequipment.

The100Seriesunitsofferthelowesthousingfrontalareaforagivenshaftdiameter.

Thebearingismounteddirectlyintoasplitgreyironhousing(‘hanger’)withathreadedboss,toallowsuspensionfromtheconveyorcross-bracing.Aswivelfixingatthecross-bracingjointisrecommendedtoprovideforalignmentofthebearing.

Hangersareonlysuitableforhousingexpansion(‘EX’)typebearings.

Doublefeltsealsaresuppliedasstandard.Thestandardsealgroovesarealsoabletoaccommodaterubberlipsealsorhightemperaturepacking.Atappedholeincommunicationwiththespacebetweenthesealgroovesateachendofthehousingisoptionallyprovided.Thisisforconnectiontoeitheragreasesupplyoranairsupplyforregularorcontinuouspurgingoftheseals.

Anotheroptionisforthehousingendborestobemachinedtotakeheavydutylipsealsasillustratedbelow.Thelengthonshaftoftheseunitsmaybeslightlygreaterthanstandard;detailswillbesuppliedonrequest.

Itisrecommendedthatourtechnicaldepartmentiscontactedinordertoobtainarecommendationforthesealingofeachhangerunitapplication.

Lubricationpointsarenotfittedtohangersasstandard,withprovisionforlubricationofthebearingusuallymadethroughthesuspensionrod.Continuousgreasefeedissometimesdesirable.

STANDARDHANGER

Optional purge connections

Swivel fixing(notsupplied)

Hangers Introduction

HANGERWITHHEAVYDUTYLIPSEALS

Hangers Introduction


DOUBLEBOSSHANGER

TRIPLEBOSSHANGER

Thestandardtypeofhangerhasasinglethreadedbossforsuspensionfromabove,byasinglerodtominimisetheobstructiontomaterialflowinscrollconveyors.Forapplicationswhereitisdesiredtolocatethehousingbyrodsfromaboveandbelow,adoublebosstypeisavailable.

Afurthertypeofhangerhasthreethreadedbossesdisposedat120degreeintervalsforlocationbythreerods.

Single and Double Boss Hangers


100SERIES

Group ShaftDiameter G L H X(2) Y R HangerReference d BearingReference HangerOnlyReference(1) (mm) (mm) (mm) (mm) (mm) Mass(3)

(kg)

100300 75mm215/16"

100B75MEX100B215EX

100H75M100H215

134 108 82 M30 1"-8UNC 50 139 4.73" 100B300EX 100H300

100307 85mm 37/16" 100B85MEX 100B307EX 100H85M 100H307 158 130 92 M30 1"-8UNC 50 162 8.0

100400 100mm315/16"

100B100MEX100B315EX

100H100M100H315

178 146 114 M36 11/2"-6UNC 76 188 12.04" 100B400EX 100H400

110mm 47/16" 100B110MEX 100B407EX 100H110M 100H407203 152 127 M36 11/2"-6UNC 76 204 14.0

100408 115mm 41/2" 100B115MEX 100B408EX 100H115M 100H408

120mm415/16"

5"

100B120MEX100B415EX100B500EX

100H120M100H415100H500

232 156 140 M36 11/2"-6UNC 76 226100500 125mm 100B125MEX 100H125M 16.4130mm 100B130MEX 100H130M

100508 140mm57/16"

100B140MEX100B507EX

100H140M100H507

276 162 156 M36 11/2"-6UNC 76 238 22.351/2" 100B508EX 100H508

100600 150mm515/16"

100B150MEX100B515EX

100H150M100H515

280 158 160 M36 11/2"-6UNC 76 264 20.96" 100B600EX 100H600

Optional purge connections Tapped 1⁄8" NPT

R

ØG

Y

H

LX

RY

Y

H

H

LX Optional purge connections

Tapped 1⁄8" NPT

X

Single and Double Boss Hangers


GroupReference

ShaftDiameter G L H X(2) Y R Hangerd BearingReference HangerOnlyReference(1) (mm) (mm) (mm) (mm) (mm) Mass(3)

(kg)

0110835mm40mm

13-16"01B35MEX01B40MEX

01B103EX01H35M01H40M

01H103

100 108 66 M30 1"-8UNC 50 106 2.611/4" 01B104EX 01H10417/16" 01B107EX 01H10711/2" 01B108EX 01H108

01E20045mm50mm

111/16"01EB45MEX01EB50MEX

01EB111EX01H45M01H50M

01H111

118 108 76 M30 1"-8UNC 50 123 4.113/4" 01EB112EX 01H112

115/16" 01EB115EX 01H1152" 01EB200EX 01H200

01E20855mm60mm65mm

23/16" 01EB55MEX01EB60MEX01EB65MEX

01EB203EX 01H55M01H60M01H65M

01H203

134 108 82 M30 1"-8UNC 50 139 4.721/4" 01EB204EX 01H20427/16" 01EB207EX 01H20721/2" 01EB208EX 01H208

01E30070mm75mm


01EB211EX01H70M01H75M

01H211

158 130 92 M30 1"-8UNC 50 162 8.023/4" 01EB212EX 01H212

215/16" 01EB215EX 01H2153" 01EB300EX 01H300

01E30880mm85mm90mm


01EB303EX 01H80M01H85M01H90M

01H303

178 146 114 M36 11/2"-6UNC 76 188 12.031/4" 01EB304EX 01H30437/16" 01EB307EX 01H30731/2" 01EB308EX 01H308

01E40095mm100mm105mm


01EB311EX 01H95M01H100M01H105M

01H311

203 152 127 M36 11/2"-6UNC 76 204 14.033/4" 01EB312EX 01H312

315/16" 01EB315EX 01H3154" 01EB400EX 01H400

01408110mm115mm

43/16"01B110MEX01B115MEX

01B403EX01H110M01H115M

01H403232 156 140 M36 11/2"-6UNC 76 226 16.447/16" 01B407EX 01H407

41/2" 01B408EX 01H408

01500120mm

415/16"5"

01B120MEX01B415EX01B500EX

01H120M01H41501H500

276 162 156 M36 11/2"-6UNC 76 238 22.3125mm 01B125MEX 01H125M130mm 01B130MEX 01H130M

01508135mm140mm

53/16"01B135MEX01B140MEX

01B503EX01H135M01H140M

01H503280 158 160 M36 11/2"-6UNC 76 264 20.957/16" 01B507EX 01H507

51/2" 01B508EX 01H508

1)Forgrease/airpurgepointstosealsadd‘AP’toreference, e.g.:01H125MAPFordoublebosstypeadd‘DOUBLE BOSS’toreference,e.g.:01H125MAP Fordoublebosstypewithpurgepointstosealsadd‘DOUBLE BOSSAP’toreference,e.g.:01H125MDOUBLEBOSSAP

2)Hangerswithmetricboresizeshavemetricmountingthreads asstandard. Hangerswithinch-sizeboresizeshaveUNCmounting threadsasstandard.3)Massofsinglebossversion.Doublebossversionslightly heavier.

01/01ESERIES

Triple Boss Hangers


1)Hangerswithmetricboresizeshavemetricmountingthreadsasstandard. Hangerswithinch-sizeboresizeshaveUNCmountingthreadsasstandard.

GroupHanger

ShaftDiameter G L H X(1) MassReference d BearingReference HangerOnlyReference(1) (mm) (mm) (mm) (kg)

01E20045mm50mm


01EB111EX01H45MTRIPLEBOSS01H50MTRIPLEBOSS

01H111TRIPLEBOSS

160 109 76 M30 1"-8UNC 6.413/4" 01EB112EX 01H112TRIPLEBOSS

115/16" 01EB115EX 01H115TRIPLEBOSS2" 01EB200EX 01H200TRIPLEBOSS

01E30070mm75mm


01EB211EX01H70MTRIPLEBOSS01H75MTRIPLEBOSS

01H211TRIPLEBOSS

190 130 92 M30 1"-8UNC 10.023/4" 01EB212EX 01H212TRIPLEBOSS

215/16" 01EB215EX 01H215TRIPLEBOSS3" 01EB300EX 01H300TRIPLEBOSS

100307 85mm 37/16" 100B85MEX 100B307EX 100H85MTRIPLEBOSS 100H307TRIPLEBOSS 190 130 92 M30 1"-8UNC 10.0

01408110mm115mm

43/16"01B110MEX01B115MEX

01B403EX01H110MTRIPLEBOSS01H115MTRIPLEBOSS

01H403TRIPLEBOSS290 170 140 M36 11/2"-6UNC 30.047/16" 01B407EX 01H407TRIPLEBOSS

41/2" 01B408EX 01H408TRIPLEBOSS

100500120mm

415/16"5"

100B120MEX100B415EX100B500EX

100H120MTRIPLEBOSS100H415TRIPLEBOSS100H500TRIPLEBOSS

290 170 140 M36 11/2"-6UNC 30.0125mm 100B125MEX 100H125MTRIPLEBOSS130mm 100B130MEX 100H130MTRIPLEBOSS

TRIPLEBOSSHANGERS

L

X

H

120°

Take-up units


TAKE-UPUNITSCooperTake-upunitsareanefficientmeansoftensioningthepulleysofconveyorsandelevators.

Eachtake-upunitconsistsofaCoopersplitrollerbearinginaswivelcartridgemountedinacastironslidingunit.Twobasicconfigurationsareavailable–the‘push’typeand‘tension’typeasillustrated.

UsuallyaCoopertake-upwillbemountedateachendoftheshaft.Uptoandincluding

90mm/3½”boresizethestandardarrangementusestwoexpansion(EX)bearings,withaxiallocationprovidedbyblankingplatesandballthrustbearings.Above90mm/3½”boresizethestandardarrangementusestwofixed(GR)bearingsandplainblankingplates.Ifathrough-shaftordifferentmethodofaxiallocationisrequired,pleaseconsultourtechnicaldepartment.

PUSHTYPE

Over90mmarrangement

PUSHTYPE

Upto90mmarrangement

TENSIONTYPE

Over90mmarrangement

TENSIONTYPE

Upto90mmarrangement

Take-up push units 100 series


2)Forradialbearingonlyreference(forstandardarrangement) add‘GR’e.g.100B100MGR

Forcartridgereferencerefertopage28

References (2) MassGroup Shaft Diameter

dBearing Take-up B N D V P H L S Y U (Complete

Reference housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

100400 100mm315/16"

100B100M100B315

TP05 190 318 280 140 22 40 136 51 16 6 264" 100B400

100408110mm 47/16" 100B110M 100B407

TP06 204 342 305 152 22 43 134 51 19 6 29115mm 41/2" 100B115M 100B408

100500120mm

415/16"5"

100B120M100B415100B500

TP07 216 382 343 162 22 48 142 70 19 6 42125mm 100B125M130mm 100B130M

100508 140mm57/16"

100B140M100B507

TP08 254 420 381 190 25 51 156 76 19 6 6051/2" 100B508

100600 150mm515/16"

100B150M100B515

TP09 266 438 400 196 25 54 168 76 23 8 736" 100B600

100SERIESOVER90mmBORESIZE

1)Forradialbearingonlyreference(forstandardarrangement) add‘EX’e.g.100B75MEX.Ballthrustbearingsareusually

suppliedcompletewithblankingplate.Refertopage12Forcartridgereferencerefertopage28

Group Shaft Diameterd

References (1) MassReference Bearing Take-up B N D V K P H L S Y U (Complete

housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

100300 75mm215/16"

100B75M100B215

TP03 128 235 203 102 30 20 32 104 38 16 6 133" 100B300

100307 85mm 37/16" 100B85M 100B307 TP04 152 266 229 114 35 22 40 114 41 16 6 17

100SERIESUPTO90mmBORESIZE

B

V V

K

U

SlidingClearance

1.5mmto3.0mm

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm

L

D NØS

ØY

H

p

L

H

p

SlidingClearance

1.5mmto3.0mm

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm

Take-up push units 01/01E Series


1)Forradialbearingonlyreference(forstandardarrangement) add‘EX’e.g.01B40MEX

Forcartridgereferencerefertopage30

References(1) MassGroup Shaft Diameter Bearing Take-up B N D V K P H L S Y U (Complete

Reference d housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

0110835mm40mm

13-16"01B35M01B40M

01B103

TP01 102 172 153 76 27 14 29 86 25 13 5 611/4" 01B10417/16" 01B10711/2" 01B108

01E20045mm50mm

111/16"01EB45M01EB50M

01EB111

TP02 114 204 178 88 29 16 29 98 29 13 5 913/4" 01EB112

115/16" 01EB1152" 01EB200

01E20855mm60mm65mm

23/16" 01EB55M01EB60M01EB65M

01EB203

TP03 128 235 203 102 30 20 32 104 38 16 6 1321/4" 01EB20427/16" 01EB20721/2" 01EB208

01E30070mm75mm

211/16"01EB70M01EB75M

01EB211

TP04 152 266 229 114 35 22 40 114 41 16 6 1723/4" 01EB212

215/16" 01EB2153" 01EB300

01E30880mm85mm90mm

33/16" 01EB80M01EB85M01EB90M

01EB303

TP05 190 318 280 140 40 22 40 136 51 16 6 2731/4" 01EB30437/16" 01EB30731/2" 01EB308

01/01ESERIESUPTO90mmBORESIZE

B

V V

K

U

L

D NØS

ØY

H

p

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm

SlidingClearance

1.5mmto3.0mm

Take-up push units 01/01E Series


1)Forradialbearingonlyreference(forstandardarrangement) add‘GR’e.g.01EB100MGR Ballthrustbearingsareusuallysuppliedcompletewith

blankingplate.Refertopage12Forcartridgereferencerefertopage30

References (1) MassGroup Shaft Diameter Bearing Take-up B N D V P H L S Y U (Complete

Reference d housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

01E40095mm100mm105mm

311/16" 01EB95M01EB100M01EB105M

01EB311

TP06 204 342 305 152 22 43 134 51 19 6 3133/4" 01EB312

315/16" 01EB3154" 01EB400

01408110mm115mm

43/16"01B110M01B115M

01B403TP07 216 382 343 162 22 48 142 70 19 6 4647/16" 01B407

41/2" 01B408

01500120mm125mm130mm

415/16"5"

01B120M01B125M01B130M

01B41501B500

TP08 254 420 381 190 25 51 156 76 19 6 65

01508135mm140mm

53/16"01B135M01B140M

01B503TP09 266 438 400 196 25 54 168 76 23 8 8057/16" 01B507

51/2" 01B508

01600150mm 515/16" 01B150M 01B515

TP10 266 464 426 204 25 57 174 86 23 8 91160mm 6" 01B600-160M 01B600

01/01ESERIESOVER90mmBORESIZE

B

V V

U

L

D NØS

ØY

Hp

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm

SlidingClearance

1.5mmto3.0mm

Take-up push units 02 series


Reference(1) MassGroup Shaft Diameter Bearing Take-up B N D V K P H L S Y U (Complete

Reference d housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

02200 50mm115/16"

02B50M02B115

TP03 128 235 203 102 35 20 32 114 38 16 6 122" 02B200

0220860mm65mm

23/16"02B60M02B65M

02B203

TP04 152 266 229 114 38 22 40 126 41 16 6 1721/4" 02B20427/16" 02B20721/2" 02B208

0230070mm75mm

211/16"02B70M02B75M

02B211

TP05 190 318 280 140 41 22 40 140 51 16 6 2723/4" 02B212

215/16" 02B2153" 02B300

0230880mm85mm90mm

33/16" 02B80M02B85M02B90M

02B303

TP06 204 342 305 152 48 22 43 154 51 19 6 3131/4" 02B30437/16" 02B30731/2" 02B308

1)Forradialbearingonlyreference(forstandardarrangement) add‘EX’e.g.02B50MEX Forcartridgereferencerefertopage36


B

V V

K

U

L

D NØS

ØY

Hp

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm

SlidingClearance

1.5mmto3.0mm

Take-up push units 02 Series


B

V V

U

L

D NØS

ØY

Hp

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm

SlidingClearance

1.5mmto3.0mm

1)Forradialbearingonlyreference(forstandardarrangement) add‘GR’e.g.02B100MGR

Forcartridgereferencerefertopages36and38

References(1) MassGroup ShaftDiameter Bearing Take-up B N D V P H L S Y U (Complete

Reference d housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

02400100mm105mm

311/16"02B100M02B105M

02B311

TP07 216 382 343 162 22 48 146 70 19 6 4633/4" 02B312

315/16" 02B3154" 02B400

02408110mm115mm

43/16"02B110M02B115M

02B403TP08 254 420 381 190 25 51 162 76 19 6 6547/16" 02B407

41/2" 02B408

02500120mm

415/16"5"

02B120M02B41502B500

TP10 266 464 426 204 25 57 184 86 23 8 91125mm 02B125M130mm 02B130M

02508140mm145mm

53/16"02B140M02B145M

02B503TP09 266 438 400 196 25 54 168 76 23 8 10957/16" 02B507

51/2" 02B508

02600150mm

515/16"6"

02B150M02B51502B600

TP31 305 528 489 235 25 64 204 92 26 10 109155mm 02B155M160mm 02B600-160M


B

V A

K

L

D N

HpT

R

W

R

X(PinDiameter)

L

Hp

Take-up tension units 100 series


1)Forradialbearingonlyreference(forstandardarrangement) add‘EX’e.g.100B75MEX.Ballthrustbearingsareusually suppliedcompletewithblankingplate.Refertopage12 Forcartridgereferencerefertopage28

2)Forradialbearingonlyreference (forstandardarrangement)add‘GR’e.g.100B100MGR Forcartridgereferencerefertopage28


References (1) MassReference Bearing Take-up B N D A T X V K P H W R L (Complete

housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

100300 75mm215/16"

3"100B75M

100B215TT03 128 235 203 146 280 24 102 30 20 32 30 29 104 13

100B300

100307 85mm 37/16" 100B85M 100B307 TT04 152 266 229 158 305 24 114 35 22 40 30 32 114 19


References (2) MassReference Bearing Take-up B N D A T X V P H W R L (Complete

housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

100400 100mm315/16"

4"100B100M

100B315TT05 190 318 280 190 368 30 140 22 40 38 35 136 29

100B400

100408110mm 47/16" 100B110M 100B407

TT06 204 342 305 210 414 36 152 22 43 44 35 134 33115mm 41/2" 100B115M 100B408

100500120mm

415/16"5"

100B120M100B415100B500

TT07 216 382 343 228 445 42 162 22 48 44 41 142 47125mm 100B125M130mm 100B130M

100508 140mm57/16"51/2"

100B140M100B507

TT08 254 420 381 260 508 42 190 25 51 44 44 156 67100B508

100600 150mm515/16"

6"100B150M

100B515TT09 266 438 400 266 514 42 196 25 54 44 48 168 82

100B600



Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mmSlidingClearance

1.5mmto3.0mm

SlidingClearance1.5mmto3.0mm

Take-up tension units 01 Series


1)Forradialbearingonlyreference(forstandardarrangement) add‘EX’e.g.01B40MEX Ballthrustbearingsareusuallysuppliedcompletewith blankingplate.Refertopage12 Forcartridgereferencerefertopage30

References(1) MassGroup ShaftDiameter Bearing Take-up B N D A T X V K P H W R L (Complete

Reference d housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

0110835mm40mm

13-16"01B35M01B40M

01B103

TT01 102 172 153 114 216 20 76 27 14 29 25 24 86 711/4" 01B10417/16" 01B10711/2" 01B108

01E20045mm50mm

111/16"01EB45M01EB50M

01EB111

TT02 114 204 178 128 242 24 88 29 16 29 25 25 98 1013/4" 01EB112

115/16" 01EB1152" 01EB200

01E20855mm60mm65mm

23/16" 01EB55M01EB60M01EB65M

01EB203

TT03 128 235 203 146 280 24 102 30 20 32 30 29 104 1321/4" 01EB20427/16" 01EB20721/2" 01EB208

01E30070mm75mm

211/16"01EB70M01EB75M

01EB211

TT04 152 266 229 158 305 24 114 35 22 40 30 32 114 1923/4" 01EB212

215/16" 01EB2153" 01EB300

01E30880mm85mm90mm

33/16" 01EB80M01EB85M01EB90M

01EB303

TT05 190 318 280 190 368 30 140 40 22 40 38 35 136 3031/4" 01EB30437/16" 01EB30731/2" 01EB308

01/01ESERIESUPTO90mmBORESIZE

B

V A

K

L

D N

HpT

R

W

R

X(PinDiameter)

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm




1)Forradialbearingonlyreference(forstandardarrangement) add'GR'e.g.01EB100MGR Forcartridgereferencerefertopage30

01/01ESERIESOVER90mmBORESIZE

Reference(1) MassGroup ShaftDiameter Bearing Take-up B N D A T X V P H W R L (Complete

Reference d housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

01E40095mm

100mm105mm

311/16" 01EB95M01EB100M01EB105M

01EB311

TT06 204 342 305 210 414 36 152 22 43 44 35 134 3433/4" 01EB312

315/16" 01EB3154" 01EB400

01408110mm115mm

43/16"01B110M01B115M

01B403TT07 216 382 343 228 445 42 162 22 48 44 41 142 5147/16" 01B407

41/2" 01B408

01500120mm

415/16"5"

01B120M01B41501B500

TT08 254 420 381 260 508 42 190 25 51 44 44 156 71125mm 01B125M130mm 01B130M

01508135mm140mm

53/16"01B135M01B140M

01B503TT09 266 438 400 266 514 42 196 25 54 44 48 168 8957/16" 01B507

51/2" 01B508

01600150mm 515/16" 01B150M 01B515

TT10 266 464 426 280 546 48 204 25 57 50 51 174 100160mm 6" 01B600-160M 01B600

B

V A

L

D N

HpT

R

W

R

X(PinDiameter)

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm


Take-up tension units 02 Series




dBearing Take-up B N D A T X V K P H W R L (Complete

Reference housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

02200 50mm115/16"

02B50M02B115

TT03 128 235 203 146 280 24 102 35 20 32 30 29 114 132" 02B200

0220860mm65mm

23/16"02B60M02B65M

02B203

TT04 152 266 229 158 305 24 114 38 22 40 30 32 126 1921/4" 02B20427/16" 02B20721/2" 02B208

0230070mm75mm

211/16"02B70M02B75M

02B211

TT05 190 318 280 190 368 30 140 41 22 40 38 35 140 3023/4" 02B212

215/16" 02B2153" 02B300

0230880mm85mm90mm

33/16" 02B80M02B85M02B90M

02B303

TT06 204 342 305 210 414 36 152 48 22 43 44 35 154 3431/4" 02B30437/16" 02B30731/2" 02B308

B

V A

K

L

D N

HpT

R

W

R

X (Pin Diameter)

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm


1)Forradialbearingonlyreference(forstandardarrangement) add‘EX’e.g.02B50MEX Ballthrustbearingsareusuallysuppliedcompletewith blankingplate.Refertopage12 Forcartridgereferencerefertopage30





dBearing Take-up B N D A T X V P H W R L (Complete

Reference housing (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit) (kg)

02400100mm105mm

311/16"02B100M02B105M

02B311

TT07 216 382 343 228 445 42 162 22 48 44 41 146 5133/4" 02B312

315/16" 02B3154" 02B400

02408110mm115mm

43/16"02B110M02B115M

02B403TT08 254 420 381 260 508 42 190 25 51 44 44 162 7147/16" 02B407

41/2" 02B408

02500120mm

415/16"5"

02B120M02B41502B500

TT10 266 464 426 280 546 48 204 25 57 50 51 184 100125mm 02B125M130mm 02B130M

02508140mm145mm

53/16"02B140M02B145M

02B503TT30 280 502 464 298 584 48 222 25 60 50 54 188 11957/16" 02B507

51/2" 02B508

02600150mm

515/16"6"

02B150M02B51502B600

TT31 305 528 489 312 616 48 235 25 64 50 57 204 141155mm 02B155M160mm 02B600-160M

B

V A

L

D N

HpT

R

W

R

X(PinDiameter)

Slid

ing

Cle

aran

ce

1.5m

mto

3.0

mm


1)Forradialbearingonlyreference(forstandardarrangement) add'GR'e.g.02B100MGR Forcartridgereferencerefertopages36and38

Rod ends Introduction


RODENDSCoopersplitrollerbearingsinrodendhousingsprovideasimplewayofmountingrollerbearingsoncranks.Asthecompletebearingandhousingunitissplitradially,crankscanbemadesolidratherthanbeingbuilt-uporoverhung.Typicalapplicationsincludeshakerscreensandclassifiers.Rodendsareavailabletosuit100,01/01Eand02Seriesbearingsasshownonpages28to30and36to38.

Eachrodendconsistsofasplitoutercasing,whichenclosesafixed(GR)bearinginaswivelcartridge.Twobasicconfigurationsareavailable–the‘T’typeandthe‘shoe’type.Thesecanbemodifiedtosuitvariousrodsandattachments.

Standardrodendsareofgreyiron.Spheroidalgraphiteironorsteelversionsareavailable.Rodendsaresuppliedwithmatchedcartridgeto

reducetheclearancebetweenthecartridgeandrod-end(S1fit).

Exceptforveryslowspeedapplications,bearingswithC2clearanceshouldbespecified.Dimensionsandloadcapacitiesofhousingsshouldbeconfirmedbeforefinalisingdesigns.

SHAFTDIMENSIONSJournalsshouldbemachinedtoh6tolerance.Closetolerancemachiningtothesidesofthejournalisnotrequired.Theseareclearanceonly(i.e.notlocating)asthebearingispositionedbytheinnerracebeingclampedontotheshaft.ThejournalwidthsandfilletradiilistedinthetablesaresuggesteddimensionstoclearstandardCoopercartridges.Othercombinationsofjournalwidthandfilletradiusmaybeused.Specialcartridgesmaybesuppliedifnarrowerjournalsarerequired.

‘T’TYPE SHOETYPE


1)Thesearereducedclearancebearingswhicharestandard specificationforrodends 2)Referencereferstomatchedrod-endhousingand cartridgetogether

3)Holestappedinendface

Group ShaftDiameter BearingReference(1) HousingReference(2) W r N J H K T R Bolts MassReference d (max) (Complete

(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit)(kg)

100300 75mm215/16”

100B75MGRC2100B215GRC2

100CRES75M100CRES215

113 4.5 115 38 95 197 194 76(3) M16 93” 100B300GRC2 100CRES300

100307 85mm 37/16” 100B85MGRC2 100B307GRC2 100CRES85M 100CRES307 126 6 128 44 108 216 220 89(3) M16 13

100400 100mm315/16"

100B100MGRC2100B315GRC2


148 6 146 48 127 248 256 102(3) M20 194" 100B400GRC2 100CRES400

100408110mm 47/16" 100B110MGRC2 100B407GRC2 100CRES110M 100CRES407

146 6 170 76 200 308 356 124 M24 35115mm 41/2" 100B115MGRC2 100B408GRC2 100CRES115M 100CRES408

100500120mm

415/16"5"

100B120MGRC2100B415GRC2100B500GRC2

100CRES120M100CRES415100CRES500

154 6 190 86 222 334 390 136 M30 48125mm 100B125MGRC2 100CRES125M130mm 100B130MGRC2 100CRES130M

100508 140mm57/16"

100B140MGRC2100B507GRC2


168 6 190 86 222 375 425 136 M30 6051/2" 100B508GRC2 100CRES508

100600 150mm515/16"

100B150MGRC2100B515GRC2


187 9.5 204 102 279 442 502 140 M30 826" 100B600GRC2 100CRES600

100SERIES

W K

RJ

d(h

6)jo

urna

l

N

H

Trshaftfilletradius

Rod ends 'T' type 100 series

W K

RJd

(h6)

jour

nal

N

H

Trshaftfilletradius

Rod - ends 'T' type 01/01E Series


W r N J H K T R Bolts MassGroup ShaftDiameter

dBearingReference(1) HousingReference(2) (max) (Complete

Reference (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) unit)(kg)

0110835mm40mm

13-16"01B35MGRC201B40MGRC2

01B103GRC201CRET35M01CRET40M

01CRET103

92 3 86 30 76 140 152 57(3) M12 611/4" 01B104GRC2 01CRET10417/16" 01B107GRC2 01CRET10711/2" 01B108GRC2 01CRET108

01E20045mm50mm

111/16"01EB45MGRC201EB50MGRC2

01EB111GRC201CRET45M01CRET50M

01CRET111

104 3 102 32 102 166 190 70(3) M10 813/4" 01EB112GRC2 01CRET112

115/16" 01EB115GRC2 01CRET1152" 01EB200GRC2 01CRET200

01E20855mm60mm65mm

23/16" 01EB55MGRC201EB60MGRC201EB65MGRC2

01EB203GRC2 01CRET55M01CRET60M01CRET65M

01CRET203

113 4.5 115 38 95 197 194 76(3) M16 921/4" 01EB204GRC2 01CRET20427/16" 01EB207GRC2 01CRET20721/2" 01EB208GRC2 01CRET208

01E30070mm75mm


01EB211GRC201CRET70M01CRET75M

01CRET211

126 6 128 44 108 216 220 89(3) M16 1323/4" 01EB212GRC2 01CRET212


01E30880mm85mm90mm



01CRET303

148 6 146 48 127 248 256 102(3) M20 2031/4" 01EB304GRC2 01CRET30437/16" 01EB307GRC2 01CRET30731/2" 01EB308GRC2 01CRET308

01E40095mm100mm105mm



01CRET311

146 6 170 76 200 308 356 124 M24 3633/4" 01EB312GRC2 01CRET312


01408110mm115mm

43/16"01B110MGRC201B115MGRC2


01CRET403154 6 190 86 222 334 390 136 M30 5247/16" 01B407GRC2 01CRET407

41/2" 01B408GRC2 01CRET408

01500120mm

415/16"5"

01B120MGRC201B415GRC201B500GRC2

01CRET120M01CRET41501CRET500

168 6 190 86 222 375 425 136 M30 65125mm 01B125MGRC2 01CRET125M130mm 01B130MGRC2 01CRET130M

01508135mm140mm

53/16"01B135MGRC201B140MGRC2


01CRET503187 9.5 204 102 279 442 502 140 M30 8957/16" 01B507GRC2 01CRET507

51/2" 01B508GRC2 01CRET508

01600150mm

515/16"6"



193 9.5 204 102 279 442 502 140 M30 99155mm 01B155MGRC2 01CRET155M160mm 01B600-160MGRC2 01CRET600-160M

01/01ESERIES

Rod ends 'T' type 02 Series


W r N J H K T R Bolts MassGroup ShaftDiameter

dBearingReference(1) HousingReference(2) (max) (Complete

Reference (mm) (mm)(mm)(mm)(mm)(mm)(mm) (mm) unit)(kg)

02200 50mm115/16"


02CRET50M02CRET115

123 4.5 115 38 95 197 194 76(3) M16 92" 02B200GRC2 02CRET200

0220860mm65mm

23/16"02B60MGRC202B65MGRC2


02CRET203

138 6 128 44 108 216 220 89(3) M16 1321/4" 02B204GRC2 02CRET20427/16" 02B207GRC2 02CRET20721/2" 02B208GRC2 02CRET208

0230070mm75mm

211/16"02B70MGRC202B75MGRC2


02CRET211

152 6 146 48 127 248 256 102(3) M20 2023/4" 02B212GRC2 02CRET212

215/16" 02B215GRC2 02CRET2153" 02B300GRC2 02CRET300

0230880mm85mm90mm

33/16" 02B80MGRC202B85MGRC202B90MGRC2

02B303GRC2 02CRET80M02CRET85M02CRET90M

02CRET303

173 9.5 170 76 200 308 356 124 M24 3631/4" 02B304GRC2 02CRET30437/16" 02B307GRC2 02CRET30731/2" 02B308GRC2 02CRET308

02400100mm105mm

311/16"02B100MGRC202B105MGRC2


02CRET311

171 12.5 190 86 222 334 390 136 M30 5233/4" 02B312GRC2 02CRET312

315/16" 02B315GRC2 02CRET3154" 02B400GRC2 02CRET400

02408110mm115mm

43/16"02B110MGRC202B115MGRC2


02CRET403187 12.5 190 86 222 375 425 136 M30 6547/16" 02B407GRC2 02CRET407

41/2" 02B408GRC2 02CRET408

02500120mm

415/16"5"



209 12.5 204 102 279 442 502 140 M30 99125mm 02B125MGRC2 02CRET125M130mm 02B130MGRC2 02CRET130M

02508140mm145mm

53/16"02B140MGRC202B145MGRC2


02CRET503213 12.5 204 102 279 445 558 140 M30 11957/16" 02B507GRC2 02CRET507

51/2" 02B508GRC2 02CRET508

02600150mm

515/16"6"



229 12.5 204 102 279 445 558 140 M30 131155mm 02B155MGRC2 02CRET155M160mm 02B600-160MGRC2 02CRET600-160M

02SERIES


3)Holestappedinendface

Rod ends shoe type 100 series


Group ShaftDiameter BearingReference(1) HousingReference(2) W r A(3) Y(3) H K T MassReference d (max) (rod) (rod) (Complete

(mm) (mm) (mm) (mm) (mm) (mm) (mm) unit)(kg)

100300 75mm215/16”



113 4.5 62 10 79 190 330 133” 100B300GRC2 100CRES300

100307 85mm 37/16” 100B85MGRC2 100B307GRC2 100CRES85M 100CRES307 126 6 88 50 108 248 432 23

100400 100mm315/16"

100B100MGRC2100B315GRC2


148 6 114 38 130 248 540 364" 100B400GRC2 100CRES400

100408110mm 47/16" 100B110MGRC2 100B407GRC2 100CRES110M 100CRES407

146 6 100 58 125 308 572 43115mm 41/2" 100B115MGRC2 100B408GRC2 100CRES115M 100CRES408

100500120mm

415/16"5"

100B120MGRC2100B415GRC2100B500GRC2


154 6 126 58 149 354 618 59125mm 100B125MGRC2 100CRES125M130mm 100B130MGRC2 100CRES130M

100508 140mm57/16"

100B140MGRC2100B507GRC2


168 6 126 64 158 400 654 7851/2" 100B508GRC2 100CRES508

100600 150mm515/16"

100B150MGRC2100B515GRC2


187 9.5 152 76 177 442 696 916" 100B600GRC2 100CRES600

100SERIES

W K

Y(rod)A(rod)

d(h

6)jo

urna

l

H

T

rshaftfilletradius

Rod ends shoe type 01/01E series



3)Rodfixingvariesfrom2to6boltsaccordingtosize,andcan beadaptedtorequirements

Group ShaftDiameter BearingReference(1) BearingReference(2) W r A(3) Y(3) H K T MassReference d (max) (rod) (rod) (Complete

(mm) (mm) (mm) (mm) (mm) (mm) (mm) unit)(kg)

0110835mm40mm

13-16"01B35MGRC201B40MGRC2

01B103GRC201CRES35M01CRES40M

01CRES10301CRES10401CRES10701CRES108

92 3 62 10 65 160 258 511/4" 01B104GRC217/16" 01B107GRC211/2" 01B108GRC2

01E20045mm50mm


01EB111GRC201CRES45M01CRES50M

01CRES111

104 3 62 10 70 166 308 713/4" 01EB112GRC2 01CRES112

115/16" 01EB115GRC2 01CRES1152" 01EB200GRC2 01CRES200

01E20855mm60mm65mm


01EB203GRC2 01CRES55M01CRES60M01CRES65M

01CRES203

113 4.5 62 10 79 190 330 1321/4" 01EB204GRC2 01CRES20427/16" 01EB207GRC2 01CRES20721/2" 01EB208GRC2 01CRES208

01E30070mm75mm


01EB211GRC201CRES70M01CRES75M

01CRES211

126 6 88 50 108 248 432 2223/4" 01EB212GRC2 01CRES212


01E30880mm85mm90mm



01CRES303

148 6 100 50 133 264 602 4331/4" 01EB304GRC2 01CRES30437/16" 01EB307GRC2 01CRES30731/2" 01EB308GRC2 01CRES308

01E40095mm100mm105mm



01CRES311

146 6 100 58 125 308 572 4433/4" 01EB312GRC2 01CRES312


01408110mm115mm

43/16"01B110MGRC201B115MGRC2


01CRES403154 6 126 58 149 354 618 6347/16" 01B407GRC2 01CRES407

41/2" 01B408GRC2 01CRES408

01500120mm

415/16"5"



168 6 126 64 158 400 654 83125mm 01B125MGRC2 01CRES125M130mm 01B130MGRC2 01CRES130M

01508135mm140mm

53/16"01B135MGRC201B140MGRC2


01CRES503187 9.5 152 76 177 442 696 9857/16" 01B507GRC2 01CRES507

51/2" 01B508GRC2 01CRES508

01600150mm

515/16"6"



193 9.5 152 76 177 442 696 107155mm 01B155MGRC2 01CRES155M160mm 01B600-160MGRC2 01CRES600-160M

01/01ESERIES



W K

Y(rod)A(rod)

d(h

6)jo

urna

l

H

T

rshaftfilletradius




3)Rodfixingvariesfrom2to6boltsaccordingtosize,andcan beadaptedtorequirements

02SERIES

Group ShaftDiameter BearingReference(1) HousingReference(2) W r A(3) Y(3) H K T MassReference d (max) (rod) (rod) (Complete

unit) (kg)(mm) (mm) (mm) (mm) (mm) (mm) (mm)

02200 50mm115/16"


02CRES50M02CRES115

123 4.5 62 32 76 190 330 102" 02B200GRC2 02CRES200

0220860mm65mm

23/16"02B60MGRC202B65MGRC2


02CRES203

138 6 88 50 108 248 432 2021/4" 02B204GRC2 02CRES20427/16" 02B207GRC2 02CRES20721/2" 02B208GRC2 02CRES208

0230070mm75mm

211/16"02B70MGRC202B75MGRC2


02CRES211

152 6 114 38 130 248 540 4023/4" 02B212GRC2 02CRES212

215/16" 02B215GRC2 02CRES2153" 02B300GRC2 02CRES300

0230880mm85mm90mm

33/16" 02B80MGRC202B85MGRC202B90MGRC2

02B303GRC2 02CRES80M02CRES85M02CRES90M

02CRES303

173 9.5 126 76 149 334 610 6231/4" 02B304GRC2 02CRES30437/16" 02B307GRC2 02CRES30731/2" 02B308GRC2 02CRES308

02400100mm105mm

311/16"02B100MGRC202B105MGRC2


02CRES311

171 12.5 126 76 149 354 618 7133/4" 02B312GRC2 02CRES312

315/16" 02B315GRC2 02CRES3154" 02B400GRC2 02CRES400

02408110mm115mm

43/16"02B110MGRC202B115MGRC2


02CRES403187 12.5 126 76 162 400 654 9147/16" 02B407GRC2 02CRES407

41/2" 02B408GRC2 02CRES408

02500120mm

415/16"5"

02B120MGRC2 02B415GRC2 02CRES120M02CRES41502CRES500

209 12.5 152 76 177 442 696 124125mm 02B125MGRC2 02B500GRC2 02CRES125M130mm 02B130MGRC2 02CRES130M

02508140mm145mm

53/16"02B140MGRC202B145MGRC2


02CRES503213 12.5 152 76 177 442 696 14557/16" 02B507GRC2 02CRES507

51/2" 02B508GRC2 02CRES508

02600150mm

515/16"6"



229 12.5 152 64 203 444 736 166155mm 02B155MGRC2 02CRES155M160mm 02B600-160MGRC2 02CRES600-160M

SPLITTAPEREDBEARINGSINTRODUCTIONTheCoopersplittaperedbearingisintendedforthe‘fixed’bearingpositionofshaftswherethereisbothradialandaxialloadingandour‘GR’typecylindricalbearingisunsuitable.Itisconstructedwithtworowsofopposedrollerstotakeaxialloadingineitherdirection.

CoopersplittaperedrollerbearingsareusuallymountedinacartridgeinasimilarwaytoCoopercylindricalbearings.Cartridgesfortaperedbearingsaremachinedwithgreasegroovesealsasstandardandprovisionmadeforatemperatureelement.Alternativesealtypesareavailableaspage10and11,andflange-mountedunitsmaybesuppliedwithbulkhead

sealingarrangements.Theproximityofthetemperatureelementholetotheshaftmeansthatifitisofaheadedtype,generallyitwillhavetohaveacrankedprobe.Alternativepositionsforthetemperatureelementarepossible.

Thecartridgeismountedbyitssphericalseatinanouterhousing.Varioushousingtypesareavailable,asforcylindricalbearings,butthemostcommontypesarethepedestalandflange.Coopertechnicaldepartmentshouldbeconsultedtoconfirmhousingstrengthagainsttheanticipatedloadsbeforefinalisingselection.Ductileironhousingsaregenerallyusedwiththesebearings,asindicatedbythepartnumberslistedonthefollowingpages.

Split tapered bearings




BEARINGSELECTIONBearingratingsfordynamicradialcapacity(Cr)andstaticradialcapacity(Cor)showninthisleafletareinaccordancewithISO281-1990andISO76-1987respectively.

Radialandaxialloadsmustbeconsideredtogetherascombined‘equivalentloads’,asexplainedbelow.Generally,maximuminstantaneousloadingisgovernedbyhousingstrengthratherthanbearingstaticcapacity.

Dynamic ratingExpectedbearinglifeiscalculatedbythefollowingequation:

L10=[Cr/(Pxfd)](10/3)

where:L10=expectedlifeof90%ofsimilarbearings undersimilaroperatingconditionsCr= radialdynamicratingP= equivalentdynamicloadfd= dynamicorservicefactor,generallyfrom 1forsteadyloadingto3.5forheavy shock,reciprocationorvibration

Thedynamicequivalentloadiscalculatedasfollows:

whenFa/Fr≤e:P=Fr+Y1FawhenFa/Fr>e:P=0.67Fr+Y2Fa

where:Fr=appliedradialloadFa=appliedaxialloadandcalculationfactorsY1,Y2andearegivenintheproductdatatables.

Life calculation with multiple load conditionsWherevaryingloadsareexperiencedinoperation,usingthemaximumloadconditionmayleadtoanunrealisticallylowcalculatedlife.Fornloadconditionsconstitutingthefullloadcycle(atconstantspeed),anoveralldynamicequivalentloadmaybecalculatedasfollows:

where:Pi=dynamicequivalentloadunderloadconditionipi=proportionoftimeloadconditioniisapplicable

Wheretheloadiscontinuouslyvariableitmaybebrokendownintoadiscreteapproximationtotheactualloadcycle.

Minimum loadingInordertoavoidexcessiveskiddingoftherollers,sufficientloadingmustbeappliedtothebearing,asfollows:

P≥0.01Cr

P=

i=n

i=i

Pi pi(10/3)

0.3



ShaftDiameter

(mm)

BearingReference

Speed(rpm)up to

Grease(full pack)

(Kg)

Speed (rpm)Grease

(75% fullpack) (Kg)

Speed (rpm)Grease

(50% fullpack) (Kg)

Speed (rpm)Grease

(33% fullpack) (Kg)

Speed(rpm)over

Grease(25% full

pack) (Kg)

from to from to from to

75 1DTB75M 667 0.19 667 1333 0.14 1333 2000 0.10 2000 2667 0.06 2667 0.05

80 1DTB80M 625 0.23 625 1250 0.17 1250 1875 0.12 1875 2500 0.08 2500 0.06

90 1DTB90M 556 0.25 556 1111 0.19 1111 1667 0.12 1667 2222 0.08 2222 0.06

100 1DTB100M 500 0.41 500 1000 0.31 1000 1500 0.20 1500 2000 0.13 2000 0.10

110 1DTB110M 455 0.44 455 909 0.33 909 1364 0.22 1364 1818 0.14 1818 0.11

120 1DTB120M 417 0.50 417 833 0.38 833 1250 0.25 1250 1667 0.17 1667 0.13

140 1DTB140M 357 0.65 357 714 0.48 714 1071 0.32 1071 1429 0.21 1429 0.16

160 1DTB160M 313 0.63 313 625 0.47 625 938 0.32 938 1250 0.21 1250 0.16

180 1DTB180M 278 0.77 278 556 0.58 556 833 0.39 833 1111 0.25 1111 0.19

INITIALLUBRICANTQUANTITIES

ASSEMBLYTheassemblyprocedureforaCoopersplittaperedrollerbearingunitissubstantiallysimilartothatofacylindricalbearingandhousing.However,someadditionalpointsneedtobe

drawntotheattentionofthefitterandafullsetofassemblyinstructionsforsplittaperedbearingsshouldbereferredtobeforecommencinginstallation.ThismaybeobtainedinelectronicformfromCoopertechnicaldepartment.

GREASEQUANTITYFORINITIALLUBRICATIONThequantityofgreaserequiredoninitiallubricationisdependentuponoperatingspeedandtemperature.

Iftheoperatingtemperatureisbelow80°Cthequantityofgreasemaybedetermineddirectlyaccordingtothebearingreferenceandoperatingspeedfromthetablebelow.Iftheoperatingtemperatureisabove80°Ca25%packofgrease

shouldbeusedregardlessofoperatingspeed(refertotherighthandcolumnofthetable).

Witha‘fullpack’ofgreasethespacewithinthehousing(i.e.surroundingthebearingcomponents)intheassembledunitiscompletelyfilledwithgrease.

Thetableassumesnormaldensitygrease(about0.85g/cm3).



ShaftDiam-eter(mm)

BearingReference

Clamping ring screw Cartridge joint screw Side screw Pedestal joint screw Flange joint screw

Screw size

Key sizeA/F (mm)

Torque(Nm)

Screw size

Key sizeA/F (mm)

Torque(Nm)

Screw size

Key sizeA/F (mm)

Torque(Nm)

Screw size

Key sizeA/F (mm)

Torque(Nm)

Screw size

Key sizeA/F (mm)

Torque(Nm)

75 1DTB75M M5x25 4 8.5 M6x25 5 11 M6x10 3 7.8 M16x65 14 225 M12x55 10 90

80 1DTB80M M5x25 4 8.5 M10x45 8 52.5 M6x10 3 7.8 M16x65 14 225 M16x65 14 225

90 1DTB90M M5x25 4 8.5 M10x45 8 52.5 M6x10 3 7.8 M16x65 14 225 M16x65 14 225

100 1DTB100M M8x30 6 35 M10x45 8 52.5 M6x10 3 7.8 M20x80 17 420 M16x65 14 225

110 1DTB110M M8x30 6 35 M12x55 10 90 M6x10 3 7.8 M20x80 17 420 M20x80 17 420

120 1DTB120M M8x30 6 35 M10x45 8 52.5 M6x10 3 7.8 M20x80 17 420 M20x80 17 420

140 1DTB140M M8x30 6 35 M10x45 8 52.5 M6x10 3 7.8 M20x80 17 420 M20x80 17 420

160 1DTB160M M8x30 6 35 M10x45 8 52.5 M10x16 5 30 M16x65 14 225 M20x100 17 420

180 1DTB180M M8x30 6 35 M10x55 8 52.5 M10x16 5 30 M20x80 17 420 M24x100 19 712

TIGHTENINGTORQUES

ROUTINEGREASINGRelubricatethebearingweeklyorevery150hoursofoperation.Sizesuptoandincluding120mm:Use2mloffreshgrease.Sizesover120mm:Use4mloffreshgrease.Notethat2mlisapproximately1shotfromaconventionalside-levergreasegun.Automaticlubricationsystemsshouldbemeteredtodelivergreaseatan

averagerateequivalenttotheroutinegreasingperiodsandquantitiesspecified.Ifitcanbedonesafely,thebearingshouldbere-greasedasitrotatestohelpdistributethegrease.Donotmixdifferenttypesofgreaseinthebearing.Excessivequantitiesoflubricantshouldnotbeused,particularlyathighspeeds,asthismayresultinexcessivechurningandoverheating.

TIGHTENINGTORQUESThetighteningtorquesfortheassemblyofthebearingsandhousingaregiveninthefollowingtable.Allscrewsaremetriccoarsethread,grade

12.9.Fullassemblyinstructionsareprovidedwitheachorder,andareavailableseparatelyifrequired.



Shaft Bearing Ratings Calculation Factors Principal DimensionsDiameter d Reference Cr Cor Max. Speed Y1 Y2 e Yo D C B Mass

(mm) (kN) (kN) (rpm) (mm) (mm) (mm) (kg)

75 1DTB75M 143 208 3410 1.27 1.89 0.53 1.24 135 82.6 35 4.0

80 1DTB80M 152 232 3200 1.20 1.79 0.56 1.18 145 85 35 4.6

90 1DTB90M 160 254 2840 1.11 1.65 0.61 1.08 150 85 35 4.7

100 1DTB100M 235 379 2560 1.17 1.75 0.58 1.15 175 100 40 8.3

110 1DTB110M 282 504 2330 1.05 1.56 0.64 1.02 190 110 48 11.4

120 1DTB120M 295 544 2130 1.00 1.49 0.68 0.98 200 110 48 11.9

130 1DTB130M 296 555 1830 1.27 1.90 0.53 1.24 215 125 45 13.9

140 1DTB140M 296 555 1830 1.27 1.90 0.53 1.24 215 110 45 12.2

150 1DTB150M 350 670 1600 1.34 1.99 0.50 1.31 240 123.8 45 16.8

160 1DTB160M 350 670 1600 1.34 1.99 0.50 1.31 240 110 45 14.8

180 1DTB180M 358 716 1420 1.21 1.80 0.56 1.18 265 110 45 17.0

BEARINGDATA

B

dD

C



References Principal DimensionsCartridge for Cartridge for G J L L1 L2 Mass

LAB seals ATL seals (mm) (mm) (mm) (mm) (mm) (kg)

1DTC75GR75M 1DTC75GR30TL 177.80 50 138 140 162 11.8

1DTC80GR80M 1DTC80GR35TL 203.20 50 140 142 164 15.1

1DTC90GR90M 1DTC90GR35TL 203.20 50 146 148 170 13.5

1DTC100GR100M 1DTC100GR40TL 231.78 64 170 172 202 20.1

1DTC110GR110M 1DTC110GR45TL 266.70 76 178 180 210 29.8

1DTC120GR120M 1DTC120GR50TL 266.70 76 178 180 210 26.5

1DTC140GR130M 1DTC140GR50TL 279.40 76 190 192 222 31.2

1DTC140GR140M 1DTC140GR55TL 279.40 76 190 192 222 31.2

1DTC160GR150M 1DTC160GR60TL 311.15 76 200 202 232 47.0

1DTC160GR160M 1DTC160GR65TL 311.15 76 200 202 232 47.0

1DTC180GR180M 1DTC180GR70TL 336.55 95 200 206 232 42.5

CARTRIDGEDATA

L1 L2L

J

G

holefortemperatureelementdrilledØ6.2thro'andtappedG1/8x12deep

Tapered bearing pedestal units


Shaft Bearing Pedestal R Bolts MassDiameter d Reference Reference H Min. Max. S No. Size N O P T (Pedestal only)


75 1DTB75M PN05 112 312 328 - 2 M24 380 90 44 252 13.3

80 1DTB80M PN06 125 342 366 - 2 M24 420 102 52 272 14.7

90 1DTB90M PN06 125 342 366 - 2 M24 420 102 52 272 14.7

100 1DTB100M PN07 143 374 410 - 2 M24 466 120 60 314 20.6

110 1DTB110M PN08 162 438 462 120 4 M24 508 178 38 372 43.3

120 1DTB120M PN08 162 438 462 120 4 M24 508 178 38 372 43.3

130 1DTB130M PN09 181 470 494 120 4 M24 558 178 41 405 52

140 1DTB140M PN09 181 470 494 120 4 M24 558 178 41 405 52

150 1DTB150M PN11 213 356 380 114 4 M24 508 178 32 430 53

160 1DTB160M PN11 213 356 380 114 4 M24 508 178 32 430 53

180 1DTB180M PN31 210 546 570 128 4 M24 636 204 50 470 83

PEDESTALDATA

NN

HH

TT

PP

S

DD

OO

RR

Tapered bearing flange units


Shaft Bearing Flane T(1) Bolt Size R P H N(2) V(2) Mass(flange only)Diameter d Reference Reference (mm) (mm) (mm) (mm) (mm) (mm)

(mm) (kg)

75 1DTB75M FN05 330 M16 274 19 79 215.90 3 19.4

80 1DTB80M FN06 356 M16 302 19 86 244.48 3 22.0

90 1DTB90M FN06 356 M16 302 19 86 244.48 3 22.0

100 1DTB100M FN07 382 M16 334 22 92 276.23 3 26.6

110 1DTB110M FN08 432 M24 374 22 98 314.33 3 34.9

120 1DTB120M FN08 432 M24 374 22 98 314.33 3 34.9

130 1DTB130M FN09 444 M24 384 25 98 317.50 3 40.8

140 1DTB140M FN09 444 M24 384 25 98 317.50 3 40.8

150 1DTB150M FN11 496 M24 426 25 105 352.43 3 58

160 1DTB160M FN11 496 M24 426 25 105 352.43 3 58

180 1DTB180M FN31 534 M24 466 25 124 393.70 3 81

FLANGEDATA

1)Dimensionshownisas-castdimension.Dependingupon manufacturingmethodused,flangessuppliedmaybe machined5mmsmaller

2)Dimensionsshownareforlocatingspigotformounting flangeonto.Diametertoleranceoflocatingspigot:f8 WhereSRSRPsealsareusedcartridgeassembly mayprotrudeintobulkhead.ConsultCooperfor minimumbulkheadaperturesize.

T N D

H

L

RPCD,holesequalyspaced P

V

Large bore bearings


LARGEBOREBEARINGSThefollowingtablelistssomeofthebearingsover600mm/24”boresizemanufacturedbyCooperrecently.

Thistablemaybeusedasaguideforselectingordesigning-inlargeborebearings,butitshouldbeborneinmindthattheselargersizesofbearingarefrequentlyadaptedtomeetapplicationrequirements.Theymaybemodifiedtomatchexistingorrequiredenvelopesandcapacities.Manyofthebearingsmaybesuppliedwithslightlydifferentboresizestothoseunderwhichtheyarelisted,whilealternativeversionsmayalreadybeavailableatsomeboresizeswithoutmodification.

Generally,thesebearingareavailableinexpansion‘EX’orfixed‘GR’types(seepage3).Extra-expansion‘EXILOG’typesarealsomaderegularly,butoftenhavedifferentenvelopedimensions(inparticular,theinnerraceisusuallywider).

Lighterduty04Seriesbearingsareshownseparatelyonpage92.ItisalwaysadvisabletocontactCooperwhenspecifyinglargebearings.

HOUSINGSIfthebearingistobemountedinahousingmadebytheequipmentmanufacturer,Cooperwillsupplydetailsoftherequiredmountingtolerancesuponrequest.

Ifthebearingistobefittedintoanexistinghousing,accuratedetailsofthemountingdimensionsshouldbesuppliedtoCoopertoensurecompatibility.

Coopercansupplysuitablehousings,includingcartridges,pedestals,flanges,andcustomhousingsforlargebearings.(Seeothersectionsforexplanationsofthesehousingtypes).PleasecontactCooperwithapplicationdetailssothatwecansupplydetailsofthemostsuitablehousing,ordesignoradaptahousingtosuitifrequired.

DOUBLEBEARINGSLargebearingsareoftenpairedtoforma‘doublebearing’ofincreasedcapacity.

Tocalculatethedynamiccapacityofadoublebearing,multiplythedynamiccapacity(Cr)ofthesinglebearingby1.714.

Tocalculatethestaticcapacityofthedoublebearing,multiplythestaticcapacity(Cor)ofthesinglebearingby2.

Mountingsfordoublebearingsshouldbedesignedtoequalisetheloadingonthetworowsofrollers.

Bearingsshouldonlybemountedtogethertoformatwo-rowbearingiftheyaresuppliedbyCooperspecificallyforthispurpose,andthebearingsshouldbemaintainedintheirallocatedpairings.


Large bore bearingsB B

CC

D d

Shaft Diameter Reference D C B Cr Cord (mm) (mm) (mm) (kN) (kN)

610mm 01B610M 780 172 84.1 1431 3311

613.2mm 03EB613.2M 980 370(1) 200(1) 5593 9863

630mm 01B630M 794 190 88 1780 418103B630M 980 361.6 216 7036(2) 14708(2)

25" 02B2500 866.78 219.08 117.48 2724 5833

670mm 03B670M 1050 410 250 8866(2) 18398(2)

650mm 02B650M 860 220 120 2724 583303EB650M 980 320 200 5738 11253

26" 03EB2600 980 320 200 5738 11253

27" 01B2700 864 170 94 1761 4014

690mm 01B690M 864 170 94 1761 4014

710mm 01B710M 890 185 95 1817 423402B710M 980 290 155 3530 7019

28" 01B2800 892.18 184.15 87.31 1682 4038

750mm 01B750M 971.55 206 101.6 2321 568502B750M 990 240 140 3554 758203B750M 1060 310 185 5173 10544

775mm 01B775M 945 165 80 1762 3974

850mm 01B850M 1046 200 106 2555 640102B850M 1112 260 156 4335 9585

860mm 03B860M 1170 330 190 5698 12404

950mm 01B950M 1172 220 120 3238 820902B950M 1212 260 156 4882 11587

40" 01B4000 1270 260 139.7 3958 10084

1150mm 4DSB1150M 1490 305 175 5737 13445

1250mm 03B1250M 1630 350 214 8587 21001

LARGEBEARINGS

1)Dimensionsof03EB613.2mmrefertoEXILOGtypewith rolleraxialguidesurfacestoouterraceonly

2)Thesecapacitiesareachievedwithaspecialtypeof cageandrollerassembly.

40 Series bearings


ShaftDiameterdReference

D(mm)

C(mm)

B(mm)

Cr(kN)

Cor(kN)

Max.Speed(rpm)

Mass(kg)(mm) (inches)

6 04B600 257.18 79 38.1 198 246 3000 14

105⁄8 04B1010 365.13 103 48.4 336 367 2470 27

340 04B340M 438.15 103 48.4 261 282 1950 35

13½ 04B1308 438.15 103 48.4 261 282 1950 34

400 04B400M 505 100 36 214 235 1650 34

17½ 04B1708 546.1 108 48.4 302 367 1460 45

18½ 04B1808 571.5 108 48.4 316 395 1370 50

20¾ 04B2012 635 114 48.4 326 423 1210 54

550 04B550M 655 98 36 266 289 1150 54

22 04B2200 666.75 101 38.1 361 452 1130 54

23 04B2300 692.15 101 38.1 368 470 1080 59

24 04B2400 717.55 101 38.1 413 543 1020 61

26½ 04B2608 781.05 114 48.4 509 818 910 77

30 04B3000 882.65 114 44.5 372 509 780 95

32 04B3200 939.8 114 44.5 394 579 730 104

33 04B3300 965.2 114 44.5 403 602 705 104

36 04B3600 1041.4 114 44.5 418 556 620 118

1060 04B1060M 1220 127 60 954 1472 560 180

44 04B4400 1295.4 168 76.2 1339 1822 140 200

48 04B4800 1371.6 140 69.9 1094 1693 350 146

1295 04B1295AM 1435.1 127 63.5 988 1606 340 193

1295 04B1295BM 1473.2 168 76.2 1831 2877 120 313

1550 04B1550M 1720 140 75 1364 2418 300 336

B

C

D d

B

C

D d

04SERIESBEARINGSCooper04Seriesbearingsarespecialisedbearingsforlighterdutiesatlargeboresizes.

04Seriesbearingsarecapableofhighspeeds,butarealsousedonlowerspeedapplications.Useofthesebearingsathighspeedsrequiresspecialattentiontolubrication.

Ifthebearingistobeusedatslowspeedsonlyitmaybepossibletoomitsomeofthe‘highspeed’featuresofthebearing,allowingamoreeconomicalbearingspecification.

Generally,thesebearingareavailableinexpansion‘EX’orfixed‘GR’types(seepage3).Alternativeconfigurationsarepossiblewhereappropriate.Thesebearingsmaybesubjectedtoadegreeofadaptiontosuitapplicationrequirements.Theymayalsobesuppliedwithslightlydifferentboresizestothoseunderwhichtheyarelisted.

ItisadvisabletocontactCooperwhenspecifying04Seriesbearings.

HOUSINGSMostcommonly,04Seriesbearingsaremountedincustomer’sownhousingsorintohousingsintegratedintothestructureofthemachine.Detailsofappropriatemountingtolerancescanbesuppliedonrequest.

IfitiswishedforCoopertosupplybearingscompletewithhousings,pleasecontactuswithapplicationdetails.

Ingeneral,ifoperatingconditionsandenveloperestrictionsallow,itismoreeconomicaltosupply01Seriesbearingscompletewithhousings,asagreaterrangeofstandardisedhousingsisavailableforthe01Series.


Used bearings

WHATTODOWITHYOURUSEDBEARING

RECONDITIONINGCooperofferareconditioningserviceforlargerbearings.Ausedbearingisthoroughlycleanedandadetailedreportpreparedonitsconditionandtheworkrequiredtobringitbacktoanas-newfunctionalcondition.Generallyareconditionedbearingwillconsistofacombinationofremachinedcomponentsoftheoriginalbearingandnewcomponentstogivethecorrectclearances.

Reconditioningisgenerallymoreeconomicalthanmanufactureofnewbearings,dependingupontheamountofworkrequiredtothesubjectbearing,forthefollowingbearings:

01Series:320mm/13”boresizeandover02Series:320mm/13”boresizeandover03Series:160mm/6½”boresizeandover04Series:allsizesThrustbearings:allsizes

Cooperarealsoabletoreconditionradialandthrustcylindricalbearingsofnon-Coopermanufacture.

FAILUREANALYSISCooperofferafailureanalysisserviceforallsizesofbearing,ofanyage.Whereappropriate,wewillofferadviceonfittingpractices,lubricationregime,ormodificationstothemountingarrangementstohelpimprovefuturebearinglife.Bearingssentforanalysismaybereconditioned,recycledorreturnedasappropriate.PleaseinformCooperifyouwishtousethisservice,beforereturningbearingstooneofoursites.Asmallchargemaybemadedependingonrequirements.

RECYCLINGThematerialsusedinaCooperbearingunitarealmostcompletelyrecyclable.ThediagrambelowhelpstoidentifythevariousmaterialsusedinstandardandpopularoptionalversionsofCooperbearingssothattheycanbesegregatedasrequired.

OUTERHOUSINGGreyironorductileironasstandard.Caststeelhousingswillusuallyhavetheletter'S'insertedintotheirreferencecomparedtothestandardunitslistedinthiscatalogue(e.g."PS07"insteadof"P07"or"FS07"insteadofF07").Fabricatedhousingsareusuallymildsteel

CARTRIDGEGreyironasstandard

CLAMPINGRINGSLowormediumcarbonsteel

SCREWSHightensilesteel

CAGE100Series:Polyamide.01ESeriesupto105mm/4"boresize:Mediumcarbonsteel.01,02&03Series:Diecastormachinedaluminiumalloyasstandard.Copperbasedalloysandzincoptional.01E&02Eover105mm/4"boresize:Brass.

ROLLERS,OUTERRACE&INNERRACEHighcarbonchromiumbearingsteel

Special features


SPECIALFEATURESSuffixcharactersmaybeusedtoindicatespecialfeatures.Examplesinclude:

C2/C3/C5 Specialclearances

AF Axialfloat.Thisisprecededbytheamountofaxialfloat,e.g.:2mmAF

AL(D)F Aluminiumcagewith(double)flange(usuallyraceriding)

AP Air/greasepurgepoints

CHAM Specialchamfertoinnerracebore.Thisisfollowedbysizeofchamfer,e.g.(toindicate7mmx45°chamfer):CHAM7

EXILOG Bearingwithfixedtypeouterraceandfloatinginnerrace

FR Fullcomplementofrollers(nocage)

GM Gunmetal/brass/bronzecage

GM(D)F Gunmetal/brass/bronzecagewith(double)flange(usuallyraceriding)

GROSL Singlelippedouterrace

OSO Outerracesetout(particularlyforlargebearingswhereouterraceisusuallyretainedinhousingbyradialscrews)

XJR Jointrelief(toallowinnerracetobemountedinrecess)

ZN Zincalloycage

BEARINGFEATURES


Special features

BOBP Bolt-onblankingplate

BOBT Bolt-onblankingplatewiththrustbearing

BP/BT/BPTL/BTTL Seepage12

IH Inspectionhole(formeasuringpositionofinnerraceofexpansionbearingsonceassembled)

OBOverbore(cartridgeendboreislargerthanbearingbore)Thisisfollowedbyendboresize,usingsameformatasbearingborereference,e.g.:OB207orOB65M(orOB65mm)

TE Drilledfortemperatureindicatorelement

OILLUB Oillubricated

OUTERHOUSINGFEATURES

Alettermaysucceedthe‘C’inthecartridgedesignationtoindicatethatthecartridgeismadefromnon-standardmaterial.Takingtheexamplesof01C60Mand01C03asexamples:

01CN60Mand01CN03wouldindicatenodular(ductile)iron.01CS60Mand01CS03wouldindicatesteel.01CA60Mand01CA03wouldindicatealuminium.

BEM Baseendsmachined.Thismaybefollowedbymachinedlength,e.g.:BEM500mm

S1 Reducedswivelclearancebetweenouterhousingandcartridge

SLUB Lubricationtosphericalseat

CARTRIDGEFEATURES

Forouterhousingsmadeinmaterialotherthanstandard,lettersareinterposedbetweentheletter(s)designatingthehousingtype(e.g.‘P’forpedestal,‘F’forflangeor‘RET’forrod-endT-type)andthesizedesignation.TakingtheexampleofaP06pedestal:

PN06indicatesaP06innodular(ductile)ironPS06indicatesaP06insteelPA06indicatesaP06inaluminium

DuctileironandsteelversionsofanRET06wouldbedesignatedRETN06andRETS06respectively.

Numbersmaybesuffixedtobearing,cartridgeorouterhousingdesignationsindicatingacombinationofspecialfeaturesorpartstospecialdimensions.

Applications


SPLITROLLERBEARINGAPPLICATIONSThefollowingpagesshowCooperSplitRollerBearings“inaction”acrossarangeofindustriesandapplications.

Theexamplesshownunderlinethekeyadvantagesintermsofeaseofinstallation,inspectionandreplacement,aswellasgraphicallyillustratingthesuperiorefficiencyoftheCoopersealingsolutionineventhemostadverseenvironments.


Mining Excellence

MININGEXCELLENCE

1.Coalindustryminewindersinclude03Series600mmforanoperatingloadof80tonnesperbearingat48rpmand02Series400mmforanoperatingloadof32tonnesperbearingat31rpm.

2.A700mmdiameterspecialdoublebearingsuppliedforatowermountedwinderinacoppermine.Normaloperatingloadis185tonnesandthespeedis54rpm.

3.STACKERRECLAIMERSThisbucketwheelstackerreclaimercanhandle3,500tonsperhourandtheboomcanoperateonapileupto50feethigh.Theslewingringpiniongearissupportedby6½inchand7inch01SeriesCooperbearinginflangehousings.

CooperBearingsupto380mmindiameterareusedontheshaftofthebucketwheelasshown.

Undergroundorsurface,Cooperbearingsmakeminingmoreprofitableandareusedonkeyapplicationsacrosstheindustry.Frommaterialhandlingthroughhauling,screeningandstockpilemanagement,Coopersplitbearingshavelongbeenrecognizedasabenchmarkforreliability.

1

3

MINEWINDERS

2

Sugar Production


SUGARPRODUCTION

1.CANEKNIVESANDCRUSHERSThiscaneknifemachineisfittedwith03BCP200mmEX(Expansion)andGR(Fixed)bearings.

1

TheCoopervaluepropositionisuniversallyrecognisedbybothcaneandbeetsugarmanufacturersandisusedacrossarangeofdemandingapplicationsfromcaneknivestoconveyors,fansandblowersetc.Besidesthesavingsindowntimefromthesplitbearing,theCoopersealingsolutionistheidealdefenceagainsttheabrasiveeffectsof“bagasse”andothercontaminants.

2.SCROLLCONVEYORCleanlinessrequirementsduringthefinalstageoftransportingwhitesugartothebaggingareademandedtheuseofcustom-built100mmstainlesssteelhangerunit.

2


Marine Solutions

MARINESOLUTIONS

1.ThisOffshoreSupplyVesselisfittedwithCooper01BCP500EXand02BCP500GRonthepropulsionshaft.

2.AtypicalinstallationofaCooperBCPonapropulsionshaftingapplication.

Cooperbearingshavelong-standingexpertiseinsupplyingboththecommercialandmilitaryfleetsoftheworldandareinstalledonavarietyofvesseltypesfromwater-jetandz-drivedrivenpassenger,cargoandsupportvesselstopowered-from-amidshipsminesweepers.

Cooperoffersanextensiverangeofsplitcylindricalandtaperrollerbearingsinavarietyofhousingmaterialsincludingaluminiumandstainlesssteel.Applicationexpertisegainedovertheyearsresultsinarangeof“customized”optionsincludingjackingscrewsforeasyalignmentandsphericalcartridgelubricationtocounterhullflexing.

21

3.HoverspeedSuperSeaCatisfittedwithweightsavingaluminium01BCAPLA210mmEXcartridgesandpedestals.

4.Atypicalwaterjetdrivetrappedpositionutilisinga240mmBCPEXwithfeltseals.

3 4

Power Generation Conventional


POWERGENERATIONCONVENTIONALCoopersplitrollerbearingssupportthepowergenerationindustryinbothconventionalandrenewablesegmentsacrossawiderangeofkeyapplicationssuchasfansandblowers,conveyors,motorsandgeneratorsetc.

Ourexperienceandtechnologymeansmanyofoursolutionscanbe“MadetoOrder”tosuittheindividualconditionsandrequirements.

1

1.CONVEYORSTherolesofconveyorsincludethetransportoffuels(rangingfromcoaltoorganicwastes)andrawmaterialssuchaslimestoneforscrubbing.Theyremovewasteproductsfrombothnuclearandconventionalprocesses.YouwillfindCooperbearingsassuringthesmoothrunningofbeltfeeder,screwandotherconveyorsinpowerplantsallovertheworld,intheharshestconditionsandespeciallyin‘trapped’locationswherenoothertypeofbearingcaneasilybeinstalledorinspected.

2.FANSANDBLOWERSFansplayanimportantroleinregulatingtemperature,removingdust,maintainingventilationandscrubbingfluegases,ofteninharshorcorrosiveconditions.Bearinglocationsareoftentrapped,withtheresultthatsplit-to-the-shaftCooperproductsofferdistinctadvantagesintermsofaccessibility.

2

3.PUMPSANDPUMPDRIVESHardworkingbearingssupportvitalpumpingactivities,feedingboilers,circulatingcoolingfluidsandextractingcondensates.Cooperbearingsfindapplicationonawiderangeofpumpshafts,manyinhard-to-accesssituations.

3


Power Generation Renewable

POWERGENERATIONRENEWABLE1.HYDROTURBINES

02BCF2500EXfittedtoaHydroTurbineverticalshaft.ThecustomerchoseCooperforeaseofinstallationandinspection.Theeliminationofoillubricationwasalsoabonusforthecustomerastheycouldcomplywithenvironmentallegislation.

1

2.01BCF380mmfittedtoaverticalshaftwaterturbine.

01BCF380mmEXwasselectedinconjunctionwiththeOEMonthis11,000kWverticalshaft‘Kaplan’turbine.Cooperwaschosenforsimplifiedinstallation,anduncomplicatedinspection&maintenance

3.WINDTURBINESHousingmanufacturedatourfoundryfor1250mmbearingforawindturbinetestrig.TheCoopersolutionofferedsignificantadvantagesoverhydrodynamic/plainbearingsintermsofrequirementsforshafttolerance.Atthesametimesignificantpowersavingsareachievedonstartupandtheriskoflossoflubricantfilmduetopowerfailureiseliminatedavoidingpotentialdamagetotheshaft.

2

3

Steel Expertise


STEELEXPERTISESpecialistsinsteelfordecades,CooperBearingsofferoptimumperformance,simpleandspeedybearinginspectionforpreventativemaintenanceandimmensedowntimesavingsduringinspectionorreplacement.

1.CONTINUOUSSLABCASTERBEARINGSCooperisrenownedwithsteelendusersandOEMcustomersaroundtheworldfortheirexpertiseandexperienceinproducingbearingsandwater-cooledhousingsforthismostdemandingofapplications.

1

2.LINKSPINDLESACooper01B560mmonalinkspindledrivetoahighspeedreversing(78rpmin2seconds)rollingmill.Theuseof01Seriesbearings,doublemountedinonespeciallymanufacturedhousingprovidedtherequiredloadcapacitywhilemeetingthehighspeedreversalspeedrequirements.

2

4.COOLINGBEDSCoolingbedsareanapplicationwhichperfectlyillustratestheadvantagesinmaintenanceanddowntimesavingsintrappedapplicationsaswellastheefficiencyofthesuperiorCoopersealingsolution.

Coolingbeddrivemechanismutilising200mm01SeriesBCPunits.

4

3.PILGERMILLSTheCooperbrandhaslongbeensynonymouswithlongerbearinglifeinthismostdemandingofapplicationsandisthebearingofchoiceforOEmanufacturersandtubemakers.

Witharangefrom125mmto500mmbore,Coopersplitbearingsareusedacrosstheworldforthemanufactureofpilgeredtubeincopper,stainlesssteelandtitanium.

3


Cement and Aggregates

CEMENT/AGGREGATESROBUSTSOLUTIONSCooperBearingsareproventooperateeffectivelyinhostileandabrasiveconditionsacrossarangeofapplicationsinthecementandquarryingindustries.

1.CLINKERBREAKERSDetailofcementworksclinkerbreakershowingaCooper03BCP180mmGR.Thismachinealsouses03BCP180mmEXExpansionbearings.

1

2.BALLMILLS01BCP1016mmEXILOGGRfittedtoa10feetdiameterSilicaMill.

2

4.SCREWCONVEYORSThisKaolinscrewconveyorisfittedwith01BH60mmEXbearingandusesautomaticlubrication.ThehangerbearinghasadoubleheavydutylipsealtoretainthelubricationandkeepouttheKaolin

4

3.BALLMILLSLichtenbergLafargeuseCooper03BCP320mmonthisballmill.

InadditiontotheseillustrationsandnumerousUKapplications,Cooperbearingsarealsousedonballmillsin:Egypt,Greece,Ireland,USAandTurkey.

Sizesrangefrom01BCP300mmEXandGRto01BCP950mmEXILOGGR

3



CEMENT/AGGREGATESROBUSTSOLUTIONS

8.CEMENTKILNCementkilnusing10inch03Serieswithrollerthrustbearingsinthecartridgeendplateswhichsupporttheunderrollersonthekiln.Theradialloadis28tons,theaxialload10tonsandthespeedis4-5rpm.

8

6.FANSCooper01SeriesBCPonaCanadianlumberdryingkiln.

7.FANSThiscementworksventilationfanusesCooper02BCP900EXTLSIand02BCP900GRTLSI.

5.FANSThislubricatorequippedcementindustryfanisfittedwithan02BCP8”EXTL.

5 6

7



9.BUCKETELEVATORSThisGermanbucketelevatorusesCooper01BCP160mmGRintrappedpositions.TheadvantagesofCoopersplittotheshaftbearingsareeasilyseeninthesepictures.

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11.BELTCONVEYORSAGermanchalkextractionconveyoroperatesindusty,dirtyandmoistconditionswhichcausedthemotorandgearboxtobefirmlystucktotheshaft.Themainconveyorbearingfailedrequiringimmediatereplacement.

Theexisting150mmbearingwasreplacedwithaCooper01BCP150mmGRSRS.Thesplitrubbersealwasspecifiedtocombatthemoistenvironmentalconditions.

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12.BELTCONVEYORSWatercollectedinthetaildrumpitenteredthebearings.Asaresult,theSNL515-612bearingfittedtothe100mmshaftfailedevery2to3months.

CooperrecommendedaBCP100mmGR(Fixed)andEX(Expansion)bearingequippedwiththeCooperSRSsealtosolvetheproblemofwaterpenetration.TheSRSsealisavailableinhighandlowtemperatureversions(-20°Cto100°C).

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10.BELTCONVEYORSTakeuphousings(TensionType)withCooper01E80mmEX(Expansion)andGR(Fixed)bearingsfittedtoarawmaterialsconveyoratanaggregatedepot.

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Miscellaneous Applications


MISCELLANEOUSAPPLICATIONS

PAPERTrapped01EBCP315EXATLand01BCP415EXATLbearingsareshowninuseonagitatorsinthepaperindustry.

ASPHALTThisapplicationisaconversionfromasolidpillowblockunittoasplittotheshaft01E65mmGRCooperSNcompatiblepedestal.FortrappedapplicationssuchasthisCoopersplitbearingsaretheidealsolution.

AUTOMOTIVETheUKGeneralMotorspaintshopusesCooper01EBCP75mmEXandGRbearingsforfumeextractionbearings.

GRAINThepreviouslyfittedSF75/1075/75bearingsusedonthis600staggeredbucketelevatorhadthe75mm,106RPMdriveshaftbearingsfittedintrappedapplicationsbehinda13-1reductiongearboxwhichcausedimmensemaintenanceaccessproblems.

Inordertoreducethecustomermaintenanceexpense,Cooperrecommended01EBCDFN75mmEX(Expansion)andGR(Fixed)bearings.


Bespoke Solutions

BESPOKESOLUTIONSCooperhasalongandproudtraditionofmanufacturing“MadetoMeasure”solutionsforindividualcustomerrequirements.Ourfacilityforcustomisingencompassesbothbearingandhousingbothofwhicharemanufacturedinourfactory.Thefollowingexamplesaremerelyaselectionofthekindofconfigurationswhichwearepleasedtodoforcontinuingcustomersatisfaction.

PictureAshowsaplainbearingonascrollconveyorataFrenchsugarplantwhereshortbearinglife,shaftwearandproductcontaminationfromoilandrustwerecausingmajorproblems.

Thecustom-builtCoopersolutioninpictureBcombinedatriplebosshangermountingwithsplitrollerbearingequippedwithdoublesealingandairpurgeprovisiononeachend.

2.MIXERSTwin-screwmixerforprocessingAmmoniaNitrateforfertilizer.Duetobothcostandthetoxicenvironmenttheuserwantedtoreducechangeovertimetoanabsoluteminimum.

Theuseofaspecialtandemunitcomprisingadoublepedestalhousingwith02BCP60mmEX/GRbearingswithspecialextendedHTPsealsreducedchangetimeconsiderablywithasavingof£4500peroutage.

1.SCROLLCONVEYORS

A B

BESPOKESOLUTIONS3.MARINE“Z-LINE”UNITS

4.SPLITTAPEREDROLLERBEARINGS

Cooperdoublerow780mmboresplittaperedrollerbearingonalink-spindleforasteelmakingplant.

CoopertaperedrollerbearingformarineZ-drivepropulsionforintermittentthrustloading.

A B

TheimageshowsaCooperPedestalunitmountedbyaSpanishcouplingmanufactureronacompositepropulsionshaft.Thepedestalbaseissolidtoenablemountingin“Chock-fast”®onthevessel.

Thehousingisdrilledtoenablemountingofatemperaturesensorandasphericallubricationpointaddedtoassistalignmentwhentheship’shullflexesduringoperation.

InrecentyearsCooperexpertiseandsplitbearingtechnologyhasseentheexpansionofourproductofferingtoincludearangeofsplittaperedrollerbearingsexamplesofwhichareshownbelow.

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Bespoke Solutions

CU

S TO M ER S ERV I CE CE NTR ES

UK, Europe, South America, Asia, Middle East, India

Cooper Roller Bearings Company Ltd.Wisbech Road | Kings Lynn | NorfolkPE30 5JX | United Kingdom

Tel: +44 (0) 1553 763447Fax: +44 (0) 1553 761113Email: [email protected]

USA, Canada, Mexico and Central America

The Cooper Split Roller Bearing Corp.5365 Robin Hood Road | Suite B | NorfolkVA 23513 | USA

Tel: +1 (1) 757 460 0925Fax: +1 (1) 757 464 3067Email: [email protected]

Germany

Cooper Geteilte Rollenlager GmbH.Postfach 100 423 | Oberbenrader Str. 40747704 Krefeld | Germany

Tel: +49 (0) 2151 713 016Fax: +49 (0) 2151 713 010Email: [email protected]

People’s Republic of China

Cooper Bearings Group BeijingRoom 909 | Canway Building Tower 1 No 66, Nanlishi Road | Xicheng DistrictBeijing | PRC 100045

Tel: +86 (0) 10 68080803 +86 (0) 10 68080805 +86 (0) 10 68080806 Fax: +86 (0) 10 68080801Email: [email protected]

Brazil

Cooper do Brasil Ltda.

Caixa Postal 66.105 | CEP 05.314-970 | Brasil

Tel: +55 (0) 11 3022 3706Tel: +55 (0) 11 9156 2500Email: [email protected]

Australia

Cooper Bearings Group

PO BOX 241 | KelmscottWestern Australia | 6991

Tel: +61(0) 8 93979990Fax: +61(0) 8 93979990Email: [email protected]

COOPER BEARINGS GROUP

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