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Shanghai liyi Packaging Machinery Co.,Ltd
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1. Capacity : 2,000bph for 2000ml ,10000BPH for 500ml2. Total area: 1500m2
3. Labors required: 12-15workers4. Total power: 300KW
Project for 2000 bottles/hour 2000ml Pure Water Production Line
Technical database:1、Rated capacity: 2000ML 2000B/H
750ML 10000B/H2、Filling material: Pure water3、Filling type: Gravity filling normal temperature4、Filling container type: 250ML~2000ML
PET bottle;Max diameter 96,Max height 310mm(special order could design)
5、Filling type: Neck-hold conveyor6、Cap: Standard HDPE screw cap,diameter 30/28mm7、Filling temperature: Normal temperature8、Label: PVC sleeve label9、Package: 4x6 film package ( 750ML)
2x3 film package (2000ML)10、Conveyor mode:
Empty bottle:Air conveyorFull bottle:Conveyor belt
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11、Condition: temperature:10~40℃Humidity: no dew(≤95%)
12、Resource power: 380V,50Hz,three phase13、Efficiency: >95%
Technical process:
Item Unit price(USD) Daily consumption(USD) 8 hours
PE cap 0.007 560.00
PET 1,000/TON 1,500.00(base on 17 g preform)
PE film 2,600/TON 380.00(based on 500ml bottle,
4*6package)
PVC label 4,500/TON 225.00(based on 500ml label)
II. Description of 2,000bottles/hour 2000ml Pure Water Production Line
Part I :Water treatment system SUS304L
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1, Water source pumpBrand: China Nanfang Southern PumpFlowing:15000L/hNormal temperature type: -15℃~+70℃Hot water type: +70℃~+110℃Highest ambient temperature: +40℃Max.operation pressure :10 barMax.inlet pressure is limited by max.operation pressureMotor Power: 3.00KWRunning speed: 2900rounds/min
Silica Sand filter Active carbon filter Sodium ion exchanger Precision filter
2,Silica Sand filterWhen the water through the machine, the machine will stop suspend substance through the good quality silica sand.and also protect the following machines and also clean the water this machine can achieve the back washing itselfthrough the manual valve device, and can prolong the life of machine also.Model: SYS-12Capacity : 12T/HMaterial : SUS304 stainless steelThickness:3.00mmFiltrate medium: High quality sand (1300kg)Size: Φ1000*2400mm Weight: 400kg
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3,Active carbon filterThis Active carbon filter is simple and reliable, easy to maintain. It is suitable for the places which are strict withwater quality like enterprises, hotel, army, station and dock.Model : SSJ-12Capacity: 12T/HMaterial: SUS304stainless steel including valveWorking pressure: 0.25MPaChaotic degree: maximum 5mg/LThickness:3.00mmSize: Φ1000*2400mm Weight: 800kgWater quality after treatment: accorded with GB5749-85 national standardFiltrate medium: Active carbon (325kg, 13bags)
4,Sodium ion exchangerThis machine we also called softener, that Soften theory is Exchanging Na++ of resin itself instead of Ca++Mg++ ofwater resource with Ion to make water resource soften and become soft water.Model : SN2-16Capacity : 12T/HMaterial: SUS304Lstainless steel including pipes and valves and regeneration barrelThickness:3.00mmFiltrate medium:731colophony (325kg, 13bags)Size: Φ1000*2400mm Weight: 350kg
5,Precision filter SUS304This machine is made of stainless steel as a small tank which contains precision filter membrane, it only allowsun-treated water go through the membrane, and does not allow any liquid go through another part, so it can filterthe un-treated water. It also can be used in petroleum industry, pharmacy industry, wine making industry, beverageindustry and higher quality water industry.Capacity : 6T/HSize:Φ400*1350mmQuantity of filter pole: 16 piecesMaterial: SUS304Lstainless steelThickness: 2.5mmFiltrate medium : Polypropylene membrane (PP MEMBRANE), including 16pcs of PP membrane
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7,Reverse Osmosis SUS304
The device’s key part is reverse osmosis membranes that is from the America, it has a good performance to eliminatesalts and the high pressure pump is from a high quality pump producer in China, it’s easy to handle for its simplestructure. The source water, in the case that the conductivity is less than 300us/CM, can reach the national standardstotally after treatment by this device, it’s the most ideal equipment for water treatment.Model: RO-6Capacity:6T/HDimension: 2600*1100*1900MMPipe diameter: 1.5 inchQuantity of RO membrane: 6pcsWith one water pump of 7.50kw, low and high pressure meters, conductivity meterElectrical parts: AutonicsDimension of electrical cabinet:2000*680*200mm8,UV sterilizer SUS304
Model: DK-34Total power 0.45KW
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Flow of Sterilization Water 4000LWorking Pressure ≤4kg/m2
Pass in and out the diameter of the water pipe: DG25 mmWorking Voltage: 220 VSteady Time:3-6MThe life-span of the light tube: 3000H
9,Ozone sterilizer SUS304Model: QHW-30Capacity: 30g/hOzonizer thickness: 60-80mg/LOperating pressure: 0.040-0.08mpaOperating temperature:≤35℃Inlet pressure: 0.5-0.7mpaAir mass flow: 2-3m3
Air dew point: ≤40℃Cooling water flow:120-140kg/hPower: 220V/50Hz, 2.2KVA, 15-18KWH/KgO3Dimension: L550*W400*H880mmWeight: 50kgPower: 9kwFour connections installed on the ozone generator: air inlet:/Ozone outlet/chilling water inlet/chilling water outlet
10,Finished water tankModel: CG-5Capacity: 5TParameter: stainless steel SUS304LThickness :3mmSize:Diameter 1650*height 3200mmIncluding manhole, vent hole, sewage hole, water inlet, water outlet, inspection mirror, etc
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Part II:Filling,labeling and packing partWashing filling capping three in one SUS304The machine is mainly used in the water filling operations. The three functions of bottle rinsing, filling and cappingare composed in one body of the machine. The whole process is automatic. The machine is used in filling mineralwater and purified water in bottles made of polyester and plastics.The handle of the machine can be freely andconveniently turned to adjust the machine to fill various types of bottles. The filling operation is faster and morestable because the micro pressure filling operation of the new type is adopted. Therefore the output and benefit ofthe machine is higher than the machines of the same specifications. The advanced Mitsubishi programmedcontroller (PLC) is adopted to control the machine to run automatically while a transducer is used in the bottle–entering chains to adjust speeds and coordinated with the transducer of the main machine to make the operationsof moving bottle forward steadily and reliably . It is convenient to operate with higher automation because everypart of the machine is inspected to run with photo electricity, On the bases, the filling parts of the machine can bechanged into filling methods of lower vacuum. The filling category of lower vacuum (Z type machine) is applicable inglass bottles, filling alcohol, soy and such like materials. The aluminum theft proof cap and plastic cap can beadopted. The machine is an idea-preferred equipment for beverage makers.Technical Parameter:
Number of washing positions 24Number of filling positions 24Number of capping positions 8Capacity at 750ml bottles / hour 10,000bottles/hourApplication bottle & cap PET bottle & Screw capSuitable bottle height (mm) 160-320mmSuitable bottle diameter (mm) ¢50-¢115Power of main motor (KW) 4.50Power of washing pump(KW) 0.37Power of filling pump(KW) 0.75Power of cap unscramble(KW) 0.37
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Water pressure (Mpa) >0.06MPa≤0.2MpaFilling type Gravity filling + micro pressureFilling temperature Room temperatureThickness of machine frame 1.5mmThickness of deck plate 25mmDimension L3200*W2050*H2550mmWeight(kg) 5800
Pictures:
Electrical parts brandNo. Name of parts Producing area1 Programmed controller Siemens2 Electrical source transformer Siemens3 On-off device Siemens4 Low-pressure breaker Siemens5 Fuse Japan6 AC electromagnetic contractor Siemens7 AC electromagnetic contractor Siemens8 Heat-break device Siemens9 Multi-continuous electrical device Siemens10 Multi-circle electrical device Nantong11 Digital display device Shanghai12 Indicator light Hangzhou13 Cue light Hangzhou
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14 Middle-continuous electrical device Japan15 On-off changing Hangzhou16 Key on-off Hangzhou17 Button with light Hangzhou18 Emergency button Hangzhou19 Alarm Hangzhou20 Inducing on-off AUTONICS21 Fiber optic on-off Shanghai22 Speed adjusting device USA
Buffer conveyor (according to design can change)The buffer conveyor is placed before the packing machine ,so you can save the factory space and to keep thebottles ,and you can have time to change the labels or PE film .Material :SUS304 stainless steel side panel with plastic chainMotor: Hangzhou Jie brandWidth :320mm for 4linesHeight :1080mm (adjustable)
Cap washing and sterilizer system with cap feederDescription:The sterilizer is specially designed for the bottles caps ,use Low electric field(3000V)by air medium ,it has thefunction of oxygen and ultraviolet rays ,First Oxygen will kill 80% bacteria ,and the oxygen can be recycled in thebody ,Secondly Ultraviolet rays will kill the rest bacterial .Technical parameters:Model: JKCP-1500Machine base:Stainless steel SUS304Ozone generator:10g/hOzone density:>80ppmPower supply:220V 50HZInside Dimension: 520mm*400mm*1100mmOutside Dimension:600mm*550mm*1700mmPower:2.2kw
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Cap elevator without cap washing (client can choose) $2200Material:SS304Motor Power:0.25KWPackage Dimension:2300mm×700mm×2400mmWeight:240kg
Light checkerMaterial: stainless steel 304With two light pipes which will be installed on the conveyor
Blow dryer
This machine is installed after the filling machine, in order to dry the bottles which outside with some water drop.
This machine is used to remove the water outside the bottle surface; the blowing capacity can be adjusted through
the button.
Material: stainless steel 304
Size: L1400*W900*H1500mm
Weight: 100kg
Power: 7kw
With 1set of air blower and position can be adjusted, also air flux can be adjusted
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18,LY-200P Automatic rotary Opp hot-melt labeling machine for round bottle
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Electrical configuration sheetNo. Parts description Brand Origin Quantity Remarks
1 Label feeding servo motor SANYO Japan 1 750W
2 Label feeding servo driver SANYO Japan 1 750W
3 Danfoss frequency Danfoss Denmark 3
4 Air switch Merlin France 1
5 Circuit breaker TE France 1
6 Relay OMRON Japan 3 24V
7Emergency Stoppingswitch(Front, back)
TE France 2
8 Switch power supply MEAN WELL Taiwan 1 6A
9 Controlled cable ChinaMulti-core shieldingwire
10PLC Programmablecontroller
Siemens Germany 3
11Human interface(7 inches screen)
Schneider Germany 1
12 Alarm light Q-Light Korea 1
13 Optical fiber wire KYENESE Japan 1Opto electronicswitch
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14 Optical Fiber Ampler KYENESE Japan 1adjust by digitaldisplay
15Photoelectric switchinspection
Panasonic Japan 1
16 Label detect sensor Panasonic Japan 2
17Label detect colorcode sensor
Panasonic Japan 1
18 Lack of bottle sensor Optex Japan 1
19 Detection sensor Optex Japan
20 System track encoder Nimicon Japan 1
21 Main power motor 2200W TRANSTECNO Italy 1Converter foradjust speed
22Main power motorfor speed reducer
TRANSTECNO Italy 1
23Glue coating motor1: 20 wave Box
Panasonic Japan 1
24Glue coating 60W3-phase motor
Panasonic Japan 1
25 Cylinder Airtac Taiwan 2
26Transducer for detectair pressure
Panasonic Japan
27 Temperature controller OMRON Japan
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28 Stainless steel ChinaInternationalStandard---SS-304
29Linked plate ofconveyor belt
152.4 China
Technical parameters
Power supply: 3-phase 380V 50Hz 8000W
Length of labeling machine: 4200 mm (Length of conveyor belt: 4200mm; can be adjust by
actual size according to client’s production line )
Width of labeling machine: 2500mm
Speed of conveyor belt: 50 m/ min (can be adjust by actual production’s condition)
Method of speed adjustment: Uninterrupted-adjust rate
Max. speed of label feeding: 90 meters labels /min
Max. speed of labeling: 12000 bottles/hour for round bottle (can be adjust by actual
production’s condition)
Label feeding precise: ± 1mm
Labeling precise: ±1mm
Bottle size: Round bottle
Max. Width of label: 140mm(standard width, can add width according to actual products’ size)
Max. length of label: 500mm
Max. external diameter of label roll: 600mm
Paper core diameter: 152mm
Labeling glue: hot melt glue, to paste label at two ends only. For Glue nozzle
Nordson-England/Robatech-Italy,brand is preferred along with glue scrapper.
Glue coating temperature: 120~160℃ (Glue model: Germany Henkel 362)
Label type: OPP Thin film label, paper-plastic complex film label, paper label
Labeling station: ULP-1212R 12 stations around the circle.
The quantity of labeling moulds: Standardized configuration is 1 set (Subject to 1 type of bottle
specification, include inlet screw stem, inlet star wheel, outlet star wheel, bracket
etc. )
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Type of labeling product::6L PET Round bottle.
Weight: about 3000 Kg
Suitable label-roll type (PVC label ,PET label)
19,Code sprayer laser typeModel: VJ3030Marking speed: 1,200 characters/secLine speed: Up to 10m/sec.(33 feet/sec)Marking window: Approx. 25x20mm to 485x351mmWavelengths: 10.6µm and 9.3µmMarking formats:Standard industrial fonts(Type 1 Windows True Type) and single line fontsMachine readable codes(OCR, 2D-matrix, etc)Bar codes: BC25, BC251, BC39, BC128, GS1-128, ENA13, UPC_A, RSS14,RSS14 Truncated, RSS14 Stacked, RSS 14Stacked Omnidirectional, RSS Limited, RSS Expanded, etc.Graphics, logos, symbols, etc.Linear, circular, angular, reverse, rotateSequential and batch numberingAutomatic date, layer and time coding; real time clockDot mode enables marking 2D codes faster than traditional grid mode.Laser tube: Sealed CO2 laser, power class 10-WattBeam deflection:Steered beam with digital high-speed galvanometer scannersFocusingFocal lengths: 64/95/127/190/254 mm(2.5/3.75/5.0/7.5/10.0 inches);63.5/85/100/150/200/300/351/400mm(2.50/3.35/3.94/5.9/7.87/11.8/13.8/15.75 inches)Multiple operator interface options
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Handheld controllerPC softwareClarity Laser ControllerSmart Graph ComLanguage capabilitiesArabic, Bulgarian, Czech, Danish, English, German, Greek, Finnish, French, Hebrew, Hungarian, Italian, Japanese,Korean, Dutch, Norwegian, Polish, Portuguese, Romanian, Russian, Serbian, Simplified Chinese, Slovak, Spanish,Swedish, Thai, Traditional Chinese, Turkish, Vietnamese; interface dependentIntegrationDirect integration into complex production line via scripting interfaceFlexible beam delivery options(beam extension unit/beam turning unit)Detachable umbilical for simple integration;available in 3 lengthsElectrical requirements100-240VAC(autorange),~50/60Hz, 1PH, 0.40KWCooling systemAir cooledEnvironmentTemperature 40-105°F(10-45℃)Humidity 10%-90%, non-condensingSealing and safety standardsSupply Unit: IP32, optional IP54 and IP65Marking Unit: IP54,optional IP65Optional safety module provides Performance Level d(PFL-d) to EN 13849-1IEC/EN 60825-1:2007Approximate weightSupply Unit(IP32/IP54): 16lbs.(7kg)Marking Unit(IP54): 30lbs(13.6kg)Applicable certificationsCE, TUV/NRTL,FCCCompliance(no certification required):ROHS, CDRH/FDA
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20 ,Automatic carton machineBottle Material:PET BottleOne bottle shape in 5 sizes,Filled with 200ml, 250ml, 500ml, 1 Liter, 1.2 Liter drinkCap size : 28mm diameterRequest Capacity:5000-6000 Bottle/hourCarton Capacity200ml 250ml 500ml 1 Liter 1.2 Liter24 bottles/carton 24 bottles/carton 24 bottles/carton 12 bottles/carton 12 bottles/carton
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AUTOMATIC CARTON ERECTORTechnical Parameter*Machine Dimension 1700 mm×1930 mm×1500 mm*Carton Size L( 200-500 mm) W(150-400mm) H(100-450mm)
*Table Height 750±50mm*Working Speed 8-12 Carton/Min*Power 220V/380V Single Phase,50/60 Hz, Specified By Client
* Pneumatic consumption 5-6kg / C㎡, 150 NL/Min, ( 0.5Mpa )
* Carton storage quantity 100pcs (100mm), 70pcs (70mm)
*Tape Width 48-75mm , 2″- 3″*Weight 600kg
Feature:* Automatic have carton open form, bottom leaves sealed.* Folded grasping movement, automatic correct right angle, open the carton without any mistakes* Compact design, simple installment* Carton Supply device: suitable for different sizes, place the cartons in line and order* bottom sealed with Tape, clean, correct, light touch.* Supply chains are of SUS304, Oil-less, qualified GMP* Safety shield is made of carbon steel, aluminum alloy and engineering plastic, and meets the state standard.* Cap folding mechanism is made o f stainless steel with cylinder.
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* Carton pressing mechanism is made of macromolecule engineering plastic and chrome plated spring and
carbon steel with coated surface.* Cardboard is unfolded with the plate sucking device under the control cylinder.* Bottom folding of the carton is finished with folding mechanism under the control cylinder.
Main parts:
PLC:MITSUBISHI(JAPAN)
Air Cylinder:CKD(Japan)CHILC(Taiwan)
Motor:Taiwan
Electric Transducer:Omron
Most electric control pieces are made in Japan, such as PLC, Magic eye, approach switch, operation button, indication,
and so on. pneumatic control pieces are made in Taiwan or Japan, like AIR TAC ,vacuum generator
Bottle Dispenser SystemDouble four-bar linkage is equipped to make the bottles lifting, moving and falling, and also combinewith pneumatic and electrical control to reach automatizaton.
Technical Parameterintelligentize,PLC controller;
one mechanical arm with four-bar linkage
machine dimension:4000L*500W*1500H;
main material:Main stands SUS
¶¶ Main parts:
PLC、Frequency Changer:MITSUBISHI(JAPAN)
Air Cylinder:CKD(Japan)CHILC(Taiwan)
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Electric Transducer:Omron
most of electric control parts are made in JAPAN, (PLC )Mitsubishi,magic eye、L/S、approach switch Omron,
controller button, indication light, ect…
AIR TAC(Taiwan), vacuum generator、sucker (JAPAN)
Motor:Taiwan
AUTOMATIC ( FLAPS FOLDED) CARTON SEALERTechnical Parameter
Machine dimension:2260L*600W*1500H
sealing capability:13m/min
applicable tape:2″& 3″
tape-stick width:adjustable among48mm、65mm、75mm
Main Parts:Air Cylinder:CKD(Japan)OR (KOREA)
Motor:Taiwan
Blade: Taiwan RINGPACK
Electric Transducer: Omron
Belt: Switzerland
Bearing: NSK(Japan )
Photo electric switch :omron
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21,Automatic blowing machine
This equipment can produce different types of food, cooking oil bottles, carbonated drink,mineral water bottles, juice bottles, wine bottle, tennis balls can, cosmetic bottles etc.
A. FLOW RATE
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B. TECHNICAL DATA
General Information HY-4AClamping Force 480KNClamping Stroke 125MM
Max. Stretching Stroke 370MMBottom Moving Stroke 60MMNumber of Cavities 4 CavityTheoretical Output 3500 BPH(500ml)
Max. Mould Thickness 300MM
Electrical System
Voltage Standard 380v/3PH/50Hz or special orderNumber of Heating Zone 4 SectionsTotal Power (Full Loaded) 15KW
Container
Max. Container Volume 2LNeck Diameter Range 38-50mm
Max. Container Diameter 360mm
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Max. Container Height 380mm
Air system
Low Air compressor 10BarHigh Air compressor 30-40Bar
Dimension & Weight
Blow molding machine 3.65+0.5*1.65+0.2*2.0mPreform Autoloader 1.5*1.5*2.2m
Net Weight 3.0T
BOTTLE BLOWING PROCESSPREFORM LOADING
Performs put into loading hopper, then the conveyor raise the performs to perform unsbreller, hence theperforms will be arranged well on the guider. The performs will go into equipment automatically. Thistype of loading complete automatic control, high efficiency without damage to performs.
→ →HEATING ADJUSTThe heating head will receive performs automaticly and continuously, and performs average round selfrunning, can get suitable reasonable heating when moving through heating area. Blowing machineadopts to far infrared heating controlled by silicon, every line of the lamps can control temperatureindependently. If lamp no electric, machine will alarm test automaticly. The air flow in heating area, andthe perform neck protection device both designed precisely, in this case, perform can get idealtemperature heating, also bottle neck no influence. If necessary, temperature testing device can helpadjust temperature automaticly. Each class of the heating temperature showed on the meter, easy look,easy operate.
→ →STRECH BLOWINGPLC can control the mould frame open and close precisely. Easy and stable mould frame structure, leadto easier mould changing. Mould locking and pressure enlarging system is special. Blowing data ofeach cavity is controlled by touch screen very easier, it has good testing function. The special structureof the blow mouth ensures stable sealing no matter different blowing pressure, and also ensuresfinished bottle rate.
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→BOTTLES EJECTING-After blowing, robot hand will take finished bottles automatically and test bottles, if bottles not wellautomatically knick out.
This ensures the continuously production. The bottles convey to filling machine by air conveyor.
→C. COMPONENT LIST
SPARE PARTS
No Name Brand
1AIR CYLINDER
JAPAN CKD OR SMC
2 SOLENOID VALVE JAPAN CKD OR SMC
3PLC & TOUCH SCREEN JAPAN XINGET
4 FREQUENCY CONVERTER CHINA DOVE
5 RELAYSCHNEIDER
6 MEGNETIC INDUCTION SWITCH JAPAN CKD
7ELECTRIC
SCHNEIDER
8LINEAR GUIDE
CHINA TAIWAN HIWIN
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No Name Quantity1 Tools box 12 PPLC specification 13 Inverter specification 14 Voltage regulator 45 Controlled silicon 46 relay 17 Cylinder wire 48 Solenoid valve 19 Solenoid valve 210 3种 silencer 1211 Throtting valve 212 One-way valve 213 spanner 314 seal 2015 Screwdriver 316 Spanner 917 Plastic air pipe 5 m per size 518 Air pipe connector 3 model 2019 Infrared lamps 1020 Mould screw 821 Rust preventive 122 Mould release agent 123 Pipe fitting 1524
AUXLIARY MACHINES & MOULDS
A. HIGH PRESSURE AIR COMPRESSOR
Model No. Air Discharge(m3/min)
DischargePressure(Mpa)
MotorPower(kw)
Weight(kg)
Size (mm L*W*H)
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09WM 2.4 3.0 11*2 1090 1900*1700*950
B. LOW PRESSURE AIR COMPRESSOR
Model No. Air Discharge(m3/min)
DischargePressure(Mpa)
Motor Power(kw)
Weight(kg)
Size (mm L*W*H)
09W-1.6/10 1.6 1.0 15 680 1800×860×1600
C. AIR TANK
Model No. Maxtemperature
Pressures(Mpa)
Volume(m3)
Weight(kg)
Size (mm L*W*H)
11-2839 150 3.2 0.6 260 1050x650x1100
D. AIR COOLING DRYER
Model No. Capacity(m3)
pressure(Mpa)
temperture(℃)
Weight(kg)
Size (mm L*W*H)
3-3 3.0 3.2 2~10℃ 150 1200*700*1250
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E. MOULD CHILLER
Model No. Max filmcompress
ure(HP)
Water tank(L)
Weight(kg)
Refrigerant Size (mm L*W*H)
JCWC-5HP 120L/min 5 55 160 R22 960x650x1000
F. AIR FILTER
Model No.capacity(m3)
pressure(Mpa)
temperture(℃)
Weight(kg)
Size (mm L*W*H)
3.0 3.2 1-100℃ 20 30*30*60
G. BLOW MOULD
Electrical parts brand cooperation supplier
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22. Conveyor system(It should design according to your factory layout)Flat Conveyor
1.Stable conveying, using synchronous chasing control between the conveying belt and
engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam.
2. Conveying belt is designed by module, component can be interchanged easily, with compact structure, low noise,
easy assembling and maintaining, good flexibility to combine the
bottle type according to the different capacity.
3. The design of electrical control is advanced and rational, we can design the control
method , select the electrical control component according to client’s layout, to improve
the conveying stability
4. Set the switch according to conveying system layout or customers’ reasonable requirement,
for the convenience of operation.
5. Belt lubricating system is equipped
6.Main part all using ANSI304
7. Fringe board is using the U.S. Rexnord technology to produce
Specification:
1.Conveyor Height:1050mm
2.Side panel: 304 stainless steel sheet, thickness is 2mm
3.Power: HANGZHOU JIE Brand 0.75KW
4.Supporting leg: 304 stainless steel
5.Trunking and cover: 304 stainless steel
6.Lubricant water conservation tank: 304 stainless steel
7.Chain plate: Domestic high-quality plastic chain plate,polyoxymethylene (POM)
8.Bearing housing: 304 stainless steel cage
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Air ConveyorDescription
Air conveyor is horsed on the floor, with fan installed on the top. Air filter is positioned at everyentrance of air fan, to prevent dust blown into bottles. Bottles are blocked on the neck in theconveyor and transported into filling machine by blowing power. All are made of stainless steelANSI304, except the horses, board of plastic and nylon.Technical parameter
1. Model of fan: DF-9;
2. Power fan: 2.2 KW/Unit; flowing capacity: 2800m3/h; full pressure: 1650MPa; rotation speed: 2840r/min;
weight:38kg
3. Length of air conveyor: according to plant layout
List 1--Electrical parts
Name Amount Unit Manufacturer Origin
PLC 1 Set SIEMENS/Mitsubishi GERMAN/Japan
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Touch Screen 1 Set SIEMENS/Mitsubishi GERMAN/Japan
Sensors 1 Set AUTONICIS KREA
Air cylinder 1 Set AIRTAC TAIWAN
Thermal protection 1 Set SIEMENS GERMAN
Solenoid valve 1 Set AIRTAC TAIWAN
Relay 1 Set SIEMENS GERMAN
Contactor 1 Set SIEMENS GERMAN
Circuit breaker 1 Set Schneider France
SWITCH 1 Set Schneider France
Toggle Buttons 1 Pc Schneider France
Emergency Stopbutton
1 Pc Schneider France
Pump 1 Set Nangfang China famous brand
Motor 1 Set Sanli China famous brand
servo motor 1 set Panasonic Japan
Air cylinder forblower
1 Set FESTO GERMAN
bearing 1 set NSK MNB EZOIJK
JAPAN
List 2--Spare parts for filling and packing line
Product name Specification Quantity (root)
Driving belt5M -525-15 W 1
5M -370-15 W 2
Shanghai liyi Packaging Machinery Co.,Ltd
Tel&WhatsApp: 008617756236908 wechat :13339126273
31
Cutter head belt5M -525-15W 1
5M -475-15W 1
Hairbrush belt 114XL*12W 2
Bottle carryig belt 5M-230*10W 2
Cutter 1
Hairbrush 1
shifting fork 2 pcs
splice PL8-01 2 pcs
gear ring”O” ”O” 42x4 6 pcs
steel ball ¢5 5 pcs
outside callipers ¢6 6 pcs
sealing gasket bottle gasket 32x18x9 12 pcs
Liquid valve gasket ¢26 12 pcs
Exhaust gasket 12x4.5x2.5 12 pcs
Gas injection gasket 8.5x2.5x2.5 12 pcs
“U” shape seal 9x14x3.5 12 pcs
“O” rings 17x1.5 12 pcs
“O” rings 10x2 12 pcs
“O” rings 15x2.5 12 pcs
“O” rings 42x3 12 pcs
special tools for capping head 1set
Plastic plate chain 1m
exhaust pipe 2set
Shanghai liyi Packaging Machinery Co.,Ltd
Tel&WhatsApp: 008617756236908 wechat :13339126273
32
water distribution white cap 18pcs
Silicone”O” rings 32.5x3.55 2pcs
Black “O” rings 65x5 2pcs
Screws, nuts, bottle gasket,spring gasket several
grease gun 1 pcs
List 4--Toolbox detailed list
NO Name Specification Quantity
1 Open wrench 14、12、8、10(4 total) 1set
2Movement
wrench250*30 1 set
3Inner hexagonal
wrench7 total 1set
4Open
screwdriver6*100mm、3*75mm 1set
5Clubs
screwdriver6*100mm、3*75mm 1set