your machine vision technology partner
TRANSCRIPT
WI2000 Weld Bead Inspection System
For Tube and Pipe
2010 Capabilities Overview | CONFIDENTIAL | DISTRIBUTION PROHIBITED
Your Machine Vision Technology Partner
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The Objective
Monitoring the Surface Profile to provide real-time information about:
how the tube was formed;
quality of the weld; and
consistency of the process.
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The Solution: WI2000p Weld Inspection System
A 3D Laser Based Camera System that Scans Tubes Post Weld for Weld and Forming Issues, with:
Up to 10 Different Measurements Tracked
100 - 400 Images/Sec
7 µm resolution
Rugged Housing
Generates Alarm Output
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Where to Use it?
Feeding
Store
Uncoil Sizing Scarf Forming Weld
#1 #2
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Weld Undercut
Height Difference (h) = Undercut
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Bead Height
Height Difference (h) = Bead Height
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Deflection
Height Difference (h) = Deflection
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Freeze Line
Height Measured (h) = Freeze Line
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Bead Roll/Position
Found Angle (θ) = Bead Roll
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Bead Slope Angle
Found Angle (θ) = Left / Right Bead Slope Angle
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Bead Width
Distance Measured (w) = Bead Width
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Bead Ratio
Bead Ratio = Bead Height Measured (h) / Wall Thickness (e)
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Scarf Width
Distance Measured (w) = Scarf Width
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Defect Example: Laser Welded Tube with Mismatch
White Line = Laser Line Blue Line = Centre of Laser Line
Red Line = Ideal Tube Profile
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Defect Example: TIG Welded Tube with Sunken Weld
White Line = Laser Line Blue Line = Centre of Laser Line
Red Line = Ideal Tube Profile
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Defect Example: ERW Welded Tube with FreezeLine
White Line = Laser Line Blue Line = Centre of Laser Line
Red Line = Ideal Tube Profile
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Defect Screenshots from a Recent Example
Sensor model SR12
Resolution: 0.021 mm x 0.021 mm
Tube size 100mm x 3.10mm
HF welded Carbon Steel
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Correlation between WI-2000p and Micrograph
Profile Display from WI2000p Micro Graph Sample
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Benefits of Installing a WI2000p
Find Defects Sooner
Faster Set Up of Mill
Detect defects not found by other NDT systems
Maintain Tighter Control of Production
Reduce Scrap Rate
Reduce Customer Returns
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THANK YOU !
XIRIS AUTOMATION INC.
www.xiris.com