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FibeAir ® System Installation Guide Part ID: BM-0143-0 Doc ID: DOC-00019874 Rev a.00 October 2008

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Page 1: XPIC and Allignment 2008

FibeAir®

System Installation

Guide

Part ID: BM-0143-0 Doc ID: DOC-00019874 Rev a.00

October 2008

Page 2: XPIC and Allignment 2008

Notice This document contains information that is proprietary to Ceragon Networks Ltd.

No part of this publication may be reproduced, modified, or distributed without prior written authorization of Ceragon Networks Ltd.

This document is provided as is, without warranty of any kind.

Registered TradeMarks Ceragon Networks® , FibeAir® and CeraView® are registered trademarks of Ceragon Networks Ltd.

Other names mentioned in this publication are owned by their respective holders.

TradeMarks CeraMapTM, ConfigAirTM, PolyViewTM, EncryptAirTM, CeraMonTM, EtherAirTM, and MicroWave FiberTM, are trademarks of Ceragon Networks Ltd.

Other names mentioned in this publication are owned by their respective holders.

Statement of Conditions The information contained in this document is subject to change without notice.

Ceragon Networks Ltd. shall not be liable for errors contained herein or for incidental or consequential damage in connection with the furnishing, performance, or use of this document or equipment supplied with it.

Information to User Any changes or modifications of equipment not expressly approved by the manufacturer could void the user’s authority to operate the equipment and the warranty for such equipment.

Copyright © 2008 by Ceragon Networks Ltd. All rights reserved.

Corporate Headquarters: Ceragon Networks Ltd. 24 Raoul Wallenberg St. Tel Aviv 69719, Israel Tel: 972-3-645-5733 Fax: 972-3-645-5499 Email: [email protected] www.ceragon.com

European Headquarters: Ceragon Networks (UK) Ltd. 4 Oak Tree Park, Burnt Meadow Road North Moons Moat, Redditch, Worcestershire B98 9NZ, UK Tel: 44-(0)-1527-591900 Fax: 44-(0)-1527-591903 Email: [email protected]

North American Headquarters: Ceragon Networks Inc. 10 Forest Avenue, Paramus, NJ 07652, USA Tel: 1-201-845-6955 Toll Free: 1-877-FIBEAIR Fax: 1-201-845-5665 Email: [email protected]

APAC Headquarters: Ceragon Networks APAC (S'pore) Pte Ltd 100 Beach Road #27-01/03 Shaw Towers Singapore 189702 Tel.: 65 65724170 Fax: 65 65724199

Page 3: XPIC and Allignment 2008

Contents

Chapter 1: General ........................................................................................ 1-1

Chapter 2: Safety ........................................................................................... 2-1

Chapter 3: Site Preparation .......................................................................... 3-1

Chapter 4: Antenna Installation.................................................................... 4-1

Chapter 5: Outdoor Unit Installation............................................................ 5-1

Chapter 6: Grounding, Connectors, and Cables......................................... 6-1

Chapter 7: Indoor Unit Installation............................................................... 7-1

Chapter 8: Initial Link Configuration............................................................ 8-1

Chapter 9: Commissioning and ATP............................................................ 9-1

Page 4: XPIC and Allignment 2008

FibeAir® IP-10 Installation Guide 1-1

Chapter 1: General

About this Guide This guide describes the FibeAir system and how it is installed.

The information in this guide is meant for authorized personnel who will be involved in the installation of Ceragon products. Under no circumstances should anyone not qualified and designated by Ceragon install a FibeAir system or any of its components.

Where necessary, other relevant Ceragon guides are referred to.

This chapter describes the FibeAir system and its components.

The FibeAir System FibeAir is a versatile solution with the most comprehensive combination of advanced features and capabilities in a single platform. From 155 to 622 Mbps SDH/SONET and 50 to 800 Mbps Fast/Gigabit Ethernet throughput, a frequency range of 6 to 38 GHz and modulation schemes including QPSK, 16, 32, 64, 128 and 256 QAM over 10-56 MHz channels, FibeAir is an essential building block for any network.

FibeAir includes a variety of interfaces such as Gigabit Ethernet, nxDS3 and nxE1/DS1. The system can be installed in split-mount and all-indoor configurations, for long, medium and short haul transmission, with multiple protection schemes.

The FibeAir system consists of an IDU, an ODU/RFU, an antenna, and management software.

IDU (Indoor Unit)

A compact, 17” wide, 1U-high unit, mount compatible for both ETSI and ANSI standard racks. The IDU includes physical line interfaces, a full-function SONET/SDH regenerator internal multiplexer, an advanced modem, and a main manager card. The IDU can also include optional encryption modules for secure data transfer.

IDU functions:

Modulates/demodulates the 155 Mbps SONET/SDH payloads.

Local and remote system management and control (IDU, ODU, RFU).

Provides interfaces for 2 Mbps wayside channel, 64 Kbps user channel and 64 Kbps Order Wire channel.

Provides I/O line alarms.

Integral multiplexer enables Datacom and Telecom applications convergence.

Page 5: XPIC and Allignment 2008

FibeAir® Installation Guide 1-2

ODU (Outdoor Unit) & RFU (Radio Frequency Unit)

The ODU consists of high sensitivity RF circuitry with half band tuning range for most frequencies. An independent controller controls the ODU and its functions, and communicates with the IDU. The controller provides for the IDU precise received levels (in dBm) and other indications.

The ODU/RFU handles the main radio processing and includes components for signal receiving, signal transmission, IF processing, and a power supply.

IF processing is a module that combines two signals, main and diversity, and uses the combined signal to overcome multipath phenomenon (for Space Diversity configurations).

The ODU/RFU is adjacent to the antenna and is enclosed in a compact, weather-proof enclosure. It connects to the IDU via a single coaxial cable of up to 300 m (1000 ft).

ODU/RFU functions:

Interface between antenna and IDU (reception/transmission of microwave signals).

Power transmission control.

The RFU has different versions, depending on the frequency band.

Antenna

The high-performance antenna is available in the following lengths: 1” (30 cm), 2” (60 cm), 3” (90 cm), 4” (120 cm), or 6” (180 cm). For low frequencies (6-11 GHz), other antenna sizes (8-15 ft) are available.

Management

FibeAir is managed by Ceragon's management applications:

CeraView® - Element Manager

PolyView™ - End-to-End Network Manager

Web-Based Management - FibeAir IP-10 Management System

CeraView

CeraView is Ceragon’s SNMP-based EMS (Element Management System) that runs on Windows 2000/2003/XP/Vista or UNIX platforms. It is used to perform element configuration, performance monitoring on RF and SDH levels, remote diagnostics, alarm reports, and more.

Page 6: XPIC and Allignment 2008

FibeAir® Installation Guide 1-3

PolyView

PolyView is Ceragon's end-to-end NMS server that includes CeraMap™, a friendly and powerful graphical interface. PolyView can be used to update and monitor network topology status, provide statistical and inventory reports, define end-to-end traffic trails, download software, and configure elements in the network.

Page 7: XPIC and Allignment 2008

FibeAir® Installation Guide 1-4

FibeAir IP-10 Web-Based Management

FibeAir IP-10 web-based management is a comprehensive EMS, used to perform configuration operations and obtain statistical and performance information related to the system.

Page 8: XPIC and Allignment 2008

FibeAir® Installation Guide 2-1

Chapter 2: Safety

General This guide provides safety information concerning Ceragon equipment.

Important! Safety regulations related to climbing the tower and the work area are specific to each

country and must be observed.

Ceragon safety information assumes that any person performing work on a Ceragon product is authorized to do so. Note that for certain tasks, additional or special training may be required.

You can reduce the risk of accidents by studying all the instructions carefully before you perform any operation related to Ceragon equipment.

Ceragon is not responsible for personal injury or damage to property caused by work performed on Ceragon products that is not in accordance with safety instructions that appear in Ceragon guides.

Standards Ceragon equipment meets the requirements for class III according to EN 60950 (IEC 950), EN 60529, ANSI/UL 1950 and CAN/CSA-C22.2 No. 950-95.

Requirements The safety requirements in this guide must be followed to avoid personal injury and damage to tangible property.

It is the responsibility of the local project manager/supervisor to ensure that local regulations and the safety instructions in this guide are understood and complied with.

Service Personnel

Installation and service must be carried out by authorized personnel having the appropriate technical training and experience necessary to be aware of hazards during installation and service, and of measures to minimize any danger to themselves or any other person.

Access to Equipment

Only authorized personnel should have access to Ceragon equipment.

Regulations

Use local safety regulations where they are mandatory. The safety instructions in this guide are additional to local regulations.

Page 9: XPIC and Allignment 2008

FibeAir® Installation Guide 2-2

If a discrepancy is discovered between the safety instructions in this guide and local safety regulations, the local safety regulations will take precendence, if they are mandatory.

Installation Hardware

Do not use any installation components other than those found in Ceragon equipment packages, or components recommended by Ceragon.

Installation Procedures and Tools

The installation procedures in Ceragon guides must be followed.

Make sure that:

Working instructions are followed.

Recommended tools are used.

Adequate safety devices are used.

The risk of personnel falling and falling objects is understood.

Safety Symbols In Ceragon guides, the following safety symbols may be used to present important safety concerns:

Danger! A hazard may occur, resulting in a fatality, if the safety precautions are not heeded.

Warning! A hazard may occur, resulting in a fatality or serious injury, if the safety precautions are not heeded.

Caution! A hazard may occur, resulting in a minor injury or damage to tangible property, if the safety precautions are not heeded.

Electrostatic Discharge Indicates when external ESD protection must be used to avoid possible damage to the equipment.

Page 10: XPIC and Allignment 2008

FibeAir® Installation Guide 2-3

Note: Used to distinguish particular points that may be overlooked.

Hazards Particular attention should be payed to the following hazards:

Hoisting

Warning! Falling objects can cause accidents.

Use tested and approved hoisting devices only. Only trained personnel should operate the hoisting device.

Verify that all parts of the hoisting device are intact.

Verify that hoisting devices are stable and anchored to fixed objects, such as walls or buildings, before hoisting.

Always hoist equipment in the proper points.

Never pass under hoisted loads.

Observe local hoisting regulations for safety clothing and equipment.

Fire

Warning! Fire may spread to neighboring rooms.

When working at a site, it may be necessary to open cable ducts, channels, or access holes, which may, in turn, interfere with the building's fire sectioning.

Close cable ducts and fire doors as soon as it is feasible to do so.

After the work is complete, seal the cable ducts according to building regulations.

Minimize usage of flammable materials.

Dispose of empty packaging material off site.

Use powder or carbon dioxide fire extinguishers to safeguard against electrical ignition.

Page 11: XPIC and Allignment 2008

FibeAir® Installation Guide 2-4

Working on Tall Structures

Warning! In working areas, risk of personnel falling or falling objects shoud be noted.

When working on tall structures, such as towers or roofs, the following precautions must be taken:

Personnel must have appropriate training and medical declarations.

Full body safety harness and safety helmet must be used.

Ensure appropriate clothing for cold weather.

No one should be present under the area where the work is taking place.

Proper Usage of Ladders

Make sure that ladders are intact and approved for use.

Do not overload a ladder.

Laser For class 1 (IEC-60825-1) lasers.

Warning! Laser light may be harmful to the eye.

The wavelength of the light is not in the visible length of the spectrum.

Never look into the exposed end of a fiber, fiber connector, or bulkhead connector.

Make sure that optical equipment is turned off (use an optical power meter) before inspecting an optical port or connector.

Use an approved microscope when examining an optical system or connector. Do not use a magnifying glass or other optical device.

Assume that any fiber, fiber connector, or bulkhead connector has an active laser light, unless verified otherwise.

Ensure that power to the optical source is off before making or breaking an optical connection.

Ensure that both ends of the optical cable are terminated before applying power to the optical source. Do not leave optical connectors with laser light beaming from the open end.

Page 12: XPIC and Allignment 2008

FibeAir® Installation Guide 2-5

Insert protective plugs in unused optical ports.

Microwave Radiation

The maximum microwave exposure levels around and in front of the antennas do not exceed the safety levels specified in international recommendations.

Do not work directly in front of an antenna, so as not to disrupt the signal.

Do not touch the antenna feeder when the antenna is operating.

Turn off the transmitter before dismounting the equipment.

Page 13: XPIC and Allignment 2008

FibeAir® Installation Guide 2-6

Safety Precautions & Declared Material

Fiber Optic Line Precautions

Before turning on the equipment, make sure that the fiber optic cable is intact and is connected to the transmitter.

Do not attempt to adjust the laser drive current.

Do not use broken or non-terminated fiber optic cables/connectors or look straight at the laser beam.

ATTENTION: The laser beam is invisible!

The use of optical devices with the equipment will increase eye hazard.

CLASS 1 LASER PRODUCT

Complies with IEC 60 825-1:1993 + A1:1997 + A2:2001, and EN 60825-1:1994 + A1:1996 + A2:2001

General Equipment Precautions

Use of controls, adjustments, or performing procedures other than those specified in Ceragon guides, may result in hazardous radiation exposure.

When working with a FibeAir IDU, note the following risk of electric shock and energy hazard: Diconnecting one power supply disconnects only one power supply module. To isolate the unit completely, disconnect all power supplies.

!!

!!

!!

!!

!!

!!

Page 14: XPIC and Allignment 2008

FibeAir® Installation Guide 2-7

Machine noise information order - 3. GPSGV, the highest sound pressure level amounts to 70 dB (A) or less, in accordance with ISO EN 7779.

Static electricity may cause body harm, as well as harm to electronic components inside the device.

Anyone responsible for the installation or maintainance of the FibeAir IDU must use an ESD Wrist Strap.

ESD protection measures must be observed when touching the IDU.

To prevent damage, before touching components inside the device, all electrostatic must be discharged from both personnel and tools.

ODU, RFU, Antenna Precautions

Danger! WATCH FOR WIRES! Installation of this product near power lines is dangerous. For your own safety, follow these important safety rules.

Perform as many assembly functions as possible on the ground.

Watch out for overhead power lines. Check the distance to the power lines before starting installation.

Do not use metal ladders.

If you start to drop the antenna or mast assembly, move away from it and let it fall.

If any part of the antenna or mast assembly comes in contact with a power line, call your local power company. DO NOT TRY TO REMOVE IT YOURSELF! They will remove it safely.

Make sure that the mast assembly is properly grounded.

Warning! Assembling antennas on windy days can be dangerous. Because of the antenna surface, even slight winds create strong forces. Be prepared to safely handle these forces at unexpected moments.

!!

Page 15: XPIC and Allignment 2008

FibeAir® Installation Guide 2-8

RoHS Compliance Declaration

电子信息产品有毒有害物质申明 Electronic Information Products Declaration of Hazardous/Toxic Substances

危害物质 Hazardous Substance

成分名称 Component 铅

Lead (Pb)

汞 Mercury

(Hg)

镉 Cadmium

(Cd)

六价铬 Hexavalent

Chromium (Cr VI)

多溴联苯 Polybrominated Biphenyls (PBB)

多溴二苯醚 Polybrominated Diphenyl Ethers

(PBDE)

单板 / 电路模块 PCB/Circuit Modules

Comply Comply Comply Comply Comply Comply

结构件 Mechanical Parts

Comply Comply Comply Comply Comply Comply

电缆 Cables

Comply Comply Comply Comply Comply Comply

Page 16: XPIC and Allignment 2008

FibeAir® Installation Guide 2-9

Safety Information for North America Restricted Access Area: DC powered equipment should only be installed in a Restricted Access Area.

Installation Codes: The equipment must be installed according to country national electrical codes. For North America, equipment must be installed in accordance to the US National Electrical Code, Articles 110-16, 110-17 and 110-18, and the Canadian Electrical Code, Section 12.

Overcurrent Protection: A readily accessible Listed branch circuit overcurrent protective device, rated 15 A, must be incorporated in the building wiring.

CAUTION: This equipment is designed to permit connection between the earthed conductor of the DC supply circuit and the earthing conductor at the equipment.

Grounded Supply System: The equipment shall be connected to a properly grounded supply system. All equipment in the immediate vicinity shall be grounded the same way, and shall not be grounded elsewhere.

Local Supply System: The DC supply system is to be local, i.e. within the same premises as the equipment.

Disconnect Device: A disconnected device is not allowed in the grounded circuit between the DC supply source and the frame/grounded circuit connection.

Page 17: XPIC and Allignment 2008

FibeAir® Installation Guide 3-1

Chapter 3: Site Preparation

General This chapter provides information about how to prepare a site for FibeAir system installation.

The site survey procedure should take place well before the installation date, allowing time to complete the tasks and avoid unnecessary delays.

Important! Ceragon will not be responsible for any delay or installation mishap that results from not perfoming the site preparation in accordance with the instructions in this chapter.

Preparing the Site Prior to installing a FibeAir system, a Technical Site Survey (TSS) must be conducted. The resulting TSS report defines the site readiness.

The following points covered in the TSS must be reviewed and implemented seriously, before the site can be declared safe and proper for FibeAir system installation.

1. Contact data and access way noted.

This data is required to arrange proper transportation of equipment and necessary keys and approvals for access.

2. Site address with GPS coordinates and designated site in the map.

For easy site location.

3. Site measurements and construction type.

For proper drawing of site layout and correct installation materials.

4. Site must be safe for work.

Verify that the site is safe for work, and if any additional safety issues need to be considered.

5. Tower must be safe for work.

Verify that the tower is safe for work, and if any additional safety issues need to be considered.

6. Verification of planned configuration to be installed.

Proposed configuration must be plausible for installation. Any deviation must be noted and conveyed to the customer.

7. Estimation for implementation.

General installation considerations to convey to the installation team.

Page 18: XPIC and Allignment 2008

FibeAir® Installation Guide 3-2

8. All additional preparations are done prior to installation (according to the SOR advised during the TSS).

Verify that all action items were completed prior to installation, to ensure an accurate and smooth installation.

9. New equipment placement, including 19” rack and Indoor Units (Ceragon and Mux).

A customer representative must approve whatever is concluded concerning this issue.

10. New cable layout positions are available and free of obstacles, including AC/DC on the proposed cable tray position.

A customer representative must approve whatever is concluded concerning this issue.

11. All cable types and lengths are known and documented.

To prepare a BOM (Bill of Materials) for the installation.

12. Proposed position of antennas on the tower is free of obstacles.

It must be verified that there is enough room for the pole and antennas on the tower, and all relevant considerations have been taken into account.

13. AC power supply is available at the site.

For all installation tools that require AC power, including laptops.

14. Power supply of -48 VDC and power supply backup availability.

DC power required to operate equipment at the site.

15. GND at the site complies with telecom standards.

Telecom standards state that GND impedance must be less than 5 ohm.

16. Ample space on MGB and TGB for proposed equipment.

Space to connect cables and equipment as predefined, for safe operation of equipment.

17. Sufficient lighting for work at the site.

Must be considered for the team to safely perform installation.

18. Sufficient space for equipment storage during installation.

Equipment will need storage space for the installation and for delivery.

19. Sufficient space to work safely without obstruction, both in the shelter/room and on/around the tower.

Safety for team working at the site.

20. Transmission situation/configuration is known and any new plan is verified as applicable.

The feasibility of any new issue/plan must be verified and conveyed to the customer.

Page 19: XPIC and Allignment 2008

FibeAir® Installation Guide 3-3

21. Photos of existing site situation.

Photos must be taken of all equipment at the site and the site layout, including the surrounding area, the tower, and access points.

22. Photos of obstructions, where applicable.

Obstructions that constitute safety hazards or may prevent proper implementation of the network plan must be photographed.

23. Existing equipment placement within the site.

A relevant indoor layout sketch and tower antenna placement situation must be verified and documented.

24. Panoramic 360° photo coverage.

Photos need to be taken at 0°, 120° and 240°.

25. Site conclusions and additional tasks required to comply with all the above-mentioned points.

Both company and customer are responsible for solving any open issues preventing the safe and correct implementation of the plan.

26. Any additional special restrictions and/or instructions for working at the site.

Additional restrictions and instructions must be documented and conveyed to all relevant personnel.

Page 20: XPIC and Allignment 2008

FibeAir® Installation Guide 3-4

Site Survey Form The Site Survey Team is required to fill out the Site Survey Form below.

1. Site Access General Data

1.1 Ceragon Surveyor

Name: _____________ Date: __ /__ /__

Ceragon PO Number: _____________

Customer PO Number: _____________

Customer Representative Name: ________________________

Site Survey Approved by: ______________________________

1.2 General Site Data

1.2.1 Site Name: _____________________________

1.2.2 Code (if there is one): ____________________

1.2.3 Address: _______________________________

1.2.4 City: ___________________________________

1.2.5 GPS Coordinates: ________________________

1.2.6 Site Type

□Greenfield □Rooftop

1.2.7 Equipment Room Type

□Indoor □Outdoor □Shelter

1.2.8 Site Area

□Rural □Residential

Page 21: XPIC and Allignment 2008

FibeAir® Installation Guide 3-5

1.3 Notification of Access

1.3.1 POC Name: ______________________

1.3.2 Appointment Needed: Y/N

1.3.3 NMS: ___________________________

1.3.4 Other: __________________________

1.3.5 Landline: ________________________

1.3.6 Fax: ____________________________

1.3.7 Mobile: __________________________

1.3.8 Email address: ___________________

1.3.9 Availability: 24 hrs / working hrs / other ______________

1.4 General Site Access

1.4.1 POC Name: _____________________

1.4.2 Landline: _______________________

1.4.3 Fax: ___________________________

1.4.4 Mobile: _________________________

1.4.5 Email address: __________________

1.4.6 Special requirements for site access: ______________________________________________________________ ______________________________________________________________ ______________________________________________________________

Page 22: XPIC and Allignment 2008

FibeAir® Installation Guide 3-6

1.5 Remarks & Observations Concerning the Site

1.5.1 Parking arrangement is available: Y/N

1.5.2 Distance from parking to site ___ m

1.5.3 On-site storage is available: Y/N

1.5.4 Sufficient light for work: Y/N

1.5.5 Lift on site: Y/N If yes, dimensions: H ___ cm, W___ cm, D___ cm

1.5.6 Stairs: Y/N If yes, dimensions: H ___ cm, W___ cm, D___ cm

1.5.7 Is there AC power at the site? Y/N If yes, voltage: 110 VAC, 220 VAC, other ________

1.5.8 Type of walls:

□Concrete □Wood □Metal Other: _____________

1.5.9 Type of floor:

□Concrete □Wood □Metal Other: _____________

1.5.10 Can equipment be bolted to the floor Y/N

1.5.11 Can equipment be bolted to the wall Y/N

1.5.12 Are shelter and external cable trays weather-protected Y/N

1.5.13 Comments concerning disposal of rubbish: ______________________________________________________________ ______________________________________________________________ ______________________________________________________________

Page 23: XPIC and Allignment 2008

FibeAir® Installation Guide 3-7

1.6 Safety Issues

1.6.1 General safety condition of site: ______________________________________________________________ ______________________________________________________________

1.6.2 Climbing safety mechanisms on site, if any: ______________________________________________________________ ______________________________________________________________

1.6.3 List all precautions that need to be considered on site for safe access and installation procedures

______________________________________________________________ ______________________________________________________________ ______________________________________________________________

1.6.4 Is there on-site cellular coverage Y/N If yes, which provider(s) _____________________________________

1.6.5 Additional safety issues to consider: ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________

Page 24: XPIC and Allignment 2008

FibeAir® Installation Guide 3-8

2. Floor Plan, Existing/Proposed 2.1. Draw a sketch of floor plan (including dimensions).

2.2 Show on sketch existing equipment including height from floor.

2.3 Show on sketch in different color proposed positioning of new equipment.

2.4 Mark North orientation of site. *

2.5 Must input all data regarding site to include height of cable trays and all obstacles in case a FibeAir 3200T rack and waveguides are to be installed. For regular equipment installation, collect relevant data of corresponding wall and existing equipment.

2.6 Mark any extra information that could be relevant to preparation for site arrival.

NOTE:

IT IS VERY IMPORTANT TO MARK THE EXACT LOCATION AND DIMESIONS OF THE WAVEGUIDE ENTRY POSITION IF YOU ARE INSTALLING FIBEAIR 3200T.

* Mark the North and make a drawing of each wall according to the above layout. Include photos.

A

B

C

D

Page 25: XPIC and Allignment 2008

FibeAir® Installation Guide 3-9

Use the following illustration for correct placement of cable entry window (mark the correct side, view is from within the shelter).

Page 26: XPIC and Allignment 2008

FibeAir® Installation Guide 3-10

3. Site and Tower Orientation & Layout

3.1 Existing MW Equipment

3.2 Tower Description

Type -->

SDH 155

PDH Traffic Rate

Frequency Band

1+0/1+1 N+0/N+1

Antenna Height

Antenna Size

Antenna Azimuth

Polarization

Profile Type: Round/Ribs Tower SST Mono Pole Wall Mount

Mast Type

Height

Safety Climbing Cable

Tower Safety

Accessibility to WP

Crane Requirement

Automatic Pulley

Pole Mount, Existing

Pole Mount, Proposed

Page 27: XPIC and Allignment 2008

FibeAir® Installation Guide 3-11

3.3 Draw tower position according to site, orientation, and distance from shelter (room).

3.4 Draw all obstacles and existing antennas on tower, including heights.

Page 28: XPIC and Allignment 2008

FibeAir® Installation Guide 3-12

3.5 Fill in the following table with the relevant data.

Antenna Type Antenna Size Azimuth Height

4. IDU and ODU/RFU Cabling Data

In the following table, fill in the most accurate information you have regarding materials.

# Item Quantity Units

1

2

3

4

5

6

7

8

Page 29: XPIC and Allignment 2008

FibeAir® Installation Guide 3-13

5. Transmission Data

5.1 Check transmission routing and verify on site.

5.2 Check transmission impedance and verify on site.

5.3 Verify that DDF exists on site, and is Ceragon-compatible.

5.4 Verify that a cross-connection plan is possible.

# Item Verified Notes

1 ADM Required

2 E1 Impedance

3 DDF

4 MDF

5 ADM Position

6 E1 Cable Type and Length

7 Synchronization Cable

8 NMS Arrangements

Page 30: XPIC and Allignment 2008

FibeAir® Installation Guide 3-14

6. Power and Grounding

6.1 Verify and document voltage at the site. ________________________________________________________________

________________________________________________________________

6.2 Verify and document available current at the site. ________________________________________________________________

________________________________________________________________

6.3 Verify and document available breakers on the power board. ________________________________________________________________

________________________________________________________________

6.4 Verify if there is room for additional breakers if required.

6.5 Length between main breaker and fuse box: ____ m

6.6 Verify and document double bus applicability. ________________________________________________________________

________________________________________________________________

6.7 Check and document battery backup units. ________________________________________________________________

________________________________________________________________

6.8 Verify and describe GND system. ________________________________________________________________

________________________________________________________________

________________________________________________________________

________________________________________________________________

Page 31: XPIC and Allignment 2008

FibeAir® Installation Guide 3-15

6.9 Grounding Recommendations

Verify that the recommendations in the illustration above are implemented.

For MGB and TGB type (including hole size), verify that there are free points of connection for the equipment. ________________________________________________________________

________________________________________________________________

Check and specify the type of bolts needed for GND connection. ________________________________________________________________

________________________________________________________________

Page 32: XPIC and Allignment 2008

FibeAir® Installation Guide 3-16

7. Cable Entry Gland

7.1 Use the following illustration to identify the entry gland type.

7.2 Verify that there is room for additional cables.

7.3 Verify height of room and cable trays for sufficient clearance for cabinet and waveguide installation, where necessary.

The following illustrations are examples for FibeAir 3200T.

Page 33: XPIC and Allignment 2008

FibeAir® Installation Guide 3-17

Page 34: XPIC and Allignment 2008

FibeAir® Installation Guide 3-18

8. Dehydrator Selection Consideration

8.1 Comment: suggested unit for use as default is Andrew MT-050 (supports 4 waveguide feeders). Where more than 4 feeders are used, the suggested unit is Andrew MH-8B-001, for use with up to 8 waveguides.

8.2 Proposed installation position: (weight 16 kg)

□ Floor (mark on floor plan)

□ Wall mount (mark on wall plan)

8.3 Power consumption (to be defined) _____W

8.4 Length of pipe from dehydrator outlet port to waveguide connectors __________m

Page 35: XPIC and Allignment 2008

FibeAir® Installation Guide 3-19

9. Responsibility Sharing Table

# Item Customer Ceragon Due Status Comments

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

Page 36: XPIC and Allignment 2008

FibeAir® Installation Guide 3-20

10. Bill of Materials

The following table is for all materials needed for installation, such as, but not limited to, poles, hangers, bolts, washers, etc.

# Item Qty Unit Responsibility Comments

1 Antenna Pole Mount up to 6 Feet

2 Antenna Pole Mount from 6-12 Feet

3 Waveguide Feeder Length

4 Waveguide Flex Bend

5 WG Hanger Clamps

6 WG Angle Adaptors

7 WG Connectors

8 WG Ground Kit

9 WG Gland Wall

10 WG Boots

11 WG Labels

12 WG Pressure Window

13 Dehydrator

14 Gas Tube

15 Threaded Rod Support Kit

16 3200T Rack Support Beam

17 TGB/MGB Plate

18 19" Frame Rack

19 Power Distribution Unit

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20 RG 8 Cable

21 Installation Kit for Split Mount Radios

22 HELIAX Cable ½” kit

23 DC Power Cable

24 Ground Cable

25

26

27

28

29

30

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11. List of Required Photos

# Topics # to do Done

Site Landscape and Location >5

Indoor Floor Plane 10

Wall Gland >5

Groundings 5

Battery 2-3

Cable Trays Run 10

Tower/Mast 10

Safety and Deficiencies 10

Grounding System 10

Grounding Points Across Tower 10

Installation Proposed Working Point 10

Cable Horizontal Run 10

Cable Vertical Run 10

Note: Please feel free to provide any additional photos you can obtain. Additional photos will enhance our ability to prepare the site.

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FibeAir® Installation Guide 3-23

Signature Page

Date ____________________

Ceragon Surveyor _____________________

Approved by _____________________

Customer Representative ____________________

Approved by ____________________

Ceragon PO Number ___________________

Customer PO __________________

Proposed Installation Date __________________

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FibeAir® Installation Guide 4-1

Chapter 4: Antenna Installation This chapter provides information about how to install the FibeAir system antenna.

Antenna Tower Mount The following illustration shows the antenna mounting on a tower.

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FibeAir® Installation Guide 4-2

8/10 ft Vertical Antenna Mount

Notice

The installation, maintenance, or removal of antenna systems requires qualified, experienced personnel. Installation instructions have been written for such personnel.

Antenna systems should be inspected once a year by qualified personnel to verify proper installation, maintenance, and condition of equipment.

Ceragon disclaims any liability or responsibility for the results of improper or unsafe installation practices.

Description

Instructions given in this section apply to the mount assembly for shielded and unshielded antennas with diameters of 2.4 m (8 ft) and 3 m (10 ft).

The mount attaches to the reflector at 3 points and is offset from the center of the reflector to accomodate the feed. The mount may be offset from either side of the feed center by 200 mm (8”) and attaches to the antenna mounting pipe of the tower with 4 U-bolts. Inverting the mount position on the reflector provides the alternate offset from the feed center. The U-bolts can be loosened for coarse azimuth adjustment.

A fine azimuth strut assembly is included for adjustment of azimuth from -5° to +5°. The mount also includes an elevation assembly for adjustment of elevation from -5° to +5°.

Shielded antennas require a fixed strut and strut bracket at the rim of the reflector for greater stability. This strut is located on the opposite side of antenna center from the azimuth adjustment strut.

Tools

Standard hand tools can be used for this installation. A ratchet and deep well wrench sockets are recommended. However, combination wrenches, box or open-end type, may be used.

Wrench sizes for the furnished bolt hardware are as follows:

Wrench Size Bolt Size 10 mm M6 16-17 mm M10 18-19 mm M12 24 mm M16 30 mm M20

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FibeAir® Installation Guide 4-6

Split Reflector and Shield Assembly The following instructions are for the installation of 8 ft, 10 ft, and 12 ft split reflectors for parabolic antennas, and shield assembly for high performance UHX and UGX antennas.

The reflector halves and mounting ring have the same serial number.

Notice

The installation, maintenance, or removal of antenna systems requires qualified, experienced personnel. Installation instructions have been written for such personnel.

Antenna systems should be inspected once a year by qualified personnel to verify proper installation, maintenance, and condition of equipment.

Ceragon disclaims any liability or responsibility for the results of improper or unsafe installation practices.

Assembly Instructions 1. Position the crate so the halves are facing downward and the feed hole is at the top. Remove top of crate

with the mounting ring attached. Cut the bands holding the side struts and feed. Remove the side of the crate and supporting lumber to expose reflector halves. Remove the feed box and side struts.

2. Find a flat area for the reflector assembly. Set the reflector halves on the flat area and adjacent to each other. Remove the remaining items from the crate and disconnect the mounting ring from the top of the crate.

3. Station a man under reflector halves for assembly. See that the joint plates are clean, then bring the reflector halves together and align the joint plate holes. Use a drift pin for alignment. Insert all joint plate bolts except the socket head shoulder bolts. Insert all bolts from the same direction. Use a flat washer under a lock washer and nut. Do not tighten. See figure 1 below.

4. Loosely install three splice strip location bolts and nuts at the ends of the splice strips next to the center feed hole. Insert the bolts from the inside (concave side) of the reflector.

5. Add socket head shoulder bolts to the end holes of the joint plates. These must not be driven, but inserted by hand. If necessary, scrape away any paint over-spray within holes before inserting the shoulder bolts. Tighten all joint plate bolts, starting with the shoulder bolts. Add the remaining splice strip location bolts but do not tighten them.

6. The seam between reflector halves must be uniform. The person under the reflector should check each seam. If the seam is not uniform, the reflector can be forced out by hand at the center feed hole and pushed down at the middle, or as otherwise necessary (see figure 2).

When the seam is uniform, tighten several bolts at the center of the splice strips and the bolts next to the center feed hole. Work one seam at a time. The person under the reflector must hold the bolt head with a allen wrench while the nut on the outside is tightened.

After the seams are uniform, tighten the remaining splice strip bolts, starting at the center feed hole and working from strip to strip toward the rim of the reflector. Do not torque the bolts more than 8 ft-lb (10.85 N-m).

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7. Add the mounting ring to the assembled reflector. Match marks are on the mounting ring and the splice strip. See figure 1. Insert 5/16" socket head bolts and flat washers from the inside and add lock washers and nuts on the outside of the reflector.

Tabs must be flush with the reflector. If not, straighten them before assembly. Do not straighten them on the reflector. When all bolts are inserted, tighten them in a clockwise or counterclockwise sequence.

8. Attach a side strut hinge to each side of the reflector. Use eight bolts, flat washers, lock washers, and nuts along the outer perimeter of the rim, and four bolts, flat washers, lock washers, and nuts along the rear of the rim to secure the hinge.

Insert bolts with flat washers through the holes in the torsion box of the reflector. Add lock washers and nuts, and tighten them.

9. For shield attachment, turn the reflector over and position it on supports.

10. Loosely assemble the transportable shield on the ground. Shield segments are match marked. Start with two bottom bolts at each shield segment overlap, and a splice bolt (or joint bracket and hardware) at the shield ring. Insert bolts and flat washers from the inside of the shield, and add flat washers, lock washers, and nuts from the outside. Do not tighten them. Loosely add the remaining bolts. See figure 3.

11. Lift shield onto reflector. Add shims and loosely add bolts, flat washers, lock washers, and nuts. Add RF gasket, remove shims, and tighten shield reflector. Tighten splice bolts, then tighten shield segment assembly bolts. Where joint brackets are provided, tighten them last.

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Antenna Maintenance To ensure safe and satisfactory operation of the antenna assembly, the maintenance schedule provided in this section should be followed.

Repair damage to antennas promptly to avoid further deterioration and consequent danger to structures and personnel. Keep all installation instructions supplied with an antenna together with this maintenance schedule in a safe place for further reference. If in doubt as to what remedial action is required for damage, contact your nearest Ceragon Sales Office.

NOTICE

The installation, maintenance, or removal of antenna systems requires qualified, experienced personnel. Installation instructions have been written for such personnel.

Antenna systems should be inspected once a year by qualified personnel to verify proper installation, maintenance, and condition of equipment.

Ceragon disclaims any liability or responsibility for the results of improper or unsafe installation practices.

AFTER FIRST 3 MONTHS

1. Check for tightness of ALL antenna hardware. If any hardware is found loose or missing, replace the hardware and re-tighten per the appropriate installation instructions for the component/assembly.

2. If a planar radome is fitted check the compressed length of the radome tensioning springs, and correct if it required. Teglar radomes require the springs to be compressed to 165mm (6.5") and Hypalon to 152mm (6").

3. Check the planar radomes for damage, paying particular attention to splitting or tearing at the edge of the radome and permanent distortion or tearing near the centre of the radome. If the radome is damaged at all, then it must be replaced. If the radome shows signs of damage at the edge, then this may indicate long periods of exposure to winds at speeds close to the design limits of the antenna causing excessive flapping of the free edge of the radome. In these circumstances, consideration should be given to fitting a Teglar radome together with edge protection kit, part number series 205866. If the centre of the radome is damaged or deformed, then consideration should be given to fitting a heavy duty Teglar radome with a reinforced centre patch, and/or a radome buffer kit, part number series 132933. Where the antenna is subject to extreme winds, ensure that a J bolt retaining clip has been fitted to each J-bolt of the antenna.

The J-bolt retaining clip is designed to ensure that if the radome does tear, the radome tensioning springs and J-bolts fall from the antenna.

4. Ensure that azimuth/elevation adjusting threaded components are fully protected by Denso Paste/Tape or an equivalent product.

5. Check that there is evidence of conductive grease in the joint between the feed hub seating ring and the feed hub and in the region of the retaining circlip. Re-apply conductive grease in these areas where it is absent and over the perimeter of the hub seating ring covering the RF spring gasket.

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ANNUAL INSPECTION

1. Check for tightness of ALL antenna hardware. If any hardware is found loose, replace the hardware and retighten per the appropriate installation instructions for the component/assembly.

2. Ensure that azimuth/elevation adjusting threaded components are fully protected by Denso Paste/Tape or an equivalent product.

3. Check that there is evidence of conductive grease in the joint between the feed hub seating ring and the feed hub and in the region of the retaining clip. Re-apply conductive grease in these areas where it is absent and over the perimeter of the hub seating ring covering the RF spring basket. Note: Some feeds manufactured prior to 1990 used Neoprene rf gaskets between the feed hub seating ring and the reflector which, if polluted or saline water was present, could cause corrosion of the reflector. Contact your nearest Ceragon Sales Office for appropriate replacement seating rings and RF gaskets.

4. If feed guy lines are fitted ensure that all guys have approximately equal tension with the springs lightly compressed.

5. Check the condition of the paintwork and galvanising, and touch up as required with an appropriate paint or zinc rich paint.

6. Check the antenna for any structural damage or defects. Consult Ceragon for advice if necessary, otherwise replace components.

7. If a planar radome is fitted, check the radome J-bolt spring lengths to ensure correct tension. Teglar radomes require the springs to be compressed to 165mm (6.5")m, and Hypalon to 152mm (6"). Adjust Jbolts if necessary. Check the planar radome in the same manner as at the three monthly inspection. If the radome is damaged, replace accordingly.

8. Check the reflector/shield interface for tightness of the fasteners fixing the shield to the reflector and for any signs of corrosion between the RF gasket and the shield or reflector. If corrosion is present contact your nearest Ceragon Sales Office for details of replacement gaskets.

9. If a moulded radome is fitted, check that it is correctly secured. If not, check for damage the radome securing points and replace or repair radome and hardware if necessary. In addition, if radome has suffered any other structural damage, eg due to very heavy ice fall, repair or replace radome accordingly.

10. Check that the transmission line feeding the antenna is properly supported with hangers installed in accordance with the instructions. Ensure that the connector interface between the feed and the transmission line is fully protected by Denso Paste/Tape or an equivalent product. Check the condition of the grounding kit fitted to the transmission line at the entry to the support structure, ensuring that there is a solid mechanical and electrical connection between the support structure, the grounding kit, and the transmission line. Make sure the interconnections are protected by Denso Paste/Tape or an equivalent product.

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Alignment Fundamentals for the Parabolic Microwave Antenna

General Parabolic microwave antennas can be aligned using either customer supplied radio or independent path alignment transceiver set.

Microwave antennas must be accurately positioned on true azimuth and be absolutely level before beginning path alignment. Most alignment difficulties are the result of incorrect azimuth position or inadequate leveling.

Alignment Fundamentals

Azimuth Location

Azimuth position errors can result from incorrect bearing marker position or inaccurate compass reading.

True (map) bearing and Magnetic (compass) Bearing. True north on most maps is the geographic North Pole. Azimuth bearing on site maps is generally given with respect to true north. Compasses, however, point to the magnetic north pole, which is about 1,000 miles south of the geographic North Pole. See Figure 1. Unless this difference is corrected for, antenna azimuth will be incorrect.

The angular difference between true north and magnetic north is called the declination constant. Declination varies from place to place. See Figure 2.

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To convert TRUE BEARING indicated on a site map, to corrected MAGNETIC BEARING read by a compass:

Add the declination constant to true bearing for sites EAST of the zero declination line (site 1 in Figure 1)

Or

Subtract the declination constant from bearing for sites WEST of the zero declination line (site 2 in Figure 1).

Declination constants are often given on site data sheets. Use Figure 2 when site declination constants are not provided.

Compass Readings and Azimuth Location

Azimuth position errors can also result from inaccurate compass reading. Magnetic compasses are not reliable near metal towers. Compass reading should be taken at lest 150 feet away from metal towers.

One method of location an azimuth marker is to first locate a point, on true azimuth, 150 feet or more from the tower (point A in Figure 3). Then locate a second point on true azimuth 150 feet away from point A, and place the azimuth marker in the ground (point B in Figure 3). The greater these distances are from the tower, the more accurate the azimuth position will be.

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Leveling the Antenna

Another common alignment problem is improper of antenna and feed. The antenna and feed must be absolutely level. In rare instances, where extreme differences in elevation exist, such as in mountainous terrain or on tall buildings. the antenna will not be level. For normal variations in tower heights and ground elevations, leveling corrections should not be made unless exact differences are known.

For example, with a level antenna, beam width at 25 miles is typically many times the height of a 250 ft tower. See Figure 4. However, if the basic level position is only half a bubble width off level, as shown in Figure 5, the antenna's main beam will be shifted 2 degrees, missing the adjacent tower by a half mile.

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Radiation Pattern and Signal Strength

Antenna can be verified as being on main beam by comparing measured receive signal strength with calculated net path loss.

Signal strength reading are usually measurable when at least a main beam and first side lobe are aligned. The strongest signal occurs at the center of the main beam. See Figure 6. The highest first lobe signal is typically 20-25 dB less than the main beam signal.When both antennas are aligned for maximum main beam signal strength, net path loss will typically be -50 to -65 dB. Use Figure 7 to calculate net path loss. If calculated net path loss matches the measured signal strength, both antennas are aligned on main beam.

For example typical path loss at 6 GHz for 20 mile path is 138 db. Typical antenna gain for a 10ft antenna at 6 GHz is 43 dB, or 86 dB for both antennas:

-138 dB path loss +86 dB antenna gain (2 antennas) -52 dB net path loss

If the measured signal near -52 dB, the antennas would be aligned on main beam. If the measured signal was only -80 dB, one antenna would be aligned on the first side lobe-not the main beam. If both antennas are aligned to the first side lobe, the receive signal would probably not be measurable.

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Locating the Signal

When no signal can be found, perform the steps below.

As soon as signal is located, position antenna on maximum receive signal and continue with path alignment procedure.

1. (Site 1). Move antenna from left to right (±20 from azimuth marker) in search of signal. If no signal can be found, position antenna toward azimuth marker.

2. (Site 2). Repeat Step 1 (above) at site 2.

3. (Site 2). If no signal is found, position antenna toward azimuth marker. Place mark on right side strut next to side strut clamp.

4. (Site 2). Move antenna to right so mark on side strut is 4 inches from side strut clamp.

5. (Site 1). Repeat step 1 in search of signal.

6. (Site 2). If no signal is found, move antenna farther to the right so mark on side strut is 8 inches from clamp.

7. (Site 1). Repeat Step 1 in search of signal.

8. Repeat this sequence until mark on side strut has moved 16 inches either side of clamp, or until signal is located.

Locating the Main Beam

Once the measurable signal is observed, very small alignment adjustments are required to locate the main beam.

A 10 ft antenna at 6 GHz has 0.9 degrees of adjustment from center of main beam to first null. Antenna movement across the main beam will result in rapid rise and fall of signal level. Each one-sixth turn of the adjustment screw will cause a dramatic change in signal level.

First side lobe signal reading are often confused with main beam reading because the signal level at the center of the first side lobe is greater than signal level at the edges of the main beam.Figure 8 shows a typical head-on radiation view of an aligned antenna, and three typical tracking paths.

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FibeAir® Installation Guide 4-16

Line AA represents the tracking path of a properly antenna. The signal level as the antenna is moved from left to right is shown. The main beam is at 2, and the first side lobes at points 1 and 3.

Line BB represents a tracking path with the antenna tilted down slightly. Signal strength as antenna moves from left to right shows only the first side lobe peaks 4 and 5. Typically, this signal looks more like signal DD in Figure 9, where the first side lobe peaks are unequal due to reflections. This larger first lobe peak is often mistaken for the main beam. The correct method of locating the main beam in this case is to set the azimuth position midway between the first side lobe peaks, and then adjust elevation for maximum signal.

Line CC in Figure 8 represents a tracking path with the antenna tilted down still farther. The first side lobe signal peaks, 6 and 7, appear as one peak.

Typically, antenna misalignment occurs in both azimuth and elevation, such as position 1 in Figure 9. Moving the antenna left to right along line DD, or top to bottom along line FF would produce a signal pattern similar to DD. A common error is to track back and forth along DD, and up and down along FF, always ending up with a maximum signal at position 1.

To locate the main beam in this case, set the azimuth position of the antenna midway between first side lobe peaks 1 and 2. Then adjust elevation up and down along line GG to find the main beam peak at position 4.

The charts below show typical adjustment parameters and typical first side lobe signal levels.

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Path Alignment & Cross Polarization for the Parabolic Microwave Antenna

General Aligning parabolic antennas requires a thorough understanding of alignment fundamentals. Before proceeding further with this procedure, the basic techniques described in the previous section Alignment Fundamentals for the Parabolic Microwave Antenna should be thoroughly understood.

Read this alignment procedure thoroughly before aligning antennas.

Perform each of the following steps at both antenna sites unless otherwise noted.

Parabolic microwave antennas can be aligned using either a customer supplied radio or independent path alignment transceiver set.

Path Alignment Procedure

Setting Azimuth Marker

Convert true azimuth bearing, usually given on site plan, into corrected magnetic azimuth.

Stand away from tower a distance equal to or greater than tower height (minimum 150 feet).Locate true azimuth position (magnetic azimuth corrected for declination) and set azimuth marker in ground. Care must be taken to locate azimuth marker as accurately as possible.

Test Equipment

When using customer supplied radio to measure signal strength, waveguide must be connected to antenna. Loosen all waveguide hangers within 8 feet of antenna output to prevent kinking of waveguide during adjustment.

When using independent path alignment transceiver to measure signal strength, connect transceiver to vertical polarization port at each site. Set transceiver controls according to manufacturers instructions.

Preparing the Antenna for Adjustment

Loosen setscrews on side struts and optional bottom strut. See figure 1

Loosen bolt holding the clamp assembly one turn from tight on side struts and optional bottom strut.

Loosen upper u bolts holding mount to pipe so piece of paper can just slip between mount and pipe. Excessive loosening will cause binding and retightening difficulty. Loosen lower u bolt so lock washers are free from pressure. DO NOT loosen support band on mounting pipe. Loosen two bolts at pivot point of mount frame to allow antenna to pivot in elevation.

Completely loosen fine azimuth adjustment assembly from side strut.

Position antenna to point directly toward azimuth marker on ground tighten one setscrew on one side strut.

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Antenna and Feed Assembly

Loosen feed assembly mounting bolts. Place bubble level across feed horn in back of antenna to measure horizontal level. See Figure 2. Rotate feed assembly until horizontally level. Tighten feed assembly mounting bolts.

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FibeAir® Installation Guide 4-21

Place bubble level vertically on mounting ring of reflector. See Figure 3. Adjust elevation bolt until antenna is vertically level.

Verify that other antenna site has proceeded this far. Designate one site as site 1 and the other as site 2. Continue when both site are ready.

Setting the Azimuth And Elevation

1. (Site 1 ). Loosen set screw on side strut. Very slowly swing antenna from left to right, moving at least 20 degrees either side of azimuth marker, searching for maximum receive signal. Secure antenna at maximum signal position by tightening one setscrew 5.0, Locating Signal ( Supplement).

2. (Site 2). Repeat Step 1 at site 2.

3. (Site 1). Adjust antenna up and down in elevation, searching for maximum receive signal. Secure antenna at maximum signal position.

4. (Site 2). Repeat Step 3 at site 2.

5. (Site 2). Tighten bolts holding collar u-brackets to tower. Lignten fine azimuth adjustment assembly to strut.

6. (Site 1). Using fine azimuth adjustment assembly. turn antenna to left until signal drops 3 dB below peak level. Turn antenna to the right, counting adjustment nut turns, until signal rises past peak, and again drops 3 dB below peak. Now move antenna to left, exactly 1/2 the counted adjustment nut turns for peak signal position.

7. (Site 1). Tighten U bolts and clamps holding antenna to pipe. U bolts must be very tight. Use socket with 18 inch handle. All gaps between mount and pipe must be taken up.

8. (Site 1 ). Adjust antenna in elevation again for maximum receive signal.

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9. (Site 1 ). Lower antenna in elevation until signal drops 3 dB below peak. Raise antenna, counting adjustment nut turns, until signal rises past peak, and again drops 3 dB below peak. Now lower antenna exactly 1/2 the counted adjustment nut for peak signal position. Tighten elevation nuts firmly.

10. (Site 1). Tighten setscrews on side struts and bottom strut 1-1/2 turns beyond initial strut contact. Tighten lock nuts on setscrews.

11. (Site 1 ). Tighten bolts on mount elevation pivot points.

12. (Site 2 ). Repeat steps 5-11 at site 2.

13. Both antennas are on main beam if measured receive signal level and calculated net path loss are within customer specifications. If antennas are NOT both on main beam, refer to the section Locating the Signal (Supplement) below and adjust antennas for maximum main beam receive signal.

Cross Polarization Adjustment Cross polarization adjustment is performed after path alignment is complete. Turn radio or transceiver OFF when connecting or disconnecting from antenna.

1. (Site 1). Loosen feed assembly mounting bolts.

2. (Site 1). Set up test equipment to measure receive signal at vertical polarization port.

3. (Site 2). Set up test equipment to transmit from horizontal polarization port.

4. (Site 1). Rotate feed assembly for minimum receive signal (cross polarization null) at vertical polarization port. Record minimum cross polar signal reading for later reference. Tighten feed assembly mounting bolts.

5. (Site 1). Set up test equipment to measure signal at horizontal polarization port.

6. (Site 2 ) Set up test equipment to transmit from vertical polarization port.

7. (Site 1). Record cross polar receive signal level. The difference in signal strength between the tow recorded levels must be within 3 dB. If the difference exceeds 3 dB, rotate feed assembly slightly and repeat steps 1-7 until the measured receive signals are within 3 dB.

Diversity Antenna Alignment Alignment of diversity antenna is performed after path alignment and cross polarization adjustment is complete.

Diversity antennas are aligned with opposite site primary antenna. See Figure 4. Perform path alignment and cross polarization adjustment on diversity antennas the same as primary antennas. However, DO NOT move the primary antenna or primary feed. Adjust ONLY the diversity antenna and diversity feed.

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Locating a Signal (Supplement) When no signal can be found, perform the steps indicated below. As soon as signal is located, position antenna on maximum receive signal and continue with path alignment procedure.

1. (Site 1 ). Move antenna from left to right (+20 from azimuth marker) in search of signal. If no signal can be found, position antenna toward azimuth marker.

2. (Site 2). Repeat Step 1 at site 2.

3. (Site 2). If no signal is found, position antenna toward azimuth marker. Place mark on right side strut next to side strut clamp.

4. (Site 2). Move antenna to right so mark on side strut is 4 inches from side strut clamp.

5. (Site 1). Repeat step 1 in search of signal.

6. (Site 2). If no signal is found, move antenna farther to the right so mark on side strut is 8 inches from clamp.

7. (Site 1). Repeat step 1 in search of signal.

8. Repeat this sequence until mark on side strut has moved 16 inches either side of clamp, or until signal is located.

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Universal Antenna Supports

Caution! The installation of any type of antenna on any type of tower must be subjected to a competent structural analysis to ensure structural compliance of the tower with the additional loading.

Components and Installation Scheme

Typical Assembly

Typical Assembly

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Installation

1. Verify that the new MW antenna parameters are within the designated support's application range (see below), including the specific requirements, if any, regarding Beams for Struts provision.

2. Check the engineer analysis, definition, and approval per each tower and antenna types, as issued after a particular analysis.

For a specified Beams for Struts installation, choose the correct installation position and verify that in accordance with the support's installation an adequate clearance is provided for the beams.

3. Install Lower and Upper Standoffs (1) & (2) respectively, approximately 90 cm below and above the MW installation level, using the Standard Grips (3) and the Threaded Bars (4), as follows:

- At tubular leg installation, the Grip profile cropped side should encase the leg's pipe (flanges toward the leg).

- At the angular leg installation, the Grip profile web tightens the leg's flanges.

Note: For now, only tighten the threaded bar nuts manually.

4. Install the 4" Pipe-mount (6) using the U-bolts (5) and the oval holes at the Standoff ends.

5. Confirm the Pipe-mount verticality and possible "correction" of the tower's leg taper/inclination. Use the allowable assembly flexibility provided by the oval holes, for optimal Pipe-mount positioning.

6. If the inclination tolerances of the oval holes do not satisfy the pipe-mount verticality, consider an additional adjustment by changing the vertical separation between the two standoffs.

7. When the Pipe-mount position and verticality are tuned, tighten the U-bolts and threaded bars, and install the double nuts.

8. Verify the support's verticality and firmness and install the MW antenna/gear.

9. Make all necessary provisions for the Beams for Struts assembly according to the specific directives, and in accordance with the engineer's specification.

Application Ranges

Two separate support types were designed for two ranges of MW antennas: LIGHT supports for Ø1' to Ø6' dishes and HEAVY supports for Ø6' to Ø12' dishes.

All MW dishes are Andrew models and are to be equipped with radomes.

Strut bar utilization (min.): 1 Strut for dishes of 6' diameter; 2 Struts for dishes greater than 6'.

Beams for Struts must be provided and adequately mounted at the designated points on the tower, in accordance with an engineer's specific instructions.

ANY OTHER INSTALLATION CONDITIONS REQUIRE SPECFIC VERIFICATION, AND NEED TO BE PERFORMED AND APPROVED VIA A COMPETENT ENGINEERING ANALYSIS.

Illustrated Antenna Support Component Specifications

Illustrated antenna support component specifications are provided in the appendix at the end of this chapter.

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Antenna Packaging The following illustration shows the packaging specifications for the FibeAir system antenna.

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Appendix: Antenna Support Component Specfications

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FibeAir® Installation Guide 4-42

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FibeAir® Installation Guide 4-43

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FibeAir® Installation Guide 4-44

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FibeAir® Installation Guide 5-1

Chapter 5: ODU/RFU Installation This chapter provides information concerning the installation of FibeAir ODUs/RFUs.

General The ODU/RFU is the radio transmission/receive unit of the FibeAir system.

For FibeAir 1500P 11-36 GHz systems, an ODU (Outdoor Unit) is used, while for other FibeAir products, an RFU (Radio Frequency Unit) is used.

ODU/RFU Installation Guides Installation procedures for the ODU/RFU are provided in the following Ceragon guides:

Document Name Document ID

FibeAir 1500P ODU (11-38 GHz) Installation Guide DOC-00015520

FibeAir 1500HP Installation Guide DOC-00015514

FibeAir 1500SP Installation Guide DOC-00015515

FibeAir 1500SP Direct Mount Installation Guide DOC-00015449

FibeAir RFU-C Installation Guide DOC-00017708

Surge Protection A surge protector is not required in a FibeAir system.

In cases where the country standard dictates the usage of surge arrestors, or where it is a customer standard, one can be ordered from Ceragon. The part number is AA-0218-0.

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FibeAir® Installation Guide 5-2

ODU/RFU Grounding

Typical Shelter

ODU/RFU grounding is as follows:

1. The ODU/RFU can be grounded using one of the following connection methods:

a. ODU/RFU is connected to the existing GND bar at the top of the tower, with proper GND values (for antennas). This procedure is performed by the customer.

b. ODU/RFU will be connected using a proper C-clamp to the required 95 mm GND cable running from the lightning rod at the top of the tower to the GND point.

2. A GND bar at the top of the tower should be installed by the customer. If it is not available and is not in the customer standards, the method b above will be used upon customer approval.

3. RG-8 GND kits (SI-0391-0) are to be installed at the following points:

a. At the top of the tower.

b. At the cable tray bend, from horizontal to vertical.

c. Before the entrance to the equipment room, if the distance between the tower and the equipment room is greater than five meters.

Note: If the IF cable is longer than 100 m, a GND kit should be installed every 50 m.

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FibeAir® Installation Guide 6-1

Chapter 6: Grounding, Connectors, & Cables

This chapter provides information about FibeAir system grounding, connectors, and cables.

N-Type Connector N Male Connector, plated, captivated inner contact attachment, clamp outer contact attachment, for braided cable.

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Installation

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FibeAir® Installation Guide 6-3

Grounding Kits The following sections describe the grounding kits used for the FibeAir system.

High Speed Grounding Kit for CELLFLEX LCF 38-50

Product Line Coaxial Cable Accessories

Product Type Grounding Kit

Type of Grounding Kit High Speed

Transmission Line Type LCF38

Lug Attachment Method Factory Attached

Lug Style Size 1-hole Ø 8.2mm (5/16") crimp-on, tin-plated

Grounding Strap Length m (in) 1.0 (39)

Coaxial Cable Type Foam Dielectric

Cable Size 3/8"

Package Quantity 1

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FibeAir® Installation Guide 6-4

HELLIAX Grounding Kits

A well designed system uses grounding kits to provide a bond between the cable and the tower/earth ground system. One grounding kit is recommended at tower top, tower bottom, at 200 ft (60 m) intervals (where applicable), and at the entrance to the equipment shelter.

SureGround™ and SureGround Plus™ Series and 204989 and 241088 Series Grounding Kits offer:

Solid copper construction for high current handling capability, compatibility with copper cable outer conductors, and long life.

Meet military standards at commercial prices.

Provide certainty of continued operation. Tested at an independent laboratory to withstand 200,000 amps.

Andrew 204989 and 241088 series solid copper grounding kits have passed United States Air Force lightning simulation tests and meet MIL-STD-188-124A. The non-braided solid copper construction of all Andrew grounding kits eliminates corrosion caused by moisture retention and “wicking.” A heat shrink tube protects the cable terminal connection.

SureGround Plus Grounding kits

Transmission line grounding has never been easier. With only four parts, SureGround Plus grounding kits combine the exclusive wraparound SureGround grounding strap with a preformed rubber weatherproofing boot for fast, sure installation and neat appearance.

Heavy Duty Ground Lead

Andrew grounding kits utilize heavy duty 16 mm2 ground leads to maximize performance. The IEC 1024-1 compliant copper ground lead reduces dc resistance. The extremely pliable jacket provides protection and makes it easy to maneuver the lead into position for attachment to the down conductor.

Easy Installation

Standard Grounding Kits (204989 and 241088 series) require few steps to install and include easy to follow instructions. Proper tensioning is ensured by an expansion section which provides visual indication that the strap is secured.

SureGround Grounding Kits install in less than half the time required for standard grounding kits. Factory assembled into one component, they feature a pre-formed clip-on grounding strap for easy, snap-on installation.

SureGround Plus Grounding Kits are even easier to install. Simply remove a short length of cable jacketing, snap the wraparound strap in place, slip the rubber boot into place and secure with clamps.

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FibeAir® Installation Guide 6-5

Kits Include

Standard Grounding Kits for 1/2” and Larger Cables. Series 204989 and 241088 kits include a solid copper strap riveted to the grounding wire, a coiling tool for proper tightening, tower attachment hardware, and a two-part tape weatherproofing system. Field-attachable, crimpon grounding lugs require the use of a crimping tool (not included, described below).

A - Standard Grounding Kit for 1/4” and 3/8” Cables. Includes a solid copper strap, connection hardware, tower atachment hardware, and a two-part tape weatherproofing system - Type 223158.

B - SureGround Grounding Kit is a one-piece factory assembled ground strap which includes a two-part tape weatherproofing system.

C - SureGround Plus Grounding Kits include a factory assembled ground strap, a preformed rubber boot and two clamps.

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FibeAir® Installation Guide 6-6

Interface Cable Holding Clamps

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FibeAir® Installation Guide 6-7

Connector Weather-Proofing Kit

Type 221213 - Includes butyl rubber tape and plastic tape to provide additional moisture protection on exposed and buried connectors and splices. It also prevents loosening of connectors at jumper cable interfaces caused by vibration.

Cable Size Connections per Kit

For Connector Interface: 1-5/8" to 1/2" 2

For Splices: 3", 4" and 5" 1 1-5/8" and 2-1/4" 2 1-1/4" 6 7/8" 8 1/2" 12

General

The application of sealing materials to antenna cable connections protects them from weather conditions. These include moisture penetration and loosening of connections from vibrations caused by strong winds.

Andrew Corporation recommends weatherproofing these connections according to the following procedures. Standard weatherproofing tapes, both butyl and plastic electrical tapes, are applied to the following:

main feeder cable-to-jumper cable connection and

jumper cable-to-antenna connection.

Become thoroughly familiar with and apply the Installation Tips given here.

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FibeAir® Installation Guide 6-8

Description

The use of this kit provides an additional moisture seal for cable connections. It also prevents loosening of connections from vibration or other external stresses which would eventually allow moisture penetration. The sealed connection is suitable for typical exposed and buried cable applications.

The kit can be used for one or more connections depending on the configuration and cable type as follows:

Installation Tips

When applied, the tape must be above 32°F (0°C) to ensure adhesion. Keep tape warm by carrying in coat pockets.

Do not stretch the tape. Apply only enough tension to provide a smooth wrap.

Smooth each wrapped layer with your hands to ensure full adhesion.

Do not pull the tape to tear it - always cut it. Pulled tape eventually unravels, decreasing protection.

Add extra final layers of tape in warmer climates where there will be long exposure to damaging ultra violet (UV) rays. Two or thee extra layers of tape will provide additional UV protection.

On vertical runs, the last wrap of 3/4" tape should be wrapped from the bottom to the top. This provides a shingle effect.

When wrapping tape, overlap the tape to half-width as shown here.

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FibeAir® Installation Guide 6-9

Feeder Cable to Jumper Cable Connection

1. Tighten the connection with a torque wrench to the proper torque value to ensure that correct internal seals and surface contacts are made.

Torque Wrench Connector Type Torque

Andrew 244377 7-16 DIN 8-22 lb ft

Andrew 244379 N 15-25 lb in

2. Prepare the cable by removing any cable markers and drying the cable and connectors. Starting at 2" (51 mm) from the feeder connector, wrap the connection with a layer of 3/4” (19-mm) plastic tape. Overlap the tape to half-width and extend the wrapping 2” (51 mm) beyond the jumper connector or plastic strain relief of a SureFlex jumper. Note: Do not remove the jumper strain relief.

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3. Cut the rubber tape into three 12” (305-mm) lengths for 2-1/4" (57-mm), 1-5/8" (41-mm), and 1-1/4" (32-mm) to 1/2" (13-mm) connections.

For 7/8" (22-mm) to 1/2" (13-mm) connections, cut three 4" (102-mm) lengths of tape. Form a tapered surface by starting with two tapes that are folded to half-width and finishing with one full-width tape.

4. Cut the rubber tape into three 12” (305-mm) lengths for 2-1/4" (57-mm), 1-5/8" (41-mm), and 11/4" (32-mm) to 1/2" (13-mm) connections. For 7/8" (22mm) to 1/2" (13-mm) connections, cut three 8" (203mm) lengths of tape. For 1/2" (13-mm) to 1/2" (13-mm) connections, cut three 8" (203-mm) lengths of tape. Lay the three rubber tapes around the entire connection so that they overlap. Pull the tape as needed for overlap. Press the tapes together along the overlaps.

5. Wrap the connection with a layer of the 2” (51 mm) tape and then three continuous layers the 3/4” (19 mm) plastic tape. Overlap each tape to half-width and extend the wrapping 2” (51 mm) beyond the previous tape.

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FibeAir® Installation Guide 6-11

Feeder Cable to Antenna Connection

Due to the variability in design of base station antennas at the point of connector interface, special attention must be given to the application of weatherproofing materials. The following illustrations demonstrate the recommendations of Andrew Corporation in cases where there is ample access to the connection and where access is restricted.

Ample Access

1. Tighten the connection with a torque wrench to the proper torque value to ensure that correct internal seals and surface contacts are made.

Torque Wrench Connector Type Torque

Andrew 244377 7-16 DIN 8-22 lb ft

Andrew 244379 N 15-25 lb in

2. Wrap the connection with a layer of 3/4” (19-mm) plastic tape, starting at 1" (25 mm) from the connector or plastic strain relief of a SureFlex jumper. Overlap the tape to half-width and extend the wrapping to the flange of the antenna connector. Avoid making creases or wrinkles. Smooth the tape edges.

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3. Cut an 5" (125-mm) length of rubber tape. Expand the width of the tape by stretching it so that it will wrap completely around the connector and cable. Wrap the tape around the cable connector and the cable. Press the tape edges together so that there are no gaps. Press the tape against the connection and cable. The tape should extend 1" (25 mm) beyond the plastic tape on the jumper.

4. Start wrapping a layer of 2” (50-mm) plastic tape 1" (25 mm) below the rubber tape, overlapping at half width. Finish the wrap at the flange of the antenna connector and cut the tape. Repeat this process for second layer.

5. Start wrapping three layers of 3/4” (19-mm) plastic tape 1" (25 mm) below the previous 2" (50-mm) wrap, overlapping at half width.

Restricted Access

Where access to the antenna connector and jumper cable will be restricted for taping, most of the jumper cable must be prepared before it is connected.

1. Wrap the cable and connector body with a layer of 3/4” (19-mm) plastic tape, starting at 1" (25 mm) from the connector body. Overlap the tape to half-width. Do not tape the connector clamping nut. Avoid making creases or wrinkles. Smooth the tape edges.

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2. Cut a 3-1/2" (90-mm) length of rubber tape. Expand the width of the tape by stretching it so that it will wrap completely around the connector body and cable. Wrap the tape around the cable connector body and the cable. Do not tape the connector clamping nut. Press the tape edges together so that there are no gaps. Press the tape against the connector body and cable. The tape should extend 1" (25 mm) beyond the plastic tape on the jumper.

3. Start wrapping a layer of 2” (50-mm) plastic tape 1" (25 mm) beyond the rubber tape, overlapping at half width. Finish the wrap at the connector clamping nut and cut the tape. Repeat this process for a second layer.

4. Start wrapping a layer of 3/4” (19-mm) plastic tape 1" (25 mm) beyond the 2" (50-mm) tape, overlapping at half width. Finish the wrap at the connector clamping nut and cut the tape. Repeat this process for a second layer and a third layer.

5. Connect the jumper cable to the antenna connector. Tighten the connection with a torque wrench to the proper torque value to ensure that correct internal seals and surface contacts are made.

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FibeAir® Installation Guide 6-14

Torque Wrench Connector Type Torque

Andrew 244377 7-16 DIN 8-22 lb ft

Andrew 244379 N 15-25 lb in

6. Start wrapping three layers of 3/4” (19-mm) plastic tape 1" (25 mm) at the connector clamping nut, overlapping at half width. The tape should extend 1" (25 mm) beyond the cable connector clamping nut. The tape can be applied in one or more strips if necessary. A strip can be coiled onto an applicator such as a pencil. Apply only enough tension to get good adhesion and keep the tape smooth.

7. Cut a 2" (50-mm) length of rubber tape. Expand the width of the tape by stretching it so that it will wrap completely around the connector body and clamping nut. Wrap the tape around the cable connector. Press the tape edges together so that there are no gaps. Press the tape against the connector body.

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FibeAir® Installation Guide 6-15

8. Wrap two layers of 2" (50-mm) plastic tape and then three layers of 3/4” (19-mm) plastic tape to complete the wrapping. Start each wrap 1" (25 mm) from the previous wrap.

Note: When removing the weatherproofing from connections, take precautions to not cut through the jacket of the coaxial cable. If the jacket is cut, the rewrapping should start at the point of the exposed copper outer conductor.

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FibeAir® Installation Guide 7-1

Chapter 7: Indoor Unit Installation This chapter provides information about how to install the FibeAir IDU.

Pre-Installation

Packing

The equipment is packed at the factory, and sealed moisture-absorbing bags are inserted.

Transportation

The equipment is prepared for public transportation. The cargo must be kept dry during transportation, in accordance with ETS 300 019-1-2, Class 2.3.

It is recommended to transport the equipment to the installation site in its original packing case.

If intermediate storage is required, the packed equipment must be stored in dry and cool conditions and out of direct sunlight, in accordance with ETS 300 019-1-1, Class 1.2.

Inspection

Check the packing lists, and ensure that the correct part numbers and quantities of components arrived.

Unpacking Equipment at the Site A single FibeAir link (1+0) is shipped in several crates. Upon delivery, make sure that the following items are included:

Two indoor units and accessories

Two outdoor units

One CD with a management user guide.

Unpack the contents and check for damaged or missing parts. If any part is damaged or missing, contact your local distributor.

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FibeAir® Installation Guide 7-2

Installation Requirements

Required Tools

The following tools are required to install the IDU:

Philips screwdriver (for mounting the IDU to the rack and grounding screw)

Flathead small screwdriver (for PSU connector and to unlock the IDC/IDMs from the chassis)

Sharp cutting knife (for wire stripping)

Crimping tool for ground cable lug crimping (optional: if alternative grounding cable is used).

Requirements for North America

Restricted Access Area: DC powered equipment should only be installed in a Restricted Access Area.

Installation Codes: The equipment must be installed according to country national electrical codes. For North America, equipment must be installed in accordance to the US National Electrical Code, Articles 110-16, 110-17 and 110-18, and the Canadian Electrical Code, Section 12.

Overcurrent Protection: A readily accessible Listed branch circuit overcurrent protective device, rated 15 A, must be incorporated in the building wiring.

CAUTION: This equipment is designed to permit connection between the earthed conductor of the DC supply circuit and the earthing conductor at the equipment.

Grounded Supply System: The equipment shall be connected to a properly grounded supply system. All equipment in the immediate vicinity shall be grounded the same way, and shall not be grounded elsewhere.

Local Supply System: The DC supply system is to be local, i.e. within the same premises as the equipment.

Disconnect Device: A disconnect device is not allowed in the grounded circuit between the DC supply source and the frame/grounded circuit connection.

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FibeAir® Installation Guide 7-3

Installing the IDU in a Rack

Warning! The intra-building port(s) of the equipment or subassembly is suitable for connection to intra-building or exposed wiring or cabling only. The intra-building port(s) of the eqiupment or subassembly MUST NOT be metallically connected to interfaces that connect to the OSP or its wiring. These interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 port as described in GR-1089-CORE, Issue 4) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring.

Compatible Racks

19’’ rack with 300 mm or 600 mm depth

ETSI rack with 300 mm or 600 mm depth, using special kit

19 inch, 2.2 m Free Standing Frame Components

Item Number Quantity Description /

Part Number

1 2 FR44U-1

2 2 AY19-1

3 1 AY19-2-FIXING

4 1 AY19-2

5 8 Screw M6x20 DIN7985

6 18 Nut M6 DIN934

7 18 Washer-6 DIN125

8 18 Washer-6 Grw DIN127

9 10 Screw M6x16 DIN7985

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FibeAir® Installation Guide 7-5

Installation Procedure

The following illustration shows how the FibeAir IDU is installed in a standard ETSI 19" rack.

Important!

For the warranty to be honored, install the unit only in accordance with the following instructions.

To install the IDU in the rack, do the following:

1. Ensure that all items mentioned in the provided BOM are included. If any item is missing, do not use non-original components.

2. Perform a visual inspection of the chassis. If mechanical damage is discovered, do not perform the installation.

3. Insert and hold the IDU in the rack, as shown in the illustration above.

4. Use 4 screws (supplied with the installation kit) to fasten the IDU to the rack.

5. Connect a grounding wire to the single-point stud located below the IDU-ODU/RFU interface, and then to the rack using a single screw and two washers, as shown in the following illustration:

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FibeAir® Installation Guide 7-6

Additional Installation Guides

For further installation information for specific FibeAir IDU products, see the following guides:

Document Name Document ID

FibeAir 1500P/IP IDU Installation Guide DOC-00016217

FibeAir 1500P/IP IDU NEBS Installation Guide DOC-00016039

FibeAir 1500R Installation Guide DOC-00017707

FibeAir 3200T Installation Guide DOC-00015513

FibeAir 640P Installation Guide DOC-00017096

FibeAir IP-10 Installation Guide DOC-00018767

Single Point Stud

Grounding Wire

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FibeAir® Installation Guide 8-1

Chapter 8: Initial Link Configuration

The initial link configuration procedures are provided in product-specific installation guides.

Contact your Ceragon representative for the installation guide appropriate for the product you purchased.

Example of Craft Terminal Setup Window

Example of CeraView Element Example of FibeAir IP-10 Management Window Web Management Window

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FibeAir® Installation Guide 9-1

Chapter 9: ATP & Commisssioning

General This chapter provides Ceragon's recommended Acceptance and Commissioning Procedure for the FibeAir system. Acceptance and commissioning should be performed after initial setup is complete.

The purpose of this procedure is to verify correct installation and operation of the installed link and the interoperability with customer end equipment.

Ceragon's Acceptance and Commissioning procedure includes the following stages:

Site Acceptance Procedure

Commissioning of radio link in a 1+0 configuration

Commissioning of radio link in a 1+1 configuration

Commissioning of radio link in a 2+0 XPIC configuration

The Site Acceptance Procedure is a checklist that summarizes the installation requirements of the site at which the products were installed.

The commissioning tests cover the required configuration information that should be recorded, and the tests that should be performed on the radio link in 1+0, 1+1 and 2+0 configurations.

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FibeAir® Installation Guide 9-2

Site Acceptance Procedure The purpose of the following procedures is to verify that all installation requirements were noted and checked. Following this procedure will ensure proper, long-lasting, and safe operation of the product.

The checklist below summarizes the installation requirements of the site.

SITE ACCEPTANCE CHECKLIST

1. SITE INFORMATION

Customer:

Radio model:

Site name:

Site code:

Radio link code:

Site address:

2. ANTENNA MOUNTING

Antenna mount type:

Mount is of sufficient height to clear local obstructions OK

Mount is safely positioned to not cause a safety hazard OK

Mount is secure and perpendicular OK

Mount is grounded as per site specifications OK

All steelwork is Galvanized or Stainless Steel as appropriate OK

3. ANTENNA

Antenna type (model and size):

Antenna is securely fixed to mount OK

Antenna is grounded as per site specifications OK

Antenna sway braces are installed correctly (where applicable) OK

Antenna Radome is securely fitted (where applicable) OK

Water drain plugs are fitted and removed, as appropriate OK

Antenna sealing O-Ring is properly fitted and not damaged OK

Antenna/Launch unit polarization is as per link requirements OK

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FibeAir® Installation Guide 9-3

SITE ACCEPTANCE CHECKLIST

(continued)

4. OUT-DOOR UNIT

Type of RFU mount: (Direct or Remote mount)

RFU is securely mounted to the antenna or pole OK

RFU is grounded as per installation instructions OK

RFU‘s polarization is as per link requirements OK

RFU is installed properly and has no physical damage OK

For Remote-Mount Only:

Remote mount kit is securely mounted to the pole OK

Flexible waveguide has no physical damage and connectors are sealed OK

All flexible waveguide bolts are secured using washers and lock-washers, as appropriate OK

Flexible waveguide is secured to the pole OK

6. COAX CABLE

Overall cable length:

Cable type:

N-Type connectors assembled properly on the cable OK

Cable connected securely to RFU and IDU OK

Cable connector is weather-proofed (sealed) at the RFU OK

At the RFU, cable has a service/drip loop to prevent moisture from entering the connector OK

Cable is secured using suitable restraints to fixed points at regular intervals (0.5 m recommended) OK

Cable has no sharp bends, kinks, or crushed areas. All bends are per manufacturer specifications OK

Grounding/lightning protection is as per site specifications OK

Lightning protection type and model:

Cable point-of-entry to building/shelter is weather-proof OK

Cable ends are properly labeled OK

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FibeAir® Installation Guide 9-4

SITE ACCEPTANCE CHECKLIST

(continued)

7. FLEXIBLE WAVEGUIDE

Flexible WG type:

Flexible WG is connected securely to RFU and Antenna OK

Flexible WG connector is weather-proofed (sealed) at the RFU OK

At the RFU, the flexible WG has a service/drip loop to prevent moisture from entering the connector OK

Flexible WG is secured using suitable restraints to fixed points at regular intervals (0.5 m recommended) OK

Flexible WG has no sharp bends, kinks, or crushed areas. All bends are per manufacturer specifications OK

Flexible WG ends are properly labeled OK

8. IN-DOOR UNIT

IDU is securely mounted to the rack OK

IDU is located in a properly ventilated environment OK

IDU fans are functional and air flow to the fans is not disrupted OK

IDU and rack are grounded as per site specifications OK

Traffic cables and connections are properly terminated as per manufacturer/cable instructions OK

All cabling is secured, tidy, and visibly labeled OK

9. DC POWER SUPPLY - Two Inputs

Measured DC voltage input to the IDU: (-40.5 to -72 VDC)

Power-Supply maximum current: (at least 3 Ampere)

Power-Supply is properly grounded OK

DC power backup type:

IDU DC connector is secure and the DC input leads are correctly terminated (no bare wires are visible) OK

IDU DC connector (+) and (GND) leads are shorted and GND is grounded OK

10. RACK INSTALLATION

Rack is mounted to the shelter floor with four screws OK

Rack is mounted to the shelter wall with two screws OK

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FibeAir® Installation Guide 9-5

SITE ACCEPTANCE CHECKLIST

(continued)

11. REMARKS/NOTES

12. GENERAL INFORMATION

Name:

Title:

Company:

Signature:

Site accepted by:

Date:

Name:

Title:

Company:

Signature:

Site approved by:

Date:

Site Acceptance Checklist Notes

The following notes provide important additional information about the Site Acceptance Checklist.

1. Antenna Mounting

Mounting pole is of sufficient height to clear local obstructions, such as parapets, window cleaning gantries, and lift housings.

Mounting Pole is of sufficient height, and is safely positioned, so as not to cause a safety hazard. No person should be able to walk in front of, or look directly into the path of the microwave radio beam. Where possible, the pole should be away from the edge of the building.

Mounting pole is secure and perpendicular. A pole that is not perpendicular may cause problems during antenna alignment.

Mounting pole is grounded as per site specifications. All operators and site owners have specific requirements regarding the grounding of installations. As a minimum, typical requirements are such that any metal structure must be connected to the existing lightning protection ground of the building. Where it extends beyond the 45 degree cone of protection of existing lightning conductors, additional lightning protectors should be installed.

All steelwork is Galvanized or Stainless Steel, as appropriate to prevent corrosion.

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FibeAir® Installation Guide 9-6

2. Antenna

Antenna is grounded as per site specifications. See the third point in the Antenna Mounting section above.

Antenna sway braces are fitted and installed correctly, where applicable. Typically, for an antenna of 1.2 m or larger, an extra sway brace is fitted to the mounting frame of the antenna. This sway brace should not be mounted to the same pole as the antenna, but should be installed directly back to the tower or an alternative point.

Antenna Water Drain Plugs are fitted and removed, where appropriate. Some antennas have moisture drain plugs installed at various points around the antenna. The purpose of these plugs is to allow any moisture that forms on the inside of the antenna or radome to drip out and prevent a pool within the antenna. Only the plugs at the bottom of the antenna, after installation, should be removed. All other plugs should be left in position.

3. RFU (RF Unit)

The RFU is grounded as per installation instructions. See the third point in the Antenna Mounting section above.

The RFU Polarization is as per link requirements and matches the polarization of the antenna.

4. Indoor Unit

The main traffic connections are correctly terminated and crimped as per cable and connector manufacturer instructions. All fiber optic patch leads should be routed carefully and efficiently, using conduits to prevent damage to the cables.

All other user terminations are secure and correctly terminated.

All labeling is complete as per site requirements. Labeling is specific to each customer. At a site with only one installation, labeling may be unnecessary. However, at sites with multiple installations, correct and adequate labeling is essential for future maintenance operations.

Typical labeling requirements include:

Antenna labels - for link identity and bearing RFU labels - for link identity, frequency, and polarization Coax cable labels - for link identity, close to the RFU, IDU, and either end of any joint IDU labels - for link identity

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FibeAir® Installation Guide 9-7

1+0 Commissioning Procedure

Scope This section describes the recommended commissioning tests for a FibeAir radio link in a 1+0 configuration.

The purpose of the commissioning tests is to verify correct and proper operation of the product.

Commissioning Test The following tests should be performed on each installed link.

Link Verification

“Radio” LED on the IDM front panel is green, indicating the radio link is up.

Received Signal Level (RSL) is up to +/- 4 dB from the expected (calculated) level at both ends of the link.

Radio Bit Error Rate (BER) is 10E-11 or higher.

If working with ATPC, ATPC is operating as expected (RSL = reference level).

After connecting test equipment or end equipment to the line interfaces, all LEDs on the front panel of the IDM are green.

Line Interfaces Test

155 Mbps Interface - connect SDH/SONET/ATM test equipment to the 155 Mbps interface and verify error-free operation for at least 1 hour. Use a physical or software loop at the far end.

50/100/200 Mbps, GbE Interface - connect a Packet Analyzer to the Fast Ethernet interface and verify error-free operation (no packet loss) for at least 1 hour. Use a physical loop at the far end.

45 Mbps Interface - connect PDH test equipment to the DS3 interface and verify error-free operation for at least 1 hour. Use a physical or software loop at the far end.

2 Mbps/1.5 Mbps - connect PDH test equipment to the E1/T1 interface and verify error-free operation for at least 1 hour. Use a physical or software loop at the far end.

Interoperability Verification

Connect customer end equipment to the line interfaces, and verify correct operation.

Further interoperability tests should be performed in accordance with the specific requirements of the connected end equipment.

Page 115: XPIC and Allignment 2008

FibeAir® Installation Guide 9-8

Management Verification

Install CeraView element manager software on the PC, and launch the program.

Verify that you can manage the link and that you are able to perform changes to the link configuration (frequency channel, Tx power, system name, time & date, etc.) via CeraView.

Verify that CeraView reports the correct parameters when performing the above.

Verify that there are no active alarms on the link.

If the management station is located at a remote site (Network Operation Center), verify that the management station can manage the link and receive traps.

Loopback Operation

Perform line loopback, IDU loopback, RFU loopback, and Remote loopback, and verify that the system operates accordingly.

Page 116: XPIC and Allignment 2008

FibeAir® Installation Guide 9-9

1+1 Commissioning Procedure

Scope This section describes the recommended commissioning tests for a FibeAir radio link in 1+1 HSB (Hot Standby) and SD (Space Diversity) or FD (Frequency Diversity) configurations (internal protection).

The purpose of the commissioning tests is to verify correct and proper operation of the product.

Note that in this section:

Primary refers to the the RFUs connected to the main path of the directional coupler in a 1+1 HSB configuration.

Secondary refers to the RFUs connected to the secondary path of the directional coupler in a 1+1 HSB configuration.

Commissioning Tests

The following tests should be performed on each installed link.

Link Verification

The following steps should be repeated for each of the four RFU combinations (Primary-Primary, Primary-Secondary, Secondary-Primary, Secondary-Secondary).

“Radio” LED on the IDM front panel is green, indicating the radio link is up.

Received Signal Level (RSL) is up to +/- 4 dB from the expected (calculated) level at both ends of the link.

Radio Bit Error Rate (BER) is 10E-11 or higher.

If working with ATPC, ATPC is operating as expected (RSL = reference level).

After connecting test equipment or end equipment to the line interfaces, all LEDs on the front panel of the IDM are green.

Line Interfaces Test

155 Mbps interface - connect SDH/SONET/ATM test equipment to the 155 Mbps interfaces using splitters, and verify error-free operation for at least 1 hour. Use physical loop between the splitters at the far end.

50/100/200 Mbps, GbE interface - connect a Packet Analyzer to the Fast Ethernet interfaces using an FE splitter, and verify error-free operation (no packet loss) for at least 1 hour. Use a physical loop at the far end.

45 Mbps interface - connect PDH test equipment to the DS3 interfaces using splitters, and verify error-free operation for at least 1 hour. Use a physical loop between the splitters at the far end.

2 Mbps/1.5 Mbps - connect PDH test equipment to the E1/T1 interfaces using splitters, and verify error-free operation for at least 1 hour. Use a physical loop between the splitters at the far end.

Page 117: XPIC and Allignment 2008

FibeAir® Installation Guide 9-10

Switching Tests

Define each of the N channels as preferred (one at a time) for errorless switching to the +1 channel. The regular channel supports hitless switching to the +1 channel.

155 Mbps Interface

Connect SDH/SONET/ATM test equipment to the 155 Mbps interfaces using splitters. Use physical loop between the splitters at the far end. Verify that there are no alarms.

Perform the following switching tests from one IDM to the other, and verify the system switches automatically.

- Power: power off the active IDM

- Radio: disconnect the coax cable of the active IDM

- Line: disconnect the 155 Mbps line input of the active IDM

- Management: force a switch using CeraView

For diversity configurations, verify that each receiver is receiving its own signal, and then mute the active RFU. Verify that the receiver at the far end still receives from the diversity path. Verify that there are no errors in the test equipment.

50/100/200 Mbps, GbE Interface

Connect a Packet Analyzer to the Fast Ethernet interfaces using splitters. Use a physical loop between the splitters at the far end. Verify no alarms exist.

Perform the following switching tests from one IDM to the other, and verify the system switches automatically.

- Power: power off the active IDM

- Radio: disconnect the coax cable of the active IDM

- Management: force a switch using CeraView

45/2/1.5 Mbps Interface

Connect PDH test equipment to the interfaces using splitters. Use a physical loop between the splitters at the far end. Verify no alarms exist.

Perform the following switching tests from one IDM to the other, and verify the system switches automatically.

- Power: power off the active IDM

- Radio: disconnect the coax cable of the active IDM

- Management: force a switch using CeraView

Interoperability Verification

Connect the customer end equipment to the line interfaces and verify correct operation.

Further interoperability tests should be performed in accordance with the specific requirements of the connected end equipment.

Page 118: XPIC and Allignment 2008

FibeAir® Installation Guide 9-11

Management Verification

Install CeraView element manager software on the PC and launch the program.

Verify that you can manage the link and that you are able to perform changes to the link configuration (frequency channel, Tx power, system name, time & date, etc.) via CeraView.

Verify that CeraView reports the correct parameters when performing the above.

Verify that there are no active alarms on the link.

If the management station is located a t a remote site (Network Operation Center), verify that the management station can manage the link and receive traps.

Page 119: XPIC and Allignment 2008

FibeAir® Installation Guide 9-12

2+0 XPIC Commissioning Procedure

Scope

This section describes the recommended commissioning tests for a FibeAir radio link in a 2+0 XPIC Co-Channel-Dual-Polarization configuration.

The purpose of the commissioning tests is to verify correct and proper operation of the product.

Important! Since operation of the XPIC system depends on correct installation, make sure the guidelines for XPIC system installation provided below are followed correctly.

XPIC Installation Guidelines

Antenna and RFU Installation

1. Install the dual polarization antenna and point it in the direction of the other site.

2. Install the two RFUs on a dual polarization antenna using the appropriate mounting kit, and mark the RFUs with V and H respectively.

IDU-RFU Cable Installation

1. Install two cables between the RFUs and the drawers (IDMs). Note that cable length difference should not exceed 10 meters.

2. Mark the cables with V and H respectively, and make sure V is connected to the right drawer and H is connected to the left drawer.

3. Mark the drawers respectively.

Antenna Alignment

1. Power up drawer V on both ends of the link and configure it to the desired frequency channel and maximum power.

2. Align the antennas, one at a time, until expected RSL is achieved. Make sure the achieved RSL is no more than +/-4 dB from the expected level.

Polarization Alignment

Polarization alignment is required to verify that the antenna feeds are adjusted, to ensure that the antenna XPD (Cross Polarization Discrimination) is achieved.

Polarization adjustment should be done on one antenna only.

1. Power up drawer V on both ends of the link and record the RSL reading on one end.

2. Power off drawer V on that end and power on drawer H.

Page 120: XPIC and Allignment 2008

FibeAir® Installation Guide 9-13

3. Check the RSL obtained on this RFU on H pol, and compare it to the RSL obtained by the RFU installed on the V pol.

4. Verify that XPI (Cross Polarization Interference) is at least 25 dB

where:

sites.both at used onspolarizati orthogonal with RSLLink RSLsites.both at usedon polarizati same with theRSLLink RSL

XPOL

POL

→→

−= XPOLPOL RSLRSLXPI

5. If XPI is less than 25 dB, adjust the feed polarization by opening the polarization screw and gently rotating the feed to minimize the RSLXPOL.

Note that polarization alignment is not always possible since the RSLXPOL may fall below the sensitivity threshold of the RFU.

It is also recommended to try to maximize the XPI as much as possible, by aligning the polarization.

XPIC Commissioning Tests

Individual Link Verification

Before operating in XPIC configuration, each of the links (V and H) should be commissioned individually in order to verify its proper operation.

1 Power up only drawer V at both ends and verify its frequency channel and Tx power configuration.

2 Verify that the RSL is no more than +/-4 dB from the expected level.

3 Run BER stability test on the link for at least 15 minutes to ensure error-free operation.

4 Power up only drawer H at both ends and verify its frequency channel and Tx power configuration.

5 Verify that the RSL is no more than +/-4 dB from the expected level.

6 Run BER stability test on the link for at least 15 minutes to ensure error-free operation.

XPIC Configuration Verification

1 Using the XPIC cable, connect the two RFUs at each end to the TNC connectors. Make sure the cable is no longer than 3 meters.

2 Configure the drawers to work in XPIC mode.

3 Verify that the RSL at all four RFUs is no more than +/-4 dB from the expected level.

4 Verify that no alarms exist (if a 155 Mbps line is connected).

5 Run BER stability test on each of the 155 Mbps links for at least 1 hour to ensure error-free operation.

Note: In a 2+2 configuration, repeat each step above for each of the four coupled RFU combinations.

Page 121: XPIC and Allignment 2008

FibeAir® Installation Guide 9-14

XPIC Recovery Verification

In order to verify XPIC operation, simulate the faults described below.

1 Disconnect the IDU-RFU cable for each of the drawers (one at a time), and verify that the other link is operating.

2 Disconnect the XPIC cable and check that the relevant alarms are generated.

3 Power down each of the drawers and verify that the other link is operating.

4 Swap the V and H cables and check that the relevant alarm is generated.

5 Mute and then un-mute one RFU at a time and verify that the other link is operating.

Note: In a 2+2 configuration, repeat each step above for each of the four coupled RFUs connected to the two standby IDUs.

2+2 Verification

Perform the tests specified in Switching Tests in the 1+1 Commissioning Procedure section earlier in this guide.

In this case, the switch will be from a main IDU connected to the main V and main H RFUs, to the secondary IDU connected to the coupled V and coupled H RFUs.

Page 122: XPIC and Allignment 2008

FibeAir® Installation Guide 9-15

FibeAir Commissioning Log The Commissioning Log is an integral part of the commissioning procedure and should be filled in for each installed link.

The Commissioning Log gathers all relevant information regarding the installed link and contains a checklist of all recommended commissioning tests.

Maintaining the Commissioning Log is important for tracking your installations, and to provide essential data for Ceragon Networks.

Upon completing the Commissioning Log, send the log to Ceragon support center at [email protected].

FIBEAIR LINK COMMISSIONING LOG

1. GENERAL INFORMATION

Customer:

Radio model:

Configuration:

Radio link code:

Site 1 name & add:

Site 2 name & add:

2. IN-DOOR UNIT Site 1 Drawers

Right / Left Site 2 Drawers

Rigt / Left

IDC model:

Wayside channel:

IDC p/n:

IDC s/n:

SW IDC:

Drawer model

Main channel

Drawer p/n

Drawer s/n

FW Mux:

FW Modem:

Cfg Modem:

Page 123: XPIC and Allignment 2008

FibeAir® Installation Guide 9-16

FIBEAIR LINK COMMISSIONING LOG

(continued)

3. RFU Site 1 Drawers

Right / Left Site 2 Drawers

Right / Left

RFU model:

RFU p/n:

RFU Main s/n:

SW RFU:

Tx frequency (MHz):

Rx frequency (MHz):

Link ID:

Tx power (dBm):

ATPC on/off:

ATPC ref level:

RFU Polarization:

4. ANTENNA Site 1 Drawers Right / Left

Site 2 Drawers Right / Left

Antenna model:

Antenna size:

Manufacturer:

Mounting type:

Mounting losses:

5. LINK PARAMETERS Site 1 Drawers

Right / Left Site 2 Drawers

Right / Left

Link distance:

Rain zone:

Expected RSL (dBm):

Expected Diversity RSL (dBm):

RSL Main (dBm):

RSL Diversity (dBm):

Deviation from exp?

RSL ≤4 dB?

Page 124: XPIC and Allignment 2008

FibeAir® Installation Guide 9-17

FIBEAIR LINK COMMISSIONING LOG

(continued)

6. COMMISSIONING TESTS Site 1 Drawers

Right / Left Site 2 Drawers

Right / Left

Front panel LEDs: All green All green All green All green

Line loopback: Pass Pass Pass Pass

IDU loopback: Pass Pass Pass Pass

RFU loopback: Pass Pass Pass Pass

Radio BER: Pass Pass Pass Pass

STM-1 test: Pass Pass Pass Pass

Fast Ethernet test: Pass Pass Pass Pass

8 x E1/T1 test: Pass Pass Pass Pass

E3/DS3 test: Pass Pass Pass Pass

Wayside E1 test: Pass Pass Pass Pass

Wayside Eth test: Pass Pass Pass Pass

XPIC test: Pass Pass Pass Pass

Switching test: Pass Pass Pass Pass

7. MANAGEMENT CONFIGURATION Site 1 Site 2

Eth Main IP address:

Eth Coupled IP address:

Eth IP mask:

Serial IP address:

Serial IP mask:

Default router:

In-band enabled?

Gateway/NE:

In-band channel 1:

In-band channel 2:

Ring IP address:

Ring IP mask:

Network ID:

8. REMARKS/NOTES

Page 125: XPIC and Allignment 2008

FibeAir® Installation Guide 9-18

FIBEAIR LINK COMMISSIONING LOG

(continued)

9. INSTALLATION INFORMATION

Name:

Company:

Date: Installed by:

Signature:

Name:

Company:

Date: Commissioned by:

Signature:

Page 126: XPIC and Allignment 2008

FibeAir® Installation Guide 9-19

RMA This section describes the RMA (Return Material Authorization) procedure used to return a defective product to Ceragon. The procedure applies for in-warranty and out-of-warranty repairs.

Important! This procedure must be followed carefully in order to allow Ceragon to provide the most efficient and immediate service.

Procedure 1. Prior to returning a product to Ceragon Networks, please consult the Customer Support Department for

technical assistance and to verify that the return is necessary.

2. If the return is necessary, Ceragon's Customer Support Department will approve the return and you will be asked to fill out the RMA Form provided at the end of this section.

3. Please fill out the RMA Form completely and send it by e-mail to [email protected].

Please add log-files and any other relevant data.

4. The Customer Support Department will evaluate the data in the RMA Form and provide you with an RMA number for reference. It will then inform you of the warranty status of the product.

Please Note: The Customer Support Department will not be able to process your RMA request if you do not complete the RMA Form properly. Mainly required is the product data, reason for return, descrption of the problem, and the amount of time the product was in service before the failure occurred.

5. If the product is out of warranty, you will be asked to send the purchase order for the repair charge.

6. Ceragon will ship the returned product to the address stated on the RMA Form.

7. Specify the RMA number on a copy of the RMA Form and send it together with the product to the Ceragon office. Make sure that the RMA number appears visibly on the package, and use the RMA number for the relevant shipment documents.

8. The returned product should be shipped to Ceragon in its original packaging. If the original package is not available, a suitable alternative should be used to prevent transit damage. Ceragon will not be responsible for any damage to the product that was caused due to improper packaging.

9. To expedite the arrival time and avoid unnecessary delays, please notify our Customer Support Department of the shipment date, and courier and shipment details (including tracking number).

10. Unless otherwise agreed, the customer will be responsible for the shipment fees of the product to Ceragon, and Ceragon will be responsible for the shipment fees back to the customer.

11. Unless otherwise agreed, a repaired or replaced product will be sent to the customer within 30 calendar days from the date of arrival of the product to Ceragon.

12. Ceragon's Customer Support Department will notify the customer when the product was shipped back and will provide shipment details.

13. An invoice for repair costs (for an out-of-warranty repair) will follow shortly after the product is returned.

14. Please use the RMA number for questions and inquiries you may have concerning the product you sent.

Page 127: XPIC and Allignment 2008

FibeAir® Installation Guide 9-20

RMA Form