xp 2000 manual & power door identification€¦ · xp 2000 manual & power determining the...

Manual Part Number: 17A248-052208 ©2008 ASI Technologies, Inc. Page 37

1-800-558-7068

MAINTENANCE

XP 2000 Manual & Power

Determining the Job Number, Model and Year of Manufacture

of your door is necessary to provide quick and accurate partsidentification. Each door has a label showing job number, modelnumber and manufacturing date. The following is a descriptionof labels and their locations.

Door Identification

ID Tag Location

When ordering parts, have your ASI job number and door number available.

PRODUCTLABEL

PRODUCTLABEL

Product Label – Manual Doors Product Label – Powered Doors

ASI TECHNOLOGIES, INC.

MILWAUKEE

DOOR MODEL JOB NUMBER DOOR NUMBER

WISCONSIN MADE IN USA

MFG. DATE INSPECTED BY

ASI TECHNOLOGIES, INC.

MILWAUKEE

DOOR MODEL JOB NUMBER DOOR NUMBER

WISCONSIN MADE IN USA

MFG. DATE INSPECTED BY

OPERATOR TYPE MODEL # WIRING DIAGRAM

HORSEPOWER VOLTAGE/PHASE AMPERAGEHZ

ID Tag: XP 2000Manual

ID Tag: XP 2000Power

©2008 ASI Technologies, Inc. Manual Part Number: 17A248-052208

1-800-558-7068

REPLACEMENT PARTS


This parts manual is intended to assist in the correctidentification of the more commonly replaced parts; covering,generally, models and styles offered within the Enviro line. Formore specific parts information, please contact an authorizedrepresentative or consult the Factory’s Customer Service. ASITechnologies reserves the right to discontinue any part and makedesign changes without notice.

Refer to the information tag on your door and record the:

1. Door model number

2. Job number

3. Door number

4. Manufacturing date

5. Electrical wiring diagram number

Use part numbers referenced in this manual.

If the item is not found in the manual, the product code on theback of the item is helpful.

If your door has no information label, the approximate purchasedate is helpful.

General Instructions for Ordering Door Parts

Accurate information is always necessary to serve youcorrectly and promptly. Several steps should be followedto determine exactly the parts that are needed.

Instructions for Ordering

Once you have gathered the information above, call:

1-800-558-7068

or

Order Parts Online at:

www.asidoors.comand follow the “Parts” link

Manual Part Number: 17A248-052208 ©2008 ASI Technologies, Inc. 9

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REPLACEMENT PARTS


BULB SEAL

ROLLER TRUCKASSEMBLIES

HEADER/RAIL ASSEMBLY

JUNCTION BOX (FREEZER ONLY)

JUNCTION BOX (FREEZER ONLY)

HEADER/RAIL ASSEMBLY

JUNCTION BOX

ROLLER TRUCKASSEMBLIES

DRIVE BELT

BULB SEAL JUNCTION BOX (FREEZER ONLY)

IDLER WHEELASSEMBLY

MOTOR MOUNTBRACKET

MOTOR

IDLER WHEELASSEMBLY

DRIVE BELT

IDLER WHEELASSEMBLY

Header Assemblies

When ordering parts, specify

Job Number, Door Number

and Manufacture Date

ITEM # PART # DESCRIPTION1 80D016 HEADER ASSY, MANUAL, RH/LH, BI-PART XP DOOR2 80D020 HEADER ASSY, POWER, RH, BI-PART XP DOOR3 80D021 HEADER ASSY, POWER, LH, BI-PART XP DOOR

0 ©2008 ASI Technologies, Inc. Manual Part Number: 17A248-052208

1-800-558-7068

REPLACEMENT PARTS


Part # 80D016

Header Assembly Bi-Part, Manual, RH/LH

Note:

Items 19, 20, 21, 22, 23, & 24 are used on Freezer Option Only.

When ordering parts, specify JobNumber, Door Number and

Manufacture Date


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REPLACEMENT PARTS


Part # 80D016

Header Assembly Bi-Part, Manual, RH/LH Continued

TIEM # PART # DESCRIPTION QTY.1 24B258F1 HEADER ASSY, MANUAL, BI-PART, MKT DOOR, WIC <=96 A/R1 24B258F2 HEADER ASSY, MANUAL, BI-PART, MKT DOOR, WIC >96 <=120 A/R2 24B226F1 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, GALV 13 24B227F1 ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, GALV 14 24B305F1 ASM, END STOP, ROLLER TRUCK, RH, XP DOOR, ZINC 25 24B306F1 ASM, END STOP, ROLLER TRUCK, LH, XP DOOR, ZINC 26 13A245F1 RISER BLOCK, IDLER WHEEL, MKT-IXP DOOR, ZINC 27 24B075F1 ROLLER WHEEL IDLER ASSY, MKT-IXP DOOR, ZINC 28 50A137-A BELT, BI-PART, MANUAL, MKT-IXP DOOR 19 13A239 COVER, ALUMINUM HEADER 2

10 15B017 BULB / BLADE SEAL, TOP 111 11A159 SHIM, KEEPER BAR, HDPE, XP DOORS 212 13A276F1 SHIM, KEEPER BAR, MKT-IXP DOOR, GALV A / R13 13B215-C KEEPER BAR 214 41A542 SCREW, #8 x .75, SLDR, HEX 415 41A216 NUT, 3/8-16. WZLK, ZN 416 41A298 SCREW, 3/8-16 x 1.75, HHCS, ZN 417 41A063 WASHER, FLAT, 3/8, ZN 418 41A364 SCREW, 3/8-16 X 1.500 SLOTTED FHMS 419 11A086-B GROMMET, .875 ID 220 22B029 JUNCTION BOX, WEATHERPROOF, 1-GANG 121 22A084 BELL BOX, COVER AND GASKET 122 22A003 JUNCTION BOX, WEATHERPROOF, 2-GANG 123 22A004-A COVER, ELECTRICAL, BLANK, 2-GANG 124 22A221 BUSHING, SNAP 2


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REPLACEMENT PARTS



Manufacture Date

Note:

Item s 29, 30, & 31used on Freezer Option Only.

Part # 80D020

Header Assembly Bi-Part, Power, RH


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REPLACEMENT PARTS


ITEM # PART # DESCRIPTION QTY.1 24B225F1 HEADER ASSY, RH OPER, POWER, BI-PART, MKT DOOR, WIC <=96 A/R1 24B225F2 HEADER ASSY, RH OPER, POWER, BI-PART, MKT DOOR, WIC >96 <=120 A/R2 24B227F1 ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, GALV 13 24B226F1 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, GALV 14 24B305F1 ASM, END STOP, ROLLER TRUCK, RH, XP DOOR, ZINC 15 24B306F1 ASM, END STOP, ROLLER TRUCK, LH, XP DOOR, ZINC 16 13A245F1 RISER BLOCK, IDLER WHEEL, MKT-IXP DOOR, ZINC 17 24B075F1 ROLLER WHEEL IDLER ASSY, MKT-IXP DOOR, ZINC 18 15B017 BULB / BLADE SEAL, TOP 19 13A239 COVER, ALUMINUM HEADER 2

1 0 11A159 SHIM, KEEPER BAR, HDPE, XP DOORS 211 13A276F1 SHIM, KEEPER BAR, MKT-IXP DOOR, GALV A/R1 2 13B215-C KEEPER BAR 21 3 13B279F1 BRACKET, MOTOR MTG, RH, MKT-IXP DOOR, ZINC 11 4 23B044 NORD SK172.1F-80L/4 MOTOR 11 5 50A129 BUSHING, DRIVE 11 6 50A122 SPROCKET, DRIVE 11 7 50A136-A BELT, BI-PART, POWER, MKT-IXP DOOR 11 8 41A542 SCREW, #8 x .75, SLDR, HEX 41 9 41A216 NUT, 3/8-16. WZLK, ZN 22 0 41A119 WASHER, LOCK, 1/2, REG SPLIT 42 1 41A388 SCREW, 1/2-13 x 1.00, HHCS, ZN 22 2 41A298 SCREW, 3/8-16 x 1.75, HHCS, ZN 42 3 41A063 WASHER, FLAT, 3/8, ZN 42 4 41A120 NUT, 1/2-13, HEX, ZN 22 5 41A364 SCREW, 3/8-16 X 1.500 SLOTTED FHMS 22 6 11A086-B GROMMET, .875 ID 22 7 22A003 JUNCTION BOX, WEATHERPROOF, 2-GANG 12 8 22A004-A COVER, ELECTRICAL, BLANK, 2-GANG 12 9 22B029 JUNCTION BOX, WEATHERPROOF, 1-GANG 13 0 22A084 BELL BOX, COVER AND GASKET 13 1 22A221 BUSHING, SNAP 2

Part # 80D020

Header Assembly Bi-Part, Power, RH Continued


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REPLACEMENT PARTS


Header Assembly Bi-Part, Power, LHPart # 80D021


Manufacture Date

Note:

Item s 29, 30, & 31used on Freezer Option Only.


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REPLACEMENT PARTS


Header Assembly Bi-Part, Power, LH Continued

Part # 80D021

I T E M # PA R T # D E S C R I P T I O N Q T Y.1 24B278F1 HEADER ASSY, LH OPER, POWER, BI-PART, MKT DOOR, WIC <=96 A/R1 24B278F2 HEADER ASSY, LH OPER, POWER, BI-PART, MKT DOOR, WIC >96 <=120 A/R2 24B227F1 ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, GALV 13 24B226F1 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, GALV 14 24B305F1 ASM, END STOP, ROLLER TRUCK, RH, XP DOOR, ZINC 15 24B306F1 ASM, END STOP, ROLLER TRUCK, LH, XP DOOR, ZINC 16 13A245F1 RISER BLOCK, IDLER WHEEL, MKT-IXP DOOR, ZINC 17 24B075F1 ROLLER WHEEL IDLER ASSY, MKT-IXP DOOR, ZINC 18 15B017 BULB / BLADE SEAL, TOP 19 13A239 COVER, ALUMINUM HEADER 2

10 13B1173F1 BRACKET, MOTOR MTG, LH, MKT-IXP DOOR, ZINC 111 23B044 NORD SK172.1F-80L/4 MOTOR 112 50A129 BUSHING, DRIVE 113 50A122 SPROCKET, DRIVE 114 50A136-A BELT, BI-PART, POWER, MKT-IXP DOOR 115 11A159 SHIM, KEEPER BAR, HDPE, XP DOORS 216 13A276F1 SHIM, KEEPER BAR, MKT-IXP DOOR, GALV A/R17 13B215-C KEEPER BAR 218 41A298 SCREW, 3/8-16 x 1.75, HHCS, ZN 419 41A063 WASHER, FLAT, 3/8, ZN 420 41A542 SCREW, #8 x .75, SLDR, HEX 421 41A216 NUT, 3/8-16. WZLK, ZN 222 41A119 WASHER, LOCK, 1/2, REG SPLIT 423 41A388 SCREW, 1/2-13 x 1.00, HHCS, ZN 224 41A120 NUT, 1/2-13, HEX, ZN 225 41A364 SCREW, 3/8-16 X 1.500 SLOTTED FHMS 226 11A086-B GROMMET, .875 ID 227 22A003 JUNCTION BOX, WEATHERPROOF, 2-GANG 128 22A004-A COVER, ELECTRICAL, BLANK, 2-GANG 129 22B029 JUNCTION BOX, WEATHERPROOF, 1-GANG 130 22A084 BELL BOX, COVER AND GASKET 131 22A221 BUSHING, SNAP 2


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REPLACEMENT PARTS


Roller Truck AssembliesPart # 24B226 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART


Manufacture Date


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REPLACEMENT PARTS


Roller Truck Assemblies Continued

Part # 24B226

F4 F3 F2 F1 DESCRIPTION PART # ITEM #- - - 1 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, GALV 24B226F1 -- - 1 - ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, S/S 24B226F2 -- 1 - - ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, HD, GALV 24B226F3 -1 - - - ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, HD, S/S 24B226F4 -

- 1 - 1 BRACE, TROLLEY, BI-PART, MKT DOOR, GALV 13B964F1 11 - 1 - BRACE, TROLLEY, BI-PART, MKT DOOR, S/S 13B964F2 1- - - 2 TROLLEY ASSY, XP DOOR, ZN 24B022F1 2- - 2 - TROLLEY ASSY, XP DOOR, SS 24B022F2 2- 2 - - TROLLEY ASSY, HD, XP DOOR, ZN 24B298F1 22 - - - TROLLEY ASSY, HD, XP DOOR, SS 24B298F2 2- 1 - 1 BELT BRACKET, RH & LH SLIDES, ZINC 13B1149F1 31 - 1 - BELT BRACKET, RH & LH SLIDES, S/S 13B1149F2 31 1 1 1 CLAMP PLATE, 8MM HTD BELT 14A191 4- 16 - 16 SCREW, 5/16-18 x 1.00, HHCS, ZN 41A061 5

16 - 16 - SCREW, 5/16-18 x 1.00, HHCS, SS 41A346 5- 12 - 12 WASHER, FLAT, STD, 5/16, ZN 41A126 6

12 - 12 - WASHER, FLAT, STD, 5/16, SS 41A608 6- 16 - 16 WASHER, LOCK, 5/16, ZN 41A093 7

16 - 16 - WASHER, LOCK, 5/16, SS 41A347 7- 12 - 12 HEX NUT, 5/16-18, ZN 41A092 8

12 - 12 - HEX NUT, 5/16-18, SS 41A345 86 6 6 6 HOLE PLUG, 302 S/S, 1-3/8" DIA. 16A115 9


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REPLACEMENT PARTS



Manufacture Date

Part # 24B227ROLLER TRUCK ASSY, TOP BELT, BI-PART

Roller Truck Assemblies


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REPLACEMENT PARTS


Part # 24B227

F4 F3 F2 F1 DESCRIPTION PART # ITEM #- - - 1 ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, GALV 24B227F1 -- - 1 - ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, S/S 24B227F2 -- 1 - - ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, HD, GALV 24B227F3 -1 - - - ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, HD, S/S 24B227F4 -

- 1 - 1 BRACE, TROLLEY, BI-PART, MKT DOOR, GALV 13B964F1 11 - 1 - BRACE, TROLLEY, BI-PART, MKT DOOR, S/S 13B964F2 1- - - 2 TROLLEY ASSY, XP DOOR, ZN 24B022F1 2- - 2 - TROLLEY ASSY, XP DOOR, SS 24B022F2 2- 2 - - TROLLEY ASSY, HD, XP DOOR, ZN 24B298F1 22 - - - TROLLEY ASSY, HD, XP DOOR, SS 24B298F2 2- 1 - 1 BELT BRACKET, XP BI-PART, TOP BELT, ZN 13B1193F1 31 - 1 - BELT BRACKET, XP BI-PART, TOP BELT, SS 13B1193F2 31 1 1 1 CLAMP PLATE, 8MM HTD BELT 14A191 4- 16 - 16 SCREW, 5/16-18 x 1.00, HHCS, ZN 41A061 5

16 - 16 - SCREW, 5/16-18 x 1.00, HHCS, SS 41A346 5- 12 - 12 WASHER, FLAT, STD, 5/16, ZN 41A126 6

12 - 12 - WASHER, FLAT, STD, 5/16, SS 41A608 6- 16 - 16 WASHER, LOCK, 5/16, ZN 41A093 7

16 - 16 - WASHER, LOCK, 5/16, SS 41A347 7- 12 - 12 HEX NUT, 5/16-18, ZN 41A092 8

12 - 12 - HEX NUT, 5/16-18, SS 41A345 86 6 6 6 HOLE PLUG, 302 S/S, 1-3/8" DIA. 16A115 9

Roller Truck Assemblies Continued


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REPLACEMENT PARTS


Door Panel Assemblies


Manufacture Date

55D307F1, F2, F3, XP Bi-Part Door Assembly, WIC>108

55D312F1, F2, XP Bi-Part Door Assembly, WIC<=108


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REPLACEMENT PARTS


Door Panel Assemblies - Exploded View


Manufacture Date


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REPLACEMENT PARTS


Door Panel Assembies - Bill of Materials


Manufacture Date

QTY. DESCRIPTION PART # ITEM #1 PANEL CLIP, TOP, BI-PART, MKT DOOR 14B171 11 BACKING PLATE, UPPER, MKT DOOR 13A274-A 21 PANEL, <=96 TOP, BI-PART, MKT DOOR 32B032 31 PANEL CLIP, HORZ, BI-PART, MKT DOOR 14B169 41 PANEL, BOTTOM, BI-PART, MKT DOOR 32B031 51 PANEL CLIP, BOTTOM, BI-PART, MKT DOOR 14B172 61 GASKET, BOTTOM, 9", BI-PART, MKT DOOR 15A029 71 EXTRUSION, BOTTOM, BI-PART, MKT DOOR 14B173 82 ROD ASSY, SINGLE-SLIDE, MKT DOOR 24B271 92 EXTRUSION, TENSION ROD, SINGLE-SLIDE, MKT DOOR 14B088 1 01 PANEL CLIP, SIDE, SINGLE-SLIDE, MKT DOOR 14B091 111 PANEL CLIP W/SEAL, BI-PART, MKT DOOR 14B178 1 21 BULB/BLADE SEAL, BI-PART MKT DOOR 15B019 1 34 WASHER, LOCK, 1/2, REG SPLIT 41A119 1 42 ROD END, PANEL, MKT-IXP DOOR 16B038 1 52 NUT, 1/2-20, HEX, ZN 41A200 1 62 BUSHING, SNAP 22A277 1 71 OUTER PULL HANDLE, CHROME 16B756-B 1 81 HANDLE, TEAR DROP, PLASTIC 16A760 1 91 WEDGE, LH, ROLLER WHEEL, XP DOOR 11A158 2 02 SCREW, 1/4-20 x .750, SL PHMS, ZN 41A489 2 1


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REPLACEMENT PARTS


Face Frame Assembly & Gasket76B001F1, Face-Frame, XP Door, <=96” HIC

76B001F2, Face-Frame, XP Door, >96”<=120” HIC

76B001F3, Face-Frame, XP Door, >120”<=144” HIC

76B001F4, Face-Frame, XP Door, >144” HIC

TO LOCK:

LIFT ARM UP

AND SWIN

G OUT

WHEN N

OT IN

USE: SWIN

G ARM

BACK AND DOW

N

INTO NOTCH

6

1

5

9

4

3

2

10

8

7

Padlock Hasp Assembly24C042F1, Manual, RH24C042F2, Manual, LH24C042F3, Power, RH w/ Electric Cutout Assembly24C042F4, Power, LH w/ Electric Cutout Assembly

When ordering parts, specifyJob Number, Door Number


ITEM # PART # DESCRIPTION QTY.- 76B001 ASSY, FACE FRAME, XP DOOR -

1 14B090 EXTRUSION, FACE FRAME, MACHINED, XP DOOR 12 14B187 EXTRUSION,FACE FRAME, CUT, XP DOOR 13 15B016 BULB / BLADE SEAL, FACE FRAME 14 41A080 WASHER, FLAT STD, #10, ZN AS REQ.5 41A232 SCREW, #10 X .75, PH TRSMS,SS AS REQ.6 22A260 HEAT TAPE (Freezer Only) AS REQ.

ITEM #1-23456

78910

PART#24C041F124C041F2

13B11041A51817A00513A07641A519

23A01822A03841A51722A037

DESCRIPTIONAssembly, Padlock Hasp & Swing Arm, RHAssembly, Padlock Hasp & Swing Arm, LHShroudScrew, #8-32x2”, SL, PHMSLabel, Padlock Hasp BodyMountingBlock, Limit SwitchScrew, #8-32x2”, SL, FHM

Cutout SwitchCord GripScrew, #8-32x2”, SL, RHMSGrommet, #z-3190

The following are on power operated models only


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REPLACEMENT PARTS


Floor Hardware

When ordering parts, speci-fy Job Number, Door

Number and ManufactureDate

ITEM # PART # DESCRIPTION QTY1 24B275 ASSY, ROLLER GUIDE, TRAILING EDGE, XP DOOR 22 - BOLT, 1/2-13 x 1.50, LAG SCREW 43 - WASHER, FLAT, 1/2, STANDARD, ZN 4

1

12

Pull Station (Optional)

Push Buttons (Optional)

1 24B102F1 Ceiling pull switch, unheated

– 24B102F2 Ceiling pull switch, heated

Item Part No. Description

1 24B029F1 Push button station, unheated

2 24B029F2 Push button station, heated


Radio Control System (Optional)

– 23A183 Receiver, radio control

– 23A184 Transmitter, radio control

Item Part No. DescriptionWhen ordering parts, specify Job

Number, Door Number andManufacture Date


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REPLACEMENT PARTS


Motion Detector (Optional)

– 23A158 Auto microwave detector

– 13B335 Bracket

– 17C177 Installation guide


Loop Detector (Optional)

– 23A019 Loop detector, 24 VAC 416A–7

– 22A085 Wire, 14 gage, black, 7 strand–#XHHW

– 23A160 Embedding sealer

– 17C174 Installation guide, loop detector

Item Part No. Description Item Part No. Description

When ordering parts, specifyJob Number, Door Number and

Manufacture Date


1-800-558-7068

REPLACEMENT PARTS


When ordering parts, specifyJob Number, Door Number


Control Panel Assembly18D271-208/230V18D272-460V

2

5

6

4

7

1

1 23b102 Drive, Variable Frequency, 230V

1 23B103 Drive, Variable Frequency, 460V

2 23B104 Brake Resistor, 230V

2 23B105 Brake Resistor, 230V

3 23B101 Controller, w/Display (Not Shown)

4 23B107 Transformer, 100VA

5 23B108 Contactor, 3-Phase

6 23B109 Power Supply, 24VDC

7 23B110 Overload, Thermal

8 23B279 Cable, Mod-Bus (Not Shown)


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