work instruction - loading-tamil
DESCRIPTION
Work instruction tamilTRANSCRIPT
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WORK INSTRUCTION FOR
INSPECTION OF RAW MATERIAL
WORK INSTRUCTION FOR INSPECTION OF RAW MATERIAL
PREPARED BY: APPROVED BY:
Scope :
Applicable to Plastic Raw Materials
Responsibility:
Stores Assistant \ store keeper
Description :
1. Check the quantity of the inward items as per the purchase
order.
2. Take the sample size as 5 bags for lot on a randam basis
3. For all raw materials check the material Name ( if applicable)
4. Check whether the items are free from physical damages
5. For raw materials which have specific values ( mentioned in
the P.O) check the specification
6. Record the status of inspection in the GRN
7. If any rejection (Product NC) is found during this inward it
will be handled as per QSP\ 04
The below table may be used for reference to Handle the
Inward Inspection
Parameter to Inspect Specification Measuring Techinique Sampling Size
Material Name \
Quantity \ Free
From Damage
As per P.OVisual Inspection \
Weighing Machine 5 Bags \ Lot
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WORK INSTRUCTION FOR
RAW MATERIAL RECEIPT ,STORAGE &
HANDLING
WORK INSTRUCTION FOR RAW MATERIAL RECEIPT ,
STORAGE & HANDLING
PREPARED BY: APPROVED BY:
Raw Material Receipt
The Raw material received from supplier should be checked For the following
1. Quantity as per the Invoice \ D.C
2. The Raw Material mentioned in the Invoice \ D.C and the raw
material received
3. Packing condition , There should not be any tear and the
material should not spill from the bags
4. The bags should not be damp
Incase of discrepancies, talk to the Supplier and take necessary action immediately
STORAGE
1. The raw materials should be kept in the pallet allocated for the
material
2. The distance between one material and the other should be
atleastone foot
3. The raw material name should be clearly displayed
4. The raw material register should be updated immediately
HANDLING
1. The raw material required for production should be taken from the
stores only after entering in the raw material register.
2. Once the bag is opened and the material is taken, the bag shouild be
closed
3. Never keep the bags with raw material in OPEN CONDITION
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WORK INSTRUCTION FOR
MOULD LOADING
WORK INSTRUCTION FOR MOULD LOADING
Nkhy;L Vw;Wtjw;fhd nray;Kiw tpsf;fk;
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Check the Mould Properly with all auxillary system is available like locating
ring,lifting bar, Eye bolt ,cooling Nipples & verify the Mould check list.Nkhy;il Vw;Wtjw;f;F Kd; Nkhy;L nrf; yp];by; cs;s midj;Jk; (NyhNfl;bq;rpq;> ypg;bq; ghu;> I Nghy;l;& ypq; ypg;gpy;) cs;sjh vd cWjp nra;J nfhs;sTk;.
2. Select Ejector rod & fix to the related Holes Nkhy;bw;F jFe;j Vn[f;lu; uhL vLj;J nk\pdpy; jFe;j ,lj;jpy; nghUj;jTk;.
3. Confirm machine platen is sufficiently open and hydraulic
ejector is in fully back positionnk\pdpd; gpNsl;bid Nkhy;Lf;F Vw;wthW jpwe;J nfhs;sTk; kw;Wk; Il;uhypf; Vn[f;lu; KOtJk; gpd;Gwkhf ,Uf;FkhW cWjp nra;J nfhs;sTk;.
4. Lift the mould using the crane by means of Eyebolt & chain/RopeNkhy;il I Nghy;l;> Nuhg; kw;Wk; fpNudpd; cjtpAld; J}f;fTk;.
5. Locate the mould in the fixed platen of the machine guiding
the locating ring.Nkhy;il nk\pdpd; gpf;];L gpNsl;ldpy; NyhNfl;bq;upq; cjtpAld; nghUj;jNtz;Lk;.
6. All operations should be done in Mould set up mode.midj;J nray;ghLfisAk; nrl;bq; Nkhby; nra;aTk;.
7. Close the moving side platen slowely till touch the mould%tpq; irL bNsl;lid nkJthf Nkhy;il njhLk;tiu FNsh]; nra;aTk;.
8. Ensure the mould position and level is correct by touching
injection nozzle.Nkhy;L NyhNfl;bq; nra;jJ rupahf cs;sjh vd;gij ,d;n[f;\d; eh\piyitj;J rupghu;j;J nfhs;sTk;.
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WORK INSTRUCTION FOR
MOULD LOADING
WORK INSTRUCTION FOR MOULD LOADING
PREPARED BY: APPROVED BY:
9. After confirming the mould setup, Actuate the lockingNkhy;L NyhNfl;bq; nra;j gpwF> nk\pdpy; Nkhy;bw;F Vw;wthW yhf;fpq; nfhLf;fTk;.
10. Clamp the mould using clamps, spacers, washer, bolts, allen keys,
Spanners & pipes];Ngru;> thru;> Myd; Nghy;l;> Myd; fP> ];ghdu;]; & igg; cjtpAld; Nkhy;il nghUj;j Ntz;Lk;.
11. Remove lifiting bar & locking plates from the mould Nkhy;bypUe;J ypg;bq; ghu; kw;Wk; yhf;fpq; gpNsl;il fow;w Ntz;Lk;.
12. Open the mould slowlly and check inside surface first by cleaningNkhy;il nkJthf Xgd; nra;J NkYk; Nkhy;il Rj;jk; nra;Jcl;Gwk; ed;whf cs;sjh vd rupghu;f;fTk;.
13. Fix the ejector strokes depends upon the mould constructionNkhy;bw;F Vw;wthW Vn[f;lu; ];l;Nuhf; nrl; nra;aTk;.
14. Connect the inlet and outlet of the water lines to the mould,d;yl; kw;Wk; MTl;yl; thl;lu; iyid Nkhy;by; ,izf;fTk;.
15. Provide normal \ Chiller \ MTC as applicableNjitf;Nfw;g ehu;ky; / rpy;yu; / vk; b rp nfhLf;f Ntz;Lk;.
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WORK INSTRUCTION FOR
MOULD UNLOADING
WORK INSTRUCTION FOR MOULD UNLOADINGNkhy;L ,wf;Ftjw;fhd nray;Kiw tpsf;fk;.
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Clean the mould & apply rust preventive spray to the core and cavity Nkhy;il Jilj;J Jug;gbf;fhky; ,Ug;gjw;Fupa ];gpNuia Nfhu; kw;Wk; Nftpl;b irby; mbf;fTk;.
2. Remove water line and clean the water channels with
blowing air.thl;lu; iyd;fis Row;wp thl;lu; Nrdypy; GNshapq; Vu; %yk; fpsPd; nra;a Ntz;Lk;.
3. Ensure that hydraulic ejector (M/Cs) is in backwardIl;uhypf; vn[f;rd; KOtJk; gpd;Gwkhf ,Uf;FkhW cWjp nra;J nfhs;sTk;.
4. Using the safety mode, close the mould slowelynk\pdpy; Nrg;l;b Nkhby; itj;J Nkhy;il nkJthf FNsh]; nra;aTk;.
5. Fix the lifting bar \ locking plate to the mouldNkhy;by; ypg;bq; ghu; kw;Wk; yhf;fpq; gpNsl;il ,izf;fTk;.
6. Suspend the mould with crane by menas of eyebolt & chainNkhy;il I Nghy;l; kw;Wk; ];by;Nuhg; %yk; fpNudpy; gpbf;fTk;.
7. Remove all the clamps from the platens.Midj;J fpshk;GfisAk; gpNsl;ldpy; ,Ue;J fow;wTk;.
8. Open the platen slowely till is required to lift the mould
from machine gpNsl;lid nkJthf Xg;gd; nra;J Nkhy;il nk\pdpy; ,Ue;J ntspNa vLf;fTk;.
9. Place the mould in its positionNkhy;il mjw;Fupa ,lj;jpy; itf;fTk;.
10. Clean the machine areank\pid Rw;wp Jilf;f Ntz;Lk;
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WORK INSTRUCTION FOR
HOPPER CLEANING & BARREL
CLEANING PROCEDURE
WORK INSTRUCTION FOR HOPPER CLEANING
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Empty the present material from the hopper
2. clean the mesh , magnet and hopper inside
3. Ensure that no foreign material or colour granules present
in the hopper
4. Keep the Hopper Lid closed always after cleaning and after
loading the material
5. Hopper cleaning should be carried out while processing
and different material and master batch
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WORK INSTRUCTION FOR
HOPPER CLEANING & BARREL
CLEANING PROCEDURE
WORK INSTRUCTION FOR BARREL CLEANING
PREPARED BY: APPROVED BY:
FOR THE SAME MATERIAL WITH DIFFERENT COLOUR
1. Purge all the material in the barrel in small size
2. Load the required material to the feed throat of the barrel
and purge with High Back Pressure and High screw speed
3.Purging tobe done till the required colour is achived
FOR USING DIFFERENT MATERIAL
1. Purge all the material in the barrel in small size
2. Then use natural colour PP granuales to purge till the
original colour of PP comes.
3. Set the required temperature for the material tobe
processed
4. Load the required material into the hopper
5. Wait till the set temperature is reached
6. Purge the material till the required colour is achieved
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WORK INSTRUCTION FOR
HOPPER CLEANING & BARREL
CLEANING PROCEDURE
WORK INSTRUCTION FOR BARREL CLEANING
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Fill the throat of the injection barrel with the material tobe
purged
2. Set the temperature of Barrel to the melting temperature of
the resin
3. Set the machine to manual mode
4. Adjust the plasticising stroke to the maximum limit of the
machine
5. Press the screw retracting button till the screw retracts to the maximum limit
6. Purge the material in small size till screw position reaches
to zero mm.
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PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Oil level,oil temperature are within specified limits of the machineMapy; nyty;> Mapy; temp k; nk\pdpw;F Vw;w msT (30 c) cs;sjh vd ghuf;fTk;.
2. Machine, hopper and barrel are cleaned as per the requirementNjitf;F Vw;whw; Nghy; nk\pd;p fhg;gu; kw;Wk; / Nguy; Rj;jk; nra;a Ntz;Lk;.
3. The mould is loaded as per mould loading instructionNkhy;il Nkhy;L Nyhbq; nray; Kiw tpsf;fj;jpy; Fwpg;gpl;Ls;s gb Vw;wNtz;Lk;.
4. The material is pre dried (if required) and free from
contamination and is loaded to the hoppernkl;bupaYf;F Njitg;gl;lhy; preheat nra;J J}R ,y;;yhky; Hopper I nfhl;l Ntz;Lk;.
5. The hopper is closedHopper - I %l Ntz;Lk;
6. The MTC or Cooling water line is connected to the mould
as per requirement (with out Leakage) Mould cooling water line (or) M.T.C. line. - I mjw;F jFe;jhw;Nghy;; nrhUf Ntz;Lk;. (ntspapy; rpe;jhky;)
WORK INSTRUCTION FOR MACHINE STARTUPnk\pid Jtf;Ftjw;fhd nray;Kiw tpsf;fk;.
WORK INSTRUCTION FOR
MACHINE START UP
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WORK INSTRUCTION FOR
MACHINE START UP
WORK INSTRUCTION FOR MACHINE STARTUPnk\pid Jtf;Ftjw;fhd nray;Kiw tpsf;fk;.
PREPARED BY: APPROVED BY:
7. Set the Processing parameters for the machine using the
standard process parameter for the component and wait
till the temperature are reached to the set levelM/C - y; standard process parameter - I gad;gLj;jp process setting nra;a Ntz;Lk; gpwF me;j component - f;Fupa temp milAk; tiu fhj;jpUf;f Ntz;Lk;
8. Switch on to safety mode in the machine and close the
moving platen till it reaches 0.0 mm (This can be seen in
the mould closing page of the machineRtpl;ir Md; nra;J nrl;bq; nkhby; itj;J %tpq; gpNsl;lid 0-0 mmtUk; tiu close nra;aTk; (,ij PLC - y; mould closing page - y; ghu;f;fTk;)
9. Switch on to manual mode , set the mould closing &
Opening speed according to the mouldnk\pid manual nrl;bq;fpy; itj;J> mould closing & opening speed Nkhy;bw;F Vw;wthW nrl; nra;aTk;.
10. Now the machine is ready for operation,g;nghOJ cw;gj;jpia Jtf;Ftjw;F nk\pd; jahuhf cs;sJ.
11. Set the machine counter to Zero M/c - y; counter - I Zero nrl; nra;aTk;
12. Start the production ,Once the components are made as
per the requirements get the production clearance from
Quality & continue the production. cw;gj;jpia Jtf;fTk;> juk; tha;e;j cw;gj;jp Jtq;fpaTld; juf;fl;Lg;ghl;blk; Production clearance ngw;wTld;> cw;gj;jpia njhluTk;.
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WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
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WORK INSTRUCTION FOR PRE DESPATCH AUDIT
AND DESPATCH PROCEDURE
PREPARED BY: APPROVED BY:
1. All components before despatch should be inspected for the compliance of all
the parameters as per control plan followed by us.nghUl;fs; mDg;Gtjw;F Kd;G juf;fl;LghL jpl;lj;jpd;fPo; mjw;Fupa fUtpfis nfhz;L Ma;T nra;j gpd;G mDg;gLfpwJ.
2. The sampling of components should be made as per our sampling plannghUl;fs; sampling plan mbg;gilapy; gupNrhjpf;fg;gl;LfpwJ.
3. Packing slips should be pasted to the bins giving all the details like
componenet name, Qty, Customer name , colour , date , etcjahupj;j nghUl;fs; mlq;fpa Bin apd; Nkw;gFjpapy; mjDila ngau;> vz;zpf;if thbf;ifahsu; ngau;> epwk;> Njjp kw;Wk; gpw tpguq;fs; xl;lg;gl;bUf;Fk;.
4. Incase if the parameter are not complying with the requirements,
inform customer about the same and arrange to get deviation for
the lot if required most urgentmtrufhyj;jpy; nghUl;fs; gupkhdj;jpy; VjhtJ Fiw ,Ug;gpd; mij thbf;ifahsu;fSf;F njuptpj;J Fwpg;gpl;l vz;zpf;iff;F mDkjp ngw;W mDg;gLfpwJ.
5. Inform invoicing supersvisor for making the Invoice by filling Despatch RequisitionmDg;Gk; nghUl;fspd; tpguj;ij tpiyg;gl;bay; Nkw;ghu;itahsUf;F gl;bay; ,lg;gLfpwJ.
6. Send the material to the customer along with the Invoicethbf;ifahsu;fSf;F nghUl;fs; cld; tpiyg;gl;bay; mDg;gLfpwJ.
7. If the material is being send through the transporter, ensure that the transporters
Lorry Receipt is completely filled and keep necessary copies with us for future
reference and followupnghUl;fis thfdj;jpy; mDg;Gk; nghOJ thfdk; kw;Wk; nghUl;fspd; tpguk; gw;wpa efy; G+u;j;jp nra;ag;gl;L Nfhg;gpy;p itf;fg;gLfpwJ.
WORK INSTRUCTION FOR PRE DESPATCH AUDIT &
DESPATCH PROCEDUREnghUl;fs; mDg;Gtjw;F Kd;G gpd;gw;w Ntz;ba topKiwfs;
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WORK INSTRUCTION FOR IDENTIFICATION
AND TRACEABILITY PROCEDURE
PREPARED BY: APPROVED BY:
AT RECEIPT STAGE
All the inward items should be kept in an idendified area,Based on GRN Status , Vendor
Product card (Accepted, Rejected, Waiting for Inspection ) shall be put and disposition
of the items shall be taken accordingly.cs;tUk; nghUl;fs; midj;Jk; milahsk; kw;Wk; xg;Gjy; ngw;w gpd;G mjw;Fupa ,lj;jpy; itf;fg;gLk;.
AT INPROCESS STAGE
During Inprocess stage all the items shall be accompany with the Production slip giving
the details of operations done and the operations tobe donejahupg;G Kw;W ngw;w epiyapy; mjDila epiyia gw;wpa tpguq;fs; xl;lg;gLk;.
AT FINAL STAGE
After pre despatch Inspection the packing slips should be pasted to the bins giving all the
details like component name, Qty, Customer name,Colour, date etc.,jahupj;j nghUl;fs; Ma;T nra;j gpd;G> nghUl;fs; mlq;fpa Bin - apd; Nkw;gFjpapy; nghUl;fspd; ngau;> vz;zpf;if> thbf;ifahsu; ngau;> epwk; kw;w tpguq;fs; xl;lg;gl;bUf;Fk;.
USEAGE OF STATUS CARD
The production slip shall accompany the item if the items is accepted and can proceed for
further operations.
nghUl;fs; xg;Gjy; ngw;w gpd;G> mL;;j;j epiyf;F mDg;gg;gLfpwJ.
The Hold card shall accompany the items of their if their disposition is not decided or they
have to be reworked and they will be kept in the non conformance area.
jahupg;gpy; juf;FiwT fhuzkhf epWj;jp itf;fg;gl;l nghUl;fs; rupgLj;jNth my;yJ Nkw;nfhz;L KbT nra;tjw;fhf cWjp nra;ag;glhj ,lj;jpw;F khw;wp itf;fg;gLk;.
The rejected card shall accompany the items, which are not acceptable for further
processing or despatch and shall be kept separately in an identified area or sent for granulation.
juf;Fiwthd nghUl;fSf;F jdp milahs ml;il xl;lg;gl;L miuf;Fk; ,lj;jpw;F mDg;gLfpwJ.
WORK INSTRUCTION FOR IDENDIFICATION & TRACEABILITY milahskpLjy;> gpd;njhlUjy; gw;wpa Ntiy topKiwfs;.
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WORK INSTRUCTION FOR
MATERIAL PRE HEATING
PREPARED BY: APPROVED BY:
WORK INSTRUCTION FOR MATERIAL PRE HEATING
Scope :
Applicable to Injection moulding & Plastic Raw
material section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
INSTRUCTION:
1. Idendify the material tobe used
2. Take the material from the bag
3. Weigh the material and put in the trey
4. Put the oven in OFF condition, before opening the door
5. Set the temperature as recommended in the instruction sheet
and also time duration
6. Switch on the motor after closing the door
7. Switch on the heater also
8. Temperature will be set as given bellow
ABS
NYLON 6,66
POM
PTFE (TEFLON)
PC
PBT
PMMA
80- 90 C
95 -110 C
75 - 85 C
70 - 80 C
100 -120 C
100 -120 C
90 - 100 C
2 TO 3
2 TO 3
2 TO 3
1.5 TO 2.5
3 TO 4
2 TO 3
2 TO 3
MATERIAL PREDRYING TEMP ( DEG CENT) DURATION ( HRS)
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WORK INSTRUCTION FOR
FILL HOSE ASSEMBLY
WORK INSTRUCTION FOR FILL HOSE ASSY (NEW FAUCET)
PREPARED BY: APPROVED BY:
Scope :
Applicable to Fill hose Assy section
Responsibility:
Operators \ Trainee \ Supervisor
Description :
1. Dipping of Fill Hose in Hot bath at both ends
2. Inserting Cup & Coupler Faucet at one end of Fill hose
and L Connector M/C End on other side of Fill Hose
3. Crimping of Cup Fitted Fill Hose at Both ends
4. Pull of force checking 50 kg (With stand) (S)
5. Pressure Checking 10 Bar (With stand) (S)
6. 100% Leak Testing
7. Cleaning of Fill hose for water after leak testing
8. Assembly of Adaptor Faucet Sub assy with
Coupler Faucet (fitted at one end of the Hose)
9. Final Inspecion
10. Packing and Despatch
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WORK INSTRUCTION FOR
FILL HOSE ASSEMBLY
WORK INSTRUCTION FOR FILL HOSE ASSY (NEW FAUCET)
Shree
Mother
Group
PREPARED BY: APPROVED BY:
DOC NO: SMG \ P \ WI \ 02
REV NO : 01
DATE : 10.03.07
PAGE : 1 OF 2
Scope :
Applicable to Fill hose Assy section
Responsibility:
Operators \ Trainee \ Supervisor
Description :
1. Dipping of Fill Hose in Hot bath at both ends
2. Inserting Cup & Coupler Faucet at one end of Fill hose
and L Connector M/C End on other side of Fill Hose
3. Crimping of Cup Fitted Fill Hose at Both ends
4. Pull of force checking 50 kg (With stand) (S)
5. Pressure Checking 10 Bar (With stand) (S)
6. 100% Leak Testing
7. Cleaning of Fill hose for water after leak testing
8. Assembly of Adaptor Faucet Sub assy with
Coupler Faucet (fitted at one end of the Hose)
9. Final Inspecion
10. Packing and Despatch
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WORK INSTRUCTION FOR
ADAPTOR FAUCET SUB ASSY
WORK INSTRUCTION CHANDINI SUB ASSY
Shree
Mother
Group
PREPARED BY: APPROVED BY:
DOC NO: SMG \ P \ WI \ 02
REV NO : 01
DATE : 10.03.07
PAGE : 1 OF 2
Scope :
Applicable to Fill Hose assy section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1.
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WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
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WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
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WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
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WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
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WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
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WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
-
WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
-
WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
-
WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure
-
WORK INSTRUCTION FOR
MACHINE STOPPAGE
WORK INSTRUCTION FOR MACHINE STOPPAGE
nk\pid epWj;Jtjw;fhd nray;Kiw tpsf;fk ;.
PREPARED BY: APPROVED BY:
Scope :
Applicable to Injection moulding section
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the HopperHopper - I %lTk;.
2. Run the machine till Hopper material is emptynkl;bupay; midj;Jk; fhypahFk; tiu cw;gj;jpia njhluTk;.
3. Take out the injection unit backM/c - d; ,d;n[f;\d; Adpl;il ntspNa vLf;fTk;.
4. Remove the material from hopperfhg;gupypUe;J nkl;bupaiy ,wf;fTk;.
5. Clean the hopper with Air or Clothfhg;giu mKj;jfhw;W my;yJ Jilg;ghd; cjtpAld; Rj;jk; nra;aTk;.
6. Purge out the remaining Hopper material in Small Sizefhg;gupYs;s nkl;bupaiy rpwpa mstpyhd Purging - fhf vLf;fTk;.
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.PA, PC, POM & PBT kw;Wk; ,ju Engeering MaterialcgNahfg;gLj;jpapUe;jhy; PP my;yJ PS nkl;bupaiy cgNahfpj;J Nkw;$upa nkl;bupay; vJTk; Nguypy; ,y;yhjthW gu;[pq; nra;a Ntz;Lk;.
8. Disconnect the mould water circulating linesNkhy;by; ,izf;fg;lLs;s Water Line - fis fow;wNtz;Lk;.
9. Unload the mould as per the Mould Unloading procedureNkhy;il Nkhy;L ,wf;Ftjw;fhd nray; Kiw tpsf;fj;jpy; Fwpg;gpl;Ls;s gb ,wf;fTk;.
-
WORK INSTRUCTION FOR
MACHINE STOPPAGE
PREPARED BY: APPROVED BY:
Scope :
Responsibility:
Operators \ Trainee \ Supervisor \ Engineer
Description :
1. Close the Hopper
2. Run the machine till Hopper material is empty
3. Take out the injection unit back
4. Remove the material from hopper
5. Clean the hopper with Air or Cloth
6. Purge out the remaining Hopper material in Small Size
7. Use PP or PS granules and do further purging to ensure no
traces of PA, PC,POM & PBT resin is left out in the barrel
which will affects the barrel.
8. Disconnect the mould water circulating lines
9. Unload the mould as per the Mould Unloading procedure