wireless charging system 600w specification manual · 2020-03-05 · wireless charging system 600w...

Issued 2020.03.05

No. Ｔ318C05Ie

I

Thank you very much for purchasing the Wireless charging system RCS600 of B&PLUS.Please read the instruction manual before use and please use the products correctly.

Wireless charging system600W specification Manual

RCS600 for 24V ,12V ,48Vbattery

Standard head, Long distance head

Standard head

For safety precautions

Please read, please use it correctly and full attention to safety this "Safety Precautions" before use.Incorrect handling may cause not only malfunction or failure, leading to an accident or injury.Also in order to prevent damage or injury, please look after.

■ About Warnings

You are viewing mark with the following notes on safety in this manual.

It indicates that if ignoring this display, and operate the product in an improper manner, serious injury or possible death can occur.If you ignore the display, and operate the product in an improper manner, itindicates that that there is a possibility that people bear the damage, the potential and property damage may occur

■ About designation

The symbol shown in the instruction manual and product, have the following meanings.

Shows the attention "Please be careful".

I shows that please without doing the "forbidden".

I indicates mandatory "Please always run".

Attention

　　 Caution

Do not do the resolution and remodelingFailure to do so may result in fire, electric shock or malfunction. In addition, there is a risk that can lead to serious injury.When I perform the resolution and remodeling, a guarantee may not be received.

Do not use it as trouble and an abnormal stateSmoke, or in the case of such an abnormal state when abnormal noise or offensive smell is, please stop using it immediately.The malfunction or electric shock , the cause of the fire.　

The equipment inside, do not insert foreign objects and waterSuch as metal objects or combustible enters, and will be set to smoke or fire due to short circuit or malfunction, fire, electrical shock or other damage.

This product is compatible with 24 VDC or 12 VDCor 48 VDC lead battery and lithium ion bat-tery.Because voltage current setting may be required depending on the type of battery and conditions of use, be sure to contact our sales representative when purchasing.

In accordance with the instructions, please do the wiring and mountingPlease ensure proper procedure to street work. The malfunction or cause of the fire.

Attention

　　Attention

Please do not take any action in the hot-line stateIf you want to support the installation, maintenance, and failure, after confirming that the main circuit breaker (power board) is always out, please work. When working with hot-state, there is a potential for electric shock.

Please use the power supply as set forth in the specification alwaysIf it is used in power outside of the specifications such as a power in excess of the rated voltage, there is a risk of overheating, fire or malfunction.　

To contact a specialized dealer or installation of equipment (installation), the wiringImproper by doing installation work on your own, you will malfunction or an electrical shock, the cause of the fire.

If you want to dispose of this product, you will be disposed of as industrial wastePlease dispose of in accordance with waste disposal regulations specified.

Please be sure to use the specified parts and accessoriesThe malfunction or accident, the cause of the fire.

Do not put your hands or metal objects between the coils during operationThere and heat generated by induction heating, the potential to catch fire.

Do not install in a place that may be exposed to high temperatureWhen installed in a place such as hot air heater or direct sunlight directly, it could cause a malfunction or fire.　

Do not block the cooling fanHeat build up inside and cause malfunction or fire.

Do not touch the high temperature partWork for a while or immediately after operation, please do not touch the (power sup-ply unit, charging Unit, Head part) hot spots. Doing so could result in burns.

Keep the specified temperature rangeUse the product so that its temperature does not exceed the specified temperature range.Using outside the specification range may cause equipment failure due to heat generation.

Please use indoorsThis product is designed for indoor use. Please use it indoors.The malfunction or accident, the cause of the fire.

Request for use on

● This product, which is one of those high frequency utilization equipment of Radio Law. In the case of useing in Japan, please apply for a permission application for high frequency utilizaion equipment permission to Ministry of Internal Affairs and Communications. In the case of using the product out side Japan, please take appropriate action after confirming by yourself the standards and regulations to which the customer’s system should conform. ● For the control communication device that is installed in the product, there is no need for (diplo-ma) radio station authorization of the Minister as it corresponds to“ a weak radio station (weak radio equipment)”to. However, please be careful on the occasion of the operation because it may affect medical equipment and electronic equipment (such as pacemakers).

※ Specifications subject to change without notice.If there is a point of notice about the contents of this document, hope you'll give me your contact us, thank you.

RCS600

CA12 Shown in the explanation prart for12V type

● This manual is for 600W wireless power supply system for 24V or 12V　or 48V battery.The following label is displayed in the explanation of the specific specifications.Please do not confuse the description, and make sure to check the corresponding part.

RCS600

CA24 Shown in the explanation part for 24V type

RCS600

CA48 Shown in the explanation prart for48V type

■ Index ■

　1. Product summary ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6

　2. Feature ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7

　3. The name and specification of each part ・・・・・・・・・・・・・・・・・・ 8

　4. Notes at the time of installation (at the time of attachment) ・・・・・・・・ 12

　5. About the wiring ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 15

　6. Connection diagram ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 20

　7. Operation method ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 22

　8. Others ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 26

- 6 -

Wireless charging system 600W specificationFor 24V・12V・48V battery

Create a high frequency from an AC power supply, along with the transmitting power in a non-contact with the charge control circuit, this product is a revolutionary wireless charging system that has at the same time signal communication function.

　　　　・Power supply: High frequency utilization equipment

　　　　・Signal control: weak radio station standard

1.Product summary

Various 24V or 12V or 48V Battery

AC90-220V

① Charging unitType: RCS600-CA24

Type: RCS600-CA12

③ Power Supply unitType：RCS600-AC

④ Active HeadType: RCS600-AHType: RCS600-AH-L

② Passive HeadType: RCS 600-CHType: RCS 600-CH-L

AGV side Station side

RCS600

CA12

RCS600

CA24

Type code（24V）Type code（12V）Type code（24V）Description of each part① Charging unit RCS600-CA24 RCS600-CA12 RCS600-CA24 ・Charge to a battery is performed.

・Monitor the battery voltage and output the result to the passive head and the external control device connected to this unit.

② Passive Head RCS600-CH（Common specification)

・The receiving power from the active head, and supplies power to the charging unit.

・Various signals output from the charging unit are transmitted to the active head wirelessly.

RCS600-CH-L（for long distance specification)

③ Power Supply unitRCS600-AC

（Common specification）

· Convert AC power to high frequency.・Receives the input signal and supplies high frequency to the active head.· Output various signals received by the active head to the external control device.

④ Power Supply unit RCS600-AH（Common specification）

・ By electromagnetic coupling method, power is transmitted to the passive head without contact.

・Receives various signals from the passive head, and transmitted to the power supply unit.

RCS600-AH-L（for long distance specification)

24V type 12V type 48V type

Battery voltage Max.30V DC Max.15V DC Max.60V DC

Compatible battery

24VDC lead battery　24VDC lithium ion battery

12VDC lead battery12VDC lithium ion battery

48VDC lead battery　48VDC lithium ion battery

RCS600

CA12

RCS600

CA12

RCS600

CA24

RCS600

CA24

RCS600

CA48

RCS600

CA48

This system meets the following regulations:

Power supply : High frequency equipment

Signal control : Weak radio station standard

Type: RCS600-CA48RCS600

CA48

- 7 -


2.Feature

● Non-contact power transmission & signal transmission systemSince power transmission and signal transmission are done in a non-contact manner by electromagnetic

coupling method, there is no problem even if glass or plastic exists in the transmission space.

● Oscillation power control functionIf you have a transmission area within the specified range within the active head / passive head, active

head will make the oscillation behavior by controlling so that the internal voltage is constant value.If not in

the transmission area is passive head, and it is the specifications that make the intermittent oscillation.

If the passive head is in the transmission area, the Ready LED of the power supply unit will light and the

Ready signal will be output to the outside.

● Active head overheat protection functionWhen the internal heat generation of the head exceeds a certain temperature during oscillation of the

head, the protection function is activated and the operation shifts to the intermittent oscillation operation.

● Charging functionCharging of the battery, held at the CC / CV charging, full charge is virtually possible. When charging volt-

age reaches a certain level or more, it is determined that it is fully charged and completed charging.

● Battery voltage abnormalityWhen the battery voltage detects a voltage other than 16±0.5 to 31 ± 0.5V, charging stops.

When the battery voltage detects a voltage other than 8±0.5 to 16 ± 0.5V, charging stops.

When the battery voltage detects a voltage other than 32±0.5 to 61 ± 0.5V, charging stops.

● Over current protectionWhen charging current reaches a certain level or more it stops.

● Over voltage protectionWhen charging voltage reaches a certain level or more it stops.

● Battery overheating protectionWhen the battery reaches a certain temperature or below, charging stops.

RCS600

CA12

RCS600

CA24

RCS600

CA48

- 8 -


3.The name and specification of each part

Type code RCS600-CA24 RCS600-CA12 RCS600-CA48

Applicable passive head RCS600-CH, RCS600-CH--LApplicable battery Lithium ion battery, lead batteryOutput voltage Max.30V Max.15V Max.60VOutput current Max.20A Max.34A Max.10AExternal input Charge start signalExternal output Ready, Charge, End, Error, E1 ～ E3LED Ready, Charge, End, Error, E1 ～ E3Operating temperature 0...50℃Storage temperature -10...50℃Operating humidity 35 ... 90% RH or less However, no condensationIsolation ≧50M OhmDielectric strength AC1500V/1minShock rating 10 G, in the X, Y, and Z directions 11 msVibration rating 19.6 m / sec 2 (10 to 55 Hz), 20 times in X and Y directionsprotection class IP40（Indoor installation type）Weight 2.7kg 2.8kg 2.7kgConnec-tion

Feed connector Round 3-pinCommunication connector

Round 5-pin

I/O connector D-sub 25-pinBattery Battery connection terminal block (terminal screw size M5)Thermistor Terminal block for thermistor connection (terminal screw size M4)

Cooling method Natural air coolingProtection circuit

Battery Battery high / low temperature protectionOver voltage protectionOver current protection

Material Case AluminumAccessories Thermistor, Dsub 25P-Connector for start signal ON

RCS600

CA12RCS600

CA24RCS600

CA48

7 7

147 7

14232

135

80

160

260

16.5

12.5

210 24

1.6

型式：RCS600-CA24

RCS600

CA24 SettingCharge voltabe max. 28.8VCharge current max. 20.0ARecharge voltabe 24.0V

※ The printed content of the side label depends on the model

Charging unit

- 9 -


Type code RCS600-ACApplicable active head RCS600-AH, RCS600-AH-LRated input voltage AC100V / AC200VSupply voltage AC 90V ...AC 220V Single phase 50/60 HzCurrent consumption 9A (at 100V), 4.5A (at 200V)LED Power, Ready, Charge, End, Error, E1 ～ E3External output Power, Ready, Charge, End, Error, E1 ～ E3Operating temperature 0...50℃Storage temperature -10...50℃Operating humidity 35 ... 90% RH or less However, no condensationIsolation ≧50M OhmDielectric strength AC1500V, 1 minuteShock rating 10 G, in the X, Y, and Z directions 11 msVibration rating 19.6 m / sec 2 (10 to 55 Hz), 20 times in X and Y directionsprotection class IP20 （Indoor installation type）Weight 3.3kgConnec-tion

Feed connector Round 3-pinCommunication connector

Round 5-pin

Output signal D-sub25-pinPower 3P inlet

Cooling method Forced air coolingProtection circuit Overheat protectionMaterial Case SECCAccessories Power cable with ferrite core clamp

Power Supply unit

※ The printed content of the side label depends on the model

11

100 120 100

8

190170

80

210

1

（16.5）

（12.5）

350

（6）

- 10 -


84

154

170

26 1500

100

4ｘ7

ﾌｪﾗｲﾄｺｱRFC-H13

45 5

85

125

210

254

4ｘ

7

ﾌｪﾗｲﾄｺｱE04SR401938


46

3000

Connect 3P connector for power supply

Connect 5P connector for communication



Standard Specification Passive Head Standard Specification Active HeadType code RCS600-CH(1.5m),RCS600-CH-

01(1.0m),RCS600-CH-005(0.5m)RCS600-AH(3.0m),RCS600-AH-005(0.5m)

Applicable unit RCS600-CA24 or RCS600-CA12 or RCS600-CA48

RCS600-AC

Rated gap Distance 0 ～ 20mm Center offset ± 10 mm in the X axis direction and ± 15 mm in the Y axis direction (For details, see P. 13)

Operating temperature 0...50℃Storage temperature -10...50℃Operating humidity 35 ... 90% RH or less However, no condensationIsolation ≧50M OhmDielectric strength 2000 VAC / 1minShock rating 10 G, in the X, Y, and Z directions 11msVibration rating 19.6 m / sec 2 (10 to 55 Hz), 20 times in X and Y directionsProtection class IP65 (Indoor installation type)Weight(including cable connector part) 2.0kg(Cable length1.5m)/1.8kg(Cable length0.5m) 3.0kg(Cable length3.0m)/2.5kg(Cable length0.5m)Connection Supply Connected to the Charging unit at the

(female) 3-pin roundConnected to the Charging unit at the (male) 3-pin round

communication Connected to the Charging unit at the (female) 5-pin round

Connected to the Charging unit at the (male) 5-pin round

Material Case PPS, aluminum PPS, aluminumOutput cable φ8.6　2.5mm2ｘ3　KVU φ8.6　2.5mm2ｘ3　KVUCommunication cable φ5.6　0.3mm2ｘ4　PVC φ5.6　0.3mm2ｘ4　PVC

Accessories Ferrite core clamp(Installed), Central positioning labelRemarks See page 28 for cable verieties.

Standard SpecificationActive Head

Standard Specification Passive Head

Ferrite core clamp

Ferrite core clamp

Ferrite core clamp

- 11 -


Standard SpecificationActive Head

Long Distance Specification Passive Head

Long Distance Specification Active Head

135

150

235250

4 x 7

( 1500 )

740

RCS600-CH-L

RCS600-CH-L

Made in japan

Serial No. xxxxxxx

135

150

235


250

7

40

(3000)

RCS600-AH-L

Made in japan

Serial No. xxxxxxx





Ferrite core clamp

Long Distance Specification Passive Head Long Distance Specification Active HeadType code RCS600-CH-L(1.5m), RCS600-CH-L-01(1.0m),

RCS600-CH-L-005(0.5m)RCS600-AH-L(3.0m), RCS600-AH-L-005(0.5m)

Applicable unit RCS600-CA24 or RCS600-CA12or RCS600-CA48

RCS600-AC

Rated gap Distance 20 ～ 40mm * Be sure to follow the specified distance.Using outside the specifications may damage the equipment.

Center offset ± 10mm in X axis direction. ± 20mm in Y axis direction. However, the total displacement of the XY axes can be up to 20mm. (See page 13 for details)

Operating temperature 0...50℃Storage temperature -10...50℃Operating humidity 35...90％ RH or less However, no condensationIsolation ≧50M OhmDielectric strength 2000 VAC / 1minShock rating 10G, XYZ 方向に各 11msVibration rating 19.6 m / sec 2 (10 to 55 Hz), 20 times in X and Y directionsProtection class IP6X (Indoor installation type)Weight(including cable connector part) 3.1kg(Cable length1.5m)/2.9kg(Cable length0.5m) 3.3kg(Cable length3m)/2.8kg(Cable length0.5m)Connection Supply Connected to the Charging unit at the

(female) 3-pin roundConnected to the Charging unit at the (male) 3-pin round

communication Connected to the Charging unit at the (female) 5-pin round

Connected to the Charging unit at the (male) 5-pin round

Material Case PPS, aluminum PPS, aluminumOutput cable φ 8.6　2.5mm2 ｘ 3　KVU φ 8.6　2.5mm2 ｘ 3　KVUCommunication cable φ 5.6　0.3mm2 ｘ 4　PU φ 5.6　0.3mm2 ｘ 4　PU

Accessories Central positioning label,Ferrite core clamp(For charging cable)

Central positioning label,Ferrite core clamp,Ferrite core clamp(For power cable)

Remarks See page 28 for cable verieties.

- 12 -


4.Notes at the time of installation (at the time of attachment)

● Notes at the time of installation of the charging unit and power supply unit

・LocationIn order to obtain a good cooling effect, please keep as shown below the separation distance between the surrounding body so as not to block the airflow.

● Notes of each head when mounting

・Influence of surrounding metalTo avoid influence of surrounding metal, keep minimum spacing.Also, please remove metal chips and cutting pieces on the transmission surface of the head part. Metal pieces may generate heat, which may result in damage to equipment or accidents.

5cm or more 5cm or more

5cm or more 5 cm or more

5 cm or more5 cm or more

5 cm or more10cm or more

■ Active Head ／ RCS600-AH ■ Passive Head ／ RCS600-CH

A B C D EActive HeadRCS600-AH 45 46

Passive HeadRCS600-CH 57.5 87 45

(mm)

- 18 -

3.各ヘッド取付け注意事項 3-1 周囲金属の影響周囲金属による影響を避けるため、必ず下記に示す値以上の空間を設けてヘッドを設置する事。

・給電ヘッド/RCS600-AH A＝45mm、D＝46mm

・受電ヘッド/RCS600-CH B＝57.5mm、C＝87mm、E＝45mm

3-2 相互干渉ヘッドを取り付ける場合、相互干渉による影響を避けるため、必ず下記に示す値以上の間隔を

あけてヘッドを設置すること。

RCS600-AH,RCS600-CH 共に A=400mm 3-3.ケーブル曲げ R ケーブルの曲げ R は下記数値以上にすること。

電力ケーブル：R50、通信ケーブル：R30

non-metal non-metalmetal metal

F

F

F

F

G

金属

■給電ヘッド/RCS600-AH-L

■受電ヘッド/RCS600-CH-L F GActive HeadRCS600-AH-L 0 40Passive HeadRCS600-CH-L

(mm)

■ Long Distance Specification Active Head ／ RCS600-AH-L■ Long Distance Specification Passive Head ／ RCS600-CH-L

metal

- 13 -


・For the transmission distance and center off-set between the headsSet the allowable misalignment of the passive head and the active head within the following ranges.If the product is used outside the range, you may or equipment degradation of transmission efficiency may be damaged.

GDirection DistanceG 0 ～ 20mmX ±10mmY ±15mm

X軸方向

Y軸方向

X軸方向

Y軸方向

X軸方向

Y軸方向

X direction

Y direction

Direction DistanceG 20 ～ 40mmX ± 10mmY ± 20mm

■ Long Distance Specification Head

* The total axis misalignment of XY for long distance specifications is up to 20mm.

・Mutual Interference between the heads

If you are installing in parallel head, to avoid the effects of mutual interference, please attach the

head with an interval greater than or equal to the value shown in the table below always.

■ Long Distance Specification Head

■ Standard Specification Head

■ Standard Specification Head

Type code A(mm) B(mm) C(mm) D(mm)RCS600-AH 170 45 300 46RCS600-CH

Type code E(mm) F(mm) G(mm) H(mm)RCS600-AH-L 190 40 290 40RCS600-CH-L

- 14 -


R bending of the head and the cable line

Please make the following is greater than or equal to the number of R(mm) bending of the cable line.

・Active Cable and Passive Cable : R50

・Signal Cable line : R30 R

· Installation of ferrite clamp

For details, see P.21

・Central positioning label

Central positioning label is included for head positioning.

An example of pasting is shown, so please use it if necessary.

【Top view】【Side view】

- 15 -


5.About the wiring● Charging side (RCS 600-CA24)(RCS 600-CA12)(RCS600-CA48)

- 10 -

2-4 車上装置 2-4-1 充電コントローラ

（1）ヘッド接続部①② ①.受電ヘッド電力用 3P コネクタを接続

②.受電ヘッド通信用 5P コネクタを接続。（2）表示③ 表 8 の表示及び表 9 の異常判別を有する。

表 8 充電コントローラ表示名称機能表示手段出力備考

Ready 充電開始信号で表示青色灯火有り Charge 定電流または定電圧充電動作中を表示燈色灯火有り End 充電終了を表示緑色灯火有り Error 異常を表示赤色灯火有り Error code E1～E3 の組合せにより異常内容を表示赤色灯火無し

表 9 充電コントローラ異常判別名称検知内容及び原因 LED 表示

E1 E2 E3 充電コントローラ過熱充電コントローラ内の過熱検知(約 85±5℃) ○ ○ 電池電圧異常電池電圧 16-0.5～31+0.5V 以外を検知 ○ 出力過電流電池への過電流を検知 (25±0.5A) ○ 電池温度異常電池の過熱検知(約 50±5℃) ○ 出力過電圧電池への過電圧を検知 (33±0.5V) ○ ○ 通信異常ヘッドの温度異常、定格ギャップから外れた場合

Name Function Display method OutputReady Displayed in a chargeable state Light in in Blue PresentCharge Displaying during constant current or voltage charge operation Light in Orange PresentEnd Display the end of charging Light in Green PresentError Indicates abnormality Light in Red PresentError code Display abnormal contents by combination E1 ～ E3. Light in Red Present

Charging unit indication

Determination of abnormality in charging unit

Name Detected content and cause LED Possible factors Return conditionE1 E2 E3Charging unit low temperature / heat-ing

Low temperature detection in the charging unit (about -10 ° C ± 5 ° C)Detection of overheating in the charging unit (about 85 ± 5 ° C)

○ ○

Ambient temperature is low / high tem-perature. Use under conditions where the surrounding environment is closed.

Automatic return when target detection temperature rises above 0 ± 5 ° C or falls below 70 ± 5 ° C

Abnormality inbattery voltage

24V: Detect battery voltage outside the range of 16±0.5 to 31±0.5 V

○

Use of different types of batteries, such as rated voltage difference.

Remove the over voltage condi-tion and reset

12V: Detect battery voltage outside the range of 8±0.5 to 16±0.5 V48V: Detect battery voltage outside the range of 32±0.5 to 61±0.5 V

Output overcurrent

24V: Over current to battery detected（21.5±0.5A)

○

Inconsistency of setting data. Malfunc-tion..

Remove the over current condi-tion and reset

12V: Over current to battery detected（35.5±0.5A)48V: Over current to battery detected

（11±0.5A)Battery temperature error Low temperature detection of

battery (approx. -10 ° C ± 5 ° C)Battery overheat detection (approx. 60 ± 5 ° C)

○

Ambient temperature is too low / too high. Inadequate current setting for battery spec-ifications. Battery deterioration etc.

Reset battery temperature with-in 0 ± 5 to 50 ± 5 ° C

Output overvoltage

24V: Detect over voltage to battery（33±0.5V）

○ ○

Inconsistency of setting data. Malfunc-tion.. External voltage application.

Remove the over voltage condi-tion and reset

12V: Detect over voltage to battery（16.5±0.5V）48V: Detect over voltage to battery（63±0.5V）

Communication error ① Temperature abnormality of the head, deviated from the rating gap

Out of rated gap / misalignment, start feeding

Reset within the rated gap

Communication error ②Overheating of pas-sive head

Overheating of passive headDetection of (85 ± 5 ° C or higher)

High ambient temperature. Operation for a long time. Heat radiation failure due to ambient environment.

Lower than the targeted detec-tion temperature (85 ± 5 ° C) and reset.

[Caution] Temperature and gap abnormality of the active and passive head interrupt the communication function, so the pow-er supply unit is only the output of the main power supply ON.Battery voltage abnormality is detected only when charging starts and output over voltage is detected during charging.Reset means one of the following operations.

・ Turn off the power supply of the high frequency and turn it on after 1 minute.・ Set the distance between the heads to 200 mm or more, and then face them again after 1 minute.・Turn off the external input, hold it for 2 seconds or longer, then turn it ON again.

① Passive head Connect 3P connector for power supply② Passive head Connect 5P connector for communication③ LED display and error indication

RCS600

CA12

RCS600

CA12

RCS600

CA12

RCS600

CA24

RCS600

CA24

RCS600

CA24

RCS600

CA12

RCS600

CA24

RCS600

CA48

RCS600

CA48

RCS600

CA48

RCS600

CA48

- 16 -


【Attenction】Connecting 1 and 14 will start charging. Please use the Dsub 25P-Connector for start signal ON (included) or turn it on separately on the wiring or control side.The charging unit will not start (charge) unless 1 and 14 are connected. Please use the Dsub 25P-Connector for start signal ON (included) or turn it on separately on the wiring or control side.

The operation status of the charging unit is output to the outside simultaneously with the LED indicatesThe operation of the output signal turns ON when the LED is lit.In the output circuit, rated voltage 24 V rated current 50 mA, only surge protection (39 V) is installed.Parameter setting of charging current · charging voltage · timer is done by connecting dedicated connector to PC and launching dedicated software※ The followings are recommended for the Dsub 25 pin plug side if it is prepared by the customer.　HDBB-25P (05) Hirose Electric Machine Case：HDB-CTH Hirose Electric Machine　Case：HDB-CTH Hirose Electric Case　Terminal block type：SUBCON 25M-SH made by Phoenix Contact

⑤ Mounting partCase fixing width 7 mm 4 locations

⑥ Charging output terminal blockA terminal block (M5) that feeds the AGV battery. Charge with constant voltage (28.8 V) and constant current (20 A).Charge with constant voltage (14.4 V) and constant current (34 A).Charge with constant voltage (57.6 V) and constant current (10 A).

⑦ The thermistor connection terminal blockAGV thermistor connection terminal block for battery temperature detection (M4). Please attach the thermister. We do not compensate the operation using resistance.When extending, use cables of 0.25 mm 2 or more. If the battery temperature is outside the range of -10 to 60 ° C, battery temperature abnor-mality is output and charging stops.

⑧ Heat radiation finIn order to dissipate the heat generated during charging from here, please allow 100 mm or more on the upper side.

④ I / O connector

Name Function Pin No. RemarkCharge start signal

Charging starts with the ON signal from AGV. The abnormality that the AGV side issues is to stop charging by opening the contact 1,14 Input

Ready OFF with charge start signal 5,20 OutputCharge ON during constant current or constant voltage charge operation 6,20 OutputEnd Turn on when charging ends 7,20 OutputError ON when abnormal 8,20 OutputE1E2E3

The abnormality are indicated by LED lighting combinations of E1 to E3

16,2017,2018,20

Output

Write data Connection with PC when changing various settings 11,12,1324,25

I / O connector function

13 12 11 10 9 8 7 6 5 4 3 2 1

24 23 22 21 20 19 18 17 16 15 1425

GND MD1 GND GND

12VENB TDI TDO

外部接続

E1E2E3COM

外部接続

※ 図中のｽｲｯﾁはﾌｫﾄMOSを示す

GND5V

RXD2A TXD2AMODE ReadyError End Charge Power ST

24V

【 NPN 】

■外部接続ピンの配線（4・5・6・7・8・16・17・18）

■電源ユニットの起動信号の配線

※OPEN状態で電源ユニットが動作。

※OPEN状態で充電ユニットが停止。　 CLOSEにする場合は同梱のコネクタを使用。

内部回路

4Power

20COM

5Ready

18E3

･････

･････

･････

内部回路

1：ST

OPEN ･････起動

CLOSE ････停止

OPEN ･････停止

CLOSE ････起動

14：GND

24V

【 PNP 】

内部回路

Power4

COM20

Ready5

E318

･････

･････

･････

■充電ユニットの起動信号の配線

内部回路

1：ST

14：GND

Unavailable

Unavailable Unavailable

Unavailable

External connection

※ The switch in the figure shows the photo MOS

Internal circuit

Internal circuit■ External connection pin wiring（4.5.6.7.8.16.17.18）

【NPN】【PNP】

13 12 11 10 9 8 7 6 5 4 3 2 1

24 23 22 21 20 19 18 17 16 15 1425

GND MD1 GND GND

12VENB TDI TDO

外部接続

E1E2E3COM

外部接続


GND5V


24V

【 NPN 】

■外部接続ピンの配線（4・5・6・7・8・16・17・18）




内部回路

4Power

20COM

5Ready

18E3

･････

･････

･････

内部回路

1：ST





14：GND

24V

【 PNP 】

内部回路

Power4

COM20

Ready5

E318

･････

･････

･････


内部回路

1：ST

14：GND

Internal circuit

■ Wiring of start signal of charging unit

OPEN…STOPCLOSE…Start-up※ The charging unit stops in the OPEN state.Use the included connector to make it CLOSE

External connection

RCS600

CA12

RCS600

CA24

RCS600

CA48

- 17 -


- 5 -

2-3 地上装置 2-3-1 高周波電源装置

（1）ヘッド接続部①② ①.給電ヘッド電力用 3P コネクタを接続

②.給電ヘッド通信用 5P コネクタを接続。（2）表示③ 表 4 の表示及び表 5 の異常判別を有する。

表 4 高周波電源装置表示名称機能表示手段出力備考

Power 主電源入を表示緑色灯火有り Ready 充電開始信号 OFF で表示青色灯火有り Charge 定電流または定電圧充電動作中を表示燈色灯火有り End 充電終了を表示緑色灯火有り Error 異常を表示赤色灯火有り Error code E1～E3 の組合せにより異常内容を表示赤色灯火無し

● Power supply side (RCS 600-AC)

① Active headConnect the 3P connector for active head feeding② Active head Connect 5P connector for active head communication③ LED display and error indication

Other features

Charging ends When charging current reaches 1.0 A ± 0.5 A or less, charging terminates.

· Recharge functionAfter completion of charging, monitor the battery voltage and recharge when the battery voltage becomes 24 ± 0.5 V or less.After completion of charging, monitor the battery voltage and recharge when the battery voltage becomes 12 ± 0.5 V or less.After completion of charging, monitor the battery voltage and recharge when the battery voltage becomes 48 ± 0.5 V or less.

· Abnormality detection protection functionDetects the following abnormality, stops charging, and displays LED on the surface of charging unit.The cause element of the abnormality indication is shown in Charge Unit Error Detection.

· Behavior when communication is abnormal（Head overheating error or outside the rated operation range）

Ready lights even Head overheating error or outside the rated operation range. (Ready lights up when the

voltage to operate the CPU is supplied) There is an area where charging can be done with Ready lighting

but current may run out, charging may end or an error may occur. Also, when charging start signal is OFF,

Ready may blink.

When the charge start, signal is ON, it may repeat Ready · Charge or repeat Ready · Charge · Ends.

Ref) Outside the gap range, the internal voltage of the charging unit decreases (depending on the gap posi-

tion), and the display changes as shown below ① to ⑤ .

① Ready lights

② Ready blink

③ Ready → Charge → End LEDs are repeatedly litghts up

④ Charge → End LEDs are repeatedly lit in turn and the error lights up

⑤ Ready → Charge LED repeatedly lights up.

RCS600

CA12

RCS600

CA24

RCS600

CA48

- 18 -


Name Function Display method OutputPower Display main power supply Light in Green PresentReady Displayed in a chargeable state Lights in Blue PresentCharge Displaying during constant current or voltage charge operation Light in Orange PresentEnd Display the end of charging Light in Green PresentError Indicates abnormality Light in Red PresentError code Display abnormal contents by combination E1 ～ E3. Light in Red Present

Power Supply unit

Name Detected content and cause LED Possible factors Return conditionE1 E2 E3Charging unit low temperature / heating

Low temperature detection inside the power supply unit (about -10 ° C ± 5 ° C)Overheat detection inside the power supply unit (85 ± 5 ° C)

○ ○

Ambient temperature Low temperature or high temperature. Use under conditions where the surrounding environment is closed.

Automatic return when tar-get detection temperature rises above 0 ± 5 ° C or falls below 70 ± 5 ° C

Abnormality inbattery voltage

24V: Detect battery voltage 16±0.5 to 31±0.5 V or less

○

Use of different types of batteries, such as rated voltage difference.

Reset battery voltage ab-normality

12V: Detect battery voltage 8±0.5 to 16±0.5 V or less48V: Detect battery voltage 32±0.5 to 61±0.5 V or less

Output overcurrent

24V: Over current to battery detected（21.5±0.5A)

○

Inconsistency of setting data. Mal-function..

Remove the over current condition and reset

12V: Over current to battery detected（35.5±0.5A)48V: Over current to battery de-tected（11.0±0.5A)

Battery temperature error

Low temperature detection of battery (about -10 ° C ± 5 ° C)Battery overheat detection (approx. 60 ± 5 ° C)

○Ambient temperature is too low / too hot. Inadequate current setting for battery specifications. Battery deterioration etc.

Reset battery temperature within 0 ± 5 to 50 ± 5 ° C

Output overvoltage

24V: Detect over voltage to battery（33±0.5V）

○ ○

Inconsistency of setting data. Mal-function.. External voltage application.

Remove the over voltage condition and reset

12V: Detect over voltage to battery（16.5±0.5V）48V: Detect over voltage to battery

（63±0.5V）Power supply unit low temperature / over-heating

Low temperature detection inside the power supply unit (about -10 ° C ± 5 ° C)Overheat detection inside the power supply unit (85 ± 5 ° C)

○ ○ ○

Ambient temperature Low temperature or high temperature. Fan's breakdown. Clogged vent.

Automatic return when tar-get detection temperature rises above 0 ± 5 ° C or falls below 70 ± 5 ° C

Communication error ① Gap abnormality

Temperature abnormality of the head, deviated from the rating gap

It deviates from the rated gap / mis-alignment, and starts feeding.

Reset within the rated gap

Communication er-ror ② Overheating of active head

Overheating of active headDetection of (85 ± 5 ° C or higher)

Ambient high temperature. Operation for a long time. Heat radiation failure due to ambient environment.

Automatic restoration with falling of object detection temperature or reset

Power supply unit fault judgment

【Caution】 Temperature abnormality and gap abnormality of the active head and the passive head interrupt the communication function, so the power supply unit is the main power ON output.Battery voltage abnormality is detected only when charging starts and output over voltage is detected during charging.Reset means one of the following operations.Turn OFF the power, turn ON after about a minute.Set the distance between the heads to 200 mm or more, and then face them again after 1 minute.Turn OFF the external input, hold it for 2 seconds or longer, then turn it ON again.

④ Monitor

13 12 11 10 9 8 7 6 5 4 3 2 1

24 23 22 21 20 19 18 17 16 15 1425

GND MD1 GND GND

12VENB TDI TDO

外部接続

E1E2E3COM

外部接続


GND5V


24V

【 NPN 】

■外部接続ピンの配線（4・5・6・7・8・16・17・18）




内部回路

4Power

20COM

5Ready

18E3

･････

･････

･････

内部回路

1：ST





14：GND

24V

【 PNP 】

内部回路

Power4

COM20

Ready5

E318

･････

･････

･････


内部回路

1：ST

14：GND

Unavailable

Unavailable Unavailable

Unavailable

※ The switch in the figure shows the photo MOS

Internal circuit

Internal circuit

■ External connection pin wiring（4.5.6.7.8.16.17.18）

【NPN】【PNP】

External connection

External connection

RCS600

CA12

RCS600

CA12

RCS600

CA12

RCS600

CA24

RCS600

CA24

RCS600

CA24

RCS600

CA48

RCS600

CA48

RCS600

CA48

- 19 -


⑤ Mounting sectionFor housing fixing 7 x 15 8 places

⑥ PowerSingle phase power supply (90 to 220 V) is connected by AC inlet, this path has over current protection circuit by fuse. In addition, please set the grounding resistance to 100 Ω or less.

⑦ Power switchTurn main power ON / OFF.

⑧ Exhaust portIn order to exhaust internal heat by the fan, consider it so that exhaust heat can dissipate to the outside air, please install 50 mm or more away from the wall.

⑨ inletIn order to absorb the internal heat by the fan, consider it so that air can be taken in from the outside air, please set it apart 50 mm or more from the wall.

Name Function Pin No. RemarkPower ON with power supply 4,20 OutputReady OFF with charge start signal 5,20 OutputCharge ON during constant current or constant voltage charge operation 6,20 OutputEnd ON at the end of charging 7,20 OutputError ON when abnormal 8,20 OutputE1E2E3

The abnormality are indicated by LED lighting combinations of E1 to E316,2017,2018,20

Output

Write data Connecting to PC when changing various settings of high-frequency power supply 11,12,1324,25

Monitor function

Please do not wire with combinations other than those indicated in "Monitor function" above.The operation status of the power supply unit is output to the outside simultaneously with the LED indication.The operation of the output signal turns ON when the LED is lit.The output circuit is rated voltage 24 V rated current 50 mA, with surge protection only (39 V).※ The Dsub 25 pin plug side must be prepared separately by the customer.　Soldering type：HDBB-25P (05) Hirose Electric 　Case made by HDB-CTH Hirose Electric　Terminal block type：SUBCON 25M-SH made by Phoenix Contact　Protective cap：DB-25S-DC1 Hirose Electric

Other features

Power supply operationWhen the main power is turned on, the device enters the standby state, and the passive head is positioned within the rated gap range in the active head, so that the power supply starts automatically Also, while power is being supplied, it operates adaptively to the constant current and constant voltage feed control performed by the charge control device on the receiving side.Also, while power is being supplied, it operates adaptively to the constant current and constant voltage feed control performed by the charge control device on the receiving side.

· Output frequencyThe frequency to be oscillated for contactless power supply is 85kHz±1kHz．

· Abnormality detection protection functionDetects the following abnormality, stops charging, and displays on the surface of the high-frequency power supply by LED．However, as for the overheating of the active head or the passive head, the signal is stopped, so it is the same display as the standby state The cause element of the abnormality indication is shown in the power supply unit error judgment.

- 20 -


BATT12V

+ -

BATT12V

+ -

AC 90～220V

受電ヘッドRCS600-CH

給電ヘッドRCS600-AH

電源ユニットRCS600-AC

■充電ユニット

・RCS600-CA24（24V仕様）



サーミスタ

※バッテリは各仕様による24V仕様・・・12V x 2(直列）12V仕様・・・12V x 148V仕様・・・12V x 4(直列）

E04SR401938(フェライトコア)2T/100mm以内

RFC-H13(フェライトコア)2T/100mm以内



フェライトコア付き電源ケーブル

Dsub25P起動信号ON用コネクタ

RCS600-OP001

· Turn on the power after completing the wiring.· Battery and charging cable are not included in this product. Please prepare and process by customer.· Make sure that the ends of the charging cable do not touch each other.· Please be sure to attach the thermistor to the attached parts. It is recommended to paste on the upper part of battery. Please do not touch it the terminal· Connect each cable with the specified length. There is a possibility that an error may occur due to output reduction or the like.

・The "turn", which counts the number of turns of the ferrite core of each cable, indicates the number of times that the cable passes through the inside of the ferrite core.For example, if it is wrapped around the ferrite core once, it will take 2 turns, and if it passes through the cable without wrapping it once, it will take 1 turn.

6. Connection diagram

Lead batteryorLithium Ion Battery

Power cable with ferrite core clamp（Cable lenth 180cm - Included clamp）

※ 1　This is a D-sub connector in which PIN1 and PIN14 are shorted circuit internally.　　　When this connector is attached to the charging unit, charging starts 　　　automatically when the head is facing.

2T=2 turns

Ferrite core clamp Ferrite core clamp

Ferrite core clampWithin 2T/100mm

Within 2T/100mmWithin 2T/100mm

Charging unit

Thermistor Type code：RCS600-OP002

Power Supply unitRCS600-AC

Active HeadRCS600-AH

Passive HeadRCS600-CH

Dsub25P-Connector for start signal ONRCS600-OP001

※ 2

RCS600

CA12RCS600

CA24



RFC-H13

E04SR401738

Ferrite core clampWithin 2T/100mm



① Standard Specification Head

AYCS-212 BK

※ Battery depends on each specification(series)

(series)

RCS600

CA48

　　24V・・・　　12V・・・　　48V・・・

※ 1

2 turns

2 turns

2 turn

2 turns

- 21 -



Lead batteryorLithium Ion Battery

※ 2　Charging cable is not included.　　　A cable of about 5.5 sq or more is recommended.

※ 1　This is a D-sub connector in which PIN1 and PIN14 are shorted circuit internally.　　　When this connector is attached to the charging unit, charging starts 　　　automatically when the head is facing.

1T=1 turn2T=2 turns3T=3 turns

② Long distance Specification Head

BATT12V

+ -

BATT12V

+ -

AC 90～220V

受電ヘッドRCS600-CH-L

給電ヘッドRCS600-AH-L






サーミスタ

※バッテリ数は各仕様による24V仕様・・・12V x 2(直列）12V仕様・・・12V x 148V仕様・・・12V x 4(直列）


E04SR401938(フェライトコア)

100mm以内



RCS600-OP001

RFC-H13(フェライトコア)

2T/100mm以内

3T

2T

※ 2

※ 1

　　E04SR401938　( フェライトコアクランプ )　3T および 2T/100mm 以内

E04SR401938

フェライトコアクランプ付き電源ケーブル（長さ 180cm －クランプ部分込み）AYCS-212 BK

　

90 ～ 220V　AC

※ About installation of ferrite clamp無線設備規則第 65 条第一項第 3 号、及び総務省告示 207 号の基準を満たす為および誤動作防止の為に、フェライトクランプは、下記の位置へそれぞれの巻数で必ず正しく取り付けてご使用ください。

標準仕様ヘッドご利用の場合

· To the communication cable of the passive head, 1 piece within 10 cm from the charging unit. (2 tunrns)· To the power supply cable and communication cable of the active head, one each within 10 cm from the power supply unit. (2 turns)· To the power supply cable, 1 piece within 10 cm from the power supply unit. (2 turns)長距離仕様ヘッドご利用の場合（上図要参照）

· To the battery cable, 1 piece within 10 cm from the charging unit. (1 tunrn)· To the communication cable of the active head, one each within 10 cm from the power supply unit. (2 turns)· To the power supply cable, 1 piece in 2 tunrs and another pice ((originally installed clamp) in 3 turns with-in 10 cm from the power supply unit. * When using each extension cables, install them on the unit side regardless of the head specifications.

RCS600

CA12RCS600

CA24RCS600

CA48

Power cable with ferrite core clamp（Cable lenth 180cm - Included clamp）

Ferrite core clamp

Ferrite core clamp

Ferrite core clamp

3T&2T/within 100mm

1T/within 100mm

2T/within 100mm

AYCS-212 BK

Active HeadRCS600-AH-L

Passive HeadRCS600-CH-L

Charging unit

※ Battery depends on each specification(series)

(series)

Thermistor Type code：RCS600-OP002

Dsub25P-Connector for start signal ONRCS600-OP001

In order to fulfill the criteria of Article 65, paragraph 1, item 3 of the Radio Equipment Regulations, and Ministry of Internal Affairs and Communications Notification 207, please attach the enclosed ferrite clamp to the following positions with specified turns each.


Standard Specification Head

Long distance Specification Head

2 turns

2 turns

1turn

2T

3T

- 22 -


7. Operation method

Turn on the power switch on the power supply unit back. (It becomes the "On" and press the switch to the white dot side)

・Active head and Passive head, when the power transmission coverage area： When the power is turned on, LED of the power supply unit (P) is lit, it will be intermittent oscillation state.· Power supply · When the passive head is within the power transmittable range: When the power is turned on, the LED lamp (Power) of the power supply unit lights. Immediately afterwards (Ready) lights up. (Ready) After turning off (Charge) lights And becomes charging state.

Active head and Passive head, when the power can be transmitted within the range, When you press the power switch, will start charging Immediately. Please note. (However, charging will not start unless jumpers 1 and 14 of the charging unit are connected.)

　　　　Attention

How to switch on a power supply

How to turn off the powerTurn off the power switch on the power supply unit back. (It becomes the "Off" and press the switch to the white dot side)

・Active head and Passive head, when the power transmission coverage area: When the power is turned off, LED(P) of power supply unit turns off after about 15 seconds, the operation stopped.· Power supply · passive head is within the power transmittable range: When the power is turned off, the LED lamps of the power supply unit are all turned off and. the operation is stopped(LED lit depends on the state.)　　　　　　　　　　　　　　　　　　　　

Ferrite core installation image when using various extension cables with the standard head

Ferrite core installation image when using various extension cables with long distance head

BATT12V

+ -

BATT12V

+ -

AC 90～220V








サーミスタ








RCS600-OP001

BATT12V

+ -

BATT12V

+ -

AC 90～220V








サーミスタ








RCS600-OP001


Charging unitRCS600-CA ＿

BATT12V

+ -

BATT12V

+ -

AC 90～220V








サーミスタ








RCS600-OP001

Attach the ferrite core clamp to the unit side

Attach the ferrite core clamp to the unit side

　E04SR401738　(Ferrite core clamp) Within 2T/100mmconnector for

power supply

connector for communication

　RFC-H13　(Ferrite core clamp) Within 2T/100mm

connector for power supply

connector for power supply

RFC-H13　(Ferrite core clamp) Within 2T/100mm

2T=2 turnsRefer to the photo on the previous page (P.20-21) for the winding image of the ferrite core.




RFC-H13　(Ferrite core clamp) Within 2T/100mm

Passive HeadRCS600-CH



　E04SR401738　(Ferrite core clamp) Within 2T/100mm

- 23 -


About basic chargingThe non-contact power supply operation flow of the unit is described as below.

① When you turn on the power supply unit will cause the system (intermittent oscillation) wait state. Rise time is about 5 seconds.② The power can be transmitted within the scope of the (transmission side), and a state in which there is a (receiving side) passive head, communication device passive head and power supply starts to communica-tion, to start the power transmission Active head. (Communication and power transmission,is performed by non-contact.)③ The charge control, I will do CC · CV control in.

⑤ When the battery voltage reaches the prescribed voltage and the charging current drops to 1.0 A (± 0.5 A), the charging complete state is entered. Also, stop the feeding automatically and goes into standby mode if Passive head became Active head power transmission coverage area.⑥ Recharge starts when the battery voltage decreases. (The voltage value varies depending on the setting.)⑦ The continuous charging time shold be less than 1 hour.

④ The setting range aond standard setting values of current, voltage and recharge voltage are as on the table below. About setting value, we ask customer’s request before order and set it to the requested value.The value can be changed after purchase, so please contact us if it is necessary to be changed.

When the current is set beyond the constant current control 25A, the set current exceeding 25A is valid for 10 minutes from the start of charging. However, beyond 10 minutes, the set current is automatically set to 25A. When charging is completed or heads are out of the rated gap, the setting current return beyond the rated current 25A. When rated current control is set to 25A or less, there is no limit to the duration of constant current control.

12V type Standard Settable range

Charging voltage 14.4V 12 ± 0.5V ～ 15 ± 0.5VCharging current 34A 10 ± 0.5A ～ 34 ± 0.5ARecharge voltage 12V 8 ± 0.5V ～ 15 ± 0.5V

12V type only

RCS600

CA12RCS600

CA24

RCS600

CA12





RCS600

CA48

- 24 -


About charge control

This machine adopts a constant current / constant voltage (CC · CV) charge control method, and as shown in the figure below, an internal check is performed immediately after starting charging.When the battery is in a discharging state (when the charge is small), constant current control (CC) is performed but when the battery voltage increases to reach the charging voltage setting value, the operation proceeds to constant voltage charging control (CV) , it will narrow down the charging current so it will not exceed the set voltage.When charging current drops to 1.0 A (± 0.5 A), it is considered to be fully charged and charging is terminated.

【Example of charge control graph】

【SCIB SIP 24-23 50% (11 Ah) Charge Characteristics After Discharge / CC Current 20 A CV Voltage 28.6 V】

RCS600

CA24

curr

ent)

(A)/

vol

tage

(V)

voltage(V) current(A)

【using RCS600-CA24】

time(s)

- 25 -


(1)600W12V 特性

(2)600W24V 特性

RCS600

CA12

curr

ent)

(A)/

vol

tage

(V)


【CYCLON-G G-16EP 50% (8 Ah) Charge Characteristics After Discharge / CC Current 34 A CV Voltage 15 V】

【using RCS600-CA12】

43.38 045.04 7.7745.69 9.7745.88 9.7646.04 9.7946.17 9.8446.28 9.7946.38 9.7546.48 9.7946.57 9.7946.67 9.7746.76 9.846.83 9.7246.91 9.7447.01 9.8547.08 9.8447.15 9.8247.22 9.8447.29 9.7947.35 9.7647.4 9.71

47.47 9.7347.54 9.79

30

35

40

45

50

55

60

0

2

4

6

8

10

12

0 600 1200 1800 2400 3000 3600 4200 4800 5400 6000

電圧

[V]

電流

[A]

時間[s]

電流[A] 電圧[V]

【 Using RCS600-CA48 】【 CYCLON-G G-16EP 50%（8Ah） Charge Characteristics After Discharge / CC Current10A CV Voltage 57.6V 】

RCS600

CA48

curr

ent)

(A)/

vol

tage

(V)

time(s)

time(s)


- 26 -


8. Other

[How to reset body]Reset can be done in one of the following methods.

· Turn off the power supply unit and turn it on after about 1 minute. (Restart)

・The 200mm or more away the head, and to face again in about one minute.

· Turn OFF the external input, hold it for 2 seconds or longer, then turn it ON again.

<Communication function>Communication machine is equipped with the passive head and active head of the unit.

Performs wireless communication with the communication unit, we are charging control and state control

of the battery.

<Maintenance>

Charging unit:

Electrolytic capacitor 24V 12V 105 ℃ / 7000h, 125 ℃ / 4000h others

Electrolytic capacitor 48V 105 ℃ / 10000h, 125 ℃ / 5000h others

Power Supply unit:

Ventilation fan 60 ℃ / 40000h

Electrolytic capacitor 105 ° C / 3000 h, 105 ° C / 10000 h other

Power switch

Additional purchase model

◆ Additional Dsub25P-Connector for start signal ON (Type code: RCS600-OP001)

This is a D-sub connector in which PIN1 and PIN14 are shorted circuit internally.When this connector is attached to the charging unit, charging starts automatically when the head is facing.

【Specifications】

Connector pin: 25 pin male (By Hirose)Material: Body-Mild steel + Nickel platingMounting : Fixing with two M2.6 screws

株式会社ビー・アンド・プラス

B&PLUS K.K.

単位

ｍｍ

図名作成

担当

型式尺度

CODE

承認番号

承認

　　　　　　製品仕様書

1/1

材質

■製品仕様

ｺﾈｸﾀﾋﾟﾝ

本体：軟鋼+ﾆｯｹﾙめっき

配線表

ﾋﾛｾ製　25ﾋﾟﾝ　ｵｽ

作成日

1-14:ショート

2-13,15-25:接続なし

51

57.6

40

16

47.04

M2.6X0.45

1

取付方法 M2.6ﾈｼﾞ（2本）による固定

高橋

久保田2019.03.06

RCS600-OP001

■ RCS600-OP001

1190301

管理番号

TA19301A

2019/3/6

開発

久保田

M2. 6x0.45

※ Refer to page 14 for the connector pin numbers. PIN1 and PIN14 are internally shortened in advance.

RCS600

CA12RCS600

CA24RCS600

CA48

- 27 -


<Option>

Dsub25P connector cable for I/O signal（Type code：RCS600-OP003)

◆ Additional thermistor (Type code：RCS600-OP002(Cable1.5m), RCS600-OP002EXT(Cable2.5m)


B&PLUS K.K.

単位

ｍｍ

図名作成

担当

型式尺度

CODE

承認管理番号


作成日

1/1

材質

■製品仕様

Y端子:F1.25-3.5

取付方法 M3-4ﾈｼﾞ（2本）による固定

承認番号

接続端子

ｹｰﾌﾞﾙ:HVFF0.3sq

1515±30

φ6.4±0.3

5±0.5

φ3.15±

0.15

配線表

1:黒

2:黒

■ RCS600-OP002

RCS600-OP002

1190302

高橋

久保田2019.03.06

TA19302A

2019/3/6

開発

久保田


Connection terminal：Yterminal　F1.　25 － 3.5Material：Cable　HVFF0.3sqMounting：Fixing with two M3-4 screws

It is recommended to paste the thermistor on the top of the battery used.At that time, be sure not to touch the terminals.


B&PLUS K.K.

単位

ｍｍ

図名作成

担当

型式尺度

CODE

承認番号

承認管理番号


作成日

1/1

材質

■製品仕様

1000＋30

-051

57.6

40

16

47.04

M2.6X0.45

ｺﾈｸﾀﾋﾟﾝ

本体：軟鋼+ﾆｯｹﾙめっき

取付方法 M2.6ﾈｼﾞ（2本）による固定

1

ｹｰﾌﾞﾙ:12X0.2sq

14:青

16:灰

17:白

18:黒

19:空

20:桃

1:茶

4:赤

5:橙

6:黄

7:緑

8:紫

未接続: 2,3,9,10,11,12,13

15,21,22,23,24,25

配線表

ﾋﾛｾ製　25ﾋﾟﾝ　ｵｽ

■ RCS600-OP003

RCS600-OP003

1190303 2019.03.06

高橋

久保田

TA19303A

2019/3/6

開発

久保田

【Wiring table】

14：Blue16：Gray17：White18：Black20：Pale Blue

1：Brown4：Red5：Orange6：Yellow7：Green8：Purple

Disconnected：2、3、9、10、11、12、13、15、19、21、22、23、24、25

※ Refer to page 14 for the connector pin numbers. PIN1 and PIN14 are internally shortened in advance.


Connector pin: 25 pin male (By Hirose)Cable: 12x0.2sqMounting method: Fixing with two M2.6 screws

This is a connector （Type code：RCS600-OP001) with a cable.

You can purchase it as an option.

【Connector pin number】

◆ Additional ferrite core clamp （Type code：E04SR401938)

(Refer to pages 20-21) （Type code：RFC-H13)

◆ Power cable (Model: AYCS-212 BK)

AC power cable to connect to RCS600-AC. (Refer to page 20-21 connection diagram)

- 28 -


◆ Various extension cables

②

①

④

③

Active Head

PassiveHead

Product Applicable Cable type Lengh Type code Above chartExtension cable for active head

Signal Robot cable 1.5 ｍ RCS600AH-SIR015 ①2.5 ｍ RCS600AH-SIR025 ①

Power Standard cable 1.5m RCS600AH-PWN-015 ②2.5m RCS600AH-PWN-025 ②

Robot cable 1.5m RCS600AH-PWR-015 ②2.5m RCS600AH-PWR-025 ②

Extension cable for passive head

Signal Robot cable 1.5m RCS600CH-SIR-015 ③2.5m RCS600CH-SIR-025 ③3.5m RCS600CH-SIR-035 ③

Power Standard cable 1.5m RCS600CH-PWN-015 ④2.5m RCS600CH-PWN-025 ④3.5m RCS600CH-PWN-035 ④

Robot cable 1.5m RCS600CH-PWR-015 ④2.5m RCS600CH-PWR-025 ④3.5m RCS600CH-PWR-035 ④

⑤

It is a connector on both ends, a 3-pole connector for power and a 5-pole connector for signals.


B&PLUS K.K.

単位

ｍｍ

図名作成

担当

型式尺度

CODE

承認


作成日

■製品仕様

承認番号

管理番号材質

取付方法

接続ｺﾈｸﾀ

ｺﾈｸﾀによる固定

2/3

保上

保上

ﾒｽ:JR13JK-5S

ｹｰﾌﾞﾙ:RBT-VUCTF-SW 4X0.3SQK

1191115～1191116

品目CD 製品型式 L(mm)

1191115

1191116

RCS600AH-SIR-015

RCS600AH-SIR-025

1500

ｵｽ:JR13PK-5P

2500

TA19B10B

製品型式の末尾によってケーブル長が異なる

ユニット側ヘッド側

2019.12.05

■RCS600AH-SIR-0□□

RCS600AH-SIR-0□□


B&PLUS K.K.

単位

ｍｍ

図名作成

担当

型式尺度

CODE

承認


作成日

■製品仕様

承認番号

管理番号

接続ｺﾈｸﾀ

2/3

保上

保上

製品型式の末尾によってケーブル長が異なる。

品目CD 製品型式 L(mm)

1500

1191118

1191117

1191119

1191120

RCS600AH-PWR-015

RCS600AH-PWR-025

1500

2500

2500RCS600AH-PWN-025

RCS600AH-PWN-015

1191117～1191120

取付方法ｺﾈｸﾀによる固定

ｹｰﾌﾞﾙ材質

ｵｽ:D/MS3106B14S-7P

ﾒｽ:D/MS3101A14S-7S

標準:KVU 2.5X3C

ﾛﾎﾞｯﾄ:NAFUR-14-3TA19B12B

PWR：ロボットケーブル※PWN：標準ケーブル

ヘッド側ユニット側

2019.12.05

■RCS600AH-PW□-0□□

RCS600AH-PW□-0□□

【For signal】

【For power】

Head side Unit side

Head side Unit side

- 29 -


Product Unit Battery side size

Lengh Type code P.28 Above chart

Charging cable for battery connection

Charging unit For M6 terminal

1m RCS-CBL-M6-01 ⑤2m RCS-CBL-M6-02 ⑤

For M8 terminal

1m RCS-CBL-M8-01 ⑤2m RCS-CBL-M8-02 ⑤

Battery connection cable

◆ Output setting / 600W writing cable set (Type code : RCS600-OP004)

A cable for connecting to the charging unit and setting the voltage, current, and recharge voltage during charging.A separate instruction manual is available. (Document number: T319C01)

◆ Battery connection cable

wireless charging system 600w specification manual · 2020-03-05 · wireless charging system 600w...

Documents