GOVERNMENT OF PUNJAB

PAKISTAN FLOUR MILLS ASSOCIATION

GLOBAL ALLIANCE FOR IMPROVED NUTRITION

Iron and Folic Acid.

300 Mills will be targettted.

30 Best Mills are Initially selected in Phase 1.

Mendatory in 82 Countries.

Pakistan is the only country with mendatory in Punjab

Fortification with

PFMA-GAIN

Training through PFMA, GAIN, and Other

Renowned Organizations.

Technical Micro feeder Inspection before

operation by PFMA and Other Sources.

Technical Training of Mill Owners

Technical Training of Mill staff

Technical Support in Operations

QAQC training

Workshops in regional level

PFMA-GAIN

For growth of Humen Body, it requires

Vitamins

Minerals

Proteins

Most Micro nutrients are found in Wheat

but friction based grinding spoils the

micro nutrient presence specially Iron and

Folic Acid.

Than Synthetically added to over come the

deficiency.

PFMA-GAIN

Age levels 15-45 years

62 % kids are Anemic ( iron deficient)

51 % mothers are Anemic

HIDDEN HUNGER

2 Billion People have hidden Hunger and

out of them most are Deficient in

PFMA-GAIN

10,00,000 Children can Die before age of 5

years

50,000 Women can Die during Pregnancy

2,00,00,000 New born Babies can be affected

by retarded mental Health and capability of

Proper Growth

1,00,000 kids are born with Abnormality and/

or Disablity

Due to Laziness and Reduced capability Rs.

360 Billion loss can happen to the World.

Pakistan’s Almost 50 % population suffers

from Hidden Hunger.

PFMA-GAIN

Better Products

Adotability

Popularity of Our Flour Mills

Financial Benefits

Individual and National Benefits

Its not only Business, Its SERVING TO

NATION, and IMPROVING HEALTH OF

PAKISTANI PEOPLE.

PFMA-GAIN

NO EFFECT of Fortificant on

TASTE

COLOUR

OUT LOOK

AROMA

SAME SHELF LIFE

SAME FRAGRANCE

PFMA-GAIN

It is Powdered in Appearance

Used to Nutritional values of Wheat Flour

50-300 Grams per ton.

Recommended dose for Pakistan is 20

ppm or 200 grams per ton.

If more than 300 grams, its not required or

accepted by our body.

So 300 grams Plus is Financial or Health

loss

PFMA-GAIN

Store in a Cool Dry place

Keep away from Fire or Hot Places

Keep away from Sunlight

Keep Packing air tight

Keep at Cool place for Best Results

PFMA-GAIN

Masking

No Inhaling or Sniffing

Clean and Wash Place when Premix

dropped

Wash Hands if Premix Touches Skin

Don’t Try to taste , its direct intake is

Health Hazard

Keep opened packs Air Tight

PFMA-GAIN

Check Air Tight Packing

Check Label of Manufacturer

Check the Details of Ingredients

Date of Manufacturing and Expiry

Identity No. & Manufacturers Particulars

Certificate of Analysis is a must with

every Lot

Ingredients detail and Recommended dose

Physical Properties Mentioned

Write entry in Premix receiving register

PFMA-GAIN

Use Gloves

Use Mask

If Enters your Eyes due to any carelessness,

Wash Eyes for 15 Minutes and also Visit

Hospital for Checkup

Creates Irritation if Blown in Eyes and Creates

Burning while Breathing

If enters your mouth by Mistake in Quantity

and Goes to Stomach, make arrangements for

Vomit and Than go to Hospital for Stomach

Wash.

In case of Fire Use CO2 Foam.

PFMA-GAIN

COLOUR: Yellowish / Brownish Type

Odorless Powder

EXPIRY: Use 18 months from the date of

Manufacturing

PFMA-GAIN

After opening store at Cool Dry place,

preferably Air Tight

Keep away from Light

Use in 48 Hours after Opening

Un-used if in 48 hours should be stored in

Non-Moisture absorbent sealed Plastic

bag with covered Corrugated Carton

Don’t keep in hopper for more than 48

hours

Don’t use Hard Clots, only use powder or

easily breakable soft Clots

PFMA-GAIN

EYES-wash

BREATHING- go to Fresh Air for Breathing

ENGULFING- Vomit and Stomach Wash

Touches Skin- Wash for longer time

PFMA-GAIN

PFMA-GAIN

Granulation : 100-325

Accuracy: 1-2 %

Operating Range: 1:20 & can be Increased 1:100

Temp. during Working: 0-50 Celsius or 32-122 FH

Hopper Capacity: 2X2 Cubic Feet ( 4 hrs. Prod.)

External Feeder: 500 kg feeder can be

added.

Premix Basic Density:0.45 gm/cc to 0.75 gm/cc

Flow Properties: Like wheat Flour and

Maida

Dosage Rate: 100-200 grams/ ton

PFMA-GAIN

Premix Feed rate: 6-12 gm/min

Feed Motor : DC Type

Inverter : Ac-Dc

Potenty Meter with Variable Speed

Control system should be linked with

Control Panels and conveyor motors of

mill.

Feeder with 2 screws for more accuracy

PFMA-GAIN

Screw Feeder

Revolving Disc Feeders

Drum Pipe Feeder

PFMA-GAIN

Control Panel for Programming

Inverter

Electric Motor 0.5 Hp 1370 Rpm

Gear Box with Variable Speed 1:10 Ratio

D1= 10 Rpm

D2= 1 Rpm

Feeder Screws (specially Designed)

Hopper 2X2 Sq. Feet.

PFMA-GAIN

Install in Sifter Room

Pipe Used for Premix addition should be

SS type, from Micro feeder to Atta Worm

with 80-90 Degree angle.

Add 10 feet before packing Khata

Install Micro Feeder with Voltage regulator

Take care of Oil in Gear Box and Change

Oil after 6 months .

If oil level is low , maintain level.

Feeder cleaning with Gloves.

Keep Premix Quantity Proper

PFMA-GAIN

PREMIX = 20 PPM or 200 grams/ton

20 kg bag = 200 grams / 1000kg= 0.2

Gram/kg X 20 kg=

4 grams / 20 kg

If in 1 hour we produce 200 bags than:

200 bags X 4 Grams = 800 grams X 8 hrs=

6.40 kg

200 bags X 4 Grams = 800 grams X 12 hrs=

9.60 kg

200 bags X 4 Grams = 800 grams X 24 hrs=

19.20 kg

PFMA-GAIN

Get 1 petri dish and weigh on Sensitive

scale.

Start feeding on petri dish with stop watch

and weigh again after 1 minute and check

premix weight,

If not accordingly than adjust feeding

intensity.

Repeat this process 2-3 times for

authenticity of weight

PFMA-GAIN

Take premix + Carrier = Than put it in the

Mixer and add to wheat flour through

Micro feeder.

Add fine Atta as Carrier.

This is called PRE-BLEND.

Use 1:3 Ratio.

First 5 kg Atta + 2.5 kg Premix + 5 kg Atta

+ 2.5 kg Premix Than Finally 5 kg Atta and

than mix it in Mixer for Proper Mixing.

Than Use it according to plan.

PFMA-GAIN

Check Quality of Premix

Check addition of Premix in Atta.

Cross Check Premix presence in Finished

atta through spot test.

PFMA-GAIN

Ensure Proper Fortification as per

Recommended dose.

Check Ingredients.

Check Procedures

Ensure preparation on mentioned

standards.

Follow QAQC mechanism.

PFMA-GAIN

INTERNAL MONITORING BY PFMA

EXTERNAL MONITORING BY REGULATORY

BODIES

TRAINING OF MILL STAFF

FORTIFICATION RECORDS MAINTAINING

CALIBRATION

FEEDER MONITORING BY MILL STAFF.

ATTA SAMPLES AND SPOT TEST

LABELING OF FORTIFIED FLOUR

QAQC

PFMA-GAIN

Sensitive Scale

Stop Watch

Petri Dishes

Plastic sample collector spoon

Chemical Bottles

Dropper

Beakers or Bowls

Chemicals

Potassium Thiosulfate

HCL 37 %

Distilled Water.

PFMA-GAIN

Select 5 bags from different lots

Mix equal samples in sample mixer.

Label the samples with Mill name, Date of

Production, Type of Flour

Test samples of Fortified and non-fortified

atta for cross check

Enter all data in register.

Do spot test.

PFMA-GAIN

Place a Filter paper on Petri dish

Add liquid from provided bottle.

Spray atta by Plastic spoon on Filter Paper

Remove Extra Atta from Filter Paper.

Than Again add Liquid to Filter Paper

Red spots show iron in wheat flour

Less red spots 10 ppm

More red spots 20 ppm

Do 4-5 spot tests from different samples at

1 time

PFMA-GAIN

Wear Gloves while tests

Be careful about liquid at your clothes

Keep safety from reagents for body and

eyes

Don’t taste reagents

Seal reagent bottles

Waste spot tested wheat flour.

PFMA-GAIN

Thank you very much and

All Your Questions are very Welcome

PFMA-GAIN