westlake high school bryan boilers - mkc associates, … csd/09-ed1...submittal 5110457 15 december...

of 1Submittal Review Form - Standard

1300 East 9th Street, # 1500 441 Wolf Ledges Pkwy., #300

Cleveland, OH 44114 Akron, OH 44311

t: 216-861-2020 t: 330-535-3132

f: 216-861 3329 f: 330-535-3195

osborn-eng.com

OSBORN DISTRIBUTIONDiscipline Reviewer Review Complete Date Action

Architectural:

Structural:

Civil:

px Mechanical: BGK 3/6/12 FN

Electrical:

Technology:

Other:1. “px” in the check box indicates the Primary Reviewer; “x” in the check box

indicates additional Reviewer(s).2. The Primary Reviewer should review the submittal first.3. The Primary Reviewer is responsible for coordinating with the other

disciplines.This information is only for the general conformance with the designconcept and the information given in the Construction Documents.Comments made on the shop drawings during this review do not relievethe contractor from compliance with the requirements of the plans andspecifications and applicable laws, codes and regulations. Review of aspecific item shall not include review of an assembly of which the item is acomponent. The Contractor is responsible for: dimensions to be confirmedand correlated at the job site; information that pertains solely to thefabrication processes or to the means, methods, techniques, sequencesand procedures of construction; coordination of the Work with that of allother trades and performing Work in a safe and satisfactory matter.

REVIEWED (REV):

FURNISH AS NOTED (FN):

REVISE AND RESUBMIT (RR):

REJECTED (R):

SUBMIT SPECIFIED ITEM:

SUBMITTAL NOT REQUIREDAND NOT REVIEWED:REVIEWED BY: DATE:

Comments:

Turner and installing contractor to coordinate combustion air, flue, and equipment pad size andlocation differences, and piping connection modifications from the basis of design.

Provide Boiler Burner Circuit at 208/60/1

PROJECT NAME: Westlake High School SUBMITTAL NO: 235216-1 BoilerOE PROJECT NO.: J20090123.100 MANUFACTURER: Bryan BoilersDESCRIPTION: BoilerSPEC SECTION: 235216 DATE RECEIVED 3/5/12 DATE DUE 3/13/12

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DC

dconant

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2/3/12

dconant

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235216-1

SubmittalData

Model TF200

Serial •

Burner Type FDG-LX

Burner Fuel Natural Gas

Order 5110457

Job Westlake High School

Sales Agent Gardiner Trane

Contractor •

Customer Gardiner Trane

Engineer Osborn Engineering

Architect MKC Associates

TO THE INSTALLER: Read contents carefully beforeuncrating. After completing installation, hang thisinformation near the boiler(s) for future reference.

Bryan Steam LLC • 783 North Chili Avenue, Peru Indiana 46970 • Phone 765-473-6651 • 12/15/2011 12:28 PME-Mail: [email protected] • Internet: www.bryanboilers.com

Submittal 5110457 15 December 2011Triple-Flex

Job NameContractorSales AgentEngineerArchitect

Westlake High School•Gardiner Trane #4275Osborn EngineeringMKC Associates

ModelMax InputMax OutputBoiler HPFuelGas PressureFiring System

TF2002000 MBH1800 MBH54 HPNatural Gas14 IWC › 2 PSIModulation

QuantityDesign PressureRelief Valve SetApproval CodesControl CircuitBurner Circuit

3160 PSI60 PSIUL/FM/CSD1120/1/60/2.5230/1/60/7

Equipment Furnished

Standard Trim Optional FeaturesASME ConstructionASME Relief Valve Size (1-1/4" x 1-1/2") & Qty. (2)Heavy Gauge Steel JacketHigh Limit Control (Manual Reset)Lifting LugsNational Board StampedOperating ControlProbe Type Low Water Cutoff (Manual Reset)2" OD Pressure Gauge2" OD ThermometerStepdown TransformerPrimary Fuel Air Ratio ValveAuxiliary Gas ValvePilot Gas Pressure Regulator(2) Low Gas Pressure Switches(3) High Gas Pressure SwitchesPilot Gas ValveFS4-3 Flow SwitchCleveland Air Flow SwitchUV ScannerR7910A Hydro Reset ControlS7999B System Display Module(2) Supply/Stack Sensors(2) Plugged Test CocksDual Manual Gas Shutoff Valves

Combustion Air Filter Housing w/FlangeCondensate Neutralizer KitAudible AlarmAgency Nameplate

Bryan Steam LLC • 783 North Chili Avenue, Peru Indiana 46970 • Phone 765-473-6651 • 12/15/2011 12:28 PM

Submittal 5110457 Equipment ListOrder DateJob NameSales AgentContractor

12/13/2011Westlake High SchoolGardiner Trane #4275•

Customer POState/ProvinceEngineerArchitect

WILL ADVISEOHOsborn EngineeringMKC Associates

ModelASMEDesign Pressure

TF200Section IV160 PSI

QuantityAltitudeDesign Temp

3700 Ft210°F

Max InputMin InputHeating SurfaceRelief Valve SetDesign Capacity

2000 MBH400 MBH678 Ft²60 PSI6780 LB/HR

Max OutputMin OutputBoiler HPActual Capacity

1800 MBH360 MBH54 HP9192 LB/HR

Burner FuelMax Supply PressMin Supply PressGas Content

Natural Gas2 PSI14 IWC1000 BTU Per Ft³

Manifold PressMax InputMin Input

4 In. WC2000 SCFH400 SCFH

Control CircuitBurner Circuit

120/1/60/2.5230/1/60/7

Wiring Diagram 1Wiring Diagram 2

5110457W•

National BoardApproval Codes

YesUL/FM/CSD1






BO Ship Unit Ext Field PartNo DescriptionInsp

CheckCrateCarton

Burner Components1 3 0 22051 Cleveland Air Switch, 18469AFS1 3 0 P20005 Ignition Electrode Crown #153401 3 0 P20011 Comb Air Blower, EBM Pabst #G3G250GN17011 3 0 P20016 Observation Port, C-ALL-FP Observ. Front Pilot1 3 0 P20022 R7910A-1027 Hydro Control, Honeywell, 120 VAC1 3 0 P20118 Thermal Fuse Assy, Devale C-36900252, 425 F, 25

Control Panel/Box Trim1 3 0 27890 C7027A-1049 UV Scanner1 3 0 P20006 Oslo Rocker Switch C-RTP-2A-9-M9 On/Off Style1 3 0 P20014 Oslo Push Button SPM1A-1-M91 3 0 P20023 S7999B-1026 System Display Honeywell SOLA

l h l1 3 0 P20053 Fuseblock, 3-Pole for Type CC Fuses, Box Lug -1 3 0 P20062 TFMR,CC,208-430-460V Pri/120V Sec C-H1 3 0 P20117 Transformer, 120/24V Basler #BE121640 GDD2 6 0 P20124 Fuse, 7 Amp, LP-CC-72 6 0 P20126 Fuse, 2.5 Amp, LP-CC-2-1/21 3 0 P20128 Fuse, 3.5 Amp, LP-CC-3-1/21 3 0 P40199 Alarm Light Assembly, TF Boilers, Red1 3 0 P40200 Power Light Assembly, TF Boilers, Clear1 3 0 P40201 Fuel Light Assembly, TF Boilers, Yellow1 3 0 P40202 Enable Light Assembly, TF Boilers, Green

Controls Trim1 3 0 28108 121371A Well, 1/2" Short1 3 0 28301 FS4-3 Flow Switch1 3 0 28344.3 550SV Manual Reset LWCO w/Push to Test2 6 0 P20029 Supply/Stack Sensor Honeywell 50001464-006 6"

d l Draft Control1 3 1 [o] P40188 Air Filter Extension Housing Assembly

Gas Train Trim1 3 0 22122 Siemens SKP55.013U1 Valve Actuator2 6 1 26818 2" Manual Shutoff Valve2 6 0 28170.1 LGP-G M/R Sw, 1-20"3 9 0 28173.1 HGP-G M/R Sw, 2-20"2 6 0 39190 Plugged Test Cock & Tee1 3 0 P20007 Double Valve Body, 2" Siemens #VGD20.503U1 3 0 P20009 Actuator, SSOV Siemens #SKP15.013U11 3 0 P20018 Gas Valve, 2" NPT, #76100 Hauck






BO Ship Unit Ext Field PartNo DescriptionInsp

CheckCrateCarton

Other1 3 1 [o] P40189 Neutralizer Assembly Triple Flex Boilers

Pilot Train Trim1 3 0 26601 V4046C-1021 Pilot Valve5 15 0 26802 1/4" Manual Shutoff Valve1 3 0 26863 325-3 Pilot Reg, 3/8"1 3 0 28500 1092-F Ign Transf

Vessel Trim2 6 0 262322 10-616-12, 60# SRV, 1-1/4" x 1-1/2"1 3 0 P20037 Thermometer, 2" OD Remote Bulb, 0-250F1 3 0 P20096 Press Gauge, 0-200#, 2" OD, Panel Mount, U-

l

Product Serial National Board Product UL/CSA Burner Serial Burner UL/CSA

Stock Room CheckBy Final Inspection By


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Form No. 8700

Triple-FlexTM

Ultra-High Effi ciency Condensing Hot Water BoilersMinimum 90% Thermal Effi ciency at 160°F Return with 20° Rise

Patent Pending

Originators of the “Flexible Water

Tube” design

® TMTRIPLE-FLEX

Low maintenance costs, high operating effi ciencydeliver substantial return on investment

Bryan Triple-FlexTM Series Boilers – Standard and Optional Equipment

Water BoilerThermometer and pressure gauge, safety relief valve, op-erator control. High limit con-trol and probe type low water cutoff both with manual reset. Sub 30 ppm Low NOx. ASME Section IV boiler, 210°F. /160# design with UL/C-UL Listing. CSD-1, FM & GE-GAP speci-fi cations.

Boiler Control CenterThe control center will be provided with "SOLA" control,

STANDARD EQUIPMENT FURNISHED

remote reading temperature and pressure gauges, indi-cating lights – power, call for heat, fuel on and failure, a on-off switch and control reset. All controls including control circuit transformer will be in-stalled and wired.

Gas EquipmentBurner fi ring shut-off valve, automatic operating gas valve, safety gas valve. High and low gas pressure switches, air and water fl ow switches, pilot solenoid valve, electric igni-tion, main manual gas shut-off

valve, gas pressure regulating actuator, pilot shut-off valve, pilot gas pressure regulator. Based on natural gas 1,000 BTU/CF supplied at 14" W.C. minimum – 2 PSIG maximum.

OPTIONAL EQUIPMENT

1. Auxiliary probe type low water cutoff

2. Auxiliary fl oat type water cutoff (fi eld mounted)

3. Alarm buzzer4. IRI like specifi cations

All Bryan TF Series boilers offer these operating and performance features

Guaranteed effi ciencyThe breakthrough in ultra-high effi ciency condensing water tube boiler design that produced the TF Series provides operating thermal effi ciency so reliable, we guarantee it to be 90% at 160°F return with 20° rise.

The Bryan Flexible TubeFlexible tubes are easily removable and replaceable, without welding or rolling, eliminating long, expensive downtime should repairs ever be required.

Water cooled furnaceThe confi guration of the water tubes provide a water cooled combustion chamber. Optimal spacing of the tubes create high velocity fl ue gas travel for maximum heat transfer.

Compact design, minimum fl oor spaceOur compact water tube design delivers over nine square feet of heating surface area per HP. Needing only 27" for tube removal, and on only one side of the boiler, the TF Series boiler occupies very little space in the boiler room. Bryan’s exclusive reverse construction feature brings maximum design fl exibility to the engineer.

The heart of ultra-high effi ciency1. The unique three pass design

in the combustion and convection sections of the boiler allow for maximum fi reside heat transfer.

2. Gases continue to the combustion air preheater to recover free heat that would otherwise be wasted out the stack.

3. Resulting stack temperatures are less than half of other boilers.

Over nine square feet of heating surface per BHP.

Honeywell SOLA

Exceptional system management provided with the Honeywell “SOLA” Hydronic Control. Touch screen dis-play technology allows for complete monitoring and control of burner and boiler control points. The “SOLA” control is equipped with ModBus communications protocol for interface with EMS/BMS and is confi gurable to accept 4-20 Ma signal for temperature setpoint reset or fi ring rate. Outputs include fl ue gas and supply water temperature along with system pump control. Internal lead/lag function will stage up to 8 boilers for precise tem-perature control of the heating loop.

1,500,000 to 3,000,000 BTUH Natural Gas Fired Triple-FlexTM Boilers

Quality Construction Features

Bryan stainless steel bent water tubes are fl exible, individually replaceable without welding or rolling. Never more than two tube confi gurations.

Heavy gauge stainless steel combus-tion section is lined with high tempera-ture ceramic fi ber and insulation for optimal transfer of burner energy.

Easy single side access to tubes and burner.

Convection section of boiler is heavy gauge stainless steel with easy access for inspection.

Jacket panels are attrac-tive and rust-resistant with durable powder coat fi nish, air insulated to insure exceptionally cool outer jacket sur-face. Easy access for service and inspection.

Air to air heat exchanger housing constructed of heavy gauge stainless steel for exceptional dura-bility. Variable speed blower provides pre-heated combustion air to the burner while saving energy over other designs.

Bryan's forced draft hybrid metal fi ber type burner. Effi cient combustion of gas with quiet operation.

Electrical box: all con-trols installed and con-nected to terminal strip with access points for interface to EMS/BMS.

Effi ciencies up to 99% will be delivered with lower temperature design systems.

60 80 100 120 140 160 180

Return Water Temperature (20°F. Rise)

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TF300 Thermal Efficiency

Bryan Triple-FlexTM Series Gas Fired Flexible Tube Boilers

Form No. 8700 ©2009 Bryan Steam LLC Printed in USA 109-9810

NOTE: *Gas train connection may vary depending on job specifi cations and conditions.Dimensions and specifi cations are subject to change without notice. Consult factory for certifi ed dimensions.

Bryan Steam LLC — Leaders Since 1916

783 N. Chili Ave., Peru, Indiana 46970 U.S.A.Phone:765-473-6651 • Internet:www.bryanboilers.com Fax: 765-473-3074 • E-mail: [email protected]

BOILER DIMENSIONS in inches (cm) A B C D E* F G H I J L BOILER Length Width Height

Overall Gas Train Supply Return Flue Flue Min. Tube Floor to

MODEL Of Outside Over Length Connection Nozzle Nozzle Size Location

Removal Flow NUMBER Jacket Jacket Jacket Clearance Nozzle

TF 150 122 7/8 34 3/4 75 1/4 128 3/4 2 NPT 3 FLG 3 FLG 8 100 13/16 27 67 3/4

(312.1) (88.3) (191.1) (327.02) (5.1) (7.6) (7.6) (20.3) (256.06) (68.6) (172.1)

TF 200 122 7/8 34 3/4 75 1/4 128 3/4 2 NPT 3 FLG 3 FLG 8 100 13/16 27 67 3/4

(312.1) (88.3) (191.1) (327.02) (5.1) (7.6) (7.6) (20.3) (256.06) (68.6) (172.1)

TF 250

144 1/4 34 3/4 75 1/4 150 1/8 2 NPT 3 FLG 3 FLG 8 122 1/4 27 67 3/4

(366.4) (88.3) (191.1) (381.3) (5.1) (7.6) (7.6) (20.3) (310.5) (68.6) (172.1)

TF 300 144 1/4 34 3/4 75 1/4 150 1/8 2 NPT 3 FLG 3 FLG 8 122 1/4 27 67 3/4

(366.4) (88.3) (191.1) (381.3) (5.1) (7.6) (7.6) (20.3) (310.5) (68.6) (172.1)

REAR VIEW LEFT SIDE VIEW FRONT VIEW

PLAN VIEW

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F

B

H

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Bryan TF Series Boiler Specifi cations

NOTE: *Output and horsepower based on 20 degree F. Delta T and maximum fi ring rate.

BOILER

INPUT OUTPUT@ 90% OUTPUT@ 98% HEATING APPROX.

MODEL MBH MIN. EFFICIENCY with 160° F. Return* EFFICIENCY with 80° F. Return* SURFACE SHIP

(KW) MBH (KW) HP (KW) MBH (KW) HP (KW) SQ. FT. (M2) LBS. (KG)

TF 150 1,500 (439) 1,350 (395) 40 (395) 1470 (430) 44 (430) 678 (63) 3,545 (1,608) TF 200 2,000 (586) 1,800 (527) 54 (527) 1960 (574) 59 (578) 678 (63) 3,545 (1,608) TF 250 2,500 (732) 2,250 (659) 67 (659) 2450 (717) 73 (716) 782 (72) 4,080 (1,850) TF 300 3,000 (879) 2,700 (791) 81 (790) 2940 (861) 98 (959) 782 (72) 4,080 (1,850)