well testing 2010

Content

1. Introduction

2. Surface Well Testing Equipment

Surface Test Tree (Flowhead)

Surface Safety Valves (SSV)

Emergency Shutdown System (ESD)

Chemical Injection Pump

Data Header

Sand Removal

Choke Manifold

Indirect Heat Exchanger

3-Phase Test Separator

Oil and Gas Manifold

Vertical Surge Tank

Transfer Pump

Crude Oil Burner and Gas Flare

3. API 6A Products

Slab Gate Valve

Hydraulic Gate Valve

Choke

API 6A Blocks, Flanges and Pipes

4. High Pressure Flow Iron

Pup Joint

Swivel Joint

Plug Valve

Hose Loops

5. Mud Pump Expendables and Parts

6. W ellhead Tools

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Introduction

Shanghai Sunry Petroleum Equipment Co. Ltd. is devoted to design and sell

surface well testing equipments, API 16C and 6A products. Sunry offers a complete

solution for surface well testing equipments and drill stem test (DST) tools, flowheads,

surface safety valves, choke manifolds, test separators, surge tanks, crude oil burners,

Cameron style (hydraulic) gate valves, (hydraulic) chokes, check valves, Weco Chiksan

products such as plug valves, pup joints, swivel joints, wing unions and fittings. Office

container, wellheads and christmas trees are also available.

Sunry's second business sector provides mud pump package and mud pump

expendables, API 16A blowout preventers (BOP), rotary hoses, power tongs, manual

tongs, elevators, and other equipments or tools related to oil and gas drilling.

All products offered by Sunry are strictly designed, manufactured and inspected in

accordance with different API specifications and related ASME, NACE codes

respectively. Some of equipments and tools are fabricated based on introduced

technologies from Coopers, FMC, SPM, Shaffer and Continental Emsco

Our products are being in service all over the world, such as Russia, United States,

South America, Middle East, Europe, Southeast Asia, and some African countries.

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s� Surface Well Testing Equipment

Surface Well Testing Equipment Package

ESD Chemlcal Injection

Choke

Surface Tut

Surge Tank

J OllBumar

Gauge Tank

011 Transfer

1

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Sunry Petroleum Equipment Co., Ltd.

Surface Test Tree ( Flowhead)

Surface test tree ( Flowhead) consists of four gate valves: a master valve, two wing valves, and a swab

valve, It is the first piece of equipment that fluid from the well flows through and is located directly on

top of the well. It's principal function is to control the fluid flow in and out of the well.

Compliance API 6A NACE MR 0175

Main specification

Model FLH-80-35 FLH -78-70 FLH-78-105

Service Oil, Gas, H2S Gas

Working pressure (psi) 5,000 10,000 15,000

Working temperature P-U

ID (in. [mm]) 3 1/8 [79) 3 1116 [78] 3 1116 [78]

Connection

Flow-line 3" Fig. 1002 M 3" Fig. 1502 M 3" Fig. 2202 M

Kill line 3" Fig. 1002 F 3" Fig. 1502 F 3" Fig. 2202 F

Top connection 5.75 -4 Stub Acme Box

Bottom connection 4-1/2" IF Pin

Max tensile load (No pressure)

If 3 1116" I.D of Lift Sub 182,000 Kg (410,000 lb)

If 2 1/2" I.D of Lift Sub 285,000 Kg (630,000 lb)

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S'f< Surface Well Testing Equipment

Surface Safety Valves (SSV)

Surface safety valve (SSV) is a hydraulically actuated fail-safe gate valve for testing oil and gas wells with

high flow rates, high pressures, or the presence of H2S. The SSV is used t.o quickly shut down the well

choke manifold upstream in the event of overpressure, failure, a leak in downstream equipment, or any

other well emergency requiring an immediate shut down.

Compliance

API6A NACEMR.0175

Main spedftcation

Model SSV-80 -35 SSV-78-70 SSV- 78-10 5

Service Oil, Gas, H2S Gas

Working pressure (psi) 5,000 10,000 15,000

Working temperature P-U Close time Less than 2 seconds

ID (in. [mm]) 31/ 8 [79] 31/16 [78] 31/16 [78]

Connection

Inlet 3" Fig. 1002 M 3" Fig. 1502 M 3" Fig. 2202 M

Outlet 3" Fig. 1002 F 3" Fig. 1502 F 3" Fig. 2202 F

Chemical Injection Pump

The pwpose of the Chemical Injection Pump is t.o inject methanol upstream. of the choke manifold

t.o inhibit hydrate freezing as a result of the pressure drop. This increases the reliability and range

for pressure drop through the choke. The methanol is typically injected through the Data Header's

1/2" NPT chemical injection port which includes a 10K check valve.

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Emergency Shutdown System (ESD)

Emergency shutdown system (ESD) is designed to pneumatically control actuated SSV and hydraulic

flowhead valve or any other single-action safety valve. and to generate an emergency shutdown signal.

Our stand ard BSD includes 2 Hi/Lo pilots and 2 remote stations.

Main Specification

Discharge pressure 6,000 psi

Air supply pressure (maximum) 120psi

Pilot operating pressure 40-100 psi

Pump (air) HaskelM-110 or Equivalent

Pump manual Hand Level Operated

Reservoir capacity 8 gallons

Hydraulic fluid Any mineral based hydraulic oil

Assembly material 316 stainless Steel

Data Header

The data header is a short sub connected to the upstream side of the choke manifold to provide

additional pressure gauge, thermowell, and sampling or injection ports. The data header allows

connection of pressure and temperature monitoring equipment, as well as sampling or injection

equipment.

Compliance

API6A NACEMR0175


s� Surface Well Testing Equipment

Sand Removal Equipment

Sand Handling Equipment is used to remove sand and other solid particles

from oil and gas well effluent to prevent erosion of downstream equipment.

Typical application for the unit include completion cleanups and maximum

sand-free rate t.ests

Dual - pot Sand Filter and Cyclonic Desander are avail.able.

Main Specification of Dual-pot Sand Filter

Service H2S

Working pressure (psi) 5,CXX> I 10,CXX>

Temperature P-U I 15,CXX>

Design Code ASME VIII Div. 2, API-6A (PSL-3, PR-2), ANSI

B31.3

Gas flow capacity up to 3,CXX>,000 m3/d

Liquid flow capacity up to 15,000 bpd

Cyclonic Desander

Cyclonic Desander is used to remove sand and other solid particles from oil and gas well effiuent to

prevent erosion of downstream equipment

Main Specification of Cyclonic Desander

Service H2S

Working pressure 50 Mpa (7 ,OOO psi)

Temperature P - U

Device capabilities Gas 50 x 10 4Nm3 I d, liquid 200m3 Id, sand

<150L/d

Suitable medium sand (<l.Okg/m3), oil & gas and water mixture,

hydrogen sulfide (<lOOOppm);

Sand storage device volume 6.SL

Separated particle size <50 microns; Sand content: <80g/m3

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Choke Manifold

The choke manifold is used to control the flow rate and reduces well pressure before the flow enters the

processing equipment, it consists of four manual gate valves (five if a bypass valve is included) and two

choke boxes, one is confi.gured as a variable choke, and the other as a fixed choke. It alBo includes several

pressure or sampling ports and thermowells to monitor pressure, temperature, and fluid characteristics.

Compliance

API 6A NACE MR 0175

Main Spedflcation

Service H2S

Working Pressure (psi) 5,000 I 10,000 I 15,000

Working TemperabJre P-U

Valve Type Cameron type gate valves

Valve Configuration 31/8 .. I 31/16" I 31/16 ..

Choke Configuration (c/w choke wrench) lx2"Positi.ve

lx2" Adjustable

Inlet Connection 3" Fig.1502 M

Outlet Connection 3" Fig.1502 F

Pipe work Connection Seal Type FR58/90 (CAMERON Super seals)

Vents 112"NPT c/w needle valves

Choke Beans:

Size 4/64" - 64/64" in 4164" Increments

Size 8/64" - 128/64" in 8/64" Increments

Choke Beans Material Tungsten Carbide

Adjustable Choke Settings 0/64" - 128/64"


S'f< Surface Well Testing Equipment

Steam Heat Exchanger

Steam heat exchangers are used to raise the temperature of well effluents to prevent hydrate

formation, reduce viscosity, and break down emulsions for efficient separation of oil and warer. It

consists of high- and low-pressure split-flow coils upstream and downstream of an adjustable

choke contained within an atmospheric , water-filled vessel.

Compliance

AS:ME VIII div. 1 -NACEMR0175-ANSIB31.3

Main Specification Service Sour, Crude Oil, Mud, Gas Service Capacity 4MBTU/hr Pressure Rating (upstream chock coil) S,OOOpsig Pressure Ratllu!: (downstream. choke coil) 2 ,500p� Pressure Rating (vessel) 350psig Working Temperature up to 32 0F Maximum Temoerature rat.in2 (vessel) 356F

Valve Type Gate Valve Front 3 1/8" Manual Gate Valve S,000 Psi

Valve CODfiguration Back 3 1/8" Manual Gate Valve S,000 Psi Bypass 3 118" Manual Gate Valve 5,000 Psi

Inlet Connection 3"Fig.602 Hammer union thread

Outlet Connection 3"Fig.602 Hammer union wing Relief Line 4"Fig.2 06 Hammer union wing

Steam Supply Connection 2 "Fig.2 06 Hammer union thread

Condensate Resume Connection 2 "Fig.2 06 Hammer union wing

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3-Phase Test Separator

3-phase test separaror is a pressurized vessel designed to efficiently separate well effluent into oil, gas and

water to enable to measure effluent components and take pressurized oil and gas samples.

Compliance

ASME Vfildiv.l -NACEMR0175-ANSIB31.3

Typical Specification of 42" x 10' 1,440 psl 3 Phase Test Separator

Ve•acl Size 42 .. m ll to• Long Seun to Seam

D<!rrign Pmasure 1,440 pei @50 deg. c. (122 F)

Tmipera� -.28.c deg. c c-20 deg. P)-50 deg. C (122 des· F)

Gas Capacity S6 MMSCFD at 1,440 psi operatlna: p:t'066U1'e Liquid CaptlQity 6,960 BPD total liquid wi1h 2.0 miDuto r«emiOD

Dcfoaming Plates lDtci:mal• Mist� mcmc:nt

Imc:mal Anti-aurgc Bafflc:a

Meter8

Gas Senior Orifice FiUing (S.761" bore) olw Barton 3-pca. Rbcorder

Oil l" nuwn. M.iet (20S to 2,571 BBUD) 2" Turbine Meter (875 to 10,285 BBLID)

w� 1" 'l'\Jmino Moter(20:5 to 2,:571 BBL/D) Colmol Compaacmt

Ou 3" Back Pn:Hure Con1rol Valve

Liquid Liquid Level Comrollera Liquid Level Oeugee

Oil 2" Liquid Level Control Valve Z" Liquid Lcsvol Control Bypau Valve

Weter 2" Liquid Level Can1rol Val"YC

Safety 3"><4" PrelWl'C hlicfValve@ 1,.350 p1i

ConnecdOD Well Fluid IDlet 3" Fig 602 Hammcir Uni.Oil Wizlg O.. Outlet 4" Fig 602 Hammer Uni.an Wing OilOWlet 3" Fig 602 Hammer Union Wing

W�C>udet 3" Fig 602 Hammer Uni.an Wiq Vcm.t. 4" Fig 206 Hammcir Uni.on Wizlg

Shrinbp Tater �aaeous Maaual Valvw

Cnlah F� with Lifting Connecticma

ASMB Soedon VIII,. Div.1.� �•ion

Codes ANSIB31.3 ASMEIANSI B 16.S NACEMitOl.75.


Surface Well Testing Equipment

Vertica l Surge Tank

Surge tank is an H2S service pressurized vessel designed to store liquid hydrocarbons after

separation. The surge tank is used to measure liquid flow rates, as well as the combined shrinkage

and meter factor. It can also be used as a second-stage, two-phase separator.

50psi 50bbl surge tank and 50psi lOObbl surge tank are standard. lOOpsi, 150psi and 250psi are

available.

Compliance

ANSI B31-3, NACE MR 0175

Typical Specification of 100 bbl 50 psi Dual Compartment Surge Tank

Vessel Size 76" ID x 18' High Seam to Seam

Design Pressure 50 psi

Temperature -28.g deg. C (-20 deg. F)-

50 deg. C (122 deg. F)

Total Capacity lOO bbl

Meters

Gas Senior Orifice Fitting c/w Barton 3-pen Recorder

Inlet Connection

From Separator 3" Fig 602 Hammer Union thread

From Transfer Pump 3"Fig 602 Hammer Union thread complete with

check valve

Outlet Connection

To Crude Oil Burner 3" Fig 602 Hammer Union Wing

To Transfer Pump 3" Fig 602 Hammer Union Wing

To Gas Line 4" Fig 602 Hammer Union Wing

Vent 4" Fig 206 Hammer Union Wing

To Drain Line 2" Fig 206 Hammer Union Wing with Plug

Bypass Manifold Rated for 1,440 psig @ 100 F, to allow the fluid

bypassing this tank to oil burner

ASME Section VIII, Div.1,Latest Revision

ANSIB31.3 Codes

ASME/ANSI B 16.5

NACE MR 01.75.

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Transfer Pump

Transfer pumps are designed to pump oil from a tank to a burner or to send oil from a tank to a

pipeline, another tank or a tanker. Normally fitted with an explosion-proof electrical motor for

operations in Zone 2 regions

Single pump and dual pump are available.

Transfer capacity is up to 80m3/h (12,000BPD).

Oil and Gas Manifold

Oil and gas manifold is designed to divert the flow of oil and gas from the separator to other

pieces of equipment. The oil manifold is composed of an arrangement of piping, five ball valves,

and wing union connections, it allows oil leaving the separator to be diverted to the tank or the

burners, or sent directly to a production line. The gas manifold is made up of two ball valves. It's

connected to the separator gas line and to the burner flare lines.

Compliance

ASME VIII div.1 - NACE MR 0175-ANSI B31.3

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Surface Well Testing Equipment

Crude Oil Burner With Igniter

Our standard crude oil bum.er is a single-head, 3-nozzle, oil and gas burner for onshore and

offshore exploration and development well testing and cleanup. It provides an efficient and

cost-effective alternative to oil storage.

Main Specification

Working pressure: 1,440Psi

Number of beads: Three Head (3)

Oil capacity: 4,000 BPD/ Head

Emulsion capacity: Tested@ S0%0il/Water Suspension

Capacity: 3,000 ft3/min. @ 300 Psi

Check valve line: 4" wafertypel,440Psi

Check valve oil line: 3" wafertypel,440Psi

Oil line connection: 3" Fig.602 F

Air line connection: 4"Fig.602F

Atomizing air requirements: SOO-750 SCFr/BBL Oil.

Ignition system: Butane with electric ignitions

operated) Electrical requirement: nov or 230V SOHZ

Design codes: ANSIB31.3, NACE MR.01.75

Gas Flare with Igniter

Gas flare or flare stack arc used for exploration, drilling and production well.

Main Spedflcadon

e Service: H2S

• Gas inlet: 4" FIG 200 or 6" 150 class flange

• Igniter: Elecironic

• gnitcr Output: 35,000 Volts DC

(remote

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API 6A Products

Slab Gate Valve

Our gate valves are improved from Cameron PC series gate valves and suitable for well

testing, high pressure drilling and production accompanied with sour gas or I and sand. These

gate valves are designed, manufactured and tested in accordance with API Spee. 6A.

Reasonable price and low cost of spares make them the most cost effective valve on the

market

Features

• Designed, manufactured and tested in Accordance with API Spee. 6A.

• Integrally forged body

• The sealing surface of the gate are sprayed by tungsten carbide at high velocity

and seats are made of tungsten carbide to enhanc.e wear resistance, corrosion

resistance and service life

• Stem position indicator of non-rising stem valve is convenient for management

• Gate to seat, seat to body, bonnet seal and stem bacbeat are metal to metal sealing

• Both thrust bearings with large load capacity and composite rubber-plastic stem lip

packing reduces operating torque

• Interior parts can be interchanged with Cameron PC series gate valves

Available

• Medium: oil and gas accompanied with sour gas or I and sand

• Rated Working Pressure: 5,000psi-20,000psi

• Bore Size: all popular

e Temperature: K -U • Material Classes: EE - IIll

• End connections: flange

• Product Specification Level: PSLl - PSL3

• Performance Requirement: PRl, PR2

Stem Position Indicator


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API &A Products

Hydraulic Gate Valve

Hydraulic gate valves are based on Sumy's robust manual gate valves and suitable for well testing, high pressure drilling and production accompanied with sour gas or I and sand. These

hydraulic gate valves are fully designed, manufactured and test.ed in accordance with API

Spee. 6A. Reasonable price and low cost of spares make them the most cost effective hydraulic gat.e valves on the market.

Features

• Designed, manufactured and tested in Accordance with API Spee. 6A.

• Linear double acting actuators guarantee opening valves rapidly in 30 seconds if

controlled by Sunry's control panel. • Integrally forged valve body • The sealing surface of the gat.e are sprayed by tungsten carbide at high velocity

and seats arc made of tungsten carbide to enhance wear resistance, corrosion resistance and service life

• G1lt.c to seat, seat to body, bonnet seal and stem backseat are metal to metal scaling

Available

• Medium: oil and gas accompanied with sour gas or I and sand • Hydraulic actuator: 3,000 psi working pressure and 112" NPI'

• Rat.ed Working Pressure: S,OOOpsi-20,000psi • Bore Size: all popular e Temperature: K -U • Material Cl.asses: EE - HH

• End connections: flange • Product Specification Level: PSLl -PSL3 • Performance Requirement PRl, PR2

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Chokes

Chokes are improved from Cameron H2 series chokes and suitable for well testing,

high pressure drilling and production accompanied with soar gas or I and sand

Reasonable price and low cost of spares make them the most cost effective adjustable

chokes on the mark.et

Adjustable chokes can be divided into needle, plunger and orifice plate type and

can be manually or hydraulically operated. Flow and pressure can be adjusted through

changing fluid passage section by cone surface of needle, vertical movement of plunger

or rotation of orifice plate

Variable choke beans can be installed into positive choke conveniently. Sizes of

choke beam are from 4/64" to 128/64"

Features

• Manufactured and tested in accordance with API 6A.

• Carbide alloy is embedded into cone head of chokes, flow nipple, plunger,

orifice plate and choke bean.

Available

• Medium: oil and gas accompanied with sour gas or I and sand

• Rated Working Pressure: 5,000psi - 20,000psi

• Temperature: K -U

• Material Classes: BE -HH

• End connections: flange, union

e Product Specification Level: PSLl -PSL4


• Choke bean size: :from 4/64" to 128/64" in increase of 4/64" or 8/64"


S'?< API &A Products

API 6A Blocks, Flanges and Pipes

Studded crosses and tees, flanged crosses and tees, flanges, flanged pipes, elbows,

crossovers and spools are fully conformed to API Spee. 6A and made of modem alloy

steel via advanced manufacturing techniques and hydrostatic test. They are robust and

high cost performance.

Available

• Medium: oil, gas, slurry and sour gas

• Rated Working Pressure: 2,000psi- 20,000psi

• Bore Size: all popular

• Temperature: K - U

• Material Classes: BB - HH

• End connections: studded, flanged

• Product Specification Level: PSLl - PSL4




High Pressure Flow Iron

Pup Joint

Pup joints (flow line piping) are available in lengths to 10 feet to handle fluids at cold

working pressures to 15,000 psi based on technologies from FMC Weco pup joints. There

are four different types of pup joints: Pressure Seal Pup Joints, NPS (Non-Pressure Seal) Pup

Joints, Integral Pup Joints and Welded Pup Joints. Sour gas pup joints are also available.

It is available to size 1", 2", 3'', 4" and pressure of 4,000psi-15,000psi.

Swivel Joint

Swivel joints, with integral ball bearing, are manufactured on the basis of technologies

imported from FMC. All swivel joints is respectively interchangeable with FMC Chiksan

high pressure swivel joint, long radius swivel joint and sour gas swivel joint.

Long radius swivel joint and short radius swivel joints are available: Style 50, Style 10

It is available to size l", 2'', 3'', 4" and pressure of 3,500psi-20,000psi.


S'f< High Pressure Flow Iron

Hose Loops

Hose loops are composed of swivel joints and sttaight pipes, and featured by flexibility,

stability, quick installation and easy dismantling. They are used for high-pressure discharge

lines, water lines, temporary flow lines, well testing lines, cementing and circulating lines,

and other high-pressure applications.

Three types of hose loops are available: Style 50 long radius swivel joint with non pressure

seal structure, Style SO and style 10 long radius swivel joint integral structure and short

radius swivel joint with integral straight pipes.

It is available to size 2 .. 3 .. 4" and pressure of S,OOOpsi-15,000psi.

Plug Valve

Our plug valves are based on the technologies introduced from SPM, forged from high strength

alloy steel. They are robust, field-proven units that provide dependable service for applications

such as cementing, fracturing, acidizing, coiled tubing, and sand control.

Main Specification

Models ID(mm) Flow (M3/min)

1" x 2" 105MPa plug valve 22.22 0.28

2" x 2" 42, 70 andl05MPa plug valve 44.45 1.14

2" x 2" 140MPa plug valve 33.02 0.63

3" x 3" 42, 70 and lOSMPa plug valve 69.85 2.80

3" x 3" 140MPa plug valve 76.2 3.34



Facilities

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well testing 2010

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