well performance and artifical lift rev 3

26
INTRODUCTION TO WELL PERFORMANCE & ARTIFICIAL LIFT November 2001 by Russ Gilbert & Justin Gilmour

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Page 1: Well Performance and Artifical Lift Rev 3

INTRODUCTION TO WELL PERFORMANCE

& ARTIFICIAL LIFT

November 2001

by Russ Gilbert & Justin Gilmour

Page 2: Well Performance and Artifical Lift Rev 3

= $$$$$

the well

What is a well?Why is it important ?

WHY BOTHER WITH WELL PERFORMANCE ?

Page 3: Well Performance and Artifical Lift Rev 3

• Basic Well Configuration

• Reservoir Inflow Performance

• Tubing Outflow Performance

• Improving Well Performance

INTRODUCTION TO WELL PERFORMANCE

CONCEPTS COVERED

Page 4: Well Performance and Artifical Lift Rev 3

BASIC WELL CONFIGURATIONXMAS TREE

Hydrocarbon Flow

CASING

TUBING OUFLOW

PERFORATIONS

RESERVOIR

RESERVOIR INFLOW

Gas Export

Oil Export= $$$$

Separator

Page 5: Well Performance and Artifical Lift Rev 3

RESERVOIR INFLOW

oil rate

PRESSURE DROP

Reservoir pressure(Pres)

Inflow Performance Principle:

Pre

ssu

re

As pressure drop increases rate increases!

Can we model this principle?

pres

sure

BHP

Pres

ΔP ΔP

Wellbore Damage (Skin)

BHPBottomhole pressure

(BHP)

Higher Pressure(Driving Force)

Page 6: Well Performance and Artifical Lift Rev 3

RESERVOIR INFLOWMathematical Model

Flow Rate (Q) varies with: - Inflow Pressure Drop? (ΔP)- Thickness of the Reservoir? (h)- Permeability of the Reservoir Sand? (k)- Phase of the Moon? (x)- Skin Damage around the Well? (S)- Reservoir Pressure? (Pres)- Fluid Viscosity? (µ)- Hours of Sunshine? (y)- Wellbore Radius (rw)

pres

sure

BHP

Pres

ΔP

BHP

ΔP

Q = f ?

Page 7: Well Performance and Artifical Lift Rev 3

RESERVOIR INFLOWMathematical Model

Various inflow equations are used to model reservoir inflow in software such as Prosper

Flow Rate (Q) varies with: - Inflow Pressure Drop? (ΔP)- Thickness of the Reservoir? (h)- Permeability of the Reservoir Sand? (k)- Phase of the Moon? (x)- Skin Damage around the Well? (S)- Reservoir Pressure? (Pres)- Fluid Viscosity? (µ)- Hours of Sunshine? (y)- Wellbore Radius (rw)

pres

sure

BHP

Pres

ΔP

BHP

ΔP

Q = fK h ΔP rw

µ S

Page 8: Well Performance and Artifical Lift Rev 3

TUBING OUTFLOW

Tubing Performance Principle:

pres

sure

oil rate

PRESSURE LOSS

Higher Pressure(Driving Force)

Lower Pressure

BHP

WHP

As rate increases pressure loss increases!

Can we model this principle?

Bottomhole pressure(BHP)

Well Head pressure(WHP)

Page 9: Well Performance and Artifical Lift Rev 3

TUBING OUTFLOW

BHP

WHP

Mathematical Model

Flow Rate (Q) varies with: - Fluid Weight/Type? (ρ)- Friction Losses - Fluid Viscosity? (μ)- Friction Losses - Tubing Length? (L)- Phase of the Moon? (x)- Friction Losses - Tubing diameter ? (d)- Friction Losses - Tubing roughness ? (f)- Hours of Sunshine? (y)- Well Head Pressure? (WHP)

Q = f ?

Note: The acceleration term (velocity increasing due to gas expansion) has been assumed to be negligible for this presentation.

Page 10: Well Performance and Artifical Lift Rev 3

TUBING OUTFLOW

BHP

WHP

Mathematical Model

Flow Rate (Q) varies with: - Fluid Weight/Type? (ρ)- Friction Losses - Fluid Viscosity? (μ)- Friction Losses - Tubing Length? (L)- Phase of the Moon? (x)- Friction Losses - Tubing diameter ? (d)- Friction Losses - Tubing roughness ? (f)- Hours of Sunshine? (y)- Well Head Pressure? (WHP)

Various correlations are used to model tubing outflow in software such as Prosper

Q = f1

Fluid Weight . Friction Losses . Wellhead Pressure

Note: The acceleration term (velocity increasing due to gas expansion) has been assumed to be negligible for this presentation.

Page 11: Well Performance and Artifical Lift Rev 3

TUBING OUTFLOWFluid Weight/Type

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

VLP (TUBING) CURVES ( 20 Nov 01 16:11)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

Bottom Measured Depth 10000.0(feet)Bottom True Vertical Depth 10000.0(feet)

Variables1:Water Cut (percent)2:First Node Pressure (psig)3:Tubing/Pipe Diameter (inches)

1 2 30=0 0=50.0 0=1.99

1=50.000 1=200.0 1=2.752=90.000 2=400.0 2=3.83

3=4.89

002

102

202

Mixture

All Wtr

50/50

All Oil

Tubing Length=10,000ft; Tubing Diameter=4 1/2”OD;WHP=50psig

Page 12: Well Performance and Artifical Lift Rev 3

TUBING OUTFLOWFriction Losses

Tubing Length=10,000ft; All Oil; WHP=50psig

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

VLP (TUBING) CURVES ( 20 Nov 01 16:11)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

Bottom Measured Depth 10000.0(feet)Bottom True Vertical Depth 10000.0(feet)

Variables1:Water Cut (percent)2:First Node Pressure (psig)3:Tubing/Pipe Diameter (inches)

1 2 30=0 0=50.0 0=1.99

1=50.000 1=200.0 1=2.752=90.000 2=400.0 2=3.83

3=4.89

000

001

002

003

Tubing OD

2 3/8”

4 1/2”

5 1/2”

3 1/2”

Page 13: Well Performance and Artifical Lift Rev 3

TUBING OUTFLOWWell Head Pressure

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

VLP (TUBING) CURVES ( 20 Nov 01 16:11)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

Bottom Measured Depth 10000.0(feet)Bottom True Vertical Depth 10000.0(feet)

Variables1:Water Cut (percent)2:First Node Pressure (psig)3:Tubing/Pipe Diameter (inches)

1 2 30=0 0=50.0 0=1.99

1=50.000 1=200.0 1=2.752=90.000 2=400.0 2=3.83

3=4.89

002

012

022

Tubing Length=10,000ft; All Oil; Tubing Diameter=4 1/2”

Well Head Pressure

400 psig

200 psig

50 psig

Page 14: Well Performance and Artifical Lift Rev 3

THE OIL RATE

Determined for specific fluid, specific tubing & specific reservoir by intersection of the reservoir inflow & tubing outflow curves

oil rate

pres

sure

from tubing outflow

surface pressure - WHP

from reservoir inflow

reservoir pressure - Pres

Page 15: Well Performance and Artifical Lift Rev 3

THE OIL RATE

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

Inflow v Outflow Curves ( 20 Nov 01 17:04)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

First Node Pressure 50.0(psig)Bottom Measured Depth 10000.0(feet)

Bottom True Vertical Depth 10000.0(feet)

IPR PI EntryRes Temp200.0 (degrees F)Res Pres 3000.0 (psig)

Variables1:Reservoir Pressure (psig)

1 2 30=3000.01=4000.02=5000.0

2

2

IPR Curve

VLP Curve

Tubing Length=10,000ft; All Oil; Tubing Diameter=4 1/2”; WHP=50psig, Pres=5000psig, k.h=10000mdft, rw=8.5”, Wellbore Skin=5

Reservoir Pressure

5000 psig

Initial Conditions

6500 bopd

Page 16: Well Performance and Artifical Lift Rev 3

THE OIL RATEPressure Depletion

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

Inflow v Outflow Curves ( 20 Nov 01 17:04)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

First Node Pressure 50.0(psig)Bottom Measured Depth 10000.0(feet)

Bottom True Vertical Depth 10000.0(feet)

IPR PI EntryRes Temp200.0 (degrees F)Res Pres 3000.0 (psig)

Variables1:Reservoir Pressure (psig)

1 2 30=3000.01=4000.02=5000.0

0

0

1

1

2

2

IPR Curve

VLP CurveReservoir Pressure

5000 psig

4000 psig

3000 psig

6500 bopd2500 bopd

Tubing Length=10,000ft; All Oil; Tubing Diameter=4 1/2”; WHP=50psig, Pres=depleting, k.h=10000mdft, rw=8.5”, Wellbore Skin=5

Page 17: Well Performance and Artifical Lift Rev 3

THE OIL RATEPressure Depletion & %Water Increase

Tubing Length=10,000ft; %wtr increasing; Tubing Diameter=4 1/2”; WHP=50psig, Pres=depleting, k.h=10000mdft, rw=8.5”, Wellbore Skin=5

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

Inflow v Outflow Curves ( 20 Nov 01 17:04)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

First Node Pressure 50.0(psig)Bottom Measured Depth 10000.0(feet)

Bottom True Vertical Depth 10000.0(feet)

IPR PI EntryRes Temp200.0 (degrees F)Res Pres 3000.0 (psig)

Variables1:Reservoir Pressure (psig)

1 2 30=3000.01=4000.02=5000.0

0

0

1

1

2

2

IPR Curve

VLP CurveReservoir Pressure

5000 psig

4000 psig

3000 psig

%Water

100%

50% (Now)

0%Now 4500 psig

3000 bfpd

Page 18: Well Performance and Artifical Lift Rev 3

THE OIL RATEPressure Depletion & %Water Increase

What can we do to stop oil rate falling ?

Was 6,500 bopd, now 1500 bopd

Page 19: Well Performance and Artifical Lift Rev 3

IMPROVING WELL PERFORMANCE

pres

sure

Oil rate can be increased by:• Shifting reservoir inflow up • Shifting tubing outflow curve down

oil rate

Tubing outflow

surface pressure - WHP

Reservoir inflow)

reservoir pressure - Pres

How Do You Do That Then ?

Page 20: Well Performance and Artifical Lift Rev 3

IMPROVING WELL PERFORMANCEShifting Reservoir Inflow Curve Up - How To

Q = fK h ΔP rw

µ S

Increase

Decrease

Increase: Kh, ΔP rw Decrease: µ S

IncreaseReservoirPressure

Re-Perf.,Acidise,Fracture,Dissolve

Heat-UpFracture,Horizontal

Well

DrillBiggerHole

Page 21: Well Performance and Artifical Lift Rev 3

IMPROVING WELL PERFORMANCEShifting Tubing Outflow Curve Down - How To

Q = f1

Fluid Weight . Friction Losses . Wellhead Pressure

Reduce: Fluid Weight, Friction Losses, Wellhead Pressure

Isolate WtrProdn orAdd gas

via gas lift(aka artificial lift)

BiggerTubing

LowerSeparatorPressure

Page 22: Well Performance and Artifical Lift Rev 3

No Action:Rate = 3000bfpd

Well Will Die Soon

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

Inflow v Outflow Curves ( 20 Nov 01 17:04)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

First Node Pressure 50.0(psig)Bottom Measured Depth 10000.0(feet)

Bottom True Vertical Depth 10000.0(feet)

IPR PI EntryRes Temp200.0 (degrees F)Res Pres 3000.0 (psig)

Variables1:Reservoir Pressure (psig)

1 2 30=3000.01=4000.02=5000.0

0

0

1

1

2

2

IPR Curve

VLP CurveP res

5000 psig

4000 psig

3000 psig

%Water

100%

50%

0%

Shifting Reservoir Inflow Curve UpIMPROVING WELL PERFORMANCE

Increase: Kh, ΔP rw Decrease: µ S

IncreaseReservoirPressure

Re-Perf.,Acidise,Fracture,Dissolve

Heat-UpFracture,Horizontal

Well

DrillBiggerHole

Actions: (1) N/A N/A Later Re-perf N/A

4000 bfpd

Page 23: Well Performance and Artifical Lift Rev 3

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

Inflow v Outflow Curves ( 20 Nov 01 17:04)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

First Node Pressure 50.0(psig)Bottom Measured Depth 10000.0(feet)

Bottom True Vertical Depth 10000.0(feet)

IPR PI EntryRes Temp200.0 (degrees F)Res Pres 3000.0 (psig)

Variables1:Reservoir Pressure (psig)

1 2 30=3000.01=4000.02=5000.0

0

0

1

1

2

2

IPR Curve

VLP CurveP res

5000 psig

4000 psig

3000 psig

%Water

100%

50%

0%

50% +G/L

Shifting Tubing Outflow Curve Down

No Further Action:Rate = 4000bfpd

Well Will Still Die Soon

IMPROVING WELL PERFORMANCE

Reduce: Fluid Weight, Friction Losses, Wellhead Pressure

Isolate WtrProdn,

Add gasvia gas lift

BiggerTubing

LowerSeparatorPressure

Actions: (2) Add G/L N/A N/A

7500 bfpd

Page 24: Well Performance and Artifical Lift Rev 3

Shifting Reservoir Inflow Curve Up

No Further Action:Rate = 7500bfpd

Well Will Still Die, But Later

0 5000 10000 15000 200000

1000

2000

3000

4000

5000

6000

Inflow v Outflow Curves ( 20 Nov 01 17:04)

Liquid Rate (STB/day)

Pre

ssur

e (

psig

)

FluidOilFlow TubingTypeProducer

Lift NoneCompCased HoleCorrlnHagedorn Brown

First Node Pressure 50.0(psig)Bottom Measured Depth 10000.0(feet)

Bottom True Vertical Depth 10000.0(feet)

IPR PI EntryRes Temp200.0 (degrees F)Res Pres 3000.0 (psig)

Variables1:Reservoir Pressure (psig)

1 2 30=3000.01=4000.02=5000.0

0

0

1

1

2

2

IPR Curve

VLP CurveP res

5000 psig

4000 psig

3000 psig

%Water

100%

50%

0%

50% +G/L

IMPROVING WELL PERFORMANCE

Increase: Kh, ΔP rw Decrease: µ S

IncreaseReservoirPressure

Re-Perf.,Acidise,Fracture,Dissolve

Heat-UpFracture,Horizontal

Well

DrillBiggerHole

Actions: (3) N/A N/A Wtr Injector N/A N/A

10000 bfpd

Page 25: Well Performance and Artifical Lift Rev 3

IMPROVING WELL PERFORMANCE

Actions to improve well performancehave almost returned oil rate to initial condition

Page 26: Well Performance and Artifical Lift Rev 3

SUMMARY• Basic Well Configuration

• Reservoir Inflow Performance

• Tubing Outflow Performance

• Improving Well Performance

Q = f K h ΔP rw

µ S

Q =f1

Fluid Weight . Friction Losses . Wellhead Pressure

Shifting Reservoir Inflow Curve Up

Shifting Tubing Outflow Curve Down