welcome to simec - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling...
TRANSCRIPT
![Page 1: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/1.jpg)
???? WELCOME TO
SIMEC
![Page 2: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/2.jpg)
SPECIAL STEELS
TLAXCALA
CHOLULA
![Page 3: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/3.jpg)
T
L
A
X
C
A
L
A
P
L
A
N
T
![Page 4: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/4.jpg)
M
E
L
T
S
H
O
P
![Page 5: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/5.jpg)
SCRAP YARDS
50,000 t/m SCRAP
MOVEMENTS
MISCELANEOUS / BUNDLES / PLANT RETURN / SCABS
STRUCTURAL / HECKET / SHREDED / TURNINGS
SCHREDDER SYSTEM
![Page 6: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/6.jpg)
RAW MATERIALS WHAREHOUSE
• 2 TRANSFER CARS &
• 4 TRAVELING CRANES
CRAB AND MAGNETS TO MOVE THE SCRAP
MIX SCRAP ACCORDING TO
COMPLIANCE WITH CHEMICAL
ANALYSIS
![Page 7: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/7.jpg)
ELECTRIC ARC FURNACE (DANIELI)
AUTOMATION LEVEL II
SCRAP CHARGE TRANSFER CAR FURNACE CHARGE
CHEMICAL AND ELECTRICAL POWER SCRAP MELTING AND
STEEL HEATING
![Page 8: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/8.jpg)
TAPPING STEEL (FURNACE TO LADLE)
HEAT = 78 LST
FURNACE
EBT TYPE
TRASNSFER CAR
ADITIONS:
• LIME
• ALLOYS
• SULPHUR
• GRAPHITE
• SPAR
POROUS PLUG WITH ARGON FOR
CHEMICAL AND TEMPERATURE
HOMOGENIZATION
![Page 9: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/9.jpg)
REFINNING & VACUUM DEGASSING
DEGASSING (DAIDO)
•NITROGEN < = 60 ppm
• OXIGEN < = 25 ppm
• HIDROGEN < = 3 ppm
TANK CAR AUTOMATIC FERROALLOY
ADITIONS AND WIRE
INJECTIONS
TWO LADLE FURNACES
(DANIELI / INSERIALES)
SLAG RAKE
STATION
WIRES:
•CaSi
• S
• Pb
• Se
• Ti
• V
• B
![Page 10: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/10.jpg)
CASTER (DANIELI)
4 STRANDS / 7.5 m RADIUS / ROTATING TURRET
AUTOMATIC COOLING
CONTROL SYSTEM
BILLETS CUT WITH
AUTOMATIC TORCHES
![Page 11: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/11.jpg)
OPERATION MONITORING / QUALITY
SCREENS WITH REAL TIME
INFORMATION
AUTOMATION LEVEL II
![Page 12: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/12.jpg)
BILLETS IDENTIFICATION AND GRINDING
AUTOMATIC IDENTIFICATION MACHINE CONNECTED TO LEVEL II
GRINDING SURFACE AND CORNERS BILLETS (Only some steel grades)
![Page 13: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/13.jpg)
R
O
L
L
I
N
G
M
I
L
L
![Page 14: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/14.jpg)
REHEATING FURNACE (DANIELI) / DESCALER
AUTOMATIC CONTROL SYSTEM
AND HEAT RECOVERY
DESCALER WITH WATHER
(250 BAR PRESSURE)
REHEATING TIME (2.5 4.0 hrs.) AND
TEMPERATURE (1100 – 1280 ºC)
WALKING BEAM / 4 COMBUSTION ZONES /
54 BURNERS / NATURAL GAS
![Page 15: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/15.jpg)
ROLLING MILL (DANIELI)
21 TOTAL STANDS / HORIZONTAL-
VERTICAL / 14, 16 , 18 CONVERTIBLES
SIZING
LOOPERS
SECTIONS:
• ROUNDS
• FLATS
• HEXAGONS
• SQUARES
![Page 16: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/16.jpg)
PROCESS AND PRODUCT CONTROL
AUTOMATION LEVEL II
CHARGE
REHEATING
FURNACE
INSIDE VIEW
REHEATING
FURNACE
PROCESS
VARIABLES
CONTROLS
MANTEINANCE
CONTROLS
VIEW
![Page 17: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/17.jpg)
PRODUCT CONTROL SECTION
STEELMASTER “ZUMBACH” (LASSER RAY DETECTION)
REAL TIME MEASURE
![Page 18: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/18.jpg)
COOLING BED / CUT / PACKING SYSTEM
COOLING BED WITH 66 m LENGHT / 92 TEETHS /
PACK ANNEALING SPECIAL SYSTEM
CUTTING WITH PLANE AND FORM
BLADES / AUTOMATIC CONTROL
GAGE / 650 Mt CUTTING FORCE
AUTOMATIC PACKING SYSTEM
AND TIYING WITH WIRE ROD DISCHARGE BED
![Page 19: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/19.jpg)
P
R
O
D
U
C
T
W
H
A
R
E
H
O
U
S
E
![Page 20: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/20.jpg)
STACK AND STRAIGHTENING PROCESS
MATERIAL ARRIVING
FRON ROLLING MILL
STRAIGHTENED BARS
STACK BUNDLES
DANIELI LINE 2
PROCOME LINE 1
![Page 21: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/21.jpg)
AUTOMATIC INSPECTION
AUTOMATIC IDENTIFICATION (INK) AND
REJECTED BARS WITH SURFACE AND
INTERNAL DEFECTS
7 CHANNELS
ULTRASONIC
SYSTEM
MAC EQUIPMENT WITH
ULTRASONIC SENSORS
![Page 22: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/22.jpg)
WEIGHING / TYING / IDENTIFICATION / STACK
4 Ton. Max. Cap. WEIGHING / TYING WITH STRIP / TAGS
![Page 23: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/23.jpg)
H
E
A
T
T
R
E
A
T
M
E
N
T
![Page 24: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/24.jpg)
QUENCHING AND TEMPERING
QUENCHING FURNACE ( 1-4 inch / 950 ºC max. TEMPERATURE / 30 min/inch )
QUENCHING WITH SPRAYED WATHER TEMPERING FURNACE ( 720 ºC / 30 min/inch +
plus for mechanical properties )
![Page 25: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/25.jpg)
SAMPLES AND MATERIAL TESTS
VISUAL REVIEW SURFACE DEFECTS AND
MAGNAFLUX
DIMENSIONAL INSPECTION
SPARK TEST
![Page 26: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/26.jpg)
C
H
O
L
U
L
A
P
L
A
N
T
![Page 27: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/27.jpg)
C
O
L
D
F
I
N
I
S
H
I
N
G
![Page 28: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/28.jpg)
RAW MATERIALS YARDS
RAW MATERIALS STORAGE (BUNDLES AND COILS)
•STEEL GRADE CONTROL
• SECTION
• 2.0 ton. Max. WEIGHT/BUNDLE
![Page 29: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/29.jpg)
TURNING PROCESS
CUT HEADS (DOALL SAW) STRAIGHTENINGS (2)
• KIESERLING (9 ROLLS)
FOR THINS
• MEDART (2 ROLLS) FOR
HEAVIES LATHE 6 (KIESERLING) WITH
MEDART STRAIGHTENER
LATHE 7 (KIESERLING)
LATHE 8 (KIESERLING) WITH
PLC AND LASER RAY
![Page 30: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/30.jpg)
DRAWING PROCESS (COIL TO BAR)
SCHUMAG
(4.8 – 20.5 mm)
MECHANICAL DESCALLING RAW MATERIAL
WE ARE ABLE TO PROCESS ALSO SQUARES,
HEXAGONS AND FLATS IN ALL CASES FRON COIL TO
BAR OR BAR TO BAR
![Page 31: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/31.jpg)
DRAWING PROCESS (BAR TO BAR)
MECHANICAL DESCALING
WEAN UNITED
(14.3 – 50.8 mm)
CUT HEADS / TAILS
![Page 32: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/32.jpg)
GRINDING PROCESS
TURNING PROCESS FIRST STEP
CENTER LESS GRINDING
MACHINES ( 2 )
MALCUS AND LIDKOPING
(15.87 – 25.4 mm)
MORE STRICT
DIMENSIONAL
TOLERANCES CAN BE
ASSURE
![Page 33: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/33.jpg)
PACKING STYLES AND IDENTIFICATION
![Page 34: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/34.jpg)
LABORATORY
EMISSION AND HUMIDITY SPECTROMETERS
IMPACT TEST / TENSION MACHINE / HARDNESS TESTERS
IMAGE
ANALYSER
C - O AND N – O EQUIPMENTS
![Page 35: WELCOME TO SIMEC - simecg.com · raw materials wharehouse • 2 transfer cars & • 4 traveling cranes crab and magnets to move the scrap mix scrap according to compliance with chemical](https://reader031.vdocuments.us/reader031/viewer/2022013006/5b6151ab7f8b9a3b488c4754/html5/thumbnails/35.jpg)
CERTIFICATION
ISO
9001:2008
BSI
ANAB EMA
FOR BOTH
PLANTS