SCRAP MANAGEMENT

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PGDMS

Ms. Asha Jha (Roll No:11 )

Mr. Anil .A. Nalawade (Roll No:20 )

Welingkar college, Matunga

Contents

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DEFINITIONSTYPES , CLASSIFICATION & SOURCES

REASONS FOR GENERATION OF SCRAP RESPONSIBILITY OF DISPOSAL SCRAP HIERARCY PROCEDURE FOR DISPOSAL

  TYPES OF CONTRACTSALVAGING

RECLAMATION CASE STUDY

What is scrap and what is scrap management ?

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• Scrap - Waste that either has no economic value or only the value of its basic material content recoverable through recycling

• Scrap management - Manufacturers do not intend or plan to make scrap, but depending on the industry and the product, scrap is produced. But depending on the type of scrap, it may be re-cycled back into the production process or sold as a revenue generating product or simply non-recyclable and the enterprise has to pay for an outside contractor to dispose of the product.

Definitions

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Surplus Obsolete ObsolescenceSalvage Reclamation

Quantity more than

stock

No longer usable

No longer required

but in usable

condition

Saving material

for utilization

Bringing back to original

condition

Scrap Yard

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It is a place where receiving or handling scrap is done

Categories Of Scrap

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Ferrous Scrap

Biological waste Pharmaceuticals waste

Electronic / Metal

Scrap are of 3 categories : Ferrous, Metal , Non metallic i.e., waste

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Few other types of waste…

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Types of waste

Non-biodegradable

Biodegradable

Classification of Wastes according to their Properties

Paper

WoodFruits

Plastics

Old machinesCans

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Types of waste

HazardousNon

Hazardous

Classification of waste according to their Effects on Human Health and the Environment

Unsafe to use commercially, industrially,

agriculturally or economically

Safe to use commercially, industrially,

agriculturally or economically

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Sources of Wastes

Household

Industries

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Sources of Wastes

Agriculture

Fishery

Responsibility of Scrap Disposal

Primary ResponsibilityPurchase Department

Secondary Responsibility

Operations DepartmentMaintenance Department

Stores Department

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Reasons for Generation of Scrap

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• Change in Design, Method or Product• Mistakes in procurement• Wrong planning decisions• Wasteful processes in production• Inevitable waste during the adjustment of the

equipment• Overall absence of efficiency

Scrap Management

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Prevention

Minimization

Reuse

Recycling

Disposal

Procedure for Scrap Disposal

Reuse

Return to supplier

Sale to another Company

Sale to Dealer

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Types of Contract

Fixed Price

Varying Price

Specific Bids

Ab initio Negotiation

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Salvaging

Meaning – Saving for advantageous use.Salvage Operation

1. Collecting, Storing, Sorting

2. Ascertain, Restoring, Reviewing

3. Direct to Buyer from Shop-floor

4. Steps for disposal

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Reclamation

Meaning – Brining back to original conditionReclamation Operation

1. Knowledge of discarded material

2. Determining what can be reclaimed?

3. Deciding Method

4. Calculation of Cost

5. Determination of Economic aspect

6. Operating as Manufacturer

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Case Study

Kelkar Group of Companies

S. H. Kelkar & Co. Pvt. Ltd. – Mulund & Khopoli

Keva Flavors Pvt. Ltd. – KhopoliKeva Fragrances Pvt. Ltd. – MulundK. V. Arochem Pvt. Ltd. . – VapiPFW Aroma Chemical . – Netherland

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S. H. Kelkar & Co. Pvt. Ltd. - Mulund

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Plant Layout

ETP Layout

Hazardous WasteUsed oil

Chemical Sludge

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• Discarded containers

• Distillation residue

Handling of Hazardous Waste

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Non-Hazardous Waste

Gunny bagsCardamom residueWooden scrap Metal scrap Plastic Biological sludge Corrugated boxes

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Scrap Control & Minimization

Solvent recovery in productionAddition of used acid layer in equalization

tankPreparation of low grade perfumes Biological sludge as manureTreated water for gardeningSeparation of wasteUse of compost manureOld paper as filler in packingUse of paper bagsRecycling of waste paper

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Solvent recovery in production

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Addition of used acid layer in equalization tank

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Preparation of low grade perfumes

Biological Sludge as Manure

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Treated Water from ETP to Gardening

Separation of Waste

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Compost Manure

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Old paper as Filler in packing

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Use of Paper Bags

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