weftec - mexico industrial water & wastewater presentation (2015, final version)
TRANSCRIPT
Mexico Industrial Water and Wastewater IssuesVincent LencioniWEFTEC, September 2015Chicago, Illinois
Presentation Outline I. Influent and Reuse Focuses
Influent Issues – Prices, Water Quality Issues Reuse Issues – Drivers, Priority Areas
II. General Wastewater Issues Regulations & Standards – General, vs US State Treatment & Water Quality Issues
III. Industrial Wastewater Issues Treatment, Plant # & Types, Priority Sectors,
Opportunities, Mexico Business Tips
I. Industrial Source Water Issues
Major Industrial Water Users Total: 3,338 hectars/m3 55%: Veracruz (VC), QR,
Jalisco, Mexico State Water Source Issues
Surface: BC, VC, Sinaloa, Michoacan, Tamaulipas, Tabasco, Morelos (50/50)
Well Water > 75% states 90% of total industrial use
Quality Concerns: Mg, Ca (hardness), Silica, Salts
In General, with RO systems
Industrial Prices 2009 Domestic and
Industrial Price Info Industrial Well Water
Conagua – 4 zones Well: $.10 to 1.50 US
Surface: $.10 to $1 US Real Water Situation
Well access insufficient Treated Water: Cost to mfg:
$.25, price: $1.50 Municipal – High: $2.25
I. Water Prices, Top 6 Cities
Pesos per m3, 2014 Exchange Rate: 13 Pesos to 1 USD
I. Mexican Domestic & Industrial Water Prices: 2009 vs Today
2009 Average Exchange Rate: 13 pesos to 1 USD
I. Industrial Water Reuse Issues
Types of Reuse For Process: ZLD For Other Uses
Drivers Water Scarcity Water Cost Water Quality Issues
wells, quality needed Conagua restrictions Corporate Culture
Priority Areas Sectors – Petrochem,
Automotive, Paper, Commercial, Metals, F&B, Cooling Towers
Regions – Northern states, some Central states, high water treatment states, industrial areas.
II. General Wastewater Issues
II. Water & Wastewater Regulations Wastewater Regulations
By where water goes: NOM 001: Federal bodies
Rivers, Lakes, Coasts TSS 75, BOD 75
NOM 002: Municipal Sewer/Drainage System
By Reuse Applications NOM 003 = Water Reuse
Indirect: TSS & BOD 30 Direct: TSS & BOD 20
NOM 004 = Sludge/Mud
Fees for wastewater discharge Article 277-B Ley
Federal de Derechos Trimester discharge volumes
x factor according to industrial activity and discharge location.
$.85 to 1.90 per m3 Potable Regulations
NOM 127 Often specified for
reuse project apps TDS = 1000
II. NOM 001: Discharges into Federal Bodies
M.A. = Monthly Average; D.A. = Daily Average(1) Instantaneous(2) Simple sample weighted average(3) Absent as per the Test Method defined in the NMX-AA-006.
II. NOM 001 (continued)
(*) Measured in full.D.A. = Daily Average M.A.= Monthly Average NA = Not applicable(A) (B) and (C): Receiving Body type according to Government Service Charges
Law.
II. Wastewater Standards: II. Wastewater Standards: US vs MexicoUS vs Mexico
Significant differences between systems:Standards Levels & Materials Tested
Basis for Analysis: BOD and TSS Others: Not regularly monitored or required
Labs: Samplying frequencies, sample controlMetering RealitiesViable Regulations & Enforcement
Local vs State vs FederalFines, Civil & Penal Liabilities, Closures
Increasing and improviing but still insufficient
II. State Treatment Good & Bad: % Treatment & Reuse Tendencies
Good: 10 States (> 2/3) 85-100%: Nuevo Leon, Baja
California, Aguascalientes, Nayarit, Tamaulipas
80-65%: Guerrero, Sinaloa, Durango, Chihuahua, BCS
Average (40-65%) 50-65%: SLP, QR, Colima,
Guanajuato, Tlaxcala 40-50%: Coahuila, Puebla,
Queretaro,Jalisco*,Sonora, Veracruz, Oaxaca
Bad: < 30% treatment < 10%: Yucatan, Campeche,
Hidalgo 14% Mexico City* 20-25%: Zacatecas, Tabasco,
Chiapas 25-30% Mexico State,
Michoacah, Morelos New, Large Plants coming
on-line DF/Mexico State (20-40%) Jalisco (27-48%)
III. Industrial Wastewater Issues
III. Industrial Wastewater Treated
Industrial Wastewater Flow - from 64.5 (97) to 190 (2010) to 210m3/s.
Treated Flow - from 5.3 (9% of flow) to 36.7 (19%) to 60.7m3/s (29%)
BOD Treatment: from 8% (97) to 19% (2010) to 13% – Not good sign
III. % Wastewater Treated…..
Past Conagua goals: 2012: 60% total treatment; 2015: 100% water reuse; 2025: all muni/industrial wastewater treated; Current Goals: very general
III.Industrial Plants by State 2010
Focus should begin to switch from refurbishing current to new plants
- Operating Capacity 2010: 50% - Installed 72m3/s; Treated 36.7m3/s
- Operating Capacity 2014: 81% - Installed 75m3/s; Treated 60.7m3/s
III. 2010-2013 State Industrial Plant Evolution & Growth Increases
Plants (up 450) Sonora 210, NL 90,
Campeche 80, Jalisco 35, Guanajuato 90, Puebla 76, Yucatan 50, Tamps 45
Treated Flows (37m3/s) Sonora 9m3/s, Tamps 5m3/s,
BCS 5m3/s, Michoacan 3m3s
7 States = 50% Plants Guanajuato, Mexico, NL,
Puebla, Queretaro, Sonora, Veracruz
Plants Decreases BC 11, SLP 31, Tlax 30 DF from 200 to 5 Mexico from 315 to 241
Treated Flows (m3/s) Puebla, Hidalgo,Mexico
III. Industrial Plants by Type (2010 vs 2013)
Industrial Plants: 2186 vs 2617 (Up 20%) Primary: 731 (33.4%) to 839 (32%) = 21.8m3/s
Adjusting PH levels & removing TSS > .1mm > 50% in Veracruz & Chiapas: Basic Treatment
Secondary: 1193 (54.6%) to 1555 (59.4%) = 34.8m3/s Removing colloidal & dissolved organic materials 57% in 4 states: Mexico, Veracruz, N.L., Hidalgo
Tertiary: 88 (4%) to 74 (2.8%) = 1.2m3/s – Too Low ?????? Removing dissolved materials, metals, reuse driven With renewed reuse focus, #, decrease, flow seem odd
Other: 174 (8%) to 149 (5.7%) = 3m3/s Some if not most probably with some kind of reuse or tertiary-like focus
III. Municipal Plants by Type
2010 Plants - Decreases: Activated Sludge: 46%, Ponds: 24%, Advanced Primary 11%
III. Industrial Sector Priorities Sector Priorities Top Priorities, heaviest polluters
High Frequency & Flow Priorities
1. Food & Beverage – Growth with influent water and wastewater treatment reuse
1. Chemicals / Pharmaceuticals – moderately strong sector with influent water
quality issues and discharge concerns
2. Metalworking / AutomotiveLarge & Growing, Tier 1 & 2 issues, OEM compliant
2. Textile / Clothing / Leather – many medium & small producers who are not compliant
3. Paper - Highly regulated, Improved mfging processes,maintenance tendencies
3. Petroleum / Petrochemical (Pemex) – hope for significant work in wastewater, oil prices and Pemex problems slowing growth
4. Sugar – Requires regular, on-going investments, butspending questionable
4. MicroElectronics – relatively small but growing sector with significant influent water quality and effluent discharge concerns
III. Industrial Wastewater Opportunities
- Industrial – Strength of 2015 Economy - 500,000 mfging companies discharging, 15,000 large companies
- Types of Plants & Technologies – Influent & Effluent- Still conventional demand with strong secondary treatment focuses - Membranes over Conventional: MF & UF growing along with reuse growth
- Commercial & Infrastructure (Wastewater, Reuse, Desal )- Resorts, Residential, Hotels, Restaurants, Golf Courses – 100+ plants year- Real Estate Development has been down, construction bounce back?- Macro Wastewater Treatment and resale: Muni, Industrial parks
- Industry Water Reuse & Savings Emphasis - Reuse: 5 billion m3 a year, 75% muni vs 25% industrial; 10% of wastewater- Industrial water prices rising, access limits in Northern Mexico
- Pre-use/Influent Treatment vs Reuse vs Discharge- Pre-use & Reuse = clearer need/demand; Discharge = enforcement driven
III. Tips for Mexico Opportunities Good Market for Imported, US Goods
Water Sector: 70% Imported, 2/3 from the US Many if not most filtration/membrane needs come from abroad
Selling through local distributors and integrators Importance for relationship sales, service Need for local interaction, supervision, support
Bring financing/credit plan Can enter market without but will struggle vs will thrive with
Identify and follow regional indicators? Problem areas, scarcity, enforcement factors
Key factors in selling filtration systems Pilot systems, pre-chemistry analysis, integrator proactivity Interaction with clients vs local intermediaries defining targets
Contact Information Vince Lencioni, Porex Corporation
Latin America Sales Manager Atizapan, State of Mexico, Mexico T. 011 52 555 378-3890 [email protected]
Business Cards: To Receive Presentation